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GR 1600 XL 2
GR 1600 XL 2
Foreword
This service manual describes the composition of the Model GR-1600XL-2 rough terrain crane, its adjustment
methods and hydraulic and electric circuit diagrams.
This service manual applies to the cranes with the specification numbers given below. Check the specification
number on the nameplate of your crane.
Read the separate service manual, the operation manual and the parts catalog for repair and maintenance of the
crane in conjunction with this manual. If the parts needs to be replaced, check the disassemble units and sales
units in the parts catalog before replacing them.
GR-1600-2-00103
FE5027--
GR-1600-2-00104
Please note that, for product improvement, some changes which are not
covered in this manual may have been incorporated in the machine.
And please note that this manual may cover the functions and equipment
which are not equipped with your machine.
Please check your actual machine for repair and maintenance.
1 WA04-5330E
2. External view
The following is the traveling posture of the H-type outrigger specification machine.
Front, rear, right, and left are the directions viewed from a position when operator sits on operator's seat with the
boom directed to the front of the frame. Those directions remain invariant regardless of slewing direction of the
superstructure.
2 WA04-5330E
3. Outline of specifications
Spec. No.
3 WA04-5330E
4. Conversion table
Length
millimeter centimeter meter inch foot mile kilometer
mm cm m in, ” ft, ’ mi km
-1 -3 -2 -3
1 1×10 1×10 3.93701×10 3.28084×10 1 1.60934
-2 -1 -2 -1
1×10 1 1×10 3.93701×10 3.28084×10 6.21373×10 1
3 2
1×10 1×10 1 3.93701×10 3.28084
-2 -2
2.54×10 2.54 2.54×10 1 8.33333×10
2 -1
3.048×10 3.048×10 3.048×10 1.2×10 1
Speed
km/h mile/h, mph
-1
1 6.21373×10
1.60934 1
Area
square millimeter square centimeter square meter square inch square foot
2 2 2 2 2
mm cm m in ft
-2 -6 -3 -5
1 1×10 1×10 1.55×10 1.07639×10
2 -4 -1 -3
1×10 1 1×10 1.55×10 1.07639×10
6 4 3
1×10 1×10 1 1.55×10 1.07639×10
2 -4 -3
6.4516×10 6.4516 6.4516×10 1 6.94444×10
4 2 -2 2
9.2903×10 9.2903×10 9.2903×10 1.44×10 1
Volume
cubic centimeter liter cubic meter cubic inch cubic foot gallon (US)
3 3 3 3
cm , cc lit, L m in ft gal
-3 -6 -2 -5 -4
1 1×10 1×10 6.10237×10 3.53147×10 2.64172×10
3 -3 -2 -1
1×10 1 1×10 6.10237×10 3.53147×10 2.64172×10
6 3 4 2
1×10 1×10 1 6.10237×10 3.53147×10 2.64172×10
-2 -5 -4 -3
1.63871×10 1.63870×10 1.63871×10 1 5.78704×10 4.329004×10
4 -2 3
2.83168×10 2.83168×10 2.83168×10 1.728×10 1 7.48051
3 -3 2 -1
3.78541×10 3.78541 3.78541×10 2.31×10 1.33680×10 1
Force
N kgf lbf
-1 -1
1 1.01972×10 2.24809×10
9.80665 1 2.20462
-1
4.44822 4.53592×10 1
4 WA04-5330E
Mass
gram kilogram ounce pound metric ton short ton
g kg oz lb t s. t
-3 -2 -3 -6 -6
1 1×10 3.5274×10 2.20462×10 1×10 1.10231×10
3 -3 -3
1×10 1 3.5274×10 2.20462 1×10 1.10231×10
-2 -2 -5 -5
2.83495×10 2.8349×10 1 6.25×10 2.83495×10 3.12494×10
2 -1 -4 -4
4.53592×10 4.53592×10 1.6×10 1 4.53592×10 5×10
6 3 4 3
1×10 1×10 3.5274×10 2.20462×10 1 1.10231
5 2 4 3 -1
9.07185×10 9.07185×10 3.2×10 2×10 9.07185×10 1
Pressure
pascal 2 2
kPa MPa kgf/cm lbf/in , psi bar
Pa
-3 -6 -5 -4 -5
1 1×10 1×10 1.01972×10 1.45038×10 1×10
3 -3 -2 -1 -2
1×10 1 1×10 1.01972×10 1.45038×10 1×10
6 3 2
1×10 1×10 1 1.01972×10 1.45038×10 10
4 -2 -1
9.80665×10 9.80665×10 9.80665×10 1 1.42233×10 9.80665×10
3 -3 -2 -2
6.89476×10 6.89476 6.89476×10 7.03072×10 1 6.89475×10
5 2 -1
1×10 1×10 1×10 1.01972 1.45038×10 1
Torque
foot-pound inch-pound
N-cm N-m kgf-cm kgf-m
ft-lbf in-lbf
-2 -1 -3 -3 -2
1 1×10 1.01972×10 1.01972×10 7.37562×10 8.85074×10
2 -1 -1
1×10 1 1.01972×10 1.01972×10 7.37562×10 8.85074
-2 -2 -2 -1
9.80665 9.80665×10 1 1×10 7.23301×10 8.67961×10
2 2
9.80665×10 9.80665 1×10 1 7.23301 8.67961×10
2 -1
1.35582×10 1.35582 1.38255×10 1.38255×10 1 1.2×10
-1 -2 -2
1.12985×10 1.12985×10 1.152513 1.15213×10 8.33333×10 1
Power
watt
kW PS
W
-3 -3
1 1×10 1.35962×10
3
1×10 1 1.35962
2 -1
7.355×10 7.355×10 1
Centigrade-Fahrenheit
°F °C °F °C °F °C °F °C °F °C °F °C
-90 -67.78 -40 -40 10 -12.22 60 15.56 110 43.33 160 71.11
-80 -62.22 -30 -34.44 20 -6.67 70 21.11 120 48.89 170 76.67
-70 -56.67 -20 -28.89 30 -1.11 80 26.67 130 54.44 180 82.22
-60 -51.11 -10 -23.33 40 4.44 90 32.22 140 60 190 87.78
-50 -45.56 0 -17.78 50 10 100 37.78 150 65.56 200 93.33
Conversion equation: t [°C] = 5 (T [°F] -32) / 9, T [°F] = (9 × t [°C] + 160) / 5
5 WA04-5330E
A: Front view
B: Top view
C: Right-side view
D: Left-side view
E: Back view
F: Bottom view
6 WA04-5330E
7. Contents
Spec. No.
Chapter
System Diagrams
8 WA04-5330E
Spec. No.
Chapter
Location of Installation
Harness Diagrams
Searchlight, Anemometer,
Z-18
Aviation Obstruction Light (Option)
9 WA04-5330E
Contents
i
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Y-4 Air Bleeding Procedure ................. 30 5. Main winch drum rotation
detection switch (CN591) ............. 42
1. Hydraulic pump ....................................... 30
1.1 Gear pump................................................ 30 6. Aux. winch drum rotation
1.2 Variable piston pump ................................ 30 detection switch (CN592) ............. 42
1.3 Variable piston pump (when the tank
pressurization tool is used) ................ 31 7. Over-front detection switch (CN521) ....... 43
1.4 Tank pressurization tool ............................ 31
1.5 Other (cylinder) ......................................... 31 8. Control lever stand position
detection switch (left) (CN529) ..... 43
2. Winch brake ............................................ 32
9. Straight ahead detection switch
3. Service brake .......................................... 33 (CN408) ....................................... 44
ii
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Y-6 Assembly Adjustment Y-7 Assembly Adjustment
(Crane Operation) .................. 53 (Traveling Device) .................. 66
iii
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Y-8 Operation Check Y-9 Operation Check
(Crane Operation) .................. 74 (Traveling Device) .................. 79
iv
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Y-1 Y-1
Service Data
2. Operating speed
Item Standard value Remarks
Extending 47.9 m (157.2 ft)/450s
Telescoping
Retracting ―
Raising 20° to 60°/28s
Operating Elevating
Lowering ―
speed
Winch rope Low speed 97 m/min (318 ft/min)
Main,
(hoisting up) On 4th layer
Auxiliary High speed 136 m/min (446 ft/min)
speed
-1
Slewing 1.3 min
1 WY01-3180E
3. Hydraulic device
195 Maximum
3
Winch Displacement (cm /rev)
140 Minimum
(main, auxiliary)
Drain (when running) 7 L/min at maximum For reference
3
Displacement (cm /rev) 169.4
Slewing
Drain (when running) 20 L/min at maximum For reference
2 WY01-3180E
3 WY01-3180E
Standard Remarks
Item
value Condition and method Safety and notice
Inspection conditions
1. Angle lowered by 5° ± 2° from jib tilt angle
upper limit (minimum offset angle)
2. Boom angle: 60° ± 2°
Jib 1° or less/ 3. Engine stop
tilt 2 hours 4. No load
Inspection method
Read the variation of the jib tilt angle from • Due to the holding failure
the AML display after leaving with no initial of telescoping, elevating,
retraction for 2 hours. or jack cylinder during
measurement, the
Inspection conditions
vehicle and surrounding
1. Each jib section extended by
vehicles can be
approximately 1 m. (*3)
damaged. Therefore,
2. Jib offset angle: 5° ± 2°
hoist up the hook block
3. Boom angle: 60° ± 2°
near the two-blocking
4. Engine stop
position, and set up the
0.1 m or 5. No load
Jib crane paying attention to
less/ Inspection method
telescoping boom directions.
2 hours Read the variation (retraction amount) of the
jib length from the AML display after leaving
as it is for 2 hours.
Holding • Check the jib length on the integrated
performance information screen in the AML maintenance
mode. (Displays the value to the second
digit after decimal place.)
Inspection conditions
1. Boom stowed over-front
On-rubber 2. Suspension locked
3. On-rubber
10 mm or 4. Stop the engine and turn off the power.
less/ 5. Oil temperature: normal temperature
15 hours Inspection method
Check the displacement by measuring the
dimensions again after 15 hours. • Complete the leveling.
• Mark the points for
Suspension Inspection conditions dimension measurement
1. Boom stowed over-front on the fender end above
2. Suspension locked and axle held the tire and on the tire.
Jack-up 3. Extend the outriggers and set the machine
horizontally. (Raise the tires off the
30 mm or ground.)
less/ 4. Stop the engine and turn off the power.
15 hours 5. Oil temperature: normal temperature
Inspection method
Check the displacement by measuring
the dimensions again after 15 hours.
(*3): Because the jib of GR-120F is not equipped with emergency telescoping function,
fully extend the 2nd and 3rd jib sections, and extend 4th, 5th, and 6th jib sections by 1 m for each.
4 WY01-3180E
4. Slewing section
-2
(1 mm = 3.93701 × 10 in)
5. Boom section
5 WY01-3180E
Standard
Location used
thickness Remarks
(Boom)
(mm)
Upper 16 Refer to Figure 1 (*1)
Upper (on upper part of side face)
Side 29 Right/Left : each 1-piece
Front (Standard)
24
Right/Left : each 9-pieces
Lower (on rounded face)
Telescopic (Standard)
or 22
section 3 Right/Left : each 0-pieces
Upper (on oblique face) 60 Right/Left : each 1-piece
Side 30 Right/Left : each 1-piece
Rear
Lower (on rounded face) 27 Right/Left : each 2-pieces
Lower (center) 17 1-piece
Upper 16 Refer to Figure 1 (*1)
Upper (on upper part of side face)
Side 29 Right/Left : each 1-piece
(Standard)
22
Right/Left : each 3-pieces
Lower (on rounded face) (upper)
Front (Standard)
or 20
Right/Left : each 0-pieces
Telescopic (Standard)
24
section 4 Right/Left : each 5-pieces
Lower (on rounded face) (lower)
(Standard)
or 22
Right/Left : each 0-pieces
Upper (on oblique face) 60 Right/Left : each 1-piece
Side 30 Right/Left : each 1-piece
Rear
Lower (on rounded face) 27 Right/Left : each 2-pieces
Lower (center) 17 1-piece
Upper (on oblique face) 60 Right/Left : each 1-piece
Telescopic Side 30 Right/Left : each 1-piece
Rear
section 5 Lower (on rounded face) 27 Right/Left : each 2-pieces
Lower (center) 17 1-piece
Standard
Location used
thickness Remarks
(Telescoping cylinder)
(mm)
Telescoping cylinder (Upper, Lower, Side)
11.5 (center)
(Telescopic section 1, 2, 3, 4, 5) Right/Left : each 1-piece
6 WY01-3180E
Telescopic section 2 C ≤ 12
Telescopic section 3 C ≤ 11
Telescopic section 4 C ≤ 11
Telescopic section 5 C ≤ 11
Indentations at boom overlap In vertical direction In vertical direction
sections Telescopic section 1 D ≤ 4 D ≤ t/2
(Bending at boom lower plate) Telescopic section 2 D ≤ 3.5
Telescopic section 3 D ≤ 3.5
Telescopic section 4 D ≤ 3.5
t
Telescopic section 5 D ≤ 3
D
IWY01-001003
E≤5
IWY01-001004
L1
G IWY01-0010E05
7 WY01-3180E
IWY01-0010E08
8 WY01-3180E
5.5 Sheave -2
(1 mm = 3.93701 × 10 in)
Standard of Limit of
Item minor diameter minor diameter Remarks
(mm) (mm) (*1)
Boom top upper 380 374.3
Determination of limit minor
diameter
Single top 440 434.3 (When rope of nominal diameter
Only sheaves of the less than 25 mm are used)
hoisting systems Jib top (Base) 323 317.3 Limit minor dia.
are listed here. = Standard minor dia. - (Nominal
Jib top (2nd) 440 434.3 rope dia. × 0.3)
Nominal diameter of winch
rope: 19 mm
Boom top lower 400 394.3
5.6 Inspection of the hook block 7. Perform a magnetic flaw detection test at least
once a year to check for damage in the hook.
[NOTICE]
Replace the hook immediately if any cracks are
The hook block is an important safety part. Follow
the procedure below to inspect it and be sure to use found.
it only under safe conditions. 8. As shown in the figure, punch marks are stamped
If any problems are found during inspections, repair on each hook. Replace the hook when the
or replace the part immediately. A change
inspection must be performed when parts are deformation of the dimension (a) between these
replaced. marks has increased by 5%.
Inspect the hook block by the instruction of its 9. The wear limit of the hook (b) is 3% of the whole
manufacture and if the local laws, regulations or
thickness (c).
rules are stricter than the standard described in this
manual, observe the local ones. -2
Hook service limits (1 mm = 3.93701 × 10 in)
1. The sheave groove must be smooth to avoid Hook capacity
damaging the wire rope. Use a grinder to smooth
110 short 49.5 short 7.9 short
and correct any sharp corners. Item tons tons tons
(100 metric (45 metric (7.2 metric
2. Check whether or not the sheaves turn lightly. If a tons) tons) tons)
sheave turns heavily, the wire rope will slide
(mm)
against the sheave, and the rope may be Dimension: a ― ― ―
damaged. If a sheave turns heavily, inspect the (Deformation)
sheave bearings, and lubricate or replace them if (mm)
5.1 3.63 2.0
necessary. Limit wear: b
9 WY01-3180E
-1
Idling (min ) PTO OFF 670 ± 25
OFF 2860 ± 40
PTO
Engine speed
+50
ON 2150 –00 Eco mode : OFF
-1 (Reference value)
Max. (min )
Check conditions
・PTO switch : OFF
When torque converter stalls Approx. 2160
・Shift lever : 2nd gear
・Drive selection switch : 4WD-High
・Service brake : ON
10 WY01-3180E
–0.05
cylinder
Camber (°) 0
Caster (°) 0
–1
650 +100
–000 kPa
2
Tire air pressure –0 kgf/cm )
(6.5 +1
(92.5 –00 psi)
+14.5
11 WY01-3180E
7. Mass table
The dry weights of the major components are shown in the table below.
Refer the weights, and select appropriate hoisting devices when removing and installing the component.
Unit: kg (lb)
Mass
Assembly name
Fix jib Power tilt jib
Slewing frame assembly
(not including boom, jib, elevating cylinder, slewing bearing, 7700 (16940)
and counterweight)
Slewing bearing 1000 (2200)
12 WY01-3180E
13 WY02-2020E
14 WY02-2020E
2. Items
2.1 Winch
[NOTICE]
Oil temperature: 50 ± 5°C (122 ± 9°F) (Hydraulic oil: TADANO Hydraulic Oil LL)
When not described to use the pressure check port, check the main pump pressure display on the AML
display panel.
Shift the control lever or switch while the engine is idling, then increase engine speed.
Set pressure Engine
Item
speed Check procedure
(Mark) MPa kgf/cm
2
psi -1
(min )
1. Deactivate the elevation slow stop circuit. (*1)
2. Loosen the part A of hydraulic pilot control valve
(main 2) 1 turn. Disconnect the self-seal joint for
auxiliary winch brake release hose. Raise the
Winch boom fully.
2150
hoisting up 27.5 ± 0.5 280 ± 5 3980 ± 70 3. Turn the PTO switch ON.
(MAX.)
(B) 4. Move the auxiliary winch lever at its full stroke on
the hoisting up side while the elevating lever is
moved at its full stroke on the raising side.
-1
5. In this state, set the engine speed to 2150 min
and check the pressure.
6. After adjusting the pressure for winch hoisting up
(B), fully tighten the part A (loosened above (2.)).
7. Connect a pressure gauge to the pressure check
Winch port (C) (*2).
2150
hoisting up 27.5 ± 0.5 280 ± 5 3980 ± 70 8. Move the auxiliary winch lever at its full stroke on
(MAX.)
(C) the hoisting up side while the elevating lever is
moved at its full stroke on the raising side.
-1
9. In this state, set the engine speed to 2150 min
and check the pressure by the pressure gauge.
(*1): To deactivate the elevation slow stop circuit, disconnect the connector (CN124) (T2) of the elevation
proportional control valve. (After adjusting, connect the connector (CN124).)
(*2): The pressure check port (C) (winch hoisting up) and (L) (outrigger) are the same port.
15 WY02-2020E
16 WY02-2020E
2.2 Elevating
[NOTICE]
Oil temperature: 50 ± 5°C (122 ± 9°F) (Hydraulic oil: TADANO Hydraulic Oil LL)
When not described to use the pressure check port, check the main pump pressure display on the AML
display panel.
Shift the control lever or switch while the engine is idling, then increase engine speed.
Set pressure Engine
Item
speed Check procedure
(Mark) MPa kgf/cm 2
psi (min-1)
1. Deactivate the elevation slow stop circuit. (*1)
2. Turn the PTO switch ON
Boom
+0.5 +5 +70 670 3. Fully retract the elevating cylinder.
lowering 5.5 –0 56 –0 800 ––0
(IDL.) 4. Move the elevating lever at its full stroke on the
(D)
lowering side.
5. In this state, check the pressure.
(*1): To deactivate the elevation slow stop circuit, disconnect the connector (CN125) (T1) of the elevation
proportional control valve. (After adjusting, connect the connector (CN125).)
17 WY02-2020E
2.3 Telescoping
[NOTICE]
Oil temperature: 50 ± 5°C (122 ± 9°F) (Hydraulic oil: TADANO Hydraulic Oil LL)
When not described to use the pressure check port, check the main pump pressure display on the AML
display panel.
Shift the control lever or switch while the engine is idling, then increase engine speed.
Set pressure Engine
Item
speed Check procedure
(Mark) MPa kgf/cm
2
psi -1
(min )
1. Turn the PTO switch ON.
2. Turn the emergency telescoping key switch ON.
3. Disconnect the self-seal joint for telescoping
cylinder (extending side).
Boom 4. Energize the solenoid valve (for ESP telescoping
2150
extending 16.7 ± 0.5 170 ± 5 2420 ± 70 high-pressure selection) by the external power
(MAX.)
(E) supply (24V).
5. Move the telescoping lever at its full stroke on the
extension side.
-1
6. In this state, set the engine speed to 2150 min
and check the pressure.
7. Disconnect the connector (CN232) of the
solenoid valve (for ESP telescoping
Boom high-pressure selection).
2150
extending 13.7 ± 0.5 140 ± 5 1990 ± 70 8. Move the telescoping lever at its full stroke on the
(MAX.)
(F) extension side.
-1
9. In this state, set the engine speed to 2150 min
and check the pressure.
1. Turn the PTO switch ON.
2. Turn the emergency telescoping key switch ON.
Boom 3. Fully retract the boom.
2150
retracting 23.0 ± 0.5 235 ± 5 3335 ± 70 4. Move the telescoping lever at its full stroke on the
(MAX.)
(G) retraction side.
-1
5. In this state, set the engine speed to 2150 min
and check the pressure.
18 WY02-2020E
19 WY02-2020E
2.4 Steering
[NOTICE]
Oil temperature: 50 ± 5°C (122 ± 9°F) (Hydraulic oil: TADANO Hydraulic Oil LL)
Shift the control lever or switch while the engine is idling, then increase engine speed.
Set pressure Engine
Item
speed Check procedure
(Mark) MPa kgf/cm
2
psi -1
(min )
1. Connect a pressure gauge to the pressure check
port (H).
2. Turn the PTO switch OFF.
3. Select the 2-wheel steering mode.
4. Without jacking up, turn the steering to the right
Steering +0 +–0 +––0 side. Gently move the steering cylinders to the
20.6 –1 210 2985 2600
(H) –10 –140
end of the stroke.
-1
5. In this state, set the engine speed to 2600 min
and check the pressure by the pressure gauge.
(Note): Adjustment is not possible.
If the pressure is out of the set pressure
range, replace the priority valve.
1. Connect pressure gauges to the pressure check
port (I) (left) and port (I) (right).
2. Turn the PTO switch OFF
3. Select the rear steering mode.
4. Without jacking up, turn the steering fully. Gently
Steering +0 +–0 +––0
17.2 –1 175 2495 2600 move the steering cylinders to the end of the
(I) –10 –140
stroke.
-1
5. In this state, set the engine speed to 2600 min
and adjust the pressure difference between the
left and right port to the set pressure. (Adjust with
turning the steering to both the left and right side)
20 WY02-2020E
2.5 Slewing
[NOTICE]
Oil temperature: 50 ± 5 °C (122 ± 9°F) (Hydraulic oil: TADANO Hydraulic Oil LL)
When not described to use the pressure check port, check the main pump pressure display on the AML
display panel.
Shift the control lever or switch while the engine is idling, then increase engine speed.
Cancel registration of slewing range limit function in AML.
Set pressure Engine
Item
speed Check procedure
(Mark) MPa kgf/cm
2
psi -1
(min )
1. Turn the PTO switch ON.
2. Apply the slewing brake.
*1 2150 3. Move the slewing lever at its full stroke
23.5 ± 0.5 240 ± 5 3405 ± 70
(J) (MAX.) on the right and left side.
Slewing 4. In this state, set the engine speed to
-1
2150 min and check the pressure.
Already the pressure is set by the valve
*2
26.0 265 3770 ― manufacturer.
(K)
(Adjustment is not necessary.)
*1 : Relief valve
*2 : Overload relief valve
21 WY02-2020E
2.6 Outrigger
[NOTICE]
Oil temperature: 50 ± 5 °C (122 ± 9°F) (Hydraulic oil: TADANO Hydraulic Oil LL)
Shift the control lever or switch while the engine is idling, then increase engine speed.
Set pressure Engine
Item
speed Check procedure
(Mark) MPa kgf/cm
2
psi -1
(min )
1. Connect a pressure gauge to the
pressure check port (L) (*1).
2. Turn the PTO switch ON.
Outrigger
2150 3. Fully extend the jack cylinders while
(relief valve) 20.6 ± 0.5 210 ± 5 2990 ± 70
(MAX.) the engine is idling.
(L)
4. In this state, set the engine speed to
-1
2150 min and check the pressure by
the pressure gauge.
(*1): The pressure check port (C) (winch hoisting up) and (L) (outrigger) are the same port.
22 WY02-2020E
[NOTICE]
Oil temperature: 50 ± 5 °C (122 ± 9°F) (Hydraulic oil: TADANO Hydraulic Oil LL)
Shift the control lever or switch while the engine is idling, then increase engine speed.
Set pressure Engine
Item
speed Check procedure
(Mark) MPa kgf/cm
2
psi -1
(min )
1. Connect a pressure gauge to the
pressure check port (M).
