E Operator Manual For MLS2000S Moment Limited System PDF

Appendix E
Operator Manual
for MLS2000S Moment Limited System
(Apply to SCC500E 、SCC800C、

SCC1000C、 SCC1500C crawler crane )
Content
1.safety items.............................................................................................................................................................3
2. The characteristics and capability ......................................................................................................................4
3．The work principle .............................................................................................................................................6
4．The frame and fuction of MLS ..........................................................................................................................7

4.1．The directions of the display’s parts .............................................................................................................8
4.1.1 Early-warning signal indicator ..............................................................................................................10
4.1.2 Overload signal indicator ......................................................................................................................10
4.1.3 Bar code(the moment percentage indicator) ..........................................................................................10
4.1.4 Operating keys ......................................................................................................................................11
4.1.5 LCD liquid crystal display ....................................................................................................................11
4.1.6 The buzzer.............................................................................................................................................12
4.1.7 The switch for reliefing overload...........................................................................................................12
4.1.8 The switch for choosing the work condition code ..................................................................................12
4.1.9 The switch for choosing boom length ....................................................................................................13
4.1.10 The Scutcheon of the capability...........................................................................................................13
4.1.11 The cable to the Host...........................................................................................................................13
4.2. The instruction of the host parts....................................................................................................................14
4.3.The in struction of the force transducer parts .................................................................................................14
4.4The instruction of the angle sensor parts.........................................................................................................14
5．The operation and adjustment.........................................................................................................................15
5.1 Operation.......................................................................................................................................................15
5.2 Parameter observation ...................................................................................................................................16
5.3 Transform Between the Chinese and English.................................................................................................16
5.4 Empty hook adjustment..................................................................................................................................16
5.5 Time modification..........................................................................................................................................17
5.6 System setup ..................................................................................................................................................17
5.6.1 The steps for entering the system setup..................................................................................................18
5.6.2 The summarization of the system setup menu........................................................................................18
6．Daily maintenance ............................................................................................................................................20
7．Error code .........................................................................................................................................................21
8.The terminals (the manufacturer offer the wiring diagram ) .........................................................................24
Appendix1.The table about the code of length and work condition ...................................................................25
ShangHai SANY The corresponding table of SCC500E crawler crane’s work condition and length ...........25
ShangHai SANY The corresponding table of SCC800C crawler crane’s work condition and length...........26
ShangHai SANY The corresponding table of SCC1000C crawler crane’s work condition and length.........27
ShangHai SANY The corresponding table of SCC1500C crawler crane’s work condition and length.........28
Appendix2. Dimension plans..................................................................................................................................29
Page 2 of 32
1.safety items
MLS is a kind of safety device used for crane to further improve the safety of the crane in the
process of operation. If used properly, MLS can prevent cranes from capsizing. Be sure to read the
manual before operating the crane. In order to realize the function of safety, operate the crane
correctly and employ the device of MLS properly. If not, it may result in dangers.
Tips:
a) Make sure the MLS system is normal before you operate the crane.
b) Set up properly the switches connected with MLS and parameters.
c) While operating the crane, one should pay attention to the data of the MLS to insure working in
the range of the crane’s capability and prevent from overloading effectively.
d) Once overloading occurs, the MLS will send out a sound and light alarm and output overloading
signal automatically, combining the periphery control circuit of the crane, the action(such as rise
the hang hook and change the range downwards etc.) of the dangerous direction of the crane
will be cut off. When the above-mentioned circumstance take place, one should make the crane
act towards safe direction (e.g.lay down the hang hook and change the breadth upwards etc.) till
the MLS stop alarming, then carry on other operations of the crane.
e) According to the People's Republic of China national standard 《GB7950 - 1999 the currency
technique condition for the arm type crane rising the MLS》and 《the safe technical criterion of
the crane overloading protector GB12602-90 》 provision, the crane can only have the
protection function to the overload crane within the crane’s vertical uprightness plane, instead of
inclined suspend, inclining or cave-in of the ground or the orbit as well as the crane’s turning
over trouble caused by stepped cartwheel off the track.etc. Therefore, relevant responsible
personnel will never neglect the crane’s relevant safety management and safety operation
regulations due to the existence of the MLS, and have to obey the crane’s safety operation rules
strictly and other concerning provisions and regulations.
Page 3 of 32
2. The characteristics and capability
l The product have a protection for the overtaking the power supply voltage, anti-connection of
the power supply , the thunder defense.
l Before leaving factory all product pass through strict tests. The quality is stabile, the capability
is credible and each capability all surpass the national standard 《GB7950 - 1999 》and the
provisions of《the GB12602 - 90 》.
l The MLS installes black box, which is also called the Data Recorder. It can circulate to record
the crane’s overload data and can completely recur the crane’s relevant data at overload.
l The product adopts advanced techniques in the world with high integration; the display’s inner
part will illumine against the light; all data hold a manifestation, without needing a key to shift.
l Operating temperature: -25 ° C~+70 ° C
Storage temperature: -40 ° C~+85 ° C
l The function of pre-computing automatically
After adjusting more than 100 sets track cranes ,our company summarizes the advanced
calculating method. That function can decrease the process and the time of adjusting, and the
system’s synthesizes accuracy is very high. All this has got the verification in your company.
Later this model track that your company produce needn’t offer the specialized adjusting time,
during the adjusting process of the track suspending, the technician can independently complete
the adjusting of my company’s MLS, and needs to adjust a main arm in one section, the other
arms includes the vice- arm will be completed by automatical calculation .
l The perfect function of the front-panel adjusts and the management
The relevant data of the track all can complete the adjusting and memory by the front-panel;
The work condition code adopts Germany importing switch options, can immediately complete
the choice without electricity. The biggest work quantity is 9999 kinds;
l Excellent calculation method of the track type crane
The primary calculation method is as follows:
(a)Correcting the changed breadth and scratching the bends
(b)Correcting the multiplying power’s deviation of the steel wire rope
(c)Correcting the rising and changed breadth of the steel wire rope’s moment.
(d)Correcting the breadth’s deviation
(e)Correcting the automatic deviation of the knighthead etc.
Page 4 of 32
All these above experiences calculation methods can make the data more stable and more
accurate
l The conjunction method of the total line in CAN- BUS
The strong expansibility;
The convenient interface;
The strong anti- interference ability;
The more stable function.
Page 5 of 32
3．The work principle
Its flow chart of operation as follows:
Turn the power on
Initialize each port
Examine and read the setup of each exterior

