VOLUME 4

TECHNICAL INFORMATION

TYPE

LR1160
SERIAL NUMBER

134 056
VERSION
001
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 NOTICE
The Crane documentation shall put you into a position to operate the machine safely with trained
personnel, to carry out maintenance and to make use of the permissible applications this crane
offers.

THE CRANE DOCUMENTATION CONSISTS OF:

VOLUME 1 - OPERATING MANUAL

VOLUME 2 - LOAD CHART BOOK
VOLUME 3 - SPARE PARTS CATALOG
VOLUME 4 - TECHNICAL INFORMATION

The Operating Manual and all pertinent conditions and directives ( e.g. accident prevention) must be
complied with. This crane must only be operated and serviced by trained personnel.

NON - COMPLIANCE WITH THESE PRINCIPLES CAN CAUSE DAMAGE.

All safety systems incorporated in this machine require due attention. They must be continuously
checked. In case of malfunctioning or non-functioning of the built-in safety systems, the crane must
not be put into operation.

Your slogan must be: "SAFETY ABOVE ALL"

The Technical Information and the Spare Parts List will explain the function of the various
systems. They contain information regarding the carrying out of specific maintenance and repair
works and serve to procure eventually necessary spare parts. This type of work must only be
performed by authorized personnel of Fa. LIEBHERR WERK NENZING GMBH .

Additional information from us regarding this machine (e.g. in the form of technical information letters)
must be followed and the letters added to the Operation Manual.

Serial No. Date Edition BAL No. / modifica- Remark

tion No.

134 056 01.11.03 1 (gl) 34.057 VOLUME 4

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 GENERALL DRAWINGS ....................................1

HYDRAULIC .......................................................2

ELECTRIC...........................................................3

OPTIONS ............................................................4

ELECTRONIC .....................................................5
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NOTES:
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 1. GENERALL DRAWINGS

1. GENERALL DRAWINGS

NAME PAGE DRAWING NUMBER EDITION

Reeving luffing section

main boom 1-2 505 089 1000 00 001 1

Reeving luffing section

luffing jib 1 505 089 2000 00 000 1

Intermediate tension
main boom 1-2 519 403 1000 00 002 1

Intermediate tension
reduction main boom 1-4 519 403 4000 00 003 1

Intermediate tension
luffing jib 1-3 519 403 2000 00 007 1

Intermediate tension
fixed jib 1 519 403 5000 00 000 1

Reeving jib hoist 1-3 503 087 1000 36 001 1

Rope guide 1-3 519 402 1000 00 006 1

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1. GENERALL DRAWINGS

NOTES:
134 056 (mg) LWN - TD28/10/2003
1. GENERALL DRAWINGS
 2. HYDRAULIC

2. HYDRAULIC

NAME PAGE DRAWING NUMBER DATE OF MODIFICATION

1st ISSUE NO. / DATE

Hydraulic 1-6 514 000 7000 01 103

Superstructur

Hydraulic 1-4 515 000 7800 00 004

Undercarriage
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134 056 (mg) LWN - TD28/10/2003
2. HYDRAULIC
2. HYDRAULIC

NOTES:
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2. HYDRAULIC
 3. ELEKTRIC DIAGRAMS

3. ELEKTRIC DIAGRAMS

NAME PAGE DRAWING NUMBER EDITION

Circuit diagram 1 - 51 514 003 9000 06 101 1

Electric 1 0002 552 12 40 006 001 1

shorting plug

Circuit diagram 1-6 503 085 9000 06 003 1

heavy head

Circuit diagram 1-4 503 087 9000 06 100 1

head luffing jib

Circuit diagram 1-3 513 024 9000 06 100 1

wind gauge

Circuit diagram 1-4 503 024 9000 06 002 1

wind gauge
luffing jib

Circuit diagram 1 0002 552 12 75 006 000 1

terminal box

Mounting plan 1-2 0002 910 25 17 001 001 1

VME card rack

Wiring diagram 1 0002 910 25 17 002 002 1

VME-Bus

Plug in card
fuse board
Overview 1-2 0002 556 14 01 001 002 1
Circuit diagram 1 0002 556 14 01 003 000 1