2. Turn the PTO switch ON.
3. Turn the air conditioner switch OFF.
4. Make sure that constant pressure is
being produced while engine is
*1 670
2.9 or over 30 or over 430 or over running.
(M) (IDL.)
5. And check the pressure by the
pressure gauge.
(Note): Adjustment is not possible.
Pilot If the pressure is out of the set
pressure pressure range, replace the
sequence valve.
1. Connect a pressure gauge to the
pressure check port (N).
2. Turn the PTO switch ON.
3. Turn the air conditioner switch OFF.
*2 2150
3.9 or less 40 or less 570 or less 4. Retract the jib lock pin fully to stroke
(N) (MAX.)
end.
5. In this state, set the engine speed to
-1
2150 min and check the pressure by
the pressure gauge.
*1: Sequence valve (for actuator)
*2: Reducing valve (for pilot pressure and slewing brake release)
23 WY02-2020E
[NOTICE]
Oil temperature: 50 ± 5 °C (122 ± 9°F) (Hydraulic oil: TADANO Hydraulic Oil LL)
Shift the control lever or switch while the engine is idling, then increase engine speed.
Set pressure Engine
Item
speed Check procedure
(Mark) MPa kgf/cm
2
psi -1
(min )
1. Connect a pressure gauge to the
pressure check port (O).
2. Turn the PTO switch ON.
Flow control 3. Turn the air conditioner switch OFF.
2150
valve 18.1 ± 0.5 185 ± 5 2630 ± 70 4. Retract the jib lock pin cylinder fully to
(MAX.)
(O) stroke end.
5. In this state, set the engine speed to
-1
2150 min and check the pressure by
the pressure gauge.
[NOTICE]
2
Do not increase the torque converter oil pressure beyond 2.7 MPa (27.5 kgf/cm ) (39.2 psi) (upper limit).
Set pressure Engine
Item speed Check procedure
2
MPa kgf/cm psi -1
(min )
670 1. Turn the PTO switch OFF with the air
1.7 or over 17.5 or over 250 or over
Torque (IDL.) conditioner OFF.
converter oil 2. Confirm set pressure on the vehicle
pressure 2.1 to 2.45 21.4 to 25.0 305 to 355 MAX. information screen in the maintenance
mode of AML.
24 WY02-2020E
[NOTICE]
Oil temperature: 50 ± 5 °C (122 ± 9°F) (Hydraulic oil: TADANO Hydraulic Oil LL)
Set pressure Engine
Item
speed Check procedure
(Mark) MPa kgf/cm
2
psi -1
(min )
Already the pressure is set by the valve
Relief value
12.0 ± 0.5 122 ± 5 1740 ± 70 ― manufacturer.
(P)
(Adjustment is not necessary.)
25 WY02-2020E
[NOTICE]
Oil temperature: 50 ± 5 °C (122 ± 9°F) (Hydraulic oil: TADANO Hydraulic Oil LL)
Set pressure Engine
Item
speed Check procedure
(Mark) MPa kgf/cm
2
psi -1
(min )
Already the pressure is set by the valve
Relief value
12.0 ± 0.5 122 ± 5 1740 ± 70 ― manufacturer.
(Q)
(Adjustment is not necessary.)
26 WY02-2020E
[NOTICE]
Oil temperature: 50 ± 5 °C (122 ± 9°F) (Hydraulic oil: TADANO Hydraulic Oil LL)
Set pressure Engine
Item
speed Check procedure
(Mark) MPa kgf/cm
2
psi -1
(min )
1. Connect a pressure gauge to the
pressure check port (R).
2. Turn the PTO switch ON.
3. Disconnect the self-seal joint for C/W
Reducing cylinder (extending side).
670
value 10.0 ± 0.5 100 ± 5 1450 ± 70 4. Extend the cylinders fully by pushing
(IDL.)
(R) the "DOWN" button on the C/W
mounting/dismounting remote
controller.
5. In this state, check the pressure by the
pressure gauge.
27 WY02-2020E
[NOTICE]
Oil temperature: 50 ± 5 °C (122 ± 9°F) (Hydraulic oil: TADANO Hydraulic Oil LL)
When not described to use the pressure check port, check the main pump pressure display on the AML
display panel.
Set pressure Engine
Item
speed Check procedure
(Mark) MPa kgf/cm
2
psi -1
(min )
1. Turn the PTO switch ON.
2. Disconnect the self-seal joint for jib tilt
cylinder (jib lowering side).
Jib tilt
670 3. Push the "jib tilt" side of the boom
lowering 11.8 ± 0.5 120 ± 5 1710 ± 70
(IDL.) elevating/jib tilt selection switch.
(S)
4. Move the elevating/jib tilt lever at its full
stroke on the jib lowering side.
5. In this state, check the pressure.
345-807-12000 △
1
28 WY02-2020E
345-800-02000 △
1
29 WY03-0423E
30 WY05-5000E
5. While the tank is pressurized, turn the PTO switch 2. When the oil temperature needs to be increased
OFF and start the engine. After idling the engine for adjusting pressure, perform the work after
for 5 seconds, turn the PTO switch ON and OFF eliminating air bubbles inside the oil tank by air
repeatedly and quickly and check for any bleeding.
abnormal noise.
345-800-00500 △
0
31 WY05-5000E
2. Winch brake
[NOTICE]
To avoid damage to the friction plates of the winch
brakes, bleed the winch brakes following the
procedures below.
[NOTICE]
After assembly, do not perform hoisting operation.
Hereafter, hoisting up operation by the main and
auxiliary winches is prohibited until bleeding of the
winch brakes is completed.
2. Perform hoisting down operation of each main
and auxiliary winch using the corresponding
air-bleed plug of the winch brake.
-1
• Engine speed: idling (670 min )
• Corresponding control lever moved fully to the
hoisting down side
(You don’t need move the winch lever to and
fro.)
• When no more bubbles come out of the plug,
bleeding is completed.
32 WY05-5000E
33 WY05-5000E
34 WY05-5000E
2 Elevating
3 Telescoping
35 WY05-5000E
8. Positive control
5 Jib tilt
While any of the crane operations described in
Mount the jib, and pull out the connector (CN100)
section 7. is performed, loosen the air-bleed plug
of the AML vent solenoid valve.
near the lower pump to bleed the positive control
Move the jib tilt lever fully to the jib lowering side.
circuit.
Keep the above conditions for 30 seconds or
You can bleed the circuit at the same time with
more for bleeding. Proceed on the same steps by
pilot circuit bleeding.
moving the jib tilt lever to the jib raising side.
36 WY05-5000E
37 WY05-5000E
(4) Boom pivot pin mounting/dismounting cylinder (6) Outrigger mounting/dismounting cylinder
(Front side)
345-807-13000 △
1
38 WY05-5000E
39 WY04-2421E
40 WY04-2421E
3. Jib stowed detection switch (CN572) 4. Jib lock pin retraction detection switch
343-546-42000 △8 343-550-62000 △
2 (CN573)
343-543-42000 △
6 343-553-62000 △
0
343-546-42000 △
8 343-550-62000 △
2
41 WY04-2421E
5. Main winch drum rotation detection 6. Aux. winch drum rotation detection
switch (CN591) 343-728-70000 △ 2 switch (CN592) 343-728-80000 △ 2
Adjust the switch position so that the dimension A Follow the same procedure as that in main winch
becomes 2.5 ± 0.5 mm (0.1 ± 0.02 in). drum rotation detection switch (CN591).
[NOTICE]
Make sure that the green △ orange LED lights up
2
42 WY04-2421E
Insert the slewing lock pin and set the boom angle to 343-234-41000 △
2
0°. Then, adjust the switch position so that the Set the clearance B to minimum, and adjust switch
dimension A becomes 3
+0
–0.5 mm (0.12
+0
–0.02 in). position so that the dimension A becomes
+0.5 +0.02
1.5 –0 mm (0.06 –0 in).
(*1): • Apply a thread locking agent (ThreeBond 1401
or the equivalent) to the threaded section of (*1): • Apply a thread locking agent (ThreeBond 1401
the switch. or the equivalent) to the threaded section of
• Switch fixing nut tightening torque the switch.
: 19 to 20 N-m (1.93 to 2.04 kgf-m) • Switch fixing nut tightening torque
(14.0 to 14.8 ft-lbf) : 19 to 20 N-m (1.93 to 2.04 kgf-m)
(14.0 to 14.8 ft-lbf)
[NOTICE]
Make sure that the green △ orange LED lights up
1
43 WY04-2421E
Set the rear wheels in a straight-forward position, Adjust the switch position so that the dimension A
+0 +0
and adjust the switch position so that the dimension becomes 4.5 –0.5 mm (0.18 –0.02 in).
+0 +0
A becomes 3 –0.5 mm (0.12 –0.02 in).
(*1): • Apply a thread locking agent (ThreeBond 1401
(*1): • Apply a thread locking agent (ThreeBond 1401 or the equivalent) to the threaded section of
or the equivalent) to the threaded section of the switch.
the switch. • Switch fixing nut tightening torque
• Switch fixing nut tightening torque : 19 to 20 N-m (1.93 to 2.04 kgf-m)
: 19 to 20 N-m (1.93 to 2.04 kgf-m) (14.0 to 14.8 ft-lbf)
(14.0 to 14.8 ft-lbf)
[NOTICE]
[NOTICE] Make sure that the orange LED lights up when the
Make sure that the green △ orange LED lights up
1
switch is activated.
when the switch is activated.
44 WY04-2421E
342-827-70700 △
2
to the switch (left).
• Loosen the switch (right), and manually move it to
12.1 Rear side adjusting procedure a detection position from a non-detection position.
[NOTICE] When OFF turns ON (orange), move it 1 mm
Adjust with slewing the boom backward and (0.04 in) further and fix it.
elevating the boom at around 70°. • Then loosen the switch (left), and manually move
it to a detection position from a non-detection
position. When OFF turns ON (orange), move it
1 mm (0.04 in) further and fix it.
45 WY04-2421E
[NOTICE]
Adjust with slewing the boom forward and elevating
the boom at around 70°.
46 WY04-2421E
13. Cab tilt stowed detection switch 14. Over-unwinding detection switch
(CN1155) 342-615-15000 △ 3
(main winch) (option)
344-451-40000 △
(CN595)
0
When the cab is stowed, adjust the switch position 344-457-80000 △ 0
so that the dimension A becomes 3.0 ± 0.5 mm Adjust the roller assy position by the bolt Z so that
(0.12 ± 0.02 in). the dimension A becomes 6 mm (0.24 in), and lock
the bolt Z with a nut.
(*1): • Apply a thread locking agent (ThreeBond 1401
Squeeze the roller assy of switch upward further by
or the equivalent) to the threaded section of
1.5 mm (0.06 in) after the switch’s contact is shifted
the switch.
(opened/closed).
• Switch fixing nut tightening torque
(One turn of the bolt X makes the switch move
: 70 N-m (7.14 kgf-m) (51.6 ft-lbf) or less
upward or downward by 1.5 mm (0.06 in). )
[NOTICE] Then lock the bolt X with the nut Y.
Make sure that the red LED lights up when the
switch is activated. [NOTICE]
Make the head surface of the bolt X flat beforehand.
Use the bolt X and the nut Y of roller assy.
47 WY04-2421E
347-908-52000 △
1
[NOTICE]
Before making this adjustment, complete the adjustments in "16.2" and "16.3".
2. Adjust the length of rod assy so that the support slit and lever hole B become aligned.
Rear left
48 WY04-2421E
Rear right
Applicable serial No. △
A :FE5102 - -
3. Check that the switch satisfies the operating conditions in the table below.
(When the switch is turned ON, the LED lights up in green △ orange.)
A
Normal traveling
174 to 182 ON ON ON ON
state
49 WY04-2421E
347-907-56000 △
1
1. Apply a thread locking agent (ThreeBond 1401 or 3. Adjusting right switch (CN405)
the equivalent) to the threaded sections of the left Adjust the clearance M between the right switch
and right switches beforehand. detection face and lever (2.5 mm (0.1 in)) so that
the green △ orange LED of right switch becomes
A
extinguished when the support slit and lever hole • Nut tightening torque
A are aligned by the clockwise turning of : 19 to 20 N-m (1.93 to 2.04 kgf-m)
adjustment lever. Then, fix by using the nut. (14.0 to 14.8 ft-lbf)
50 WY04-2421E
347-907-56000 △
1
1. Apply a thread locking agent (ThreeBond 1401 or 3. Adjusting right switch (CN407)
the equivalent) to the threaded sections of the left Adjust the clearance M between the right switch
and right switches beforehand. detection face and lever (2.5 mm (0.1 in)) so that
the green △ orange LED of right switch becomes
A
extinguished when the support slit and lever hole • Nut tightening torque
A are aligned by the clockwise turning of : 19 to 20 N-m (1.93 to 2.04 kgf-m)
adjustment lever. Then, fix by using the nut. (14.0 to 14.8 ft-lbf)
51 WY04-2421E
343-546-42000 △
8 343-550-62000 △
2
343-543-42000 △
6 343-553-62000 △
0
[NOTICE]
Make sure that the orange LED lights up when the
switch is activated.
52 WY04-2421E
342-022-70000 △
2
53 WY05-4112E
54 WY05-4112E
55 WY05-4112E
(Section [2])
(Table 1)
Standard number of shims
TELE.1 1-mm shim: 2
TELE.2 1-mm shim: 2
TELE.3 1-mm shim: 2
TELE.4 1-mm shim: 1
TELE.5 No shim adjustment
56 WY05-4112E
(2) Lift the inner box until the slide plate at the upper
part of the boom bottom contacts with the outer
box. In that state, adjust the dimension D to be
the value in table 2 by inserting the shim.
Check that there are not any clearances at the
slide plate portion to make sure that the inner box
is lifted certainly.
57 WY05-4112E
(Section [4])
(Table 3)
Standard number of shims
(each side)
0.6-mm shim: 1,
TELE.1
1-mm shim: 1
0.6-mm shim: 1,
TELE.2
1-mm shim: 2
0.6-mm shim: 1,
TELE.3
1-mm shim: 1
0.6-mm shim: 1,
TELE.4
1-mm shim: 1
0.6-mm shim: 1,
TELE.5
1-mm shim: 1
58 WY05-4112E
59 WY05-4112E
(Table 5)
Standard number Standard number
of shims of shims
(vertical direction) (lateral direction)
Between
4-mm shim: 5, 4-mm shim: 1,
base and
1-mm shim: 2 1-mm shim: 3
TELE.1
Between
4-mm shim: 4, 4-mm shim: 1,
TELE.1 and
1-mm shim: 1 1-mm shim: 2
TELE.2
Between
4-mm shim: 2, 4-mm shim: 1,
TELE.2 and
1-mm shim: 3 1-mm shim: 3
TELE.3
Between
4-mm shim: 3, 4-mm shim: 1,
TELE.3 and
1-mm shim: 3 1-mm shim: 2
TELE.4
Between
4-mm shim: 3,
TELE.4 and 1-mm shim: 2
1-mm shim: 3
TELE.5
60 WY05-4112E
61 WY05-4112E
(Section [8]) Extend the inner box fully. In that state adjust the
shims so that the inner box is aligned to the
center of the outer box. The clearance between
the slide plate and the outer box shall be as
minimum clearance (0.5 mm (0.2 in) or less).
Then tighten the fitting bolt.
Base boom
342-022-70070 △
0
62 WY05-4112E
[NOTICE]
Condition of synchronization adjustment
• Pressure adjustment and bleeding of the cylinder
(by telescoping the cylinder for 3 times or more 2. To measure the remaining stroke, stop the
without counterweight) are completed. cylinder extending operation when the cylinder
• Oil temperature: 50 ± 5°C (113 to 131°F) extending faster reaches its stroke end. Put a
-1
• Engine speed: idling (670 min ) mark using a tape, etc. on the rod of the cylinder
-1
(GR-1600-3-00101, 00102: 700 min ) extending slower at the edge of the rod cover.
• Outriggers are fully extended and the machine is Then measure the distance between the edge of
set on a firm level surface.
the rod cover and the mark when the cylinder
• Boom elevating angle: around 70°
extending slower reaches its stroke end by further
cylinder extending operation.
[NOTICE]
If the remaining stroke is 30 mm (1.2 in) or less,
adjustment is not necessary.
If the remaining stroke exceeds 30 mm (1.2 in),
tighten the choke bolt on the cylinder extending
faster until it seats. Then turn it back with 30°
increment, and add a little turning to reduce the
remaining stroke to 30 mm (1.2 in) or less.
63 WY05-4112E
64 WY05-4112E
65 WY05-4112E
the plunger, adjust the bolt until it contacts the In addition, make sure that any hose is not twisted
66 WY05-5020E
2. Accelerator adjustment
2.1 Accelerator pedal
[NOTICE]
Be sure to check that the accelerator switch
operates.
347-112-70000 △
1
67 WY05-5020E
68 WY05-5020E
1. On a firm level surface, perform the suspension 3. If there is a dimensional deviation, adjust the
level adjustment. length of the adjusting type torque rod of each
axle.
2. Measure the distances between the 1st axle and
(Adjustment range: 600 ± 10 m (23.6 ± 0.4 in))
the 2nd axle as well as between the 1st axle and
the 3rd axle (right and left). For dimensions, refer 4. The length of the adjust type torque rod changes
to the figure below. 3 mm (0.12 in) by one turn.
Difference between the dimensions on the right
and left shall be within 10 mm (0.4 in).
69 WY05-5020E
1. On a firm level surface, perform the suspension 4. When adjusting the drag link, adjust the steering
level adjustment. lever with the dimensions as shown below.
2. Align each axle in the straight ahead condition. 5. The length of the drag link changes 3 mm
(0.12 in) by one turn.
3. Using the side slip tester, adjust the side slip and
axle slip. 6. If the length of the tie rod or drag link is changed,
• Side slip: readjust the 2nd axle stopper bolt. (Refer to 7.2)
IN or OUT: 3 mm/m or less (each axle)
If not satisfied, adjust with the tie rod.
• Axle slip:
L or R: 4 mm/m or less (2 and 3 axle)
If not satisfied, adjust with the drag link.
(Adjustment range: 1080 ± 15 mm
(42.5 ± 0.6 in))
70 WY05-5020E
1. On a firm level surface, perform the suspension 4. On the 3rd axle, perform the rear steering
level adjustment. operation to adjust the steering angle to 16° +0.0
–1.0 .
2. Operate the steering cylinder 2 to 3 times with the 5. On the 2nd axle, with the stopper bolt of the 3rd
6-wheel steering (to bleed air out from the axle contacted (end), adjust the 2nd axle side
cylinder). only so that the stopper bolt of the 2nd axle
contacts simultaneously.
3. On the 1st axle, perform the 2-wheel steering 2nd axle steering angle (for reference): 10° +0.0
–1.0
operation to adjust the steering angle in the
direction A to 26° +0.0
–1.0 at stopper bolt A, and in
+0.0
direction B to 26° –1.0 at with the stopper bolt B.
71 WY05-5020E
8. Hydraulic suspension
[NOTICE]
Before proceeding to the next step, wait at least
20 seconds after you press the switch.
345-807-14000 △
1
72 WY05-5020E
349-227-40000 △
3
73 WY05-5020E
Main switch : ON
PTO : ON
Shift lever : N position
Boom : Over-front
(Slewing angle: 0°)
Outriggers operate.
74 WY05-5030E
[Procedure]
1. Shift the boom telescoping lever to full stroke first.
2. Make sure that the main winch moves slowly 1. Turn ON the emergency outrigger state register
while the auxiliary winch lever is slightly operated. switch (CN907) of the upper right panel in the cab.
3. Make sure that the main winch does not move 2. Icon flashes on the AML display.
while the auxiliary winch lever is operated to full
stroke. 3. Check that the extension width smaller than the
detected value can be registered on AML
manually.
3. Backward stability control
[NOTICE]
6. Jib
Extend the outrigger fully, and set up the machine
horizontally.
1. Make sure that the anti-two-block function does
1. Select the on-rubber for outrigger set status on not work while the jib set status is registered.
the AML. 2. Check the jib lock indicator lamp.
2. The boom is retracted fully. • Make sure that the lamp is lit when the jib is in
“set state” (the jib stowed detection switch
3. The boom raising operation must be stopped (CN572) is not activated).
automatically at 70° (over-front, slewing angle 0°)
and 51° (whole circumference, check at over side
(slewing angle: 90° or 270°)).
75 WY05-5030E
7. Warning
[NOTICE]
For the location of the buzzers, refer to "Z-11 Electric Parts Location Diagram (Upper), 1. Inside cab".
Warning
Item Sound Check conditions
buzzer
• 280 Hz Buzzer sounds at 100% when main switch is ON and PTO
Buzzer 3
AML limit • Continuous low switch is ON. (Intermittent low tone sound occurs at 90%
(CN818)
tone and above.)
• 2300 Hz Buzzer sounds when the two-blocking detection switch
Two-blocking Buzzer 4
• Continuous contact of either the main or auxiliary winch is turned OFF
warning (CN817)
high-low tones by winch hoisting up operation.
Buzzer sounds when either the outrigger extend/retract or
Outrigger Buzzer 1 • 2300 Hz
jack slide selector switch has been left in any position
operation switch (CN815, • Intermittent
other than neutral for 10 seconds or more after operation is
detection CN816) beeping
completed.
Engine cover When main switch is ON and PTO switch is ON, make
interference sure that the operation stops while boom angle is 10° or
automatic stop AML built-in • Intermittent less and slewing angle is between 115° and 220°.
C/W table buzzer beeping When main switch is ON and PTO switch is ON, make
interference sure that the buzzer sounds while boom angle is 10° or
warning less and slewing angle is between 325° and 35°.
Buzzer • 2300 Hz
When PTO switch is OFF, make sure that the buzzer
Cab tilt warning (CN1478, • Continuous
sounds while the cab is tilting.
CN1479) high-low tones
76 WY05-5030E
Check that only warning code W0284 is Press the button of user on the
displayed (on AML display). AML display, with above crane
condition.
345-807-15000 △
1
77 WY05-5030E
346-116-66000 △
5
78 WY05-5030E
[NOTICE]
1. Exhaust brake Numbers indicate speedometer readings
(units: km/h)
[NOTICE] ( ) Indicates lock up ON and OFF values.
Jack up the crane and make sure the crane is set Make sure that the transmission shifts according to
up horizontally and all tires are off the ground. the map as below.
Check with 4WD-high drive mode.
Check whether the exhaust brake is operating or [High position]
not from the engine noise and from the movement
of the air cylinder for the exhaust brake.
Manual shift
Exhaust
Seq. Operation
brake
Release the accelerator pedal and
move the shift lever into the N
position. OFF
1 Adjust the engine speed to (Not
-1
1,000 min or higher using the activated)
idling adjuster knob.
(The pilot lamp illuminates.) [Low position]
Return the engine speed to idling
and move the shift lever from N to [NOTICE]
D. ON No automatic shift in Low position.
2
Adjust the engine speed to (Activated)
-1
1,000 min or higher using the
idling adjuster knob.
3 Depress the accelerator pedal. OFF
4 Release the accelerator pedal. ON
Adjust the engine speed to
-1
5 1,000 min or lower using the OFF
idling adjuster knob.
Adjust the engine speed to
-1
6 1,000 min or higher using the ON
idling adjuster knob.
Return the engine speed to idling,
7 OFF
and move the shift lever to N.
79 WY05-5040E
80 WY05-5040E
Check that the indicator (in the right bottom of the instrument panel,
green) is ON, except when rear wheels are out of straight ahead
condition.
[NOTICE]
Disconnect the fuse A (upper MDT power supply
fuse) to disengage the MDT power supply.
81 WY05-5040E
7. Warning
[NOTICE]
For the location of the buzzer, refer to "Z-11 Electric Parts Location Diagram (Upper), 1. Inside cab".
[1 km/h = 0.6214 mph]
Warning
Item Sound Check conditions
buzzer
Buzzer sounds when the following conditions are met.
2
Total air low 1. Air pressure is 540 kPa (5.5 kgf/cm ) (78.3 psi) or less,
pressure and • 2300 Hz when the main switch is turned ON and the parking
parking brake • Continuous beep brake is not applied.
applied 2. Shift lever is out of N position when the parking brake is
applied.
It is not necessary to check because the buzzer sounds at
• 2300 Hz -1
Engine overrun engine speed of 2990 min by the mechanism.