switch
Examine and read the signals of each exterior

sensor
Examine and read the data about the crane’s

parameters
Y Check the error code table and

Fault or not eliminate the error acoording to
the showing the error codes
N
calculate the parameters
Judge the safety degree of the crane
Display
Output the relevant controlling signals
Operate the crane
The data transmission between the Host and the display use CAN bus at the same time
there are many parameters for the cranes’ controller in the can-bus.
Page 6 of 32
4．The frame and fuction of MLS
MLS2000S includes the following parts(see table 2,figure 1)
Table 2:the parts of MLS2000S

SN Name Types Quantity Installation position Remarks
1 The display MLS2000 1set inside the operating room
2 The Host MLS2000S 1set inside the operating room
3 Angle Sensor AS200 1set the profile of the main arm’s root
4 1set on the changeable breadth steel

Force Transducer wire of the main arm
5 The installation parts of 1set

the sensor
6 The cables with plugs and several
the outlets
Picture 1: the parts of MLS2000S
Page 7 of 32
4.1．The directions of the display’s parts
The main function of the display is as follows:
l Receive operationt information
l Protection of the power supply and voltage, anti-connecting the power supply and
defend lightning strike , and the recoverable safety
l The adjustment of the data
l At most 99 kinds of works condition choice,99 kinds of multiplying power choice
l Date and time manifestation
l Important data, information and instruction, all the data be manifested .
1 2 3 4 5 6 7 8 9
HANG
0 2
4 2
Figure 2: display
Page 8 of 32
10
名称：力矩超载保护器
HANG Name: Moment Limited
System
型号 Type: MLS2000S
序号 SN:
输入电压 Input: 12~24V
综合误差 Accuracy 11
figure 3:the back of the display
The early-warning signal indicator light buzzr
The indicator light of overloading
The indication of the moment percentage
Operation key
LCD Liquid crystal display
The switch of removing the overload
Buzzer
The sitch for choosing the work condition
The switch for choosing the work condition
Page 9 of 32
The switch for selecting the boom’s length
The scutcheon of capability
The cables to the Host
4.1.1 Early-warning signal indicator