Circuit diagram 1 0002 556 52 01 003 001 1

board P1
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3. ELEKTRIC DIAGRAMS

NOTES:
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3. ELEKTRIC DIAGRAMS
 4. ADDITIONAL EQUIPMENT

4. ADDITIONAL EQUIPMENT

NAME PAGE DRAWING NUMBER EDITION

Hydraulik 1-2 519 397 7100 00 100 1

Jack-Up System

Modul 1-6 0002 552 11 06 000 003 1

fuel tank system

Cable skein 1-5 0002 552 09 99 000 001 1

fuel tank system

Hydraulic 1-2 520 224 7200 00 005 1

rope entry winch

Electric 1-5 520 224 9200 06 002 1

rope entry winch

Electric 1-2 524 023 9000 06 100 1

air condition

Electric 1-4 509 153 9000 06 002 1

LML main boom

Electric 1-4 519 319 9100 06 000 1

travel gear
rapid motion

Electric 2-7 69 300 16 14 1

emergency
operation
control desk

Wiring 1 590 056 9000 00 200 1

diagram
GSM - Modem

Cable dataline 1-5 0002 552 11 49 000 001 1

GSM - Modem

Hydraulic 1 519 407 7100 00 201 1

track shifting

Hydraulic 1 519 408 7000 00 001 1

cabin inclination
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Hydraulic 1-3 519 426 7000 00 001 -

cabin elevation

Electric 1-3 519 426 9000 06 001 -

cabin elevation
4. ADDITIONAL EQUIPMENT

NOTES:
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4. ADDITIONAL EQUIPMENT
 5. ELECTRONIC

5. ELECTRONIC

NAME PAGE DRAWING NUMBER EDITION

Test system 5-3 - - 1

5-18
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 5. ELECTRONIC

5.1 THE LITRONIC TESTSYSTEM

The LITRONIC testsystem is an extensive diagnostic-, maintenance- and trouble shooting tool, which
is available on the LITRONIC monitor, or on a service notebook and even via modem connection.
It is used to check in and outputs, memories and other system internal conditions.
The testsystem can be called up simultaneously but completely independent on different ports (eg.
LITRONIC monitor, service notebook, modem, ...).

5.1.1 Features
The testsystem is features following tasks:
• Display of installed software ID and versions
• Display of all inputs / outputs with comment
• Display of memories with comment
• Display of a select-list
• Display of errors (error stack)
• Display of correction values (setup of crane)
• Display of messages (messages stack)
• Display of special functions:
- Modem configuration ( optional )
- Flash card control (PCMICA)
- Display of CAN configuration / information

5.1.2 General
The testsystem is built up with several pages, which can be switched over to by the function keys.
Some pages have two menu bars (for the function keys), which can be switched over to with MENU
1/2 function key. If a page is being called up the first menu bar appears every time.
If the testsystem is being called up the first time (after starting the crane) the main page of the
testsystem is loaded. For all further calling ups, the page, which had been active last, will be
reloaded. All the other adjustments will be kept as well.
Some actions in the testsystem are secured and can only be carried out in the appropriate userlevel.

IMPORTANT !

Modification of settings resp. correction values with the service panel are only allowed to be done
from LIEBHERR authorized personnel.
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5. ELECTRONIC

5.1.3 Starting up of the Test system

The test system is started by pressing the button "Multimeter" symbol on the servicepanel.
The test system can be started with the ignition on as well as during crane operation

ATTENTION !