• Intermittent beeping -1
Buzzer turns OFF at 2700 min .
It is not necessary to check because you cannot attach a
step-up gear.
[Reference]
• 2300 Hz During accelerating:
Speed warning • Continuous and Speedometer reading 16 km/h: Intermittent sound
intermittent sounds 20 km/h: Continuous sound
During decelerating:
Buzzer 1 Speedometer reading 17 km/h: Intermittent sound
(CN815, 15 km/h: OFF
CN816) Buzzer sounds if the torque converter pressure is 1.0 MPa
Torque converter 2
(10.2 kgf/cm ) (145 psi) or less while the parking brake is
low pressure
not applied.
Buzzer sounds if the vehicle speed exceeds 1.0 km/h
2WD/4WD
when the 2/4-wheel switch condition disagrees with the
select
2/4-wheel indication in the meter panel.
Buzzer sounds if the vehicle speed exceeds 1.0 km/h
High/low select when the High/low selector switch condition disagrees with
• 2300 Hz
the High/low indication in the meter panel.
• Continuous beep
It is not necessary to check because the buzzer
structurally sounds when oil temperature exceeds 110°C
Torque converter
(230°F) if vehicle speed exceeds 1.0 km/h.
oil temperature
Buzzer does not sound when the oil temperature is below
100°C (212°F) or vehicle stops.
Parking brake Buzzer sounds if the main switch is turned OFF while the
non-operation parking brake is not applied and the main switch is turned
warning ON (or the engine is running).
8. Speedometer
(1 km/h = 0.6214 mph) Ex. Case of a vehicle of [V max 45 km/h]
V1 shall be 80% of V max.
When the actual traveling speed of the vehicle is V2,
V1 = 15 × 0.8 = 12 km/h
the reading of the speedometer (V1) shall meet the
When the speedometer reading is 12 km/h, the
following formula:
tester speed V2 shall be as follows:
0 V1 - V2 V2 / 10 + 6 5.45 km/h V2 12 km/h
345-807-16000 △
1
82 WY05-5040E
9. Hydraulic suspension
Flashes slowly: 0.8 second interval, Flashes fast: 0.4 second interval
9.1 Normal operation
Check the suspension state and the suspension lock indicator with the following procedure.
Suspension lock indicator
83 WY05-5040E
84 WY05-5040E
9.2 Emergency operation Flashes slowly: 0.8 second interval, Flashes fast: 0.4 second interval
Check the suspension state and the suspension lock indicator with the following procedure.
Suspension lock indicator
↓
Shift the suspension emergency free switch to Emergency.
Flashes slowly Locked
85 WY05-5040E
86 WY05-5040E
345-807-14500 △
1
87 WY05-5040E
Status of
off-straight Warning
No. Orientation of Steering
Operation -ahead buzzer
rear wheel mode
wheel (CN818)
indicator
Set the rear wheel straight
(off-straight-ahead wheel indicator
1 Straight ahead 2-wheel Not lit No beep
goes out) and select the 2-wheel
steering mode.
345-810-20000 △
3
88 WY05-5040E
Maintenance table
Inspection and
Type of Points maintenance interval
Parts No. Parts name (used) 600 h 2400 h
work /Quantity
6 months 2 years
09 Suspension circuit Clean 1 point
Inside of 12 Source of lower pilot pressure Clean 1 point
22-1
Slewing pilot circuit Clean 2 points
22-2
22-3 Steering upper circuit Clean 1 point
22-4 Changeover in upper pilot pressure destination Clean 1 point
Aux. winch/telescoping and slewing pilot valve
22-5 Clean 1 point
circuit
22-6 Main winch and elevating pilot valve circuit Clean 1 point
22-7
Elevation proportional solenoid valve circuit Clean 2 points
22-8
22-9
Telescoping proportional solenoid valve circuit Clean 2 points
22-11
Winch high-speed selection solenoid valve
22-10 Clean 1 point
circuit
22-12 Telescoping extension circuit Clean 1 point
22-13 Telescoping two-pressure selection circuit Clean 1 point
22-14 Steering mode selection solenoid valve circuit Clean 1 point
22-15 Slewing lock circuit Clean 1 point
22-16 Main winch high-speed selection circuit Clean 1 point
22-17 Aux. winch high-speed selection circuit Clean 1 point
22-18 Suspension lock circuit Clean 1 point
34 Telescoping, elevating pilot valve (pedal) circuit Clean 1 point
Inside of 47 Source of upper pilot pressure Clean 1 point
Inside of 57 Automatic stop circuit Clean 2 points
69 Winch brake circuit Clean 1 point
Replace
97 Steering and slewing pump circuit 1 point (*1)
element
(Note): For the location of the parts, see "Z-1.1 Comparison table of hydraulic parts (part No., part name,
coordinate and location)", "Z-7 Hydraulic Parts Location Diagram (Upper)" and "Z-8 Hydraulic Parts
Location Diagram (Lower)" in the chapter Z.
89 WY05-5050E
(Note): “ ” means that more than one spec. No. are applicable.
90 WY01-2821E
Contents
Z
i
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Z-6 Electric Circuit (Lower).................. 31 15. Self-removable C/W ................................ 53
3. Elevation ................................................. 43
Z-9 Hydraulic Parts Location Diagram
4. Slewing ................................................... 43 (Torque Converter) ................ 63
6. Drain .................................................... 45
Z-10 Pneumatic Parts Location
7. Gauge .................................................... 46 Diagram .................................. 64
ii
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Z-11 Electric Parts Location Diagram Z-13 Electric Parts Location Diagram
(Upper).................................... 67 (ICF, SCT) ............................... 85
iii
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8. Harness (two-blocking) ..........................104 5. Harness (O/R front) ............................... 125
8.1 Boom ...................................................... 104
8.2 Single top................................................ 105 6. Harness (O/R rear)................................ 126
8.3 Jib1 ......................................................... 106
8.4 Jib2 ......................................................... 107
Z-18 Searchlight, Anemometer,
9. Harness (AML lamp) ..............................108 Aviation Obstruction Light
(Option) ................................. 127
10. Harness (ESP) .......................................109
10.1 Comparison table (connector No., 1. Structure ............................................... 127
usage and coordinate) ..................... 109 1.1 Searchlight .............................................. 127
10.2 Harness (ESP) ....................................... 110 1.2 Anemometer, aviation obstruction light
(cab, boom) ....................................... 128
11. Harness (boom ESP) ............................. 111 1.3 Anemometer, aviation obstruction light
(jib) .................................................... 129
12. Harness (boom head) ............................ 112 1.4 Anemometer (cab) .................................. 130
1.5 Anemometer (boom) ............................... 131
13. Cable1 (jib angle detector) ..................... 113 1.6 Aviation obstruction light (boom)............. 132
1.7 Parts assy (cord reel) .............................. 133
Z-16 Harness (Upper) (Carrier) ............ 114 2. Electric circuit ........................................ 134
2.1 Composition of
1. Harness (carrier, main) .......................... 114 the electric circuit diagram ................ 134
1.1 Comparison table (connector No., 2.2 Electric circuit (boom, searchlight) .......... 135
usage and coordinate) ..................... 114 2.2.1 Electric circuit (boom, searchlight) .... 135
1.2 Harness (carrier, main) ........................... 115 2.2.2 Electric circuit (common) .................. 136
2.2.3 Electric circuit (slewing table, right)
2. Harness (T/M, O/R, suspension) ............ 116 (option) .............................................. 137
2.2.4 Electric circuit (searchlight) ............... 138
3. Harness (accelerator) ............................ 117 2.2.5 Electric circuit (anemometer) (cab) ... 139
2.3 Electric circuit (anemometer,
4. Harness (ICF) ........................................ 118 aviation obstruction light) .................. 140
2.3.1 Electric circuit (boom head,
5. Harness (SCT) ....................................... 119
anemometer,
aviation obstruction light)
(FE5027) ........................................... 140
Z-17 Harness (Lower) ........................... 120 2.3.2 Electric circuit (jib1, anemometer,
aviation obstruction light)
1. Harness (lower, main) ............................120
(FE5027) ........................................... 141
1.1 Comparison table (connector No.,
2.3.3 Electric circuit (jib2, anemometer,
usage and coordinate) ..................... 120
aviation obstruction light)
1.2 Harness (lower, main) ............................ 121
(FE5027) ........................................... 142
2.3.4 Electric circuit (boom head,
2. Harness (lower air) ................................122
jib1, jib2, anemometer,
aviation obstruction light)
3. Harness (engine, without DPF) ..............123
(FE5028--)......................................... 143
iv
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3. General view ..........................................144
3.1 Searchlight.............................................. 144
3.2 Anemometer ........................................... 145
3.2.1 FE5027 ............................................. 145
3.2.2 FE5028-- .......................................... 146
3.3 Aviation obstruction light ........................ 147
3.3.1 FE5027 ............................................. 147
3.3.2 FE5028-- .......................................... 148
4. Harness .................................................149
4.1 Harness (boom searchlight) ................... 149
4.2 Harness (searchlight) ............................. 150
4.3 Harness (slewing table, right) (option) ... 151
4.4 Harness (common) ................................. 152
4.5 Harness (jib1, anemometer,
aviation obstruction light) ................. 153
4.5.1 FE5027 ............................................. 153
4.5.2 FE5028-- .......................................... 154
4.6 Harness (jib2, anemometer,
aviation obstruction light) ................. 155
4.6.1 FE5027 ............................................. 155
4.6.2 FE5028-- .......................................... 156
4.7 Harness (anemometer) (cab) ................. 157
4.8 Harness (boom head, anemometer,
aviation obstruction light) ................. 158
4.8.1 FE5027 ............................................. 158
4.8.2 FE5028-- .......................................... 159
v
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Z-1 Hydraulic Circuit Z-1 Z-1
“Location” shows each applicable paragraph No. of this manual’s contents.
Refer to the contents.
Z-1 Hydraulic Circuit
1. Comparison table of hydraulic parts (part No., part name, coordinate and location)
Hydraulic Hydraulic Hydraulic
Part No. Part name circuit Location Part No. Part name circuit Location Part No. Part name circuit Location
coordinate coordinate coordinate
01 Engine I-4 - 22-13 Filter (for ESP telescoping high-pressure selection valve) H-12 Z-7 8. 42 Jib lock pin cylinder C-8 Z-7 13.
02 Torque converter I-5 - 22-14 Filter (for solenoid valve (steering mode selection)) B-5 Z-8 3. 43-1 C/W cylinder (right) B-11
Z-7 15.
03 Variable piston pump I-4 22-15 Filter (for solenoid valve (slewing lock release)) D-12 Z-7 5. 43-2 C/W cylinder (left) B-9
04 Gear pump J-4 Z-8 1. 22-16 Filter (for main winch high-speed selection) I-14 44-1 Slow return valve (for suspension cylinder)(2nd axle) (left) C-1
Z-7 1.
05 Pump (for emergency steering) (option) I-4 22-17 Filter (for aux. winch high-speed selection) J-14 44-2 Slow return valve (for suspension cylinder)(2nd axle) (right) C-3
Z-8 3.
06 Oil filter 22-18 Filter (for solenoid valve (suspension lock selection)) E-4 Z-8 3. 44-3 Slow return valve (for suspension cylinder)(3rd axle) (left) D-1
K-4
07 Oil tank Z-8 7. 23 Solenoid control valve (for steering mode selection) 44-4 Slow return valve (for suspension cylinder)(3rd axle) (right) D-3
08 Oil filter K-3 - Solenoid valve (crab) (SL30) 45 Solenoid control valve
A-5
09 Filter (for suspension valve) D-2 Z-8 3. - Solenoid valve (6-wheel) (SL31) - Solenoid valve (for cab tilt down) (SL292)
10 Flow control valve Z-8 6. - Solenoid valve (rear) (SL33) - Solenoid valve (for cab tilt up) (SL293)
G-4
11 Hydraulic valve (for emergency steering selection) (option) Z-8 1. 24-1 Pilot check valve (for rear steering lock (2nd axle)) B-2 Solenoid valve
-
12 Solenoid control valve 24-2 Pilot check valve (for rear steering lock (3rd axle)) B-3 (for boom pivot pin retracting) (right) (SL298)
Z-8 2. Solenoid valve
- Solenoid valve (for O/R retracting) (SL20) 25-1 Steering cylinder (1st axle) (left) A-1 -
- Solenoid valve (for O/R extending) (SL21) 25-2 Steering cylinder (1st axle) (right) A-2 (for boom pivot pin extending) (right) (SL299)
I-2 Z-8 6. Solenoid valve D-9 Z-7 15.
Solenoid valve (for suspension cylinder selection) (SL01) 25-3 Steering cylinder (2nd axle) (left) B-1 -
- (for boom pivot pin retracting) (left) (SL300)
(not used) 25-4 Steering cylinder (2nd axle) (right) B-2
- Solenoid valve (for steering merging) (SL34) (not used) Solenoid valve
25-5 Steering cylinder (3rd axle) (left) C-1 -
13 Check valve H-1 Z-8 4. (for boom pivot pin extending) (left) (SL301)
25-6 Steering cylinder (3rd axle) (right) C-2
- Solenoid valve (for C/W cylinder extending) (left) (SL305)
14-1 Solenoid valve (for O/R, J/S selection) (FR) (SL22) (SL23) 26 Suspension valve
J-2 - Solenoid valve (for C/W cylinder retracting) (left) (SL306)
14-2 Solenoid valve (for O/R, J/S selection) (FL) (SL24) (SL25) Solenoid valve (for suspension cylinder extending) (left)
- - Solenoid valve (for C/W cylinder extending) (right) (SL308)
14-3 Solenoid valve (for O/R, J/S selection) (RR) (SL26) (SL27) (SL11)
K-2 - Solenoid valve (for C/W cylinder retracting) (right) (SL309)
14-4 Solenoid valve (for O/R, J/S selection) (RL) (SL28) (SL29) Solenoid valve (for suspension cylinder retracting) (left)
- 46 Solenoid control valve
15-1 Slide cylinder (FL) J-1 (SL12) E-1 Z-8 3.
Solenoid valve (for suspension cylinder extending) (right) - Solenoid valve (for jib lock pin extension) (SL192)
15-2 Slide cylinder (FR) J-3 -
(SL13) - Solenoid valve (for jib lock pin retraction) (SL193)
15-3 Slide cylinder (RL) K-1
Solenoid valve (for suspension cylinder retracting) (right) - Solenoid valve (for jib extension) (SL222) D-8 Z-7 13.
15-4 Slide cylinder (RR) K-3 -
Z-8 5. (SL14) - Solenoid valve (for jib retraction) (SL223)
16-1 Jack cylinder (FL) J-1
27 Center joint B-6 Z-8 6. - Solenoid valve (for elevating pivot pin extracting) (SL363)
16-2 Jack cylinder (FR) J-3
Hydraulic oil temperature switch (50°C) (122°F) - Solenoid valve (for elevating pivot pin inserting) (SL364)
16-3 Jack cylinder (RL) K-1 28
(CN555, CN1017) 47 Sequence valve (pilot pressure) D-11 Z-7 5.
16-4 Jack cylinder (RR) K-3 F-4 Z-8 7.
Hydraulic oil temperature switch (85°C) (185°F) 48 Priority valve C-11
17-1 Pilot check valve (FL) J-1 29
(CN556, CN1018) 49 Check valve (for orbitrol)
17-2 Pilot check valve (FR) J-3 30 Check valve (for main pressure) E-6 C-12 Z-7 9.
Z-7 7. 50 Orifice (for priority valve circuit)
17-3 Pilot check valve (RL) K-1 31 Pressure sensor (for main pressure) (CN581) D-6 52 Orbitrol B-13
17-4 Pilot check valve (RR) K-3 32-1
Check valve G-3 53 Hydraulic pilot control valve (for slewing)
17-5 Pilot check valve (for C/W cylinder) (right) B-11 32-2 Z-8 7.
Z-7 15. - Slewing right proportional control valve (SL120)
17-6 Pilot check valve (for C/W cylinder) (left) B-10 33 Oil cooler F-3
Orifice (for boom pivot pin mounting/dismounting cylinder) - Slewing left proportional control valve (SL121) B-15
18-1 C-9 34 Filter (for remote control valve (pedal)) I-7 Z-7 11. - Solenoid valve (for slewing free/lock selection) (SL161) Z-7 4.
(left)
Z-7 16. 35 Solenoid valve - Slewing relief proportional control valve (SL162)
Orifice (for boom pivot pin mounting/dismounting cylinder)
18-2 C-8 Solenoid valve (for outrigger mounting/dismounting cylinder 54 Hydraulic motor (for slewing)
(right) - C-16
retracting) (front) (SL81) 55 Slewing speed reducer
19 Solenoid valve (for suspension lock selection)
Solenoid valve (for outrigger mounting/dismounting cylinder
- Solenoid valve (for suspension P/C lock) (SL02) - 56 Solenoid valve (pilot pressure)
extending) (front) (SL82) F-2 Z-8 4.
- Solenoid valve (for suspension P/C free) (SL03) D-4 Z-8 3. - Solenoid valve (for remote control pressure vent) (SL102) F-7 Z-7 5.
Solenoid valve (for outrigger mounting/dismounting cylinder
- Solenoid valve (for suspension ACC lock) (SL04) - - Solenoid valve (for slewing brake release) (SL160)
retracting) (rear) (SL83)
- Solenoid valve (for suspension ACC free) (SL05) Solenoid valve (for outrigger mounting/dismounting cylinder 57 Solenoid valve (for AML vent) (SL100) H-8
- Z-7 6.
20-1 Outrigger mounting/dismounting cylinder (front) E-1 extending) (rear) (SL84) 58 B-6
Z-8 4. 59-1 F-7 Z-7 5.
20-2 Outrigger mounting/dismounting cylinder (rear) G-1 36-1 Boom pivot pin mounting/dismounting cylinder (left)
C-9 Z-7 16. 59-2 Check valve F-13 Z-7 13.
21-1 Suspension cylinder (2nd axle) (left) C-1 36-2 Boom pivot pin mounting/dismounting cylinder (right)
21-2 Suspension cylinder (2nd axle) (right) C-4 37 Check valve (for air conditioner) B-8 59-3
Z-8 3. Z-7 10. F-15 Z-7 2.
21-3 Suspension cylinder (3rd axle) (left) D-1 38 Hydraulic motor (for air conditioner) B-7 59-4
21-4 Suspension cylinder (3rd axle) (right) D-4 39 Jib offset cylinder C-8 Z-7 13. 60 Accumulator E-8 Z-7 5.
22-1 Filter (for slewing proportional valve circuit (left slewing)) B-14 Pilot check valve 61-1 Remote control valve (right side) F-6
Z-7 8. 40-1 C-9 Z-7 11.
22-2 Filter (for slewing proportional valve circuit (right slewing)) D-15 (for boom pivot pin mounting/dismounting cylinder) (left) 61-2 Remote control valve (left side) J-7
Z-7 16.
22-3 Filter (for priority valve) C-12 Z-7 9. Pilot check valve 62 Shuttle valve (lever/pedal) G-7 Z-7 8.
40-2
22-4 Filter (for solenoid valve (pilot pressure)) E-8 Z-7 5. (for boom pivot pin mounting/dismounting cylinder) (right) C-8 63-1 Jib tilt lowering detection switch (CN539) F-7
Filter (for remote control valve (left side) 40-3 Pilot check valve (for jib offset) 63-2 Jib tilt raising detection switch (CN538) G-7
22-5 K-6 Z-7 13.
(aux. winch/telescoping, slewing)) 40-4 Pilot check valve (for jib lock) 63-3 Boom lowering detection switch (CN537)
Z-7 11. Pilot check valve C-7 G-8
Filter (for remote control valve (right side) 40-5 Z-7 16. 63-4 Boom raising detection switch (CN536)
22-6 G-6 (for elevating pivot pin inserting/extracting cylinder)
(main winch, jib tilt/elevating)) 63-5 Main winch hoisting down detection switch (CN546) H-7
Filter (for elevation proportional valve circuit Pilot check valve 63-6 Main winch hoisting up detection switch (CN532) I-7 Z-7 12.
22-7 40-6 F-1
(boom lowering)) G-8 (for outrigger mounting/dismounting cylinder) (front) 63-7 Aux. winch hoisting down detection switch (CN547) J-8
Z-7 8. Z-8 4.
22-8 Filter (for elevation proportional valve circuit (boom raising)) Pilot check valve
40-7 G-1 63-8 Aux. winch hoisting up detection switch (CN533)
22-9 Filter (for ESP telescoping proportional valve (extending)) K-6 (for outrigger mounting/dismounting cylinder) (rear)
63-9 Boom extending detection switch (CN534) K-8
22-10 Filter (for solenoid valve (winch high-speed selection)) G-16 Z-7 1. 41-1 Orifice (for jib offset)
C-8 Z-7 13. 63-10 Boom retracting detection switch (CN535)
22-11 Filter (for ESP telescoping proportional valve (retracting)) K-6 Z-7 8. 41-2 Orifice (for jib lock)
63-11 Slewing right detection switch (CN540) K-7
22-12 Filter (for ESP telescoping high-speed selection valve) F-13 Z-7 2. 41-3 Orifice (for elevating pivot pin inserting/extracting cylinder) C-7 Z-7 16.
1 WZ01-3343E 1
2 WZ01-3343E 2
2. Hydraulic circuit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
diagram [NOTICE]
1) When the optional emergency steering is not installed, two points "A" are directly joined and
(Front;left steering)
three portions "※1" are plugged.
A
(前軸;左ステアリング)
A1 P7 2) When the "Spec α (Power tilt jib)" is not installed, the "Spec β (FIx jib)" is installed A
SL33
25-1 1Right P4
1軸右
23 (Jib tilt less), two points "C","D","E","F","G", and "H" are joined and five portions "※2" are
P5
plugged.
1Left (Front;right steering) B1
P3
77-1 85-2
1軸左 (前軸;右ステアリング)
I (Left) A2 P6 3) Refer to Y-2 Adjusting pressure (hydraulic pressure) about relief symbol
25-2 B2
(A, B, C, D, E, F, G, H, I, J ,K, L, M, N, O, P, Q, R, S) in the figure.