When the crane’s actual carrying weight attains 90% ～100% of the crane’s rating carrying
weight, t he yellow early-warning signal indicator light shows that it has already neared to
overload at this time, the operator should pay more attention while continueing operation.
4.1.2 Overload signal indicator
When the crane’s actual load attains or over the crane’s rating carrying weight,
the red warning signal indicator lights, the buzzer rings in the meantime, combining the exterior
control circuit of that crane, it can stop the suspending hook’s rising,suspending breadth downwards
and other action.
Along with the action(putting down heavy things or heading up operation) of the safety direction,
that state can be relieved automatically
4.1.3 Bar code(the moment percentage indicator)

According to the percentage between the real carrying weight and the
rating carrying weight ,bar code will instruct differently.Because the real carrying weight will change
along with the action of the crane’s hook, this bar code also will change frequently coinciding with
the crane’s rating data.
The bar code is divided into three districts:
-Green district:Certainly within 90% of the rating bearing weight moment.
-Yellow and early-warning district:Attain 90% ～100% of the rating bearing weight moment.
-Red warning district:Exceed 100% of the rating bearing weight moment.
Page 10 of 32
4.1.4 Operating keys
keys and indicator is the one. As a key operational used, the keys have multiple functions,and the
specific content of this statement will be seen in chapter 5 of this manual.
4.1.5 LCD liquid crystal display

After the MLS works normally, the display manifestates,such as figure 4,figure 5.
The data that the display can show is as follows:
l Actual load l Rating load
l The length of boom l The moment percentage
l Radius l The biggest rising height
l Working condition l Reeving of the wire rope
l The boom’s elevation l Date and time
l Error code l Other
The bar of the moment The bar code for

Actual load The code of working condition
percentage instruction and comtrast
Reeving
Boom length
the area
shows the
error code
Boom angle
Radius Rating load Height Date and time
Figure 4: LCD liquid crystal display(main boom)
Page 11 of 32
The bar of the moment The bar for instruction
Actual load The code of working condition
percentage and comtrast
Jib length
Reeving
The angle
between boom
and jib
the area
shows the
error code
Boom length
Boom angle
Radius Rating load The biggest rising height Date and time
Figure 5: LCD liquid crystal display(jib)

4.1.6 The buzzer
The buzzer will send out the continous warning under such following situation.
l The crane’s actual load attains the scope of the overload signal set in advance
l The system error
l Attain the top and bottom limits of the radius
l Operate mistakenly
4.1.7 The switch for reliefing overload

This switch can relif the control of MLS.
Notice: The switch is used only in exceptional circumstances, such as: dismantling the crane, the
crane will need to put down.
4.1.8 The switch for choosing the work condition code
It is used to choose the work condition;Concrete corresponding table of the work condition will be
seen on the appendix 1.
Notice: You should not operate the switch too forcibly , otherwise you might damage components.
Page 12 of 32
4.1.9 The switch for choosing boom length
It is used to choose the main boom length and Concrete corresponding table of the length will be
seen on the appendix 1.
Notice: You should not Operate the switch too forcibly , otherwise you might damage components.
4.1.10 The Scutcheon of the capability
4.1.11 The cable to the Host

The specific line diagram will be seen in Article 8 of this manual.
Page 13 of 32
4.2. The instruction of the host parts
The main function of the Host is as follows:
l At most 2 channels for force sencor signal inputs, 2 名称：力矩超载保护器
HANG Name: Moment Limited System
型号 Type: MLS2000S
channels for angle signal inputs,1 channel for length 序号 SN:

输入电压 Input: 12~24V
精度 Accuracy class: <5%
signal ,totally 5 channels for simulating measures 日期 Date:
input .
l At most 8 switches measures inputs.
l At most 4 channels 10A switches measures inputs .
l The standard RS232 interface
l The total line in CAN-bus data inputs
l Receive the relevant information sent by the display
l power :DC24v
4.3.The in struction of the force

transducer parts
Force sencor is installed on the changeable range wire
of the boom in order to take out moment’s signal.
Figure6: Host
4.4The instruction of the angle

sensor parts
The angle sensor installs generally at the root of the boom,
while installing it should keeps as possible as level.
Concerning technique parameter is as follows:
l Input the voltage: -5V
l The scope of the measuring angle: within 100 degrees
l The voltage of the angle signal: -1.00V~-2.25V
l The corresponding angle of the angle signal voltage: 0
degree~90 degree
l The Protection grade: IP67
l The electric leakage:≦10 mAs
l Basic error: ≦ 0.5% of the full range Figure 7: Angle Sensor
l Return error: ≦ 0.5% of the full range
l The quality of unrepeat: ≦ 0.5% of the full range
Page 14 of 32
5．The operation and adjustment
The key and switches used during the operation and adjustment of the MLS show as the figure
8. The display has totally 2 sets stirring code switch which are the work condition choice switch and
the arm length switch.There are 5 keys below,from the left to right, they are the unlock key, the
upward key, the downward key, the cancel key and the confirm key(with indicator light). After
openning the machine ,the keyboard is locked and cannot work.
HANG The switch for