Errors of the LIEBHERR ELECTRONIC CONTROL will not be shown whilst test system is
running.
 5. ELECTRONIC

LAYOUT OF SERVICE PANEL

1 alphanumeric keys from 0 to 9 7 Not used

2 Not used
3 Exponent key to key in exponential num-
bers
4 Crane picture key to return to the crane
picture
5 Test system key to get access to the test
system. If the test system is already load-
ed up the test system picture will be re-
freshed.
6 Not used
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8 Back key to delete a wrong input of a
number
9 Key for changing to the correction values
page (possible in crane operation page
and testsystem)
10 Brightness of monitor
11 The +/- key to enter negative numbers
12 Decimal key
5. ELECTRONIC

5.1.4 The menues

The following description of the menu bars describes all available function keys.

MAIN MENUE
From the main menu you get access to the next menu pages or leave the testsystem by pressing
function key F8 ( BACK ).

1 Headerline: contains the designation of 4 Menuline: Texts for the alternating layout
the current page of the function keys.
2 Main window: contains the proper infor- 5 Function keys
mation
3 Status line: In this line the entered values
are displayed and modified. Messages and
input request is also displayed in this line.
 5. ELECTRONIC

Key layout:

Button on monitor Button on laptop

F1 a
F2 s
F3 d
F4 f
F5 g
F6 h
F7 j
F8 k
Exit (Crane operation picture optional) "x" oder "X"
Correction values "c" oder "C"
Exponent "e" oder "E"
Minus "-" oder "_"
Numbers, decimal point Numbers, decimal point
Testsystem (Refresh) "t" or "T"
Correction of input Backspace, "q" or "Q"

Multiple button operation

Some operations can be executed multiple one after another by entering the number of repetitions
(displayed in the input- / statusline) and actuating the required functionkey.
e.g. "I/O channel previous / next "or" error previous / next"
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5. ELECTRONIC

5.1.5 INPUT / OUTPUT PAGE

On this page all in- /outputs of the modules are indicated

Function key layout

• NEXT CAN LINE changes to the next CAN line
• PREVIOUS-NEXT MODULE changes between the modules of the selected CAN line.
• PREVIOUS-NEXT moves the cursor up and down in order to select a channel of the chosen
module selected channel is shown by an invers indicated I/Q.
• SELECT loads the selected channel into the "select-list". The selected channel is deleted from the
select-list, if it was selected before. If a channel is selected, the item is displayed invers.
• MENU 1/2 changes between the two different function key bars.
• DOCUMENT indicates 16 channels (in- / outputs) on one page. Use buttons PREVIOUS/NEXT to
change to the next page at digital modules (32 channels).
• UNDOCUM indicates 16 analog or 32 digital in- / outputs on one page
• IDENTIFY mindicates 16 in- / outputs on one page with the identifier.
• BACK returns to main menu page.

5.1.6 MEMORY PAGE

On this page the internal used memorys are indicated

Function key layout

• NEXT SECTION changes between the 16 memory-sections: X-B-W-D, 1-2-3-4
• PREVIOUS-NEXT PAGE changes between the pages. One page contains 16 memories of the
selected SECTION.
• PREVIOUS-NEXT changes between the memories. Indicates the selected memory with an invers
indicated M.
• Mit SELECT loads the selected memory into the "select-list". The selected memory is deleted from
the select-list , if already been selected before. If a memory is selected, the item is displayed
invers.
• MENU 1/2 changes between the two different function key bars.
• DOCUMENT indicates the memory with the full text additionally.
• IDENTIFY indicates the memory with the identifier.
• BACK returns to main menu page.
 5. ELECTRONIC

5.1.7 SELECT
It is possible to enter 16 values into the select-list, without permanently changing to the different
menue pages. The entries can be modified and are displayed on the SELECT PAGE.
When adding a new entry to a full select-list, the oldest entry in the select-list is deleted.
The select-list can be saved to the memory card and loaded from the memory card.