SL31 SL30 T 37 86
38 89
P1
22-14 97
85-1 P2 DR2
A P
DR H
SL386
Pp SL280 52
B A B A B
Dr
27 Counterweight DR
R L B
43-2 92-2 92-1 43-1
24-1 24-2 77-2 73 P
T P (L) 58 DR1 b6 22-1
I (Right)
C D C D 105-1
Compressor Cab tilt 53
124-4
25-3 (R) T
25-4 エアコンコンプレッサ Option
オプション Left 17-6 124-5 17-5 Right DR Pb
Elevating pivot pin 104 左 右 EF CF LS SL121
2Left 2Right
inserting/extracting Jib lock pin Jib offset 105-2 124-6 124-3 48 50 Left
2軸左 2軸右 Option DR2
DR2 DR1 DR 42 39
オプション Boom pivot pin 22-3 54 55
131 123-6 123-3
3Left 3Right mounting/dismounting Dr
3軸左 3軸右 123-5 BM B
36-2 36-1 123-4 Left
25-6 R11
25-5 41-3 40-4 41-2 41-1 左
C Right Left 49
C
44-1 44-2 21-2
40-5 右 左
87-3 P K Reduction
21-1 40-3 18-2 18-1 gear
87-2 減速機
2Left 2Right G
2軸左 2軸右 91-1 R12
40-2 40-1 87-1 A
A3
B3
A2
B2
A1
B1 124-1 AM Right
Slewing Br
P
右
A5
B5
A4
B4
A3
B3
A2
B2
A1
B1
44-3 44-4 47 J
SL363
SL222
SL192
旋回
Pressure sensor
P SL120
P
P 106
3Left Right
SL298
SL292
SL300
SL305
SL308
3Right 圧力センサ
3軸左 3軸右 Slewing lock pin R
P T
P T
P T
A B
A B
A B
09 V
123-1 SL162
SL164
R
A B
A B
A B
A B
A B
P T
P T
P T
P T
P T
31 M
SL364
SL223
SL193
D 21-4
DR1
D
P SL299
SL293
SL306
SL309
SL301
T A1
21-3 A2
19 PP Pa
PP2 T DR Pi P
46 SL161
22-15
A2
A B
A1
A B
124-2 T 45
N 91-2 94 142
95 22-2
SL12 SL11 a6
B2
SL02 SL04 123-2 DR
Q
P T SL03 P T SL05
83-2 T
76
C2 22-4
26 P P
133 111
SL14 SL13 22-18 30 125-1 107-1
T 140
126-1 141
SL389
DR 68
E B1 C5
132
134 138 E
P A 114 112-1
83-1 P2 P1
T C1 60
A1 135 139 T B 116 115 113
Jib tilt ジブチルト a5
※2 P2 P1
SOLV4
SL102
SOLV5
SL160
C pin (ESP)
B pin (ESP)
20-1 136 124-8
Jib tilt/Elevating lever 56
A2
59-1
A1
64-6 ※2 Lower 伏 Rise 起 S ※2 126-2
59-2
Front b5 125-2 107-2 137 Jib tilt
ジブチルト/起伏レバー B5
前 ジブチルト
A5 72 123-8
O PB
PP ※2
P
93-2 78
40-6 35 Pressure sensor Spec α
64-1 DR1 Elevating 起伏 a4
P A 圧力センサ
T
F B2 T 59-4 59-3 F
SL185
A2 ※2 67-1 Spec α (Power tilt jib) 84
112-2
T 28 63-1
Outrigger
SL82 SL81
50°C 61-1 T
64-3
スペック α
Lower 伏 Rise 起 D Elevating 79 PP 22-12 a g
(パワーチルトジブ) 起伏 108-1
mounting/dismounting " C" A D b4 B4
PP
100-3 101-3 74-2 Telescoping
b5 A4 DR 108-2 伸縮
B1 29 Jib tilt 122-1 B A
A1
33 H
a5
SL84 A B SL83 ジブチルト DR1 B SL235 88-3 88-1 75
64-2 85°C PA g
71 100-4
40-7 63-3 Telescoping P.P PP
10 63-2 SL125
P T
64-4 伸縮
a A P
32-2 32-1 SL137 A
Rear 22-6 "G" b3 a3
※
B b4 G1 B
後 PG
"D " E
Ext 伸 Ret 縮 74-1
DR
T 101-4
88-2
20-2 C "E" 22-7 Elevating Option
22-8 A3 DR
SL124
G (Option)
"A" "H "
起伏
P2
B3
Pressure sensor DR
123-7 124-7 110
オプション
G
(オプション) F a4 109
B1 A1 C1 P 0 B2 A2 C2 T2
圧力センサ
11
T SL136 G "F" 62
"G"
Vent
ベント B 22-10
70
" C" " E" 63-4 65 Auxiliary winch F B2 B1 90 64-5
SL34 SL20 L G
SL232
補巻
T
13 22-13 DR
V1 Main winch lever "D" "F" b2 a2 P
R1 T
A2 Spec β (Fix jib)
P
主巻レバー
" H" スペック β
Down 下 Up 上
AC
B
A2
(フィックスジブ) B
Main winch B2 118 69
C 117
A1 DR
96 主巻
H P1
P2 93-1 T P 63-5 A
E R2 SL260 H
T Pb2 Pa2 LS2 Pb1 Pa1 LS1 Dr
G1 SL100 b1 a1
DR A
129-1 "A" SL96 A
Main winch
b1 T P1 Down 下 Up 上 a2 b2 a1 b1 DR1
127-1 A1
Pi1 A1 A2 Pi2 主巻
a1 DR
57
G B1
T1 P
128-1
SL21 63-6 Vent ベント 80-1 22-16 SL261
130-1 SL01 66 G1
127-2 129-2 121 Main winch
P1 Dr G2
12 C4 主巻ウインチ
128-2 130-2 Main winch
Elevating pedal AV
(q2)
主巻
I 起伏ペダル
a1 PR I
(Option)/(オプション) 34 Down 下 Up 上 Dr1
Front/Left Front/Right b1 A4 (q1)
03 P B4
前左 SL22 SL24 前右 Dr2
T C3 122-2 DR2
DR
05 01 02 O Auxiliary winch BV
15-1 15-2 P1 P2 補巻
C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
3 WZ01-3343E 344-024-20000 1 3
G1 G1
Oil cooler
M16×1.5
F3
SL45
261
251
G3/8 G3/8
256
F1
SL43
Lock up P.T.O
SL49 SL41 G1
Line filter 20μ 255 259
Pressure (CN419)
Accumulator sensor M14×1.5
Accumulator
F2 R
Torque converter inlet relief valve SL44 SL42
PTO
clutch G1
Main pressure
regulating valve
OUTPUT
257
G3/4
Charging pump F3 F1
G1
G1 Rear Front
Low High
4 WZ05-0394E 347-413-70000 0 4
235
Disc brake (CN583)
Air pressure detector
Air cylinder
201
(2nd axle) 220
Air solenoid valve Check valve
(High/low shift)
(energized : low) High/low shift 236 237
219
Air tank
244 238 240
Air solenoid valve (SL52) 222
(3rd axle) (exhaust brake) 10L 10L
(energized : exhaust brake actuated) Exhaust brake
221
239 241 Air solenoid valve
202 203 242 (air horn) (SL60)
Air solenoid valve (SL54) Drain cock
(CN414) (CN415) 224
(2/4-wheel drive shift) (energized : horn)
Oil reservoir Reed switch Not applicable to
(not energized : 2-wheel drive)
(contact close: 2/4-wheel GR-1600-3-00101, 00102
less fluid) 223 drive shift
243
Air tank
210 (SL51)
204 Check valve Air horn
212
40L
To engine (applicable to GR-1600-2-00101, 00102)
Booster (rear brake)
211 Drain cock Air low-pressure switch (total air low pressure warning)
(contact close : low pressure)
Light-on pressure : 540 +10
–49 kPa (5.5 –0.5 kgf/cm ) (78 –7 psi)
+0.1 2 +1.5
Inflator Light-off pressure : 540 –49 kPa (5.5 –0.5 kgf/cm2) (78 –7 psi)
+59 +0.6 +8
225
Unload valve
Air tank
Check valve (applicable to
213 226 231 Air dryer
205 GR-1600-3-00101, 00102)
215 (CN410)
40L
Check valve 229
Booster (front brake)
214 Drain cock 218 Check valve
Air tank 230
216 227
245 232
206
Quick release valve 10L 20L
233 Air compressor
Air brake chamber
(parking) (1st axle) (SL50) 217 228 Pressure regulator
Air solenoid valve Turning on pressure : 710 ± 20 kPa (7.2 ± 0.2 kgf/cm2) (103 ± 3 psi)
Drain cock
Turning off pressure : 830 –20 kPa (8.5 –0.2 kgf/cm2) (120 –2.9 psi)
+29 +0.3 +4.2
(parking brake)
207 208 (not energized : parking brake actuated) Safety valve
246 Cracking pressure : 850 kPa (8.7 kgf/cm2) (124 psi)
Air brake chamber (CN411)
Air low-pressure switch (parking brake) Full opening pressure : 950 ± 20 kPa (9.7 ± 0.2 kgf/cm2) (138 ± 3 psi)
(parking) (3rd axle) (contact close : parking brake actuated)
Operating pressure : 372 ± 20 kPa (3.8 ± 0.2 kgf/cm2) (54 ± 3 psi) IWZ06-0652E01
5 WZ06-0652E 347-414-50000 1 5
RA2
CN895 CN657,
CN889, CN1200, CN1556 CN693,
CN1563 CN699,
CN899, CN509
CN1071 CN558, R48
CN1635
Z-4 4.11 Electric circuit
Z-18 2.2.3 Electric circuit Z-18 2.2.5 Electric circuit (AML override)
(slewing table, right) (option) (anemometer) (cab)
Z-4 4.1 Electric circuit (crane, main)
CN1562
CN1728 Z-4 4.2 Electric circuit (ESP)
CN1495 CN657, CN1588,
CN887, CN1589 CN1213
Z-18 2.2.2 Electric circuit
<CN897>,
(common) CN893, CN894, CN1193,
CN1750 CN1526
CN1331, CN1332, CN1333
CN1779
Z-4 4.9 Electric circuit (AML, fix jib)
Z-4 4.10 Electric circuit (AML, power tilt jib) Z-4 4.4 Electric circuit
Z-18 2.2.1 Electric circuit CN888, CN993, (slewing table, left) Z-4 4.5 Electric circuit
(boom, searchlight) CN1595, <CN961> (for separated transport)
CN1212 CN1527
Z-4 4.6 Electric circuit (boom, fix jib)
Z-4 4.7 Electric circuit (boom, power tilt jib)
Z-4 4.8 Electric circuit (boom, ESP)
CN859
CN901
IWZ03-7602E01
6 WZ03-7602E 344-125-60000 7 6
344-125-30010 △
0
7 WZ03-7602E
8 WZ03-7602E 8
9 WZ03-7602E 9
Electric Electric
Harness
CN No. Usage circuit circuit
diagram
coordinate diagram
R86 B/C-pin lock/unlock detection relay B-4
R87 Slewing lock warning lamp relay P-9
R88 Air conditioner compressor block relay 2 D-4
R89 Cab tilt alarm buzzer disable relay B-12
R90 Cab tilt stowed detection relay B-13
JC01 C-18
JC02 C-11
Z-4 4.1.1 Z-15 1.2
JC03 P-10
JC04 P-14
JC05 E-7
JC06 E-5
JC07 P-4
JC101 D-19
JC104 O-17
JC150 B-7
Junction connector
JC151 E-1
JC152 E-5
Z-4 4.2 Z-15 10.2
JC153 J-2
JC154 J-5
JC155 K-5
JC160 B-5
JC161 D-5
JC162 B-10 Z-4 4.1.1 Z-15 1.2
JC163 B-3
JC164 P-1
10 WZ03-7602E
4. Electric circuit
4.1 Electric circuit (crane, main) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
To circuit (AML, fix jib), To circuit (power tilt jib)
To circuit (slewing table, left) JC CN1750
(S01-015) R
CN1331 Detector power supply (+5V) 1
(002AA) Y AVS 1.25 (B08AA) B AVS 1.25 (B06AA) B (S01-013) W
C-12 (JC02-1) E008 P-12 (JC03-2) E006 Boom angle input 2
Power supply (for crane, timer) 1 (S01-016) B
(1199AA) LG/R M6_0.85-1.25
Cab tilt stowed detection output 2
(1197AA) LG/W
M6_0.85-1.25 Detector power supply (GND) 3
(S01-AA) Y AML-C
Cab tilt up solenoid valve 3 Ground (JC02) Ground (JC03) SHIELD 4
(1198AA) LG/B AVS 1.25 (B02AA) B AVS 1.25 (B09AB) B (S02-017) R
Cab tilt down solenoid valve 4 D-16 (JC01-1) E002 P-5 (JC07-1) E009 Detector power supply (+5V) 5 (B01AB) B AVS 1.25 (B01AA) B (B10AB) B AVS 1.25 (B10AA) B
A
(S02-018) W
Boom pivot pin mount/dismount cylinder extending solenoid valve (left) 5
Boom pivot pin mount/dismount cylinder retracting solenoid valve (left) 6
(1192AA) BR/W
(1193AA) R/B M6_0.85-1.25
Ground (JC01)
M6_0.85-1.25
Ground (JC07)
Slewing angle 1 input
Slewing angle 2 input
6
7
(S02-019) G
F-22 (CN640)
F-22 (CN640)
(B01AC) B
(B01AD) B
E001
M6_0.85-1.25
H-22 (CN642)
H-22 (CN642)
(B10AC) B
(B10AD) B
E010
M6_0.85-1.25 A
(1194AA) BR/R (S02-020) B F-22 (CN640) J-22 (CN646)
Boom pivot pin mount/dismount cylinder extending solenoid valve (right) 7 AVS 1.25 (B52AA) B AVS 1.25 (B120AD) B Detector power supply (GND) 8 (B01AE) B Ground (AML1) (B10AE) B Ground (AML2)
(1195AA) BR/Y D-18 (JC101-2) E052 P-18 (JC104-2) E120 (S02-AB) Y F-22 (CN640) J-22 (CN646)
Boom pivot pin mount/dismount cylinder retracting solenoid valve (right) 8 SHIELD 9
(1119AA) Y/L M6_0.85-1.25 M6_0.85-1.25 (S03-021) W
Slewing lock release solenoid valve 9 Elevating cylinder raising pressure input 10
(S13D-003) B
(156BD) R/Y Ground (JC101) Ground (JC104) (S03-022) B C-22 (CN647)
Power supply (for crane, STD) 10 Detector power supply (GND) 11 E121
(1128AA) Y/O AVS 1.25 (B07AA) B AVS 1.25 (B100AA) B (S03-023) R
Slewing lock detection switch 11 P-16 (JC04-3) E007 E-8 (JC05-1) E100 Detector power supply (+5V) 12 M6_0.3-0.5
(S04-024) W
12 M6_0.85-1.25 Elevating cylinder lowering pressure input 13 Ground (AML3)
M6_0.85-1.25 (S04-025) B
Ground (JC04) Ground (JC05) Detector power supply (GND) 14
(S04-026) R
Detector power supply (+5V) 15
(S04-AB) Y
SHIELD 16
(S05-007) W AML-C
OFF 0
Main pressure input 17
(S05-008) B
CN643 CN3
SHIELD1B SHIELD1A (S01-015) R
(1199AA) LG/R
Detector power supply (GND) 18
(1109AC) Y/W
3-1 +5V
(1109AB) Y/W
1 1
(1108AA) Y/R
(S05-009) R
(250BZ) LG
CN1318 (1189AG) Y/W
(B06BR) B
(1142AD) Y/L
(1142AD) Y/L
JC163 (1142AB) Y/L
(1142AA) Y/L
(1142AE) Y/L
(1142AE) Y/L
(002AC) Y
(002AD) Y
(1192AC) BR/W
(1192AC) BR/W
(S05-AB) Y
(1192AA) BR/W
(1192AB) BR/W
(1194AC) BR/R
(1194AC) BR/R
(S01-013) W
(156AT) R/Y
(1194AA) BR/R
(1194AB) BR/R
(1195AC) BR/Y
(1195AB) BR/Y
(1175AC) R/W
(1175AC) R/W
ON
(1175AA) R/W
(1175AB) R/W
(1175AB) R/W
(1189AC) Y/W
1 SHIELD
(470AM) LG/Y
(1189AB) Y/W
(1109AC) Y/W
20
(1157AC) L/W
(1157AC) L/W
(1109AB) Y/W
(1109AA) Y/W
JC160 (1157AA) L/W
(1157AB) L/W
(1157AB) L/W
(470AN) LG/Y
3-3 AI2 Boom angle input
(1193AC) R/B
(1176AC) R/B
(1176AC) R/B
3 3
(1193AA) R/B
(1193AB) R/B
(1176AA) R/B
(1176AB) R/B
(1176AB) R/B
(470AL) LG/Y
1
(1156AC) L/B
(1156AC) L/B
JC160 (1156AA) L/B
(1156AB) L/B
(1156AB) L/B
(B06BG) B
(B06BM) B
3-4 AI3 Slewing angle 1 input
(B06BH) B
4 4
(B06BG) B
(B06BC) B
(B06BD) B
(B06BH) B
(B06BR) B
2
(B06BB) B
(B06BE) B
(B06BE) B
(B06BK) B
(B06BK) B
(B06BF) B
(B06AF) B
(002AD) Y
(002AC) Y
(B06BJ) B
(B06BL) B
(B06BL) B
(002AB) Y
(002AA) Y
(B06BJ) B
CN897 (470AL) LG/Y (470AM) LG/Y (S02-AA) Y (S01-016) B
B B
5 5 24V 3 5 5 3-5 AGND
3 1 4 2 3 1 4 2 (395AA) R/L (S06-AB) Y (S01-AB) Y
R89
R90
STM-D MBSRC power supply 5 3 3 SHIELD 4 SHIELD2B SHIELD2A 6 6 3-6 SHIELD
1 2 3 4 5 6 7 8 9 10 11 3 1 4 2 1 2 3 1 4 2 3 1 4 2 3 1 4 2 (391AA) R 0 (S06-002) W (S03-023) R
STM-D DOSRC power supply 2 7 7 Anemometer signal 5 7 7 3-7 +5V
1 2 3 4 5 6 7 8 9 10 11 3 1 4 2 1 2 3 1 4 2 1 2 3 4 5 6 7 8 9 10 11 3 2 1 12 13 14 15 16 17 18 19 20 21 22 3 1 4 2 3 1 4 2 23 24 25 26 27 28 29 30 31 32 33 3 2 1 3 1 4 2 3 1 4 2 (S13-001) W (1223AA) Y (S06-003) B (S02-019) G
CN1288
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
STM-D TXP 3 1 1 AGND 6 8 8 3-8 Ai4 Slewing angle 2 input
1 2 3 4 5 6 7 8 9 10 11 3 2 1 12 13 14 15 16 17 18 19 20 21 22 3 1 4 2 3 1 4 2 23 24 25 26 27 28 29 30 31 32 33 3 2 1 3 1 4 2 3 1 4 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 (S13-002) R (S06-AB) Y (S06-AA) Y (S03-021) W
STM-D RXP 4 6 6 9 9 3-9 Ai5 Elevating cylinder raising pressure input
R R
STM-D TXN/RXN/MBGND 1
(S13A-003) B To circuit (anemometer) SHIELD6B SHIELD6A (S04-024) W
4 4 10 10 3-10 Ai6 Elevating cylinder lowering pressure input
JC163-1 R Diode R
SHIELD 6
(S13-AA) Y/B
8 8
CN1635 (S03-022) B
11 11 3-11 AGND
To circuit (slewing table, left) GREEN (1.5A) JC160-1 Diode JC160-2 R R JC160-3 Diode R R JC162-1 JC162-2 JC162-3 Cab tilt Cab tilt stowed 2 2 Aviation obstruction light switch (S03-AA) Y (S04-AA) Y
12 12 3-12 SHIELD
CN1193 Remote control B/C-pin lock/unlock BLUE BLUE BLUE GREEN GREEN BLUE To circuit (ESP) SHIELD3
(1.5A) (1.5A) Boom pivot pin Boom pivot pin alarm buzzer detection relay CN657
(1188AM) R/B operation disable Boom pivot pin mount/ Boom pivot pin mount/ (035AY) BR 1
CN644 CN4
Remote controller power supply 1
(1191AA) L/B relay 1 detection relay mount/dismount mount/dismount disable relay 1 (B02AG) B
1 9
dismount cylinder (left) dismount cylinder (left) 2 10 1 4-1 FG
(1109AA) Y/WCN1477 CN1226 (B06BA) B
Elevating pivot pin extracting switch 2 1
(1190AA) L/W retracting disable relay extending disable relay cylinder (right) cylinder (right) 2 (S05-009) R
Elevating pivot pin inserting switch 3 2 2 4-2 +5V
retracting disable extending disable 3 CN1731 (S05-007) W
4 SHIELD4B SHIELD4A 3 3 4-3 Ai7 Main pressure input
relay relay 11
To circuit (slewing table, right (option)) (S06-002) W
(1176AA) R/B
5 Cab tilt warning lamp 12 (S05-008) B
4 4 4-4 Ai8 Anemometer signal (option)
Boom pivot pin mount/dismount cylinder retracting switch 6 CN1728 5 5 4-5 AGND
(1175AA) R/W 13 (1223AA) Y (S05-AA) Y
Boom pivot pin mount/dismount cylinder extending switch 7 1 Aviation obstruction light power supply 6 6 4-6 SHIELD
(1156AA) L/B 7 (B06AZ) B (S05-AB) Y (S05-AA) Y
Boom pivot pin mount/dismount cylinder selection switch (right) 8 CN1478 (S12-005) B 2 Aviation obstruction light GND
(1157AA) L/W (1108AA) Y/R R AML-C (ESP) CAN1-L 8
C CN647 CN7
C
Boom pivot pin mount/dismount cylinder selection switch (left) 9 (S12-006) W SHIELD5B SHIELD5A
(352AB) L/W (B100AH) B B Cab tilt alarm buzzer AML-C (ESP) CAN1-H 9 (S13-002) R
Slewing brake ON signal 10 10
1 1 7-1 TX1+
(1177AA) W/R (S13B-003) B
C/W lowering (cylinder extending) operation switch 11 CN1479 4
2 2 7-2 TX1-
(1178AA) W/Y
C/W lifting up (cylinder retracting) operation switch 12 (E121) 3 3 7-3 SHIELD
(1158AA) L/R 5 (S13-001) W
C/W selection switch (right) 13 11 11 7-11 RX1+
(1159AA) L/G JC02-3 JC02-2 JC02-1 6 (S13C-003) B
C/W selection switch (left) 14 12 12 7-12 RX1-
GREEN GREEN GREEN 14 (S13-AB) Y/B
15
13 13 7-13 SHIELD
CN1287 SHIELD13B SHIELD13A 7 7 7-7 DGND
(1149AA) G/W 16 (S12-005) B
JC02
JC02
JC02
3 3 8 8 7-8 CAN1_L
33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 (1189AH) Y/W Diode 17 To circuit (carrier, main) (S12-006) W
9 9 7-9 CAN1_H
2 2
33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 (1148AA) G/B
1 1 (1.5A) 18 Normal Operating 0
CN899
(S12-AA) B
10 10 7-10 SHIELD
19 (S10-003) W SHIELD12 (S10-003) W
(156AR) R/Y
(156AH) R/Y
(156AP) R/Y
(250AW) LG
(035AM) BR
(156AT) R/Y
(035AN) BR
(035AR) BR
(250AG) LG
(035AK) BR
(250BH) LG
(035AF) BR
(250BK) LG
(250AE) LG
(035AL) BR
(250AI) LG
(B08AG) B
(B08AD) B
(B08AC) B
(B08AC) B
(B08AH) B
(B08AB) B
(B08AE) B
(B08AJ) B
20
pressure release 1 RXD2 MDT Serial input (-) 2
(S10-004) B (S10-004) B
5 5 7-5 TX2-
CN484 UP 2 JC01-3 GREEN JC01-2 GREEN JC01-1 GREEN JC101-3 GREEN JC101-2 BLUE JC101-1 BLUE (S10-AA) B
Eco mode switch CN1715
AVS 1.25
3 6 6 7-6 SHIELD
(035AG) BR 0 SHIELD10 (S10-001) R
2
2 2
(B52AH) B
(contact close : eco mode) 5 5 4
(S10-001) R (S10-002) G
14 14 7-14 RX2+
5
5 5 CN447 Down 1 3 3 TXD2 MDT Serial output (+) 5 15 15 7-15 RX2-
(B52AJ) B (035AK) BR 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 (S10-002) G
Slewing brake switch
(E008)
4
4 4
2
2 2 CN1252 7 7 0 TXD2 MDT Serial output (-) 6 16 16 7-16 SHIELD
D D
(352AA) L/W (B08AD) B 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(contact close : braking) 3
3 3
5
5 5 5 5 1 1 CN1071(S11-006) W 17 17 7-17 DGND
(1196AG) BR/B
(1180AC) BR/W
(378AC) B/L
(035AG) BR
(378AB) B/L
(378AA) B/L
(035AD) BR
(035AH) BR
(337AC) LG/W
CAN-H 1
(1177AC) W/R
(1177AC) W/R
(337AA) LG/W
(337AB) LG/W
(1189AG) Y/W
(250CA) LG
(250CA) LG
(250CB) LG
(035AB) BR
(035BA) BR
(035BB) BR
(035AX) BR
(250AN) LG
(250BD) LG
(250BC) LG
1 4
(1177AA) W/R
(1177AB) W/R
(1177AB) W/R
(1189AC) Y/W
(1189AH) Y/W
(1189AD) Y/W
(1178AC) Y/W
(1178AC) Y/W
(1189AD) Y/W
(250AB) LG
(250BB) LG
(250AX) LG
(250BA) LG
(250BE) LG
(035AY) BR
(1178AB) W/Y
(1189AB) Y/W
(1189AE) Y/W
(1189AE) Y/W
(1178AA) Y/W
(1178AB) Y/W
(250BF) LG
(250AF) LG
7-18 CAN2_L
(035AT) BR
(035AT) BR
1 1 4 4 3 3 6 6 18 18
(1189AF) Y/W
(1189AF) Y/W
(1189AZ) Y/W
(1189AL) Y/W
(1189AL) Y/W
(1159AC) L/G
(1174AC) L/O
(1173AC) L/G
(1174AC) L/O
(1159AC) L/G
(1158AC) L/R
(1158AC) L/R
(1174AA) L/O
(1174AB) L/O
(1173AA) L/G
(1173AB) L/G
(1159AB) L/G
(1158AA) L/R
(1158AB) L/R
(1158AB) L/R
(B52AM) B
(B52AM) B
(B02AG) B
(B02AC) B
(B52AC) B
(B52AH) B
(B02AE) B
(B02AB) B
(B52AA) B
(B52AK) B
(B52AB) B
(B02AF) B
(336AC) P
(336AA) P
(336AB) P
(B52AL) B
(156BC) R/Y
(156BC) R/Y
(1148AA) G/B
(B52AJ) B
(156BA) R/Y
(156BB) R/Y
(354AA) L/R
(354AB) L/R
(355AA) L/Y
(355AB) L/Y
(B100AH) B
(B100AE) B
(B100AF) B
AVS 1.25
2
(B100AJ) B
(B100AJ) B
CAN-L 2
3
3 3 7 7 4 4 19 19 7-19 CAN2_H
(B06BD) B
(B06BC) B
(B06BB) B
(B06BF) B
12 13 14 15 16 17 18 19 20 21 22 3 1 4 2 3 1 4 2 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 10 11 3 2 1 12 13 14 15 16 17 18 19 20 21 22 3 1 4 2 3 1 4 2 23 24 25 26 27 28 29 30 31 32 33 3 2 1 3 1 4 2 3 1 4 2
CN559
8 8 CN505 1 9
CN648 CN8
12 13 14 15 16 17 18 19 20 21 22 3 1 4 2 3 1 4 2 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 10 11 3 2 1 12 13 14 15 16 17 18 19 20 21 22 3 1 4 2 3 1 4 2 23 24 25 26 27 28 29 30 31 32 33 3 2 1 3 1 4 2 3 1 4 2 (1198AA) LG/B (B52AL) B
2 2 1
2 2 2 10
2 (035AN) BR
2 2 5
6 6 CN1716 1 1 8-1 FG
(E052)
(B08AE) B (035AR) BR 1 (250AB) LG
(E002)
CN1454 5
5 5 1 9 2
3 3 2 2 8-2 FG
Slewing lock switch 5 5
JC163-2 R R JC163-3 JC161-1 Diode JC161-2 R R JC161-3 Diode R R 4
4 4
(B08AF) B (B08AJ) B
2 10 3
4 4
(384AA) L CN485 1
(832AA) LG
3 3 8-3 BOOT
(contact 6 to 8 7 7
GREEN GREEN BLUE (1.5A) BLUE BLUE (1.5A) 3
3 3
(720AA) R/G
CN1253 4
5 5
(250AF) LG
5 5 2
(830AA) L/R
4 4 8-4 TXD
1 1
Air conditioner Air conditioner C/W (left) lowering C/W (left) lifting up C/W (right) lowering C/W (right) lifting up 1
1 1
(250BK) LG
CN939
(337AC) LG/W
7 7 6 5 5 8-5 FG
close : release) (327AD) Y/R compressor compressor (834AA) BR
6 6 (cylinder extending) (cylinder retracting) (cylinder extending) (cylinder retracting) Aux. winch high-speed selection switch 2 2
1
Dead turns securing 1 1 Boom telescoping/aux. winch control selection switch 3 6 6 8-6 DGND
(1119AA) Y/L block relay 1 block relay 2 (contact close : high-speed) (250CB) LG (833AA) L/B
disable relay disable relay disable relay disable relay
5
8 8 6 6 6 6 4 7 7 8-7 DGND
2 (035AL) BR (250AE) LG 2 disable switch (up : telescoping, down : aux. winch) (831AA) L/W
2 2 2 2 3 3 8 8 5 8 8 8-8 RXD
JC06-3 JC06-2 JC06-1 JC05-3 JC05-2 JC05-1 5 (B08AG) B (289AA) L/B 3 (contact close : Dead turns O-22 (255AE) R/G (1214AA) LG/B
E E
3 3 5 5 4 4 2 2 CN678
GREEN BLUE BLUE GREEN BLUE BLUE 4 (B08AH) B 4 securing disable) (CN558) (336AC) P
4 4 4 4 5 5 3 3
For AML maintenance
3 (730AA) R/W
3 3 4 4
(035AV) BR 1 (250BL) LG Jib state switch USB
CN1113
JC05
JC05
JC05
9 1 1 1
JC06
JC06
JC06
(B52AK) B 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN846 (contact close : without jib) CN487 (1212AA) BR/B (1214AA) LG/B
10 2 9 9 1 1 1 USB-1 VBUS
33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1kΩ CN904 (035AD) BR (B52AB) B (1212AA) BR/B Diode
CN1267 Terminal assy 2
2 2 (B02AF) B 10 10 2 2 2 USB-2 D-
1.25 (B100AA) B
(315AC) LG/W
(315AB) LG/W
(315AA) LG/W
(470AN) LG/Y
(470AC) LG/Y
(470AK) LG/Y
(250AD) LG
(250BV) LG
(250AS) LG
(250AK) LG
5
USB-3 D+
(156BD) R/Y
(156AG) R/Y
2 2 CN922 3 3 3
(250AL) LG
(156AN) R/Y
(156AC) R/Y
(156BH) R/Y
(156BH) R/Y
(316AC) LG/B
(156AP) R/Y
5 5 (B02AE) B
(316AB) LG/B
(316AA) LG/B
(156AZ) R/Y
(156BT) R/Y
(333AC) B/W
(156AY) R/Y
(156AJ) R/Y
(333AB) B/W
(333AA) B/W
(156BJ) R/Y
KEY
(263AC) W/G
(263AA) W/G
(263AB) W/G
(255AG) R/G
(255AA) R/G
(264AC) G/Y
(256AC) Y/G
(288AA) W/L
(264AA) G/Y
(264AB) G/Y
(256AA) Y/G
(256AB) Y/G
(B100AD) B
(B100AC) B
(B100AB) B
(156AY) R/Y
(317AC) L/Y
selection switch
(317AA) L/Y
(317AB) L/Y
(255AI) R/G
CN863 4
CN1721
(022AE) G
(022AA) G
4 USB-4 DGND
(022AF) G
1 1
(334AD) Y
(334AC) Y
(334AE) Y
(334AB) Y
KEY
Counterweight/boom mounting/dismounting (357AA) Y/R (748AA) B/W Counterweight/boom mounting/ (250BA) LG (250BC) LG
(320AA) LG/R
(253AA) LG/B
(310AA) L/R
(250AM) LG
H H
Jib tilt lowering detection switch 14 20 20 2-1-20 Di20+ Boom raising stop release
15
16 CN642
(317AC) L/Y
17 1 1 2-2-1 Di21+ AML override (bridging device) input
(1163AC) G/O
18 2 2 2-2-2 Di22+ Boom mounting/dismounting detection
(299AA) BR/Y
19 3 3 2-2-3 Di23+ Over-unwinding detection (main)
(279AA) BR/W
20 4 4 2-2-4 Di24+ Over-unwinding detection (aux.)