choicing work
condition
0 1
4 2
The switch for
Upward Cancel
choicing boom
length
Unlock Downward Confirm
Figure 8: The function of the key
5.1 Operation
5.1.1 choose the work condition
We should set up correctly switch in accordance with the actual situation of cranes .( The work
condition code see appendix 4))
5.1.2 choose the main boom length
We should set up the main boom length in accordance with the actual situation of cranes .( The
boom length code see appendix 4))
5.1.3 The operation window
All operation informations will be manifestated in the operation window. It is blank under normal
circumstances .
5.1.4 The " unlock " key
Press" unlock " for 2 seconds, the operating window manifestates" unlock", after pressing the " enter
" key, the operating window will be pure, the keyboard unlock successfully. All operation
informations here after will be manifestated in the operation window.
After unlocking, pressing a key each time it can activate the corresponding function setup
procedure. After circulating, the keyboard returns to lock automatically again, except the
parameter obserbation function .
Page 15 of 32
5.2 Parameter observation
The user can observe the input voltage of the angle and the force by this function.INGhe scope
of the voltage is between0-5V. 0-0.5V and 4.5-5V are innormal input scope,which need
examine the MLS to confirm the malfunction.
After the keyboard unlocks,press the “downward key”,two lines number will occur in the
operating window. The first line is parameter to show which one and the second line is the
value of the parameter.
The first parameter is the voltage value of signal force one. (The show value divide ten)
The second parameter is the voltage value of signal force two. (The show value divide ten)
The third parameter is the voltage value of signal angle. (The show value divide ten)
The forth to fifteenth parameters is the middle value run in the inner procedure which are
used by debugging personel.
If the system using only a signal of the sensor, the second parameter is not using
in the system and is invalid value.
5.3 Transform Between the Chinese and English
To different languages users the machine can transform between English and Chinese which is very
convenient.
The default status is Chinese language .
a) Transform Chinese into English
After the keyboard unlocking,press the “upward” key .The display manifestates “语言选择”,
“English”. Press the“upward” key or”downward” key and then choose Chinese. The display
manifestates” 语言选择”,” 中文 ”,and then press “cancel” key it return without modification.
press “enter” key, the display manifestates” 语言选择”, “English” for one second returning. The
menu displays English.
b) Transform English into Chinese
After the keyboard unlocking,press the “upward” key .The display manifestates “language”,
“English”. Press the “upward” key or the “downward” key and then choose Chinese. the
display manifestates” language” ,” 中文 ”,and then press “cancel ” key it return without
modification. press “enter” key, the display manifestates” language”, “ 中文 ” for one second
returning. The menu displays in chinese.
5.4 Empty hook adjustment
Because of the variety of the boom itself weight, under the sistuation that change main boom length
or jib length,the warp of the empty hook value need to return zero processing, the ways are as
follows:
a) The operating work condition and the multiplying power choice switch should be
the corresponding work condition and multiplying power. The display show the
Page 16 of 32
work condition, the main arm length and the vice-arm length correctly. In the state
of empty hook, the boom should stop at the angle one such as 40 degree for 30
seconds.
b) Press “unlock” for 2 seconds, the operating window will show “unlock”, after
pressing the “confirm” key, the operating window will clean the screen and the
keyboard will unlock successfully.
c) Filling the weight of the hook, see Article 5.6the system enactment(usually the
inner system has had windows default without filling in)
d) After unlocking the keyboard, press the “downward” key, the screen will show
“detect ” “angle1”; press “enter ”, it will show “detect ” “angle1”; two seconds
later,the screen switch automatically showing “detect”,“angle 2”
e) Uplift the boom to the angle two such as 70 degree for 30 seconds.
f) Press “enter ”, the screen will show “detect ”, “angle2”
g) Press “ enter” again, the screen will show “detect ”, “angle2”; two seconds later, it
will show “success”, another two seconds later, the screen will clean and return to
the normal state, then the empty hook revision complete.
When revise the empty hook, some problems shold be noticed as follows:
l Both from the big angle to small angle or the reversed direction, the empty hook
can be revised.
l The difference between the two angles as far as possible big, it should be close to the
smallest and the biggest angle in the range of the work condition function.
l The difference between angle one and angle two is no more than 5 degree;
otherwise it is inefficient and the empty hook cannot be revised.
l It is better to revise the empty hook within the range of the function.
l Because of the counting saving, to the work condition with vice-arm,if the empty
hook revision has never been done at such work condition, then it needs two or
three times to adjust it.
l The inner of this machine has memory CMOS chip which has the function to
revise memory. In the past the empty hook at other work condition is remembered
automatically, so next time when using the used work condition, if the empty
hooks’ weight doesn't greatly differ(within five ton), it needn’t be revised.
5.5 Time modification