Possibility for adding to the select-list

• Select with function key SELECT directly on the I/O, MEMORY or CORRECTION VALUE PAGE
required entry (collecting of entries) or
• with function key ADD on the SELECT PAGE by entering the IEC address or
• load select-list from a file with function key LOAD FROM CARD

Possibility for deleting from the select-list

• Select with function key SELECT directly on the I/O, MEMORY or CORRECTION VALUE PAGE
required entry again or
• delete selected entry with function key DELETE on the SELECT PAGE

Function key layout

• ADD adds a new entry to the select-list. A menu bar appears (see ADD SELECTION) and the IEC
address can be entered.
• DELETE deletes the selected entry in the select-list.
• PREVIOUS-NEXT changes to each the select-entry. The selected entry is displayed invers.
• MENU 1/2 changes to the two different function key bars.
• IDENTIFY indicates the identifier additionally.
• DOCUMENT indicates the full text additionally.
• LOAD FROM CARD loads a new select-list from a file. A menu bar appears and a filename can
be selected, or a new filename entered.
• SAVE TO CARD saves the current select-list in a file. A menu bar appears and a filename can be
selected.
• BACK returns to main menu page.
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5. ELECTRONIC

Add selection page

This page is selected by operating ADD out of the SELECTION PAGE. On this page the IEC
address of a new select entry is generated. The IEC address is generated in the input line by
operating the function keys F1 - F7 and the numerical keys. e.g.:
• wanted IEC address %QW1.17.1
• Q is generated by pressing F3
• W is generated by pressing F6
• 1..17.1 is entered as normal number and can be modified corresponding. Press button F8
(TAKE&BACK) to take over the adress

Function key layout

• M, I, Q defines the IEC-types memory, input or output. This type is modified at each operation of
the function key and is displayed in the input line. The entry can be easily corrected by entering an
other type.
• X, B, W, D defines the size of the IEC entry. The size is modified at each operation of the function
key and is displayed in the input line. The entry can be easily corrected by entering an other type.
• TAKE & BACK returns to the SELECT PAGE. The IEC address is taken over to the input line.

Select file load page

This menu is used to load a stored select-list from the memory card.

Function key layout

• CHARACTER NEXT adds a new sign at the end of the input line. New signs can also be
generated by entering numbers/letters.
• CHARACTER DOWN and CHARACTER UP modify the last sign of the input line.
• PREVIOUS and NEXT moves the cursor up and down in the file-list. When selecting a file, its
filename is taken over to the input line.
• LOAD loads the selected file, which is indicated in the input line and returns to the SELECT
PAGE.
• BACK stops the process and returns to the SELECT PAGE.
 5. ELECTRONIC

Select file save page

This menu is used to save a select-list to the memory card.

Function key layout

• CHARACTER NEXT adds a new sign at the end of the input line. New signs can also be
generated by entering numbers/letters.
• CHARACTER DOWN and CHARACTER UP modify the last sign of the input line.
• PREVIOUS and NEXT select the different files in the list. When selecting a file, its filename is
taken over to the input line.
• SAVE saves the select-list in a file (enter file-name in the input line) and returns to the SELECT
PAGE.
• BACK stops the process and returns to the SELECT PAGE.
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5. ELECTRONIC

5.1.8 ERROR PAGE

Indicates all errors (systemerrors) of the CAN-system (CAN-bus, modules, CPU,...)

Function key layout

• ALL lists the last 1000 stored errors since machine start
• SINCE START lists all indicated errors since last time starting (ignition on)
• ACKN depresses switching over to the ERROR PAGE if a new error appears.
• PREVIOUS-NEXT changes between the error messages.
• SAVE TO CARD saves all errors in the error stack in a file. A menu bar appears and a filename
can be selected. A standard file name generated out of the current date is suggested. The file
name can also be modified (Function key layout refer to SELECT FILE SAVE page)
• EXTENDED switches to normal or extended indication of the error code on the monitor.
• BACK returns to the main menu.

5.1.9 CORRECTION PAGE

On this page correction values are indicated. This page is similar to the MEMORY PAGE but only
correction values are indicated.