(288AA) W/L
9 9 2-2-9 Di25+ Jib state switch
To circuit (slewing table, left) (289AA) L/B
10 10 2-2-10 Di26+ Over-unwinding cutout disable switch
CN1332 (165AA) LG/R
11 11 2-2-11 Di27+ Backward detection
(330AA) G/B (310AA) L/R
Drum rotation detection switch (main) 1 12 12 2-2-12 Di28+ Two-blocking signal
(331AA) G/O
Drum rotation detection switch (aux.) 2 14 14 2-2-14 PSRC @pinC
(299AA) BR/Y (330AA) G/B
Over-unwinding detection switch (main) 3 8 8 2-2-8 P1A(P1) Winch drum indicator input (Main)
(279AA) BR/W
Over-unwinding detection switch (aux.) 4 16 16 2-2-16 P1B Winch drum indicator input (Main)
(470AJ) LG/Y (331AA) G/O
PTO linked power supply (option) 5 7 7 2-2-7 P2A(P2) Winch drum indicator input (Aux.)
6 15 15 2-2-15 P2B Winch drum indicator input (Aux.)
To circuit (slewing table, right) 6 6 2-2-6 P3
(B10AB) B
I Slewing right proportional control valve (+)
CN1200
1
(270AA) R/B
(280AA) Y/B
(E001)
(E001)
(B10AC) B
5
13 13
5 2-2-5
2-2-13
FG
FG I
Slewing right proportional control valve (-) 2
(271AA) R/W
Slewing left proportional control valve (+) 3
(281AA) Y/W For reducing main pressure
Slewing left proportional control valve (-) 4
(156AG) R/Y
(290AA) LG/R AVS 1.25 (156AA) R/Y
Slewing relief proportional control valve (+) 5 1
(291AA) LG/Y AVS 1.25 (250AY) LG
Slewing relief proportional control valve (-) 6 2
(402AD) Y/R
AML external indicator (100%-- red) 7
(378AC) B/L CN820
Slewing free/lock selection solenoid valve 8
(401AB) O Emergency jib operation
AML external indicator (90%--100% yellow) 9
(316AC) LG/B (781AD) G/R
Flow control bypass solenoid valve 10 11 CN918
11
(470AK) LG/Y Emergency jib operation
PTO linked power supply (option) 12
(255AP) R/G
11 CN919
To circuit (slewing table, left)
CN894 CN646 CN6
(270AA) R/B
1 1 1 6-1 Ao1+ Right slewing proportional control valve
J 2
3
(280AA) Y/B
(271AA) R/W
2
3
2
3
6-2
6-3
Ao1-
Ao2+
Right slewing proportional control valve
Left slewing proportional control valve
J
(276AA) LG (281AA) Y/W
Elevation cylinder pressure release solenoid valve 4 4 4 6-4 Ao2- Left slewing proportional control valve
(272AA) R/G (272AA) R/G
Boom raising proportional control valve (+) 5 5 5 6-5 Ao3+ Boom raising proportional control valve
(282AA) Y/G (282AA) Y/G
Boom raising proportional control valve (-) 6 6 6 6-6 Ao3- Boom raising proportional control valve
(273AA) R/L (273AA) R/L
Boom lowering proportional control valve (+) 7 8 8 6-8 Ao4+ Boom lowering proportional control valve
(283AA) Y/L (283AA) Y/L
Boom lowering proportional control valve (-) 8 9 9 6-9 Ao4- Boom lowering proportional control valve
(718AB) Y/W (290AA) LG/R
Boom elevating/jib tilt selection solenoid valve 9 10 10 6-10 Ao5+ Slewing relief proportional control valve
(337AA) LG/W (291AA) LG/Y
Boom telescoping/aux. winch control selection solenoid valve 10 11 11 6-11 Ao5- Slewing relief proportional control valve
(256AC) Y/G
AML vent solenoid valve 11 Vibration type main winch 12 12 6-12 Ao6+
(350AA) L/O (440AA) B/R
Remote control pressure vent solenoid valve 12 drum rotation indicator CN932 13 13 6-13 Ao6-
(353AA) O (B100AB) B (B10AD) B
Slewing brake release solenoid valve 13
(316AB) LG/B
solenoid (option) CN933 (E001)
(B10AE) B
7 7 6-7 FG
Secondary reducing solenoid valve 14 Vibration type aux. winch (450AA) B/Y
(E001) 14 14 6-14 FG
drum rotation indicator CN934 (B100AC) B
solenoid (option) CN935 CN645 CN5
To circuit (ESP) (256AB) Y/G
1 1 5-1 Do1+ Auto. stop 1 (AML vent)
CN1588 (370AA) Y/G
K K
2 2 5-2 Do2+ Lever non-operation output
(1146AA) L/W
ESP telescoping high-speed selection solenoid valve 1 3 3 5-3 Do3+ Telescoping control output 1
(1147AA) L/R
ESP telescoping high-pressure selection solenoid valve 2 4 4 5-4 Do4+ Output spare
(022AE) G (440AA) B/R
PTO signal 3 5 5 5-5 Do5+ Vibration type winch drum rotation indicator (Main)
(718AA) Y/W (450AA) B/Y
Boom elevating/jib tilt selection signal 4 6 6 5-6 Do6+ Vibration type winch drum rotation indicator (Aux.)
(1142AA) Y/L (781AC) G/R
B/C-pin lock/unlock selection solenoid valve 5 7 7 5-7 Do7+ Jib lock pin signal
(294AA) BR/B (334AB) Y
ESP telescoping proportional control valve (extending) (+) 6 8 8 5-8 Do8+ AML normal output
(295AA) BR/W (315AA) LG/W
ESP telescoping proportional control valve (extending) (-) 7 9 9 5-9 Do9- Speed reduction SOL output
(292AA) LG/B (726AA) G
ESP telescoping proportional control valve (retracting) (+) 8 10 10 5-10 Do10- Main winch high-speed input
(293AA) LG/W (736AA) W
ESP telescoping proportional control valve (retracting) (-) 9 11 11 5-11 Do11- Aux. winch high-speed input
(1050AC) W/B (259AG) G/B
C/W detection switch 1 (standard weight) 10 12 12 5-12 Do12- Buzzer output (AML warning)
(1179AA) W/G
1.25 AVS
(257AA) Y/O
C/W detection switch 2 (extra weight) 11 13 13 5-13 Do13- Buzzer output (two-blocking warning)
(1163AB) G/O (400AA) L
Boom mounting/dismounting detection 12 14 14 5-14 Do14- External indicator (--90% Green)
(263AC) W/G (401AA) O
Telescoping detection (extending) 13 15 15 5-15 Do15- External indicator (90--100% Yellow)
(250BX) LG
N N
Air conditioner compressor block solenoid valve 1 4 Main winch high-speed selection signal
(165AA) LG/R (730AA) R/W
2 5 Aux. winch high-speed selection signal
(412AA) G/W (002AB) Y
External indicator lamp (100%-- red) 3 6 Regular +24V power supply
(411AA) G/L (1196AG) BR/B
External indicator lamp (90%--100% yellow) 4 7 Air conditioner compressor block signal
(785AA) G/L
Jib mounting / stowing signal 5 8
(781AB) G/R
Jib lock pin signal 6
(156AC) R/Y
Power supply (for crane, STD) 7
(333AB) B/W P-9 (R48)
Over-front detection 8
(250BV) LG
PTO linked power supply (STD) 9
(B120AA) B
(B120AA) B
(132AA) Y/R
R48 (335AA) V
(336AA) P
(334AE) Y
R48 (335AA) V
(336AA) P
(334AE) Y
Steering filter 10
(400AA) L
AML external indicator (--90% Green) 11
(130AA) L/Y
Horn 12
(259AD) G/B
External warning buzzer 13 CN818 3 1 4 2 3 1 4 2
(233AC) Y/B 1.25 AVS W
Working lamp 14 H 1 1
(E120)
3 1 4 2
(791AA) B/R Buzzer 3 B (259AA) G/B
Jib lock pin operation signal (pin extension) 15 2 2
(792AA) B/G (AML warning) L
R (250AR) LG
Jib lock pin operation signal (pin retraction) 16 3 3
(786AA) LG/R
Jib mounting operation signal 17 R
(787AA) LG/Y
O Jib stowing operation signal 18
O
(B120AD) B 1.25 AVS
(250BN) LG
(250BR) LG
(250BP) LG
B (257AA) Y/O
(736AA) W
(B09AP) B
(255AM) R/G
(255AR) R/G
(255AC) R/G
JC104 (350AC) L/O
(350AB) L/O
(350AA) L/O
(250BM) LG
(250BR) LG
(250BN) LG
(B120AB) B
(B120AA) B
(250BP) LG
(250BZ) LG
1
CN817B
JC104 (401AC) O
(401AB) O
(401AA) O
2
(335AA) V (contact open : (AML override)
emergency operation)
To circuit (ESP)
CN1589 3 1 4 2 3 1 4 2
(820AB) R/B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 3 1 4 2 3 1 4 2 E-14 (CN558)
JC104
2 2 2
KEY
ESP emergency operation power supply (PTO "ON") 5 (300AA) G/L JC104-1 JC104-2 JC104-3 (336AC) P (336AC) P
(E006)
(315AC) LG/W
(E007)
7
(352AC) L/W
(255AR) R/G
4
(311AA) G/R
R61 (350AC) L/O
(357AA) Y/R
(156AZ) R/Y
(B120AA) B
(B06AU) B
R9 (353AA) O
(B07AD) B
8
(B06AY) B
(335AA) V
(336AA) P
(334AE) Y
(470AG) LG/Y
(470AE) LG/Y
(470AH) LG/Y
(470AF) LG/Y
R36 (253AA) LG/B
(301AA) LG/Y
5
JC07 (233AC) Y/B 1.25 AVS
(387AA) Y/W
Limited AML override (set up button) switch To Z-4 4.11 Electric Circuit
(250AC) LG 1.25 AVS
(370AA) Y/G
(256AA) Y/G
(388AA) Y/O
(402AA) Y/R
(250BS) LG
(B120AB) B
(B09AR) B 1.25 AVS
AML vent
(401AC) O
(022AD) G
6
(B07AB) B
(B07AC) B
(022AC) G
(B06AE) B
(022AB) G
(334AD) Y
(470AG) LG/Y
(786AC) LG/R
(1163AC) G/O
(1189AK) Y/W
(1189AK) Y/W
(470AH) LG/Y
(786AB) LG/R
(786AB) LG/R
(786AA) LG/R
(787AC) LG/Y
(1190AC) L/W
(1163AB) G/O
(1189AZ) Y/W
(470AE) LG/Y
CN1291 (787AB) LG/Y
(787AB) LG/Y
(787AA) LG/Y
CN1292 (1190AB) L/W
(1190AB) L/W
(1190AA) L/W
[NOTICE]
(1189AJ) Y/W
(1189AJ) Y/W
8
(470AJ) LG/Y
(1191AC) L/B
(1191AB) L/B
(1191AA) L/B
(718AC) Y/W
(470AI) LG/Y
(718AA) Y/W
(718AB) Y/W
(781AD) G/R
(781AC) G/R
(352AC) L/W
3 1 4 2 3 1 4 2
(259AG) G/B
(255AD) R/G
(792AC) B/G
(781AB) G/R
(781AA) G/R
(352AB) L/W
(352AA) L/W
3 1 4 2 3 1 4 2 3 1 4 2
(259AD) G/B
(255AP) R/G
(255AN) R/G
(388AC) Y/O
CN1290 (792AB) B/G
(791AC) B/R
(402AD) Y/R
(402AC) Y/R
JC07 (327AC) Y/R
(327AD) Y/R
(820AC) R/B
(259AA) G/B
(388AB) Y/O
(388AA) Y/O
(791AB) B/R
(791AB) B/R
(791AA) B/R
(402AB) Y/R
(327AA) Y/R
(820AA) R/B
(255AM) R/G
(250AM) LG
(250AU) LG
(250AR) LG
(250BS) LG
(250BY) LG
(250AP) LG
(250BJ) LG
(022AC) G
(B07AC) B
(B07AD) B
(B09AH) B
9
(B06AU) B
(022AB) G
(B07AB) B
(B09AP) B
(B09AA) B
3 1 4 2 3 1 4 2
(B06AB) B
(B06AX) B
(B06BA) B
(B06AE) B
(022AF) G
(B06AZ) B
(B06AF) B
3 1 4 2 3 1 4 2 3 1 4 2
(B06AY) B
(B09AJ) B
(B06AX) B 3 1 4 2 2 1 4 6 3 2 1 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2
CN1518
GND 10
N-22
Switch illumination power supply 11
(035AH) BR
(388AB) Y/O (R48)
3 1 4 2 2 1 4 6 3 2 1 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 2
1. If not specified, wire type is CAVS and wire size is 0.5mm2.
R R Positive control solenoid valve 12 R R R
1 2 3 4 5 6 7 8 9 10 11 3 2 1 3 2 1 3 2 1 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