a) Press “unlock” for two seconds, the operating window will show“ unlock”;After
pressing the “enter” key, the operating window will clean the screen and the
keyboard is unlocked successfully.
b) Press “cancel” to enter the time modification, the screen will show “datetime”,
“minute”, press the upward key the month will increase, press the downward key
the month will decrease, press the “cancel” key,it will return, press the “enter ”key
in turn to enact the hour, day, month and year. After enactment in turn it will
return automatically, but the century can’t be enacted.
5.6 System setup
Page 17 of 32
5.6.1 The steps for entering the system setup
a) After pressing the unlock key for two seconds, the operating window will show
“unlock” ;After pressing the “enter” key, the operating window will clean the
screen, and the keyboard unlocks successfully
b) Press the “enter” key and enter the system setup menu.
5.6.2 The summarization of the system setup menu

The system enactment has nine submenu,they are: the hook ‘reeving, the hook’ weight, the
additional constant weight , analogy channel, machmodulus , addition constant weight setup, change
password, overload list, system reset.
(a) Reeving
The hook reeve displays“Hook Re.”It includes the main hook’s reeve (abbreviate
“Ma.Reeve”)and the auxiliary hook’s reeve(abbreviate “Au.Reeve”). You can fill in the
hook reeve number here used at present.If the setting is zero ,then you should use the hook
reeve number commended by the function curve at present.
(b) The hook’s weight
The hook’s weight displays“Hook We.”.It includes the main hook’s weight (abbreviate
“M.Weight”)and the auxiliary hook’s weight(abbreviate “A.Weight”). You can fill in the
hook’s weight here used at present. The units changed with the the metric system and
Imperial，including metre-m,ton-t or T ,kp.
Using the main hook then fill in the main hook’s weight, if using the vice hook then
fill in the vice hook’s weight. The number here should accord with the fact.
Otherwise it will affect the crane’s function. If the enacting number of the hook’s
weight is negative, after revision it will enlarge the crane’s function, so the MLS
can’t work as the protection function and the result is severe.
(c) Additional constant weight
Additional constant weight displays“ACWeight ”. This function is used for Standard
weight (abbreviate “Standard”)or additional weight (abbreviate “Additio.”)but when
additional weight is forbid (it displays “ Forbid”)which can’t be used.
(d) Analog channel
It always displays“ AChannel”. It includes analog zero and analog Factor. Only enter
the password the submenu such as “ A1.Zero”, “ A1Factor” ;“ A1.Zero”,
“ A1Factor”and so on can be read.This function is used by the adjustment personnel so
we will not illuminate here. After finishing the adjustment,this function cannot be used
strictly.
(e) machmodulus
It always displays “MachMod.”.Its submenu include pulley weight(abbreviate
“PulleyW.”),barycenter(abbreviate “Barycent”),sparepara1(abbreviate “1Sp.Para”)and
sparepara2(abbreviate “2Sp.Para”). Only enter the password the submenu can be
read.This function is used by the adjustment personnel so we will not illuminate here.
After finishing the adjustment,this function cannot be used strictly.
(f) Additional constant weight setup
It displays “ACW.Set.”. Its submenu include “ Disable.”, “ Enable ”. Only enter the
password the submenu can be read.This function is used by the adjustment personnel to set
Page 18 of 32
the addition weight . After finishing the adjustment,this function cannot be used strictly.
(g) Change password
It displays “ChangeP.”. Its submenu include“ ChangeP. ”,“ NewPass.”, “ ChangeOK.”. Only
enter the password the submenu can be read.This function is used by the adjustment
personnel so we will not illuminate here. After finishing the adjustment,this function cannot
be used strictly
(h) Transform unit
It displays“ Unit ”. It include “ m/tonne”“ ft/Ton “ ft/kIbs”. It displays white if
chosen ,for example
“ ft/Ton” .The chosen unit will