Function key layout

• NEXT SECTION changes between the 4 correction value sections: X-B-W-D
• PREVIOUS-NEXT-PAGE changes between pages. One page contains 16 correction values of the
selected SECTION.
• PREVIOUS-NEXT changes between the correction values. The selected correction value is in-
dicated with an invers displayed M.
• MENU 1/2 changes between the two different function key bars.
• DOCUMENT indicates the correction values with the full text.
• IDENTIFY indicates the correction values with the identifier.
• BASE MIN & MAX indicates the correction values with the base value, the minimum and the
maximum value.
• SAVE TO CARD saves the current correction values in a file. A menu bar appears and a filename
can be selected (Function key layout refer to SELECT FILE SAVE page)
• SELECT loads the selected entry into the select-list. The selected entry is deleted from the
select-list, if already selected before. If a correction value is selected, the item is displayed invers.
• BACK returns to main menu page.
 5. ELECTRONIC

5.1.10 MESSAGES APPLICATION PAGE

On this page stored application messages (sensor errors) are indicated. These messages are also
stored in an internal stack like the system errors.

Function key layout

•
• ALL lists the last 1000 stored messages.
• SINCE START lists all messages since machine start only.
• LANGUAGE enables to load different text files for these messages and indicates the messages in
a different language. This operation is used only in the testsystem and is not used for the
complete machine (Function key layout refer to APPLICTION LANGUAGE SELECTION page)
• PREVIOUS-NEXT changes between the messages. Entering a number before pressing one of
these buttons repeats the command as often as specified.
• SAVE TO CARD saves all messages in the stack into a file. A menu bar appears and a filename
can be selected. A standard file name generated out of the current date is suggested. (Function
key layout refer to SELECT FILE SAVE page)
• BACK returns to main menu page.

Application language selection page

On this page the language of the messages can be selected.

Function key layout

• PREVIOUS-NEXT changes between the languages-files
• SELECT load the selected language-file
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5. ELECTRONIC

5.1.11 SPECIAL FUNCTIONS PAGE

From this page on you can change to further pages or return to the main menu by pressing function
key F8 BACK . Following pages are subordinated to the special function page

Function key layout

• MODEM
• DISPLAY INFO
• DRIVE
• SYSTEM LANGUAGE
• TIME
• SAMPLE
• LEVEL
• SYSTEM STATUS
• CAN CONFIG
• MDE
• CAN LINE INFO
• CLINTS
• MENU 1/2
• BACK

Modem functions page

On this page the modem can be operated and the settings changed

Function key layout

• DIAL dials a entered telephone number
• HANGUP rings off an active modem connection
• RLP ON / OFF switches the radio link protocol for GSM modem connection on resp. off. Switching
on / off is activated at the next machine start up.
• PREVIOUS-NEXT changes between the interfaces. The standard modem client is COM 4.
• PIN INPUT enables the manual input of the PIN code for the GSM modem.
• MODEM CONNECT enables to start the modem-server programme on a non used interface.
• MENU 1/2 changes between the two different function key bars.
• BACK returns to the SPECIAL FUNCTION page.
 5. ELECTRONIC

Drive functions page

On this page informations about the current drive are indicated

Function key layout

• REMOVE CARD must be operated first before the memory card is removed from the drive. The
system automatically recognizes if a card is plugged into the drive.
• DIR LIST lists all files and directories (no subdirectories) of the current drive.
• PREVIOUS-NEXT DRIVE changes between the drives defined in the system.
• CHECK CARD checks for errors of actual drive
• BACK returns to the SPECIAL FUNCTION page.
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5. ELECTRONIC

Time Functions page

On this page informations about date, time and systemtime are indicated.

Function key layout

• DAYLIGHT SAVING switches over to summer time.
• TIMEZONE MOVE WEST switches timezone setting one hour to the west.
• BACK returns to the SPECIAL FUNCTION page.

Priority level page

On this page you can enter a LICCODE to get into the supervisor level.

Function key layout

• Mit LEVEL CHANGE takes over the value in the input line and checks if it is a valid LICCODE.
• BACK returns to the SPECIAL FUNCTION page.