2. The following symbols indicate connection between same numbered wirings.
JC164
JC03
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
11 WZ03-7602E 344-125-62200 2 11
A
1
2
(830AA) L/R
3
4
3
4
8-3
8-4
BOOT
TXD Reception side of GND : Supplying side : A
6 5 5 8-5 FG
(834AA) BR
3 6 6 8-6 DGND
(833AA) L/B
4 7 7 8-7 DGND
(831AA) L/W
5 8 8 8-8 RXD
CN679
JC150-3 JC150-2 JC150-1 For AML maintenance
BLUE BLUE BLUE USB
JC150
JC150
JC150
1 USB-1 VBUS
2 USB-2 D-
33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3 USB-3 D+
4 USB-4 DGND
(1122AC) G/W
(1122AB) G/W
(1122AA) G/W
(1125AC) Y/W
(1125AB) Y/W
(1125AA) Y/W
(1123AC) G/R
(1123AB) G/R
(1123AA) G/R
(1121AC) G/B
(1127AC) Y/G
(1121AB) G/B
(1121AA) G/B
(1127AB) Y/G
(1127AA) Y/G
(1126AC) Y/R
(1126AB) Y/R
(1126AA) Y/R
Relay
(250AD) LG
(250AC) LG
AVS 1.25 (250AE) LG
(250AB) LG
(1120AC) G
(1120AB) G
(1120AA) G
(1124AC) Y
(1124AB) Y
(1124AA) Y
AVS 1.25 (B02AA) B
CN650 CN1 J-5 (JC154-1) E002
B (250AB) LG
(250AC) LG
3 3 1-3 DOPOW 24V Power supply (output) M6_0.85-1.25
Ground (JC154)
B
7 7 1-7 DOPOW 24V Power supply (output)
(250AD) LG AVS 1.25 (B03AA) B
8 8 1-8 DOPOW 24V Power supply (output)
(1122AC) G/W
(1125AC) Y/W
(1123AC) G/R
(1121AC) G/B
(1127AC) Y/G
(1154AA) G/Y
(1154AA) G/Y
(1126AC) Y/R
(1155AA) G/L
(1152AA) Y/B
(1152AA) Y/B
(1153AA) Y/L
(1153AA) Y/L
6
(1124AC) Y
(B07AM) B
(B02AH) B
(B02AD) B
(B07AN) B
(B01AB) B
(B07AK) B
(B02AE) B
(B07AL) B
M6_0.85-1.25
(B02AJ) B
CN1409
R65
3 1 4 2 3 1 4 2 3 6 2 5 1 4 3 1 4 2 3 1 4 2 3 6 2 5 1 4
R66
R67
3 1 4 2 3 1 4 2 3 6 2 5 1 4 3 1 4 2 3 1 4 2 3 6 2 5 1 4 Ground (JC151)
R R Boom
AVS 1.25 (B04AA) B
C-2 (CN1213) E004
B-pin unlock B-pin lock M6_0.85-1.25
Free Free
status indicator status indicator Not used Lock Not used Lock
Ground (CN1213)
C To circuit (slewing table, left) relay relay B-pin status indicator C-pin status indicator C
CN1213
(1120AB) G (1120AA) G
CN651 CN2
C-pin lock detection switch 1 1
(1121AB) G/B (1121AA) G/B
1 1 2-1-1 Di1+ C-pin lock detection 1 AML-C
C-pin lock detection switch 2 2 2 2 2-1-2 Di2+ C-pin lock detection 2
(1122AB) G/W (1122AA) G/W (B01AB) B AVS 1.25 (B01AA) B
C-pin unlock detection switch 1 3 3 3 2-1-3 Di3+ C-pin unlock detection 1 B-10 (CN650)
(1123AB) G/R (1123AA) G/R (B01AC) B E001
C-pin unlock detection switch 2 4 4 4 2-1-4 Di4+ C-pin unlock detection 2 B-10 (CN650)
(1124AB) Y (1124AA) Y (B01AD) B M6_0.85-1.25
B-pin lock detection switch (left) 5 5 5 2-1-5 Di5+ B-pin lock detection (left) B-10 (CN650)
(1125AB) Y/W (1125AA) Y/W (B01AE) B Ground (AML1)
B-pin lock detection switch (right) 6 6 6 2-1-6 Di6+ B-pin lock detection (right) B-10 (CN650)
(1126AB) Y/R (1126AA) Y/R
B-pin unlock detection switch (left) 7 7 7 2-1-7 Di7+ B-pin unlock detection (left)
(1127AB) Y/G (1127AA) Y/G
B-pin unlock detection switch (right) 8 8 8 2-1-8 Di8+ B-pin unlock detection (right)
(1130AB) G (1130AA) G
Boom section detection switch (left upper) 9 9 9 2-1-9 Di9+ Boom section detection (left upper)
(1131AB) R (1131AA) R
Boom section detection switch (left center) 10 10 10 2-1-10 Di10+ Boom section detection (left center)
(1132AB) W/B (1132AA) W/B (B10AB) B AVS 1.25 (B10AA) B
Boom section detection switch (left lower) 11 11 11 2-1-11 Di11+ Boom section detection (left lower) D-10 (CN652)
(1133AB) R/B (1133AA) R/B (B10AC) B E010
Boom section detection switch (right upper) 12 12 12 2-1-12 Di12+ Boom section detection (right upper) D-10 (CN652)
(1134AB) W/G (1134AA) W/G (B10AD) B M6_0.85-1.25
Boom section detection switch (right center) 13 13 13 2-1-13 Di13+ Boom section detection (right center) F-10 (CN656)
(1135AB) R/G (1135AA) R/G (B10AE) B Ground (AML2)
Boom section detection switch (right lower) 14 14 14 2-1-14 Di14+ Boom section detection (right lower) F-10 (CN656)
(250AF) LG
D Proximity sensor power supply +24V
Boom mounting/dismounting detection
15
16
(1163AC) G/O
15
16
15
16
2-1-15
2-1-16
Di15+
Di16+
D
(1140AA) V
B/C-pin selection solenoid valve 17 17 17 2-1-17 Di17+
(1141AA) GR
B/C-pin lock solenoid valve 18 18 18 2-1-18 Di18+
(B04AA) B AVS 1.25
Proximity sensor power supply GND 19 (E004) 19 19 2-1-19 Di19+
(1118AA) LG/B
20 20 20 2-1-20 Di20+ Telescoping monitor
(1161AA) G/Y
CN652
1 1 2-2-1 Di21+ Emergency telescoping
(1162AA) G/L
2 2 2-2-2 Di22+ Emergency telescoping detection
(1163AB) G/O
(294AC) BR/R
3 3 2-2-3 Di23+ Boom mounting/dismounting detection AML-C (ESP)
4 4 2-2-4 Di24+ C/W detection switch 1 (standard weight)
(1179AA) W/G
(022AA) G
9 9 2-2-9 Di25+ C/W detection switch 2 (extra weight) CN657 CN7
(E007) 10 10 2-2-10 Di26+ PTO signal 1 7-1 TX1+
(718AA) Y/W 1
11 11 2-2-11 Di27+ Boom elevating/jib tilt operation
(1134AC) W/G
(1134AD) W/G
2 7-2 TX1-
(1132AC) W/B
(1132AD) W/B
(1135AD) R/G
(1135AD) R/G
2
(1135AB) R/G
(1135AA) R/G
CN1419 (1132AC) W/B
(1133AD) R/B
(1133AD) R/B
(1133AB) R/B
(1133AA) R/B
CN1418 (1135AC) R/G
(1133AC) R/B
(1160AC) SB
(1160AD) SB
(1160AB) SB
12 12 2-2-12 Di28+
(1130AC) G
(1130AD) G
CN1315 (1130AD) G
JC152 (1131AC) R
(1131AD) R
(1130AB) G
(1130AA) G
(1131AD) R
(1131AB) R
(1131AA) R
3 7-3 SHIELD
(1130AC) G
(1131AC) R
3
(B07AM) B
(B07AG) B
(B07AG) B
(B07AN) B
(B07AH) B
(B07AC) B
(B07AD) B
(B07AH) B
(B07AC) B
(B07AD) B
(B07AK) B
(B07AB) B
(B07AE) B
(B07AA) B
(B07AB) B
(B07AE) B
(B07AF) B
(B07AF) B
(B07AL) B
(B07AJ) B
(B07AJ) B
AVS 1.25
14 14 2-2-14 PSRC
E 11 7-11 RX1+
E
11
8 2-2-8 P1A(P1)
JC151
JC151
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 3 6 2 5 1 4 3 6 2 5 1 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 3 2 1 3 2 1 3 2 1
15 15 2-2-15 P2B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 3 6 2 5 1 4 3 6 2 5 1 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 3 2 1 3 2 1 3 2 1 8 8 7-8 CAN1_L
6 6 2-2-6 P3
(B10AB) B 9 9 7-9 CAN1_H
(E010) 5 5 2-2-5 FG
(B10AC) B 10 10 7-10 SHIELD
(E010) 13 13 2-2-13 FG
JC151-1 JC151-2 JC151-3 JC152-1 JC152-2 JC152-3 Diode Diode Diode
4 4 7-4 TX2+
5 5 7-5 TX2-
GREEN GREEN GREEN GREEN GREEN GREEN (1.5A) (1.5A) (1.5A) 6 6 7-6 SHIELD
2-6 2 3 4 5 6 14 14 7-14 RX2+
15 15 7-15 RX2-
C-pin connected C-pin connected 16 16 7-16 SHIELD
0 section indicator section indicator 17 17 7-17 DGND
18 7-18 CAN2_L
(2-6, 2, 3) (4, 5, 6) 18
19 19 7-19 CAN2_H
1 ON 20 20 7-20 SHIELD
Emergency telescoping key switch
F CN1590
(035AD) BR (contact close: emergency telescoping operation)
F
7 7
(1164AE) LG/Y
2 2
Emergency 0 4 4
(1165AB) L/O CN656 CN6
(1139AA) BR/Y
telescoping switch 8 8
(295AA) BR/W
1 1 6-1 Ao1+ ESP telescoping proportional control valve (extending)
6 6 2 2 6-2 Ao1- ESP telescoping proportional control valve (extending)
(contact close: 5 5
(255AB) R/G (1138AA) LG/Y
3 3 6-3 Ao2+ ESP telescoping proportional control valve (retracting)
(1165AA) L/O (293AA) LG/W
emergency 3 3
(1162AA) G/L
4 4 6-4 Ao2- ESP telescoping proportional control valve (retracting)
1 1 5 6-5 Ao3+
telescoping 5
6 6 6-6 Ao3-
1
operation) 9 1
(B02BA) B
8 8 6-8 Ao4+
10 2 9 9 6-9 Ao4-
CN1591 10 10 6-10 Ao5+
11 11 6-11 Ao5-
1 2 CN976 12 12 6-12 Ao6+
B (1164AD) LG/Y
1 1 13 13 6-13 Ao6-
2a (B10AD) B
G G
3 4 4 4 (E010) 7 7 6-7 FG
0 B (1161AA) G/Y (B10AE) B
2 2 (E010) 14 14 6-14 FG
B (255AC) R/G
5 5
1 ON B (255AD) R/G CN655 CN5
3 3
(1146AA) L/W
B/C-pin emergency CN1258 (1147AA) L/R
1 1 5-1 Do1+ ESP telescoping high-speed selection
5 5 2 2 5-2 Do2+ ESP telescoping high-pressure selection
(1164AC) LG/Y (1143AA) BR/B
unlock switch 3 3
(1144AA) BR/W
3 3 5-3 Do3+ B/C-pin selection
0 7 4 5-4 Do4+ B/C-pin lock
(contact 3 to 1 1
7
1
(1169AA) Y/R (1145AA) BR/R
4
5 5 5-5 Do5+ B/C-pin unlock
close: B/C-pin 6 6 6 6 5-6 Do6+
emergency unlock 4 4 7 7 5-7 Do7+
8 8 8 8 5-8 Do8+
operation) 2 2 9 9 5-9 Do9-
1 10 10 5-10 Do10-
(035AB) BR
9 1 11 11 5-11 Do11-
B/C-pin emergency 10 2
(B02BB) B
12 12 5-12 Do12-
unlock switch (lamp) CN1259 13 13 5-13 Do13-
H 2 C-pin
14
15
14
15
5-14
5-15
Do14-
Do15-
H
16 16 5-16 Do16-
0
(E002)
1 B-pin
CN1256 To circuit (crane, main)
5 5 CN1588
(1164AB) LG/Y (1146AA) L/W
3 3 1 ESP telescoping high-speed selection solenoid valve
2 (1151AA) R/L (1147AA) L/R
7 7 2 ESP telescoping high-pressure selection solenoid valve
(1168AB) R/Y (022AA) G
1 1 3 PTO signal
B/C-pin emergency 6 6
(718AA) Y/W
4 Boom elevating/jib tilt selection switch
(1164AA) LG/Y (1142AA) Y/L
operation selection 4 4
(1168AA) R/Y (294AA) BR/B
5 B/C-pin lock/unlock selection solenoid valve
8 8 6 ESP telescoping proportional control valve (extending) (+)
switch 2 2
(1150AB) R/W (295AA) BR/W
7 ESP telescoping proportional control valve (extending) (-)
(292AA) LG/B
8 ESP telescoping proportional control valve (retracting) (+)
1 (035AC) BR (293AA) LG/W
9 1 9 ESP telescoping proportional control valve (retracting) (-)
(B02BC) B (294AC) BR/R
10 2
B/C-pin emergency 10 C/W detection switch 1 (standard weight)
I (1179AA) W/G
I
(1144AA) BR/W
(1145AA) BR/R
(1164AG) LG/Y
(1143AA) BR/B
(1164AH) LG/Y
CN1257
(1164AJ) LG/Y
(1170AA) G/B
(1168AC) R/Y
(1163AA) G/O
(1169AA) Y/R
operation selection
(1141AA) GR
(1142AA) Y/L
(1160AA) SB
1.25 AVS
1.25 AVS
1.25 AVS
(B02AM) B
CN1592(1150AA) R/W
(B02AN) B
(263AA) W/G
(B02AK) B
(B02AL) B
(1164AG) LG/Y
(1164AC) LG/Y
(1164AD) LG/Y
(1164AH) LG/Y
(1164AA) LG/Y
(1164AB) LG/Y
(1164AE) LG/Y
(1164AF) LG/Y
(1165AC) L/O
(B02BD) B
(1165AB) L/O
(B02BE) B
JC154 (1160AD) SB
(1160AC) SB
JC153 (255AD) R/G
(255AC) R/G
(1160AB) SB
(1160AA) SB
(255AB) R/G
(255AA) R/G
(035AC) BR
(035AD) BR
(035AB) BR
(035AE) BR
(250AX) LG
(250AE) LG
(250AA) LG
JC153 (1165AA) L/
(250AF) LG
3 1 4 2 2 1 4 6 3 2 1 4 6 3 2 1 4 6 3 CN1589
(B02AM) B
(B02AG) B
(B02AG) B
R68
R72
R73
R74
(B02BD) B
(B02BC) B
(B02AD) B
(B02AH) B
(B02AN) B
(B02AR) B
(B02BE) B
(B02BB) B
(B02BA) B
(B02AB) B
(B02AB) B
(B02AA) B
(B02AE) B
(B02AK) B
(B02AP) B
(B02BF) B
(B02AF) B
(B02AF) B
(B02AL) B
(B02AT) B
(B02AJ) B
CN1593
3 1 4 2 2 1 4 6 3 2 1 4 6 3 2 1 4 6 3 (820AA) R/B
1 AML (ESP) MBPOW power supply
Normal AVS 1.25 (250AA) LG
2 AML (ESP) DOPOW power supply
0 monitor
1 1
2 2
1 1
2 2
3
23 24 25 26 27 28 29 30 31 32 33 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 R R R R (035AA) BR
JC154
Telescoping 4 Illumination
1 monitor 23 24 25 26 27 28 29 30 31 32 33 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 (255AA) R/G
5 ESP emergency operation power supply (PTO "ON")
CN1278 Emergency operation Emergency operation Emergency operation Emergency operation 6
5 5
JC154-1 selection relay selection relay selection relay selection relay 7
3 3 JC153-3 BLUE JC153-2 GREEN JC153-1 GREEN JC154-2 GREEN JC154-3 GREEN (B/C-pin operation) (B/C-pin selection) (B/C-pin lock) (B/C-pin unlock) 8
0 GREEN
7 7 C -pin emergency operation indicator lamp
1 1
J Telescoping 6 6
(250AX) LG
B-pin emergency operation indicator lamp J
4 4
monitor switch 8 8
(1118AA) LG/B
(E003)
2 2
1 (035AF) BR
9 1
(B02BF) B
10 2
(294AA) BR/B
(292AA) LG/B
(1165AD) L/O
(1165AE) L/O
(1171AA) L/O
(1172AA) L/G
(035AA) BR
(035AF) BR
(1167AC) G
(264AA) G/Y
(1167AA) G
(1167AB) G
(1166AC) P
(1166AB) P
(1166AA) P
(1167AC) G
(1167AB) G
(1167AA) G
(1166AC) P
(1166AA) P
(1166AB) P
R69 (B02AR) B
K K
(B02AP) B
(B02AT) B
JC155
JC155
JC155
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 5 4 3 2 1 3 1 4 2 3 2 1 3 1 4 2 3 2 1 3 1 4 2
CN864
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 5 4 3 2 1 3 1 4 2 3 2 1 3 1 4 2 3 2 1 3 1 4 2
24V input
10V output
Not used
GND
GND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
12 WZ03-7602E 344-125-62800 4 12
1 2 1 2
CN121
CN120
1 2 1 2
(271AA) R/W
(281AA) Y/W
(270AA) R/B
(280AA) Y/B
CN162
1 2
To circuit (crane, main)
1 2 CN1200
(270AA) R/B
(290AA) LG/R
(291AA) LG/Y
1 Slewing right proportional control valve (+)
(280AA) Y/B
2 Slewing right proportional control valve (-)
(271AA) R/W
3 Slewing left proportional control valve (+)
(281AA) Y/W
4 Slewing left proportional control valve (-)
(290AA) LG/R
5 Slewing relief proportional control valve (+)
(291AA) LG/Y
CN161 6 Slewing relief proportional control valve (-)
SL161 (B02AA) B (402AA) Y/R
1 1 7 AML external indicator (100%-- red)
Slewing free/lock selection solenoid valve (378AA) B/L (378AA) B/L
2 2 8 Slewing free/lock selection solenoid valve
(energized : free) (401AA) O
CN172 9 AML external indicator (90%--100% yellow)
(B02AB) B (316AA) LG/B
SL172 1 21 10 Flow control bypass solenoid valve
(316AA) LG/B
Flow control bypass solenoid valve 2 12 11
(not used) (470AA) LG/Y
12 PTO linked power supply (option)
E002A
M6_1.25-2_Water-proof
Green
GND
B CN1015 (B01AK) B
(air horn)
SL60
CN1538 CN1556
+ Br (156AB) R/Y
SL386 CN386 3 3 1 1
CN060
4 4
CN1539 5 5
Connector (external indicator lamp) + Br (358AA) Y/B
External indicator lamp (red) 100% CN829A 3 3 6 6
(412AA) G/W CN890 B (357AA) Y/R
output 1 1
CN829B (B01AC) B (B01AC) B (B01AC) B - L (B07AB) B
2 2
(412AA) G/W 1 1 (412AA) G/W
External indicator lamp (yellow) 90% CN828A (411AA) G/L (411AA) G/L 2 2 (411AA) G/L Counterweight/boom mounting/dismounting position
CN828B (B01AD) B (233AB) Y/B 3 3 (233AA) Y/B detection switch (left)
44
CN995
B (781AA) G/R
3 3
R (791AA) B/R
1 1
Jib lock pin switch W (792AA) B/G
2 2
(up: pin extension, down: pin retraction)
(contact 3 to 1 close: extention)
CN949
B (259AA) G/B
External warning buzzer - 1 11
P (250AA) LG
(not used) + 2 22
IWZ03-7180E06b
13 WZ03-7602E 344-125-63000 2 13
KEY
Detector power supply 2 2 (255AA) R/G CN533 (250AG) LG 6 Aux. winch hoisting down detection switch
Drum rotation detection switch (aux.) 3 3
(C01-003) G (bridging device) 1 1 1 1 PTO linked power supply (emergency) Aux. winch hoisting up (263AA) W/G
1 1 7 Boom extending detection switch
(C01-004) B 3 detection switch (267AA) V (264AA) G/Y
GND 4 4 (contact open: hoisting up) 2 2 8 Boom retracting detection switch
(265AA) W/B
CN547 (250AD) LG 9 Boom raising detection switch
B CN185 (B01AL) B Boom lowering Boom raising Aux. winch hoisting down
1 1
(266AA) W/L
10 Boom lowering detection switch B
SL185 detection switch (268AA) W/Y (286AA) G/L
1 1 proportional proportional (contact open: hoisting down) 2 2 11 Slewing right detection switch
Elevation cylinder pressure release solenoid valve (276AA) LG (287AA) G/R
2 2 control valve control valve CN534 (250AE) LG (340AA) P/B
12 Slewing left detection switch
CN136 (B01EE) B SL125 SL124 Boom extending detection switch 1 1 13 Jib tilt raising detection switch
SL136 (contact open: boom extending)
(263AA) W/G (341AA) P
1 11 2 2 14 Jib tilt lowering detection switch
Boom elevating/jib tilt selection solenoid valve (718AA) Y/W
(raising) (energized: boom elevating)
2 22 CN535 (250AA) LG 15
CN125
CN124
CN137 (B01ED) B Boom retracting detection switch 1 1 16
Power tilt jib only SL137 1 2 1 2
(contact open: boom retracting) (264AA) G/Y
Boom elevating/jib tilt selection solenoid valve 1 11 1 2 1 2 2 2 17
(718AB) Y/W
(lowering) (energized: boom elevating) 2 22 To circuit (crane, main) CN536 (250AB) LG 18
(272AA) R/G
(282AA) Y/G
CN894 Boom raising detection switch
(273AA) R/L
CN143 (B01EB) B
(283AA) Y/L
1 1 19
SL143 (contact open: boom raising) (265AA) W/B
Boom telescoping/aux. winch control selection 1 1 1 2 2 20
(337AA) LG/W
C CAB5 solenoid valve (energized: telescoping) 2 2
CN144 (B01EA) B
2
3 Boom lowering detection switch
CN537 (250AF) LG
1 1
C
ESP controller SL144 (276AA) LG
(contact open: boom lowering) (266AA) W/L
Boom telescoping/aux. winch control selection 1 1 4 Elevating cylinder pressure release solenoid valve 2 2
(337AB) LG/W (272AA) R/G
To circuit (boom, ESP) To circuit (ESP) solenoid valve (energized: telescoping) 2 2
(282AA) Y/G
5 Boom raising proportional control valve (+) CN540 (250AC) LG
CN1212 CN1213 CN100 (B01EC) B 6 Boom raising proportional control valve (-) Slewing right detection switch 1 1
(S04-001) B/2 (S04-001) B/2 SL100 (273AA) R/L
(contact open: slewing right) (286AA) G/L
C-pin lock detection switch 1 1 1 C-pin lock detection switch 1 AML vent solenoid valve 1 1 7 Boom lowering proportional control valve (+) 2 2
(S04-002) W/2 (S04-002) W/2 (256AA) Y/G (283AA) Y/L
C-pin lock detection switch 2 2 2 C-pin lock detection switch 2 (energized: on load) 2 2
(718AA) Y/W
8 Boom lowering proportional control valve (-) CN541 (250AK) LG
(S04-003) R/2 (S04-003) R/2 CN102 (B02AB) B 9 Boom elevating/jib tilt selection solenoid valve Slewing left detection switch 1 1
C-pin unlock detection switch 1 3
(S04-004) G/2 (S04-004) G/2
3 C-pin unlock detection switch 1 SL102 (337AA) LG/W
(contact open: slewing left) (287AA) G/R
C-pin unlock detection switch 2 4 4 C-pin unlock detection switch 2 Remote control pressure vent 1 1
(343AA) G/Y (256AA) Y/G
10 Boom telescoping/aux. winch control selection solenoid valve 2 2
(S04-005) Y/2 (S04-005) Y/2 solenoid valve (energized: on load) 2 2 11 AML vent solenoid valve CN538 (250AN) LG
B-pin lock detection switch (left) 5 5 B-pin lock detection switch (left) (343AA) G/Y
(S04-006) BR/2 (S04-006) BR/2 CN160 (B01BH) B 12 Remote control pressure vent solenoid valve Jib tilt raising detection switch 1 1 1 1
B-pin lock detection switch (right) 6 6 B-pin lock detection switch (right) SL160 (353AA) O (340AA) P/B
B-pin unlock detection switch (left) 7
(S04-007) L/2 (S04-007) L/2
7 B-pin unlock detection switch (left) Slewing brake release solenoid 1 1 13 Slewing brake release solenoid valve (contact open: Jib tilt raising) 2 2 2 2
(353AA) O (316AA) LG/B
D B-pin unlock detection switch (right) 8
(S04-008) V/2 (S04-008) V/2
8 B-pin unlock detection switch (right) valve (energized : release) 2 2 14 Secondary reducing solenoid valve Power tilt jib only CN539 (250AM) LG D
(S04-009) GR/2 (S04-009) GR/2 CN287 (B02AA) B 1.25 Jib tilt lowering detection switch 1 1 1 1
Boom section detection switch (left upper) 9 9 Boom section detection switch (left upper) SL287 (B02AA) B (341AA) P
Boom section detection switch (left center)
(S04-010) P/2 (S04-010) P/2
Boom section detection switch (left center) Secondary reducing 1 1 1 (contact open: Jib tilt lowering) 2 2 2 2
10 10 (316AA) LG/B E002A
Boom section detection switch (left lower) 11
(S04-011) O/2 (S04-011) O/2
11 Boom section detection switch (left lower)
solenoid valve (not used) 2 2 2 M6_1.25-2_Water-proof
(S04-012) SB/2 (S04-012) SB/2
Boom section detection switch (right upper) 12 12 Boom section detection switch (right upper) Ground (for emergency)
(S04-013) B/2- (S04-013) B/2- CN235 (B01BF) B
Boom section detection switch (right center) 13
(S04-014) W/2- (S04-014) W/2-
13 Boom section detection switch (right center) SL235 To circuit (crane, main)
Boom section detection switch (right lower) 14 ESP telescoping high-speed
14 Boom section detection switch (right lower)
1 1
(S04-015) R/2- (S04-015) R/2- (1146AA) L/W CN1193
Proximity sensor power supply +24V 15 selection solenoid valve
15 Proximity sensor power supply +24V
2 2 CN1598
(S04-016) G/2- (S04-016) G/2- (S01-001) W (S01-001) W
Boom mounting/dismounting detection 16 16 Boom mounting/dismounting detection SL232 CN232 (B01AK) B 1 1 1 1
(S01-002) B (S01-005) G
1 Remote controller power supply
(S04-017) Y/2- (S04-017) Y/2- 1 1 2 2 2 2 CN1717 Spare harness 2 Elevating pivot pin extracting switch
B/C-pin selection solenoid valve 17 ESP telescoping high-pressure
17 B/C-pin selection solenoid valve (1147AA) L/R ESP telescoping proportional control valve (retracting) (S01-003) R (S01-004) Y
(S04-018) BR/2- (S04-018) BR/2- 2 2 3 3 3 3 CN1718 Spare harness 3 Elevating pivot pin inserting switch
B/C-pin lock solenoid valve 18 18 B/C-pin lock solenoid valve selection solenoid valve (S01-004) Y
(S04-019) B/1 (S04-019) B/1 CN389 ESP telescoping proportional control valve (extending) 4 4 4 4 4
E Proximity sensor power supply GND
Solenoid valve power supply GND
19
20
(S04-020) W/1
19 Proximity sensor power supply GND
20
SL389
B/C-pin lock/unlock selection 1 1
(B01BD) B
5 5 5 5
(S01-005) G
5 E
(1142AA) BR/B Insert (S02-005) G
(S01-AA) B 2 2 6 6 6 6 6 Boom pivot pin mount/dismount cylinder retracting switch
solenoid valve
(B04AA) B
SHIELD 21
SL149 SL148 (S02-004) Y
SHIELD01B SHIELD01A CN260 (B01AC) B 7 7 7 7 7 Boom pivot pin mount/dismount cylinder extending switch
(B03AA) B
Not used 24
E004A (S03-001) W
Not used 25 M6_1.25-2_Water-proof SL261 CN261 (B01AF) B inserting/extracting
10 10 10 10
(S03-005) G
10 Slewing brake ON signal
E003A 1 1 11 11 11 11 11 C/W lowering (cylinder extending) operation switch
Aux. winch high-speed selection solenoid valve
CN149
CN148
Not used 26
M6_1.25-2_Water-proof (735AA) L/W remote controller (S03-004) Y
(energized : winch high-speed) 2 2 12 12 12 12 12 C/W lifting up (cylinder retracting) operation switch
1 2 1 2 (S03-003) R
13 13 13 13 13 C/W selection switch (right)
1 2 1 2
C/W cylinder C/W cylinder C/W cylinder C/W cylinder 14 14 14 14
(S03-002) B
14 C/W selection switch (left)
extending retracting extending retracting
(295AA) BR/W
(293AA) LG/W
(294AA) BR/B
15 15 15 15
(292AA) LG/B
CN309
CN306
1 2 1 2 1 2 1 2 (295AA) BR/W
2 ESP telescoping proportional control valve (extending) (-) CN1272
1 2 1 2 1 2 1 2 (292AA) LG/B (S02-001) W
3 ESP telescoping proportional control valve (retracting) (+) 1 1 1 1
C/W equipped detection (293AA) LG/W Left (S02-002) B
(354AA) L/R
(355AA) L/Y
(1174AA) L/O
2 2 2 2
(B01AH) B
(B01CB) B
3 3 3 3
(B01AJ) B
CN293
1 2 1 2 1 2 1 2 1 2 1 2 16 16 16 16
1 2 1 2 17 17 17 17
Cab tilt stowed detection switch
CN298
CN299
CN300
CN301
1 2 1 2 1 2 1 2 18 18 18 18
1 2 1 2 1 2 1 2 (contact open: stowed) 19 19 19 19
(B01AB) B 2
(1197AA) LG/W
CN1155
(1194AA) BR/R
(1192AA) BR/W
(1195AA) BR/Y
(1193AA) BR/B
(1198AA) LG/B
I Br
3 3
(1115AA) W/G I
E001B
(B01AG) B
(B01CC) B
(B01AD) B
(B01CE) B
(B01AE) B
(B01CD) B
B (1199AA) LG/R
M6_1.25-2_Water-proof 1 1
L (B01DA) B
Ground (STD) 2 2
(B01AA) B 2 CN1154
Br (156AF) R/Y
E001A + 3 3
B (1128AA) Y/O
M6_1.25-2_Water-proof Output 1 1
L (B01DD) B
Ground (STD) - 2 2
To circuit (crane, main)
Slewing lock detection switch CN1331
(contact close: slewing unlock) (1115AA) W/G
1 Power supply (for crane, Timer)
(1199AA) LG/R
J (1197AA) LG/W
2 Cab tilt stowed detection output J
3 Cab tilt up solenoid valve
(1198AA) LG/B
4 Cab tilt down solenoid valve
(1192AA) BR/W
5 Boom pivot pin mount/dismount cylinder extending solenoid valve (left)
(1193AA) BR/B
6 Boom pivot pin mount/dismount cylinder retracting solenoid valve (left)
(1194AA) BR/R
7 Boom pivot pin mount/dismount cylinder extending solenoid valve (right)
(1195AA) BR/Y
8 Boom pivot pin mount/dismount cylinder retracting solenoid valve (right)
(1119AA) Y/L
9 Slewing lock release solenoid valve
(156AF) R/Y
SL164 CN164 10 Power supply (for crane, STD)
(B01BG) B (1128AA) Y/O
1 1 11 Slewing lock detection switch
Slewing lock release solenoid valve (1119AA) Y/L
2 2 12
K K
IWZ03-7180E07b
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
14 WZ03-7602E 344-125-64200 1 14
[NOTICE]
1.If not specified, wire type is AVS and wire size is 0.5mm2.
CN596
(279AA) BR/W
22 CN1527
(C01-001) W
33 1
(470AA) LG/Y (C01-002) R
11 2
(C01-003) G
3
(C01-004) B
4
CN592 To circuit
Br (470AB) LG/Y
+ 3 3 (slewing table, left)
Drum rotation detection switch (aux. winch) B (331AA) G/O
Output 1 1
(contact close: drum rotating) L (B01AN) B
- 2 2
IWZ03-7180E08a
15 WZ03-7602E 344-124-44200 1
(B01AA) B 2
E001A E001B
M6_1.25-2_Water-proof M6_1.25-2_Water-proof
CN573
R 2
2
Jib lock pin retraction detection switch W 3 (781AA) G/R 0.85
(a-contact (normal open) close: jib lock pin retraction) 3
B (785AA) G/L 0.85
1 1
E003
M6_1.25-2_Water-proof
Telescoping cylinder
stroke detector To circuit (AML, fix jib)
Jib extension Jib retraction
CN576 CN993
Jib lock pin extension Jib lock pin retraction solenoid valve solenoid valve (S06-015) R (S06-015) R
solenoid valve solenoid valve SL222 SL223 3 3 3 3 Detector power supply (+5V)
(S06-013) Y (S06-013) Y
Elevating pivot pin extracting SL192 SL193 5 5 55
Elevating pivot pin inserting (S06-014) W (S06-014) W
CN222
CN223
CN193
(787AA) LG/Y
SHIELD2B SHIELD2A
1 2 1 2
(792AA) B/G
(791AA) B/R
(B02AH) B
(B02AJ) B
(B02AF) B
(B02AG) B
CN363
CN364
1 2 1 2
1 2 1 2
(1190AA) L/W
(1191AA) L/B
(B02AD) B
(B02AE) B
(B02AB) B
(B02AA) B 1.25
E002A
IWZ03-7602E03
M6_1.25-2_Water-proof
16 WZ03-7602E 344-125-65100 4 16
(B01AA)B2
(B01AA)B2
(1190AA) L/W (C01-011) BR/2 (C01-011) BR/2
11 11 Elevating pivot pin inserting solenoid valve
(1191AA) L/B (C01-012) L/2 (C01-012) L/2
1212 Elevating pivot pin extracting solenoid valve
1313
1414
E001A E001B
M6_1.25-2_Water-proof M6_1.25-2_Water-proof
Jib lock pin retraction detection switch
CN573
(a-contact (normal open) close: jib lock pin retraction) R 2 2
W (781AA) G/R 0.85
3 3
B (785AA) G/L 0.85
1 1
To circuit
(boom, two-blocking) Cord reel To circuit (common)
CN859 CN858 CN1495
(1222AA) W (B35AA)B
5 5 5 5 1 1 Aviation obstruction light GND
R R (1223AA) Y 0.85 (1221AA)R
2 2 Cord reel 2 2 2 2 Anemometer power supply
W W (B35AA) B (1222AA)W
3 3 3 3 3 3 Anemometer signal
(1221AA) R (1223AA)Y
4 4 4 4 4 4 Aviation obstruction light power supply
B B (301AA) LG/Y 0.85
Two-blocking signal 1 1 SHIELD SHIELD
1 1
(B03AA) B 1.25
6 6 6 6 Boom angle detector To circuit (AML, power tilt jib)
Jib extension Jib retraction CN1574 CN1595
(S01-015) R (S01-015) R
solenoid valve solenoid valve 1 1 3 3 Detector power supply (+5V)
Jib lock pin extension Jib lock pin retraction SL222 (S01-014) W (S01-013) Y
SL223 2 2 5 5 Boom angle detector (signal)
solenoid valve (S01-013) Y (S01-014) W
solenoid valve 3 3 22
CN222
CN223
(S01-016) B (S01-016) B
Elevating pivot pin Elevating pivot pin SL192 SL193 4 4 44 Detector power supply (GND)
1 2 1 2 (S01-AA) L (S01-AB) L
extracting solenoid valve inserting solenoid valve 1 2 1 2 5 5 11 SHIELD
CN192
CN193
1 2 1 2
(787AA) LG/Y
(B02AH) B
(B02AJ) B
Option
1 2 1 2 E003
1 2 1 2 M6_1.25-2_Water-proof
(792AA) B/G
(791AA) B/R
(B02AF) B
(B02AG) B
CN363
CN364
1 2 1 2
1 2 1 2
Telescoping cylinder To circuit (AML, power tilt jib)
(1190AA) L/W
(1191AA) L/B
(B02AD) B
(B02AE) B
stroke detector
CN576 CN993
(S06-015) R (S06-015) R
3 3 3 3 Detector power supply (+5V)
(S06-013) Y (S06-013) Y
5 5 55
(S06-014) W (S06-014) W
2 2 22 Telescoping cylinder stroke detector (signal)
(S06-016) B (S06-016) B
4 4 44 Detector power supply (GND)
(S06-AA) BR (S06-AB) BR
1 1 11 SHIELD
SHIELD2B SHIELD2A
(B02AB) B
STM-D
CN672
For maintenance BOOT CN1-27 27 27
For maintenance RSRXD CN1-18 18 18
For maintenance RSTXD CN1-26 26 26
Do5(-) CN1-4 4 4
Do6(-) CN1-3 3 3
Do7(-) CN1-2 2 2
(B02AA) B
Do8(-) CN1-1 1 1
1.25
Di1(-) CN1-8 8 8
Di2(-) CN1-16 16 16 5
Di3(-) CN1-7 7 7 Jib operating E002A
Di4(-) CN1-15 15 15 Connector M6_1.25-2_Water-proof
6 6
Connector
Di5(+) CN1-6 (jib angle detector)
14 14 (jib angle detector)
Pi1 CN1-14
Pi2 CN1-5 5 5 CN578 CN578A CN578B CN578 CN1603
(S44-126B) R (S44-126A) R (S44-126A) R (S44-126A) R (S33-083) R (S33-083) R
+5V for jib angle DTCSRC1 CN1-34 34 34 1 1 11 11 1 1 1 1
(S44-125B) W (S44-125A) W (S44-125A) W (S44-125A) W (S33-082) W
Jib angle input Ai1 CN1-13 13 13 2 2 22 22 2 2 2 2 Jib angle detector
(S44-127B) B (S33-082) W
GND for jib angle AGND1 CN1-32 32 32 3 3 33 33 3 3 3 3
(S44-127A) B (S44-127A) B (S44-127A) B (S33-084) B (S33-084) B
DTCSRC1 CN1-25 25 25 4 4 44 44 4 4 4 4
(S44-AA) B1.25 (S44-AB) B (S44-AA) B (S44-AB) B (S33-AA) B (S33-AB) B
Ai2 CN1-12 12 12 5 5 55 55 5 5 5 5
AGND1 CN1-23 23 23 SHIELD44A SHIELD44B Insert jib SHIELD44A SHIELD44B SHIELD33A SHIELD33B
E028 Ground Insert jib
DTCSRC1 CN1-33 33 33 M6_1.25-2_Water-proof operating Insert jib1 (not used) operating
Ai3 CN1-11 11 11 Insert jib2 (not used)
AGND1 CN1-31 31 31
DTCSRC1 CN1-24 24 24
Ai4 CN1-10 10 10
AGND1 CN1-22 22 22
(395AA) R/L
24V power supply for circuit board MBSRC CN1-9 9 9
(B26AC) B 1.25 To circuit (AML, power tilt jib)
24V power supply for circuit board (GRD) MBGND CN1-17 17 17 Cord reel (STM-D) Cord reel (jib angle detector)
(397AA) W CN961
AML serial input (+) TXP CN1-29 29 29 CN671 CN579
(B24AB) B (395AA) R/L Y Y (S39-111) Y (S39-111) Y
AML serial input (-) TXN CN1-20 20 20 5 5 5 5 1 1 STM-D power supply
(391AA) R R R (S39-109) R (S39-109) R
@pinC FGND1 CN1-21 21 21 2 2 Cord reel 2 2 2 2 STM-D output power supply
(396AA) G (397AA) W W W (S39-108) W (S39-108) W
AML serial output (+) RXP CN1-28 28 28 3 3 3 3 3 3 STM-D TXP
(B24AC) B (396AA) G G G (S39-110) G (S39-110) G
AML serial output (-) RXN CN1-19 19 19 4 4 4 4 4 4 STM-D RXP
(B24AA) B B B (S39-107) B (S39-107) B
FGND1 CN1-30 30 30 1 1 1 1 5 5 STM-D TXN/RXN/MBGND
SHIELD SHIELD (B21AA) B 1.25
CN673 6 6 6 6 66
7 7 SHIELD39A 77
24V power supply for circuit board MBSRC CN2-7 (B24AD) B 1.25 (S39-AA) B
24V power supply for circuit board (GRD) MBGND CN2-13 13 13 88 SHIELD
(391AA) R
Output 24V power supply DOSRC CN2-19 19 19
Output 24V power supply DOSRC CN2-18 18 18
CAN-H HRXD CN2-22 22 22
CAN-L HTXD CN2-15 15 15 E021 Ground
Di6(+) CN2-6 6 6
Di7(+) CN2-12 12 12 M6_1.25-2_Water-proof
Di8(+) CN2-5 5 5
Do1(+) CN2-11 11 11
Do2(+) CN2-4 4 4
Do3(+) CN2-10 10 10
Do4(+) CN2-3 3 3
DTCSRC2 CN2-1 1 1
Ai5 CN2-9 9 9
AGND2 CN2-25 25 25
DTCSRC2 CN2-26 26 26
Ai6 CN2-2 2 2
AGND2 CN2-24 24 24
(B26AB) B 1.25 1.25 (B26AA) B E026 Ground
GND CN2-8 8 8
GND CN2-17 17 17 M6_1.25-2_Water-proof
GND CN2-21 21 21
GND CN2-14 14 14
GND CN2-20 20 20
(B27AF) B
FGND2 CN2-23 23 23
(B27AD) B 1.25 (B27AA) B E027 Ground
FGND2 CN2-16 16 16
IWZ03-7602E04
M6_1.25-2_Water-proof
17 WZ03-7602E 344-125-65300 5 17
CNV4
1.If not specified, wire type is AVS and wire size is 0.5mm2.
1 1
B
B/C-pin selection solenoid valve
V
(SOL V4) (energized: B-pin) 2 2
CNV5
B
B/C-pin lock solenoid valve 1 1
(SOL V5) (energized: lock) 2 2
GR
CNC6
+
Br
3 3
L/W
B-pin lock detection switch (right) output
B
1 1
Y/W
(contact close: lock) L B
- 2 2
CNC8
+
Br
3 3
L/W
B-pin unlock detection switch (right) output
B
1 1
Y/G
(contact close: unlock) L B
- 2 2
CNC1
+
Br
3 3
L/W
C-pin lock detection switch 1 B G
output 1 1
(contact close: lock) L B
- 2 2
CNC2
3 3
L/W
C-pin lock detection switch 2 1 1
G/B
(not used) B
2 2
CNC3
+
Br
3 3
L/W
C-pin unlock detection switch 1 output
B
1 1
G/W
(contact close: unlock) L B
- 2 2
To cord reel (ESP) To circuit (slewing table, left)
CNC4 CN1211 CN1212
3 3 L/W G A A A C-pin lock detection switch 1
C-pin unlock detection switch 2 G/R G/B
(not used) 1 1 B B B C-pin lock detection switch 2
2 2 B G/W C C C C-pin unlock detection switch 1
G/R D D D C-pin unlock detection switch 2
CNC5 Y E E E B-pin lock detection switch (left)
+
Br
3 3
L/W Y/W F F F B-pin lock detection switch (right)
B-pin lock detection switch (left) B Y Y/R
(contact close: lock)
output 1 1 G G G B-pin unlock detection switch (left)
-
L
2 2
B Y/G H H H B-pin unlock detection switch (right)
W J J J Boom section detection switch (left upper)
CNC7 W/B K K K Boom section detection switch (left center)
+
Br
3 3
L/W W/G L L L Boom section detection switch (left lower)
B-pin unlock detection switch (left) output
B
1 1
Y/R R M M M Boom section detection switch (right upper)
(contact close: unlock) L B R/B
- 2 2 N N N Boom section detection switch (right center)
R/G P P P Boom section detection switch (right lower)
CNLU
L/W R R R Proximity sensor power supply +24V
+ 1 1
BR L/W S S S Boom mounting/dismounting detection
Boom section detection switch (left upper) B W V
output 4 4 T T T B/C-pin selection solenoid valve
(contact close: detected) L GR Cord reel (ESP)
- 3 3 U U U B/C-pin lock solenoid valve
2 2
W B V V V Proximity sensor power supply GND
CNLC
B W W W Solenoid valve power supply GND
+ 1 1
BR X X X SHIELD
Boom section detection switch (left center) B W/B V
(contact close: detected)
output 4 4 Y Y Y Not used
- 3 3
L GR Z Z Z Not used
2 2
W a a a Not used
CNLL b b b Not used
+ 1 1
BR c c c Not used
Boom section detection switch (left lower) B W/G
output 4 4
(contact close: detected)
- 3 3
L
2 2
W
CNRU
+ 1 1
BR
Boom section detection switch (right upper) B R
output 4 4
(contact close: detected) L
- 3 3
2 2
W
CNRC
+ 1 1
BR
Boom section detection switch (right center) B R/B
output 4 4
(contact close: detected) L
- 3 3
2 2
W
CNRL
+ 1 1
BR
Boom section detection switch (right lower) output 4 4
B R/G
(contact close: detected) L
- 3 3
2 2
W
IWZ03-7602E05
18 WZ03-7602E 344-125-65200 1 18
CN580 (S02-018) W
3 3 To circuit (crane, main)
Slewing angle detector (S02-019) G
1 1 CN1750
(S02-017) R (S01-015) R
4 4 1 Detector power supply (+5V)
(S02-020) B (S01-013) W
6 6 2 Boom angle input
(S02-AB) Y AVS 1.25 (S02-AA) Y (S01-016) B
5 5 3 Detector power supply (GND)
SHIELD2B SHIELD2A (S01-AB) Y
2 2 4 SHIELD
(S02-017) R
To circuit (boom, fix jib) To circuit (crane, main) 5 Detector power supply (+5V)
(S02-018) W
CN888 CN887 6 Slewing angle 1 input
(C01-001) B/1- (S02-019) G
Working lamp switch linked power supply 1 1 1 Working lamp switch linked power supply 7 Slewing angle 2 input
Pressure sender (S02-020) B
(C01-002) SB/1 (elevating cylinder, boom raising) 8 Detector power supply (GND)
PTO linked power supply (STD) 2 2 2 PTO linked power supply (STD) (S02-AA) Y
(C01-003) R/1- CN584 9 SHIELD
Jib stowed detection switch 3 3 3 Jib stowed detection switch (S03-021) W (S03-021) W
(C01-004) G/1- output W 1 1 10 Elevating cylinder raising pressure input
Jib lock pin retraction detection switch 4 4 4 Jib lock pin retraction detection switch (S03-022) B (S03-022) B
(C01-005) Y/1- B
Jib mounting / stowing signal 5 5 5 Jib mounting / stowing signal - 2 2 11 Detector power supply (GND)
(C01-006) B/2 R (S03-023) R (S03-023) R
Two-blocking detection switch 6 6 6 Two-blocking detection switch + 3 3 12 Detector power supply (+5V)
(C01-007) GR/2- (S03-AA) Y (S04-024) W
Jib extension solenoid valve 7 7 7 Jib extension solenoid valve 13 Elevating cylinder lowering pressure input
(C01-008) R/2 Pressure sender SHIELD3 (S04-025) B
Jib retraction solenoid valve 8 8 8 Jib retraction solenoid valve (elevating cylinder, boom lowering) 14 Detector power supply (GND)
G/2 (S04-026) R
Jib lock pin retraction solenoid valve 9 9 (C01-009) 9 Jib lock pin retraction solenoid valve CN585 15 Detector power supply (+5V)
(C01-010) Y/2 W (S04-024) W (S04-AA) Y
Jib lock pin extension solenoid valve 1010 10 Jib lock pin extension solenoid valve output 1 1 16 SHIELD
(C01-011) BR/2 B (S04-025) B (S05-007) W
Elevating pivot pin inserting solenoid valve 1111 11 Elevating pivot pin inserting solenoid valve - 2 2 17 Main pressure input
(C01-012) L/2 R (S04-026) R (S05-008) B
Elevating pivot pin extracting solenoid valve 1212 12 Elevating pivot pin extracting solenoid valve + 3 3 18 Detector power supply (GND)
(S04-AA) Y (S05-009) R
1313 13 19 Detector power supply (+5V)
SHIELD4 (S05-AA) Y
Pressure sender 20 SHIELD
1414 14 (main pressure)
CN581
W (S05-007) W
output 1 1
B (S05-008) B
- 2 2
R (S05-009) R
+ 3 3
(S05-AA) Y
SHIELD5
AML-C {ESP}
CN653 CN3
(S14-R) R
CN1189 1 1 3-1 +5V
W (S14-W)W (S14-W)W
output 1 1 2 2 3-2 Ai1 Boom extending operation pilot pressure input
Pilot pressure sensor B (S14-B) B (S15-W)W
- 2 2 3 3 3-3 AI2 Boom retracting operation pilot pressure input
(boom extending) R (S14-R) R
+ 3 3 4 4 3-4 AI3
(S14-B) B
5 5 3-5 AGND
(S14-AA) Y
6 6 3-6 SHIELD
SHIELD14 (S15-R) R
CN1190 7 7 3-7 +5V
W (S15-W)W
Pilot pressure sensor output 1 1 8 8 3-8 Ai4
B (S15-B) B
(boom retracting) - 2 2 9 9 3-9 Ai5
R (S15-R) R
+ 3 3 10 10 3-10 Ai6
(S15-B) B
11 11 3-11 AGND
(S15-AA) B/R
12 12 3-12 SHIELD
SHIELD15
To circuit (boom, fix jib) CN654 CN4
CN993 1 1 4-1 FG
(S06-015) R (S06-015) R
Detector power supply (+5V) 3 3 2 2 4-2 +5V
W (S06-014) GR 5
55 3 3
W 4-3 Ai7 Telescoping cylinder stroke
(S06-014) GR 5
Telescoping cylinder stroke detector (signal) 2 2 4 4 4-4 Ai8
(S06-016) B (S06-016) B
Detector power supply (GND) 4 4 5 5 4-5 AGND
(S06-AA) L 1.25 (S06-AB) L 1.25
SHIELD 1 1 6 6 4-6 SHIELD
SHIELD1B SHIELD1A E001
M6_0.85-1.25
Ground
IWZ03-7183E03
19 WZ03-7602E 344-125-66500 5 19
AML-C {ESP}
CN653 CN3
(S14-R) R
CN1189 1 1 3-1 +5V
W (S14-W)W (S14-W)W
output 1 1 2 2 3-2 Ai1 Boom extending operation pilot pressure input
Pilot pressure sensor B (S14-B) B (S15-W)W
- 2 2 3 3 3-3 AI2 Boom retracting operation pilot pressure input
(boom extending) R (S14-R) R
+ 3 3 4 4 3-4 AI3
(S14-B) B
5 5 3-5 AGND
(S14-AA) Y
6 6 3-6 SHIELD
SHIELD14 (S15-R) R
CN1190 7 7 3-7 +5V
W (S15-W)W
Pilot pressure sensor output 1 1 8 8 3-8 Ai4
B (S15-B) B
(boom retracting) - 2 2 9 9 3-9 Ai5
R (S15-R) R
+ 3 3 10 10 3-10 Ai6
(S15-B) B
11 11 3-11 AGND
(S15-AA) B/R
12 12 3-12 SHIELD
SHIELD15
To circuit (boom, power tilt jib) CN654 CN4
CN993 1 1 4-1 FG
(S06-015) R (S06-015) R
Detector power supply (+5V) 3 3 2 2 4-2 +5V
(S06-014) GR 5 W
55 3 3 4-3 Ai7 Telescoping cylinder stroke
(S06-014) GR 5 W
Telescoping cylinder stroke detector (signal) 2 2 4 4 4-4 Ai8
(S06-016) B (S06-016) B
Detector power supply (GND) 4 4 5 5 4-5 AGND
(S06-AA) L 1.25 (S06-AB) L 1.25
SHIELD 1 1 6 6 4-6 SHIELD
SHIELD1B SHIELD1A E001
M6_0.85-1.25
Ground
IWZ03-7183E04
20 WZ03-7602E 344-125-66600 5 20
[NOTICE]
1.If not specified, wire type is CAVS and wire size is 0.5mm2.
PTO switch
PTO ON 1 2 3 4 Remarks
OFF
OFF AML override
PTO ON
AML override Automatic return to PTO ON position
IWZ03-7180E16a
21 WZ03-7602E 344-124-42600 0
[NOTICE]
1.If not specified, wire type is AVS and wire size is 0.5mm2.