Can configuration page

On this page all mounted modules are indicated with their status of useus

Function key layout

• NEXT PAGE changes to the next page
• PREVIOUS-NEXT MODULE moves the cursor up an down between the modules
• CAN LINE INFO changes to the CAN LINE INFORMATION page
• BACK returns to the SPECIAL FUNCTION page.
Can line information page

On this page the used CAN lines and their settings are indicated

Function key layout

• IDENT.NO. indicates the ident-, modification- and serialnumber of the CAN bus interface card
CV003.
• VERSION indicates the versionnumbers of the different installed software components of the CAN
bus interface card CV003.
• MODULE INFO changes to the CAN CONFIGURATION page.
• BACK returns to the SPECIAL FUNCTION page.
 5. ELECTRONIC

DISPLAY CONFIGURATION PAGE

On this page the settings for indication of the in-/output pagecan be changed

Function key layout

• ALL MODULES indicates all modules ("used" and "not used") on the I/O page.
• ONLY USED MODULES indicates "used" modules on the I/O page only.
• BACK returns to the SPECIAL FUNCTION page.

System language selection page

On this page the system language can be set resp. modified. Depending on the access level the
enabled languages or all available languages with release note are displayed.

Function key layout

• PREVIOUS and NEXT select the different files in the list. When selecting a file, its filename is
taken over to the input line.
• SELECT loads the selected file with new system language and returns to the SPECIAL FUNC-
TION PAGE.
• MENU 1/2 changes between the two different function key bars.
• USE DEFAULT loads English as new internal system language and returns to the SPECIAL
FUNCTION PAGE.
• BACK stops the process and returns to the SELECT PAGE.

Sampling trace page

The SAMPLE TRACE will be used for online data-recording of selected in-/outputs
On this page information about the sampling trace is displayed, the condition of the sampling trace
can be modified and recorded datas can be saved to the memory card.

Function key layout

• SAMPLE ACTIVE activates the sampling-trace functionality after setting the options. With this
function recording is started and the trigger conditions are checked.
• TRIGGER MANUAL simulates the trigger conditions. This function is available only if the sampling
is activated and the trigger conditions are not fullfilled yet.
• END MANUAL stops the recording of the sampling-trace and leads automatically to READY
condition. This function is available only if the sampling is in active condition.
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5. ELECTRONIC

• LOAD FROM CARD loads a configuration from a existing sample-trace file. A menu bar appears
and a filename can be selected. (Function key layout refer to SELECT FILE LOAD page)
• SAVE TO CARD saves all recorded datas and the sample-trace configuration into a file. A menu
bar appears and a filename can be selected. (Function key layout refer to SELECT FILE SAVE
page)
• SAVE TO SELECT saves the variables used in the sampling-trace into the select-list. Existing
variables in the select-list will be deleted.
• LOAD FROM SELECT loads the currently selected variables (see SELECT) into the sampling-list.
Existing variables in the sampling-list will be deleted.
• PREVIOUS-NEXT changes between the configuration datas. The selected / active entry is dis-
played invers.
• Mit CHANGE modifies the selected entry to the value entered in the input line. This operation is
done only if the value of the input line is in the specified range.
• MENU 1/2 changes between the two different function key bars.
• BACK returns to the SPECIAL FUNCTION page.

SYSTEM STATUS PAGE

On this page the current systemstatus (running, stopped, ...) and the timing of the SPS is displayed.

Function key layout

• BACK returns to the SPECIAL FUNCTION page.

MDE PAGE

On this page the condition of the MDE is displayed.

Function key layout

• SAVE TO CARD saves the MDE-data (Function key layout refer to SELECT FILE SAVE page)
• BACK returns to the SPECIAL FUNCTION page.

CLIENTS PAGE

On this page the condition of the different communication interfaces (clients) is displayed.

Function key layout

• PREVIOUS-NEXT changes between the interfaces.
• BACK returns to the SPECIAL FUNCTION page.
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5. ELECTRONIC