22 WZ03-7602E 344-125-65600 0
Jib1 operating
IWZ03-7180E18a
23 WZ03-7602E 344-125-66700 2 23
CN1072
CN1070 CN1505
RA2
Z-5 3.3 Electric circuit (accelerator)
Z-18 2.2.4 Electric circuit (searchlight)
Z-5 3.1 Electric circuit (carrier, main) Z-5 3.2 Electric circuit
(T/M, O/R, suspension)
Z-4 4.3 Electric circuit (slewing table, right)
CN1503, CN1504
CN895
CN657, CN693,
CN699, CN899, CN509
CN1071
IWZ03-7611E01
24 WZ03-7611E 344-125-60000 7 24
25 WZ03-7611E 25
3. Electric circuit
3.1 Electric circuit (carrier, main) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
CN509: GR-1600XL-2: Diode (front wiper) Combination switch
Combination switch To Z-4 4.11 Electric Circuit (AML override) (1.5A) Lever P
Exhaust brake switch 1. If not specified, wire type is CAVS and wire size is 0.5mm2.
JC213
JC213
JC213
PTO SW
JC113
JC113
JC113
JC117
2 1a 1
Horn switch
CN1031
Wire OFF 1 1
(155AG) R/W
(019AC) W/G
(155AC) R/W
(155AD) R/W
(019AB) W/G
(019AA) W/G
(558AD) R/W
(558AC) R/W
(155AE) R/W
(155AB) R/W
(155AA) R/W
(558AB) R/W
(558AA) R/W
POWER
(B31AG) B
5RW
(157FG) R/G
(B30DB) B
(B30HA) B
(B31AH) B
(B31AD) B
(B31AC) B
(B33AC) B
(157FH) R/G
(020AC) Y/G
(020AD) Y/G
AVS 1.25 (150HC) L/R
(B33AB) B
(157FE) R/G
(121AC) R/B
(020AA) Y/G
(020AB) Y/G
AVS 1.25 (150HE) L/R
(B31AZ) B
21L
(157FF) R/G
(121AA) R/B
(121AB) R/B
(176AC) Y/B
(009AC) L/R
(130DN) L/Y
(030AD) R/L
(030AC) R/L
(548AC) L/R
(548AD) L/R
(176AA) Y/B
(176AB) Y/B
(009AB) L/R
(009AA) L/R
(013AC) L/B
(030AB) R/L
(548AA) L/R
(548AB) L/R
3 Counterweight equipped detection
(013AB) L/B
(013AA) L/B
(130AA) L/Y
(130AB) L/Y
Reception side of GND : Supplying side :
(009DJ) L/R
(013DL) L/B
1
(178AC) SB
(178AA) SB
(178AB) SB
AVS 1.25
(179MM) L
(022AG) G
(022AC) G
(B31AA) B
(B33AA) B
(022AB) G
(907AC) P
(022AF) G
(907AA) P
(907AB) P
(614AC) L
(179AA) L
(614AA) L
(614AB) L
6RW Head lamp
(179DL) L
(179DJ) L
22LY
AVS 1.25
AVS 1.25
2
A
Steering filter clogging warning
A
1 STM-D MBSRC power supply
2 STM-D DOSRC power supply
(193HE) Y/G
(182AA) L/G
9 GW
22 LY
7RL Dimmer
5 RW
6 RW
1 1a 2 CN510
14 W
3 GR
2 GB
12 O
8 GL
13 R
7 RL
CN1030
15 B
3
21 L
11 L
6 Regular +24V power supply
1G
Suspension lock completed
4B
B
CN562
CN511
9GW Tail, clearance
Turn, clearance B:Neutral 5
(1001AA) BR
3 1b 4 4 4 6 9 1 8 5 7 2 3 4 1 8 9 7 6 2 4 3 5 2 1
AML external indicator
(130AA) L/Y
(B30HA) B
B 6 9 1 8 5 7 2 3 4 1 8 9 7 6 2 4 3 5
AML warning buzzer
2 2
Wiper, Washer switch circuit
(E033)
(E031)
B
ECO mode switch
(155AE) R/W
(157MT) R/G
(193HC) Y/G
AML normal input
5 5
(176AC) Y/B
(182AB) L/G
(013AC) L/B
7
(194AA) Y/L
(009DJ) L/R
Turn signal switch
(035AA) BR
(178AA) SB
10 AML vent output
Condenser (C2)
(036AA) BR/R
(1004AA) BR/R
(037AA) BR/Y
Wire B
(B35HB) B
Positive control
(052AA) Y
(155AF) R/W
(washer motor)
(179AA) L
OFF INT LOW HIGH WASHER Connected to 3 3
DCU pilot vent
color 8
Wire Lever position (1010AA) BR/Y Parking brake switch
Illumination
PTO signal
color R N
To circuit (crane, main)
CN693
CN697
14W Motor (High) 3GR Turn signal lamp (B70AA) B 1.25 AVS
13 (E070)
(1000AA) G/R
18
17
16
15
14
13
12
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
GND
(315AA) LG/W
(294AA) BR/R
(730AA) R/W
(365AA) W/B
(333AB) B/W
(720AA) R/G
(402AA) G/R
(309AA) W/L
(324AA) L/W
(269AA) G/Y
(388AA) Y/O
(820AA) R/B
(132AA) Y/R
(327AA) Y/R
(300AA) G/L
(130DN) L/Y
(035NY) BR
(250AS) LG
(743AA) SB
0.5μF
R
(022AB) G
(391AA) R
(002AE) Y
(334AA) Y
5 5
R
6 6
M
(158AF) L CN837
M M 3 3
HI-BEAM
MDT-9R-U
CN850
H L Y (185AA) G/B 1.25 AVS
For air bleeding of suspension lock cylinder
B B
4 4
TURN-L TURN-R 1 2 1 2 W (189AA) Y/B 1.25 AVS
2 2 (when bleeding with PTO-ON, disconnect
GUAGE_LU GUAGE_RU 1 2 1 2 L
1 1
(190AA) Y/W 1.25 AVS Upper MDT
AVS 1.25
(158AG) L
(158RC) L
(188AA) Y/W
this connector)
(195AA) Y/O
AVS 1.25
CN812 CN631 AMP040 II CN10
PRE-HEAT Wiring built in cab (052AA) Y
1 1 CN10-17 Di33(+) Exhaust brake
(324AA) L/W
SHIFT6 2 2 CN10-18 Di34(+) Horn
SPEED TACHO (167AA) Y/G
(022AA) G
3 3 CN10-19 Di35(+) Working lamp MDT
1 1 4 4 CN10-20 Di36(+) PTO I-21 AVS 1.25 (B40AD) B E040
SHIFT5 CN938A CN938B (019AA) W/G (CN620)
5 5 CN10-21 Di37(+) Parking brake release
(632AA) R M6_0.85-1.25
SHIFT4 6 6 CN10-22 Di38(+) Idle UP
(028AA) G/W Ground (MDT CN620)
7 7 CN10-23 Di39(+) Input spare
(121AB) R/B
SHIFT3 8 8 CN10-24 Di40(+) Starter switch signal
GUAGE_LD GUAGE_RD (720AA) R/G
9 9 CN10-25 Di41(+) Main winch high-speed selection M-21 (B41AA) B
E041
TRIP/ODO HOUR (730AA) R/W
SHIFT2 10 10 CN10-26 Di42(+) Aux. winch high-speed selection (CN621)
AVS 1.25 (B43AE) B (B43AA) B M6_0.3-0.5
11 11 CN10-27 GND
(E043) (B43AB) B Ground (MDT CN621)
SHIFT1 12 12 CN10-28 GND
(B43AC) B
13 13 CN10-29 GND J-21 AVS 1.25 (B42AL) B E042
(B43AD) B
C (525AA) L/G
(743AA) SB
14
15
14
15
CN10-30
CN10-31
GND
Di43(+) Vehicle speed limit
(CN626)
M6_0.85-1.25
Ground (MDT CN626, CN629)
C
HL1 HL3 L1 L3 L5 L7 L9 L11 L13 L15 L17 L19 16 16 CN10-32 Di44(+) Eco mode
(333AB) B/W
17 17 CN10-33 Di45(+) Over-front detection
(548AD) L/R
HL2 HL4 L2 L4 L6 L8 L10 L12 L14 L16 L18 L20 18 18 CN10-34 Di46(+) Engine start B-21 AVS 1.25 (B43AE) B E043
(294AA) BR/R (CN631)
19 19 CN10-35 Di47(+) Counterweight equipped detection
(633AA) W M6_0.85-1.25
20 20 CN10-36 Di48(+) Idle DOWN
Ground (MDT CN631)
Suspension lock "ON" condition
Rear steering straight ahead detected
Exhaust brake "ON" condition
Parking brake "ON" condition
CN630 AMP040 II
Brake low air press. warning
Steering abnormality warning
CN10-1 Di49(-)
Retarder "ON" condition
1 1
Display Control Unit (DCU)
(S11AB) B
Engine oil press. warning
Speed-overrun warning
Water separator warning
Input spare
4WD select condition
(S11-006) W
Engine failure (red)
Controller error
Air pressure
+ High beam
34 100 Di39(-) Input spare 6 6 CN10-6 Di54(-) Input spare E-21 (B44AA) B E044
Illumination
34
Hour meter
Engine rev.
(1394AA) G/B
@pinC
@pinC
Turn R
M6_0.3-0.5
Turn L
GUAGE_LU Fuel
Input spare
-
(132AA) Y/R
TURN-R
TURN-L
Input spare
TACHO
29 29 11 11
ILLUMI
HOUR
@pinL
@pinL
(508AA) G/L
BATT
(CN622)
GND
L10
L12
L13
L14
L16
L17
L18
L19
L20
L15
L11
L5
L6
L7
L8
L9
AVS
93 Do40(-) DPF level indicator CN10-13 Di61(-)
AVS
27 13 13
AVS
27
(269AA) G/Y (1008AA) LG/R Ground (MDT CN622)
RA2 (233AA) Y/B 1.25 AVS
(152AA) L/Y 1.25 AVS
2-13
2-14
2-15
2-10
2-12
2-16
2-17
2-20
1-10
1-12
1-27
1-28
1-14
1-21
1-22
1-24
1-25
1-26
1-13
1-15
1-16
1-17
1-18
1-19
1-20
1-23
1-11
26
2-1
2-6
2-7
2-8
2-9
2-2
2-3
2-4
2-5
1-1
1-7
1-2
1-3
1-4
1-5
1-6
1-8
1-9
CN810
CN811
20
19
15
14
12
10
10
16
15
13
12
14
(157FH) R/G
11
11
11
(193HC) Y/G
RA28 (239AA) G/B
(224AA) B/G
(167AB) Y/G
(202AA) G/R
(157FF) R/G
(180AA) G/B
(1002AA) BR/B
5
4
3
2
9
8
7
6
5
4
3
2
1
9
8
7
9
7
8
6
5
4
3
2
1
(176AA) Y/B
(186AA) L/B
RA3 (B31AC) B
23
(B30CD) B
(B31AG) B
(B31AD) B
(122DG) R/W
(155AC) R/W
(155AD) R/W
(179DL) L
(179DJ) L
(548AC) L/R
(548AA) L/R
(030AB) R/L
(549AA) L/Y
(178AC) SB
12 13 10 18 17 16 1 20 19 15 14 11 5 4 3 2 9 8 7 6 6 12 5 4 3 2 1 11 10 9 8 7 10 9 7 16 15 13 12 11 8 6 5 4 3 2 1 14
CN624 AMP070mk1
(251AA) R/Y
RA10 (572AA) L/R
(030AD) R/L
22 22 88 Do35(-) Pilot vent output CN5
(B30DB) B
(B33AB) B
(1001AA) BR (029AA) L
(788AA) BR/W
(786AA) BR/B
(787AA) LG/R
(785AA) LG/B
(572AA) L/R
21 21 87 Do34(-) DPF level indicator 1 1 CN5-1 Di20(+) 2 wheel steering
(558AD) R/W
(753AA) W/G
(752AA) W/R
(757AA) R/W
(751AA) W/B
(754AA) W/Y
(768AA) Y/W
(614AA) L
(774AA) L/W
(758AA) R/G
(763AA) G/R
(239AA) G/B
(764AA) G/Y
(761AA) G/B
(770AA) Y/G
(772AA) Y/O
(756AA) R/B
(759AA) R/Y
(769AA) Y/R
(783AA) P/B
(765AA) G/L
(778AA) L/O
(776AA) L/G
(767AA) Y/B
(799AA) Y/B
(009AB) L/R
(760AA) R/L
(750NP) Y/L
(013AB) L/B
(035NU) BR
(781AA) GR
(777AA) L/Y
(771AA) Y/L
(779AA) SB
(006NY) O
(B03AA) B
20 2 2
(782AA) P
(780AA) V
20
(773AA) Y
CN1281
18 18 84 Do31(-) Speed reduction output Input spare Di31(-) 134 33 33 4 4 CN5-4 Di23(+) Rear steering spare (CN802)
(776AA) L/G O-21 O-22 3 1 4 2 3 1 4 2 3 1 4 2 2 1 M6_2
17 17 83 Do30(-) 1 Input spare Di30(-) 133 32 32 5 5 CN5-5 Di24(+) Input spare
(777AA) L/Y (RC2) (RC3) 2 1 (051AA) Y/B GND (air conditioner)
16 16 82 Do29(-) 2 Input spare Di29(-) 132 31 31 6 6 CN5-6 Di25(+) High/low select
(778AA) L/O R R R R R R (050AA) Y/L
E E
15 15 81 Do28(-) 3 Input spare Di28(-) 131 30 30 7 7 CN5-7 Di26(+) 2/4 drive select
(779AA) SB Connector R R
(E003)
12 12 43 Do12(-) Lo mode Input spare Di12(+) 115 14 14 3 3 3 9 9 CN3-9 GND N-7 AVS 1.25 (B34AA) B
(761AA) G/B 6 (B32AC) B (157MM) R/G (E045) (B45AB) B E034
11 11 42 Do11(-) Low air pressure warning Input spare Di11(+) 114 13 13 6 6 1 10 10 CN3-10 GND (JC112-1)
(760AA) R/L Steering mode (073AA) R/W
(B35FD) B
M6_0.85-1.25
(179MM) L
(B31AH) B
10 10 41 Do10(-) Fuel level Input spare Di10(+) 113 12 12 11 11 CN3-11 Tr9 2 wheel steering
(759AA) R/Y (B34AG) B (074AA) L/G
9 9 40 Do9(-) CHG Input spare Di9(+) 112 11 11
1
6 6 selection switch CN514 12 12 CN3-12 Tr10 4 wheel steering Ground (JC112)
(758AA) R/G 2 (173AA) L/Y 10 (035MW) BR (075AA) G/L A-16 AVS 1.25 (B31AA) B
8 8 39 Do8(-) Speed-overrun warning Bridging Device input Di8(+) 111 10 10 2 2 2 2 13 13 CN3-13 Tr11 Crab steering E031
(757AA) R/W (334AA) Y 3 (187AA) V (187AB) V 11 (B35FB) B (076AA) G (JC113-1)
7 7 38 Do7(-) Steering warning AML normal input Di7(+) 110 9 9 3 3 1 1 14 14 CN3-14 Tr12 Rear steering M6_0.85-1.25
(756AA) R/B (158JA) L 1.25 AVS (029AA) L
CN814
4 3 1 4 2
6 6 37 Do6(-) Torque converter oil warning Slewing operation detection Di6(+) 109 8 8 1 1 2
10 10 15 15 CN3-15 Tr13
(755AA) R 6 (B34AJ) B 3 1 4 2 (048AA) L/R Ground (JC113)
5 5 36 Do5(-) Engine oil pressure warning Boom elevating operation detection Di5(+) 108 7 7 4 4 4
8 8 16 16 CN3-16 Tr14 A-17
(754AA) W/Y (035JZ) BR (047AA) L/B (309AB) W/L AVS 1.25 (B33AA) B
4 4 35 Do4(-) Radiator water level Boom telescoping operation detection Di4(+) 107 6 6
5
5 5 L B E 6
6 6 17 17 CN3-17 Tr15 Suspension lock completed E033
(753AA) W/G (053AA) BR/W (559AA) Y/B (JC113-2)
3 3 34 Do3(-) Engine ECU error (red) Aux. winch operation detection Di3(+) 106 5 5 CN468 8
4 4 18 18 CN3-18 Tr16 Engine is stopping M6_0.85-1.25
(752AA) W/R (073AA) R/W (B45AC) B
2 2 33 Do2(-) Water separator Main winch operation detection Di2(+) 105 4 4 3
9 9 19 19 CN3-19 GND Ground (JC113)
(751AA) W/B
1 1 32 Do1(-) CPU error Starter switch signal Di1(+) 104 3 3
(121AC) R/B Working lamp switch 5
7 7
(074AA) L/G (B45AD) B
20 20 CN3-20 GND
1
(792AA) L/G (792AA) L/G
35 35 66 BOOT (for maintenance) CN470 7
5 5
(075AA) G/L DCU
(791AA) L/W (791AA) L/W CN1025 (035KW) BR (076AA) G I-7 (B01AA) B
5 34 34 65 RSRXD (for maintenance)
2
2 2 Flasher unit 9
3 3 CN639 CN625 AMP040mk II CN6 (CN1022) E001
(790AA) L/R (790AA) L/R (S14-037) G 5 (B34AE) B 1 (157MZ) R/G (800AA) L/R
2 33 33 64 RSTXD (for maintenance) MDT serial input (-) RXD- 31 31 31 5 5 11 11 2 1 1 CN6-1 TXD M6_0.3-0.5
(793AA) L/B (793AA) L/B (S14-036) R 4 (B34AF) B (801AA) L/W
4 32 32 63 GND MDT serial input (+) RXD+ 30 30 30 4 4 5 2 2 CN6-2 RXD Ground (DCU CN1022)
G 3
6
(794AA) BR (794AA) BR
31
30
31
30
62
61
SLD
SLD
MDT serial output (-)
MDT serial output (+)
TXD-
TXD+
29
28
29
28
29
28
(S14-039) B
(S14-038) W
3
1
3 3
1 1
(167AB) Y/G
(152AC) L/Y 1.25 AVS
1
4
(802AA) L/G
(803AA) L/B
3
4
3
4
CN6-3
CN6-4
BOOT
GND
G-7 (B02AA) B
E002
G
(S08AB) B (S14AA) B (804AA) BR (CN1025)
(762AA) G/W
(157FG) R/G
(157FE) R/G
29 27 3 5 M6_0.3-0.5
(170AA) Y/L
59 Ai6 Water temperature gauge GND 26
SHIELD14 CN925A CN925B CN6-6 GND
For DCU (169AA) Y/G
28 28 26 26
(157GA) R/G (525AA) L/G
6 6 6 Ground (DCU CN1025)
58 Ai5 Fuel gauge GND 25 CN494 1 1 7 CN6-7 GND
maintenance (171AA) Y
27 27 25 25
E (B35GA) B For MDT maintenance 7
26 26 57 Ai4 Torque converter oil temp.gauge GND 24 24 24 1 1
For vehicle speed limit 8 8 CN6-8 GND
25 25 56 Ai3 Input spare GND 23 23 23
T
4 4
(035MH) BR Combination meter
RA36
3 1 4 2 T (180AA) G/B
3 1 4 2 (S08-011) W
24 24 55 Ai2 Input spare GND 22 22 22
(788AA) BR/W
3 3
(006MH) O 1.25 AVS
AMP070mk1 CN4 D-1 (B03AA) B
E003
23 23 54 Ai1 Air pressure input Water temperature gauge Ao4 21 21 21
T
8 8 1 CN4-1 GND (CN1020)
(787AA) LG/R T (202AA) G/R M6_0.3-0.5
22 22 53 AGND Fuel gauge Ao3 20 20 20 9 9 2 CN4-2 Di1(+) Emergency transmission
(786AA) BR/B B GND (combination meter CN1020)
R 21 21 52 AGND Oil temperature gauge Ao2 19 19 19 7 7 3 CN4-3 Di2(+) 1
(S08-012) B (785AA) LG/B
20 20 51 AGND For air Air pressure gauge Ao1 18 18 18 5 5 4 CN4-4 Di3(+) 2
B
19 19 50 AVCC GND 17 17 17 6 6 5 CN4-5 Di4(+) 3
Low-speed condition relay Telematics
18 18 49 AVCC GND 16 16 16 2 2 6 CN4-6 Di5(+) D
To circuit (slewing table, right) (S08-010) R
CN895
17 17 48 AVCC For air GND 15 15 15 Hazard switch 7 CN4-7 Di6(+) N J-2 (B51AE) B
GND 14 14 8 CN4-8 Di7(+) R
(S08-010) R CN1023 14
Refer to (CN1070) E051
H H
Air pressure detector (+) 4 GND 13 13 13 9 CN4-9 Di8(+) ALL M6_0.3-0.5
Air pressure detector ( signal) 3
(S08-011) W
Po3 12 12 12 “Z-5 3.2 Electric circuit 10 CN4-10 Di9(+) FL
(S08-012) B (782AA) P
Air pressure detector (-) 2 Vehicle speed signal Po2 11 11 11
(783AA) P/B
(T/M, O/R, suspension)” 11 CN4-11 Di10(+) FR
(S08AA) B
Air pressure detector (shield) 1 Engine revolution signal Po1 10 10 10 12 CN4-12 Di11(+) RL
SHIELD8A SHIELD8B Vehicle speed signal input Pi2 9 9 9
(912AA) LG/Y
13 CN4-13 Di12(+) RR
DPF indicator
(908AA) LG/W
Engine revolution signal input Pi1 8 8 8 14 CN4-14 Di13(+) Extending
To circuit (crane, main) (915AA) W/Y A-4 AVS 1.25 (B70AA) B
12V power supply output VOUT 7 7 7 15 CN4-15 Di14(+) Retracting E070
(B01AD) B (CN1392)
4 GND 6 6 6 (B01AA) B 16 CN4-16 Di15(+) Jack M6_0.85-1.25
(S11AA) B SHIELD11A SHIELD11B (B01AC) B
GND 3 GND 5 5 5 17 CN4-17 Di16(+) Slide Ground (DPF CN1392)
(S11-005) B (B01AB) B (E001)
CAN-L 2 GND 4 4 4 18 CN4-18 Di17(+) Suspension up
CAN-H 1 (S11-006) W (750NY) Y/L
(B35FA) B
2
LgR
GW
BrR
GR
LW
(908AA) LG/W
LR
10 10 CN7-10 GND
GY
LY
(B35AC) B 1.25 AVS
R
B
(157MX) R/G
(157KM) R/G
(157MZ) R/G
(157MT) R/G
(157ML) R/G
(035MH) BR
RF1-2
(035KA) BR
(035NZ) BR
(035AA) BR
1 2 4 6 5 3 7
JC11 (B35NA) B
1 2 4 6 5 3 7 AMP040mk II CN8
(B35GA) B
(B35DA) B
(B35FA) B
(020AA) Y/G
Spare1 input
(008AA) Y/R
(012AA) Y/B
9 CN8-25 Ai5
(B32CA) B
Spare1 GND
K K
5 CN8-21 AGND
1 2 3 4 Remarks 23 24 25 26 27 28 29 30 31 32 33 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11
JC11
Power supply (Air conditioner : main) 4 4 3 3 11 CN8-11 Ai3 Accelerator sensor 2 input
(006MH) O 1.25 AVS
Spare5 5V
(157GA) R/G
(035MR) BR
(035MT) BR
(035AC) BR
(035AE) BR
(035AE) BR
(035TA) BR
(035JE) BR
(035JZ) BR
JC12
3
(122DH) R/W 1.25 AVS 0.85B (020AD) Y/G (S09-004) B
23 24 25 26 27 28 29 30 31 32 33 12 13 14 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 G2 5 5 6 6 TX2 AML serial output (-) 2 CN621 AMP040mk II CN2
(016AA) Y/L 1.25 AVS 0.85R (615AA) G/L (003AA) W/R
M 6 6 1 3 3 3 1 1 CN2-1 TXD1 Upper-lower serial output
0.85B (214AC) Y (005AA) L/Y
Engine emergency stop switch 3 7 7 4 2 2 CN2-2 RXD1 Upper-lower serial input
(fuel cut) (B32AF) B (S09-001) R (S09-001) R
JC12-3 JC12-2 CN517 5 5 RX2 AML serial input (+) 5 3 3 CN2-3 TXD2 AML serial output (+)
JC12-1 GREEN 1 (017AA) L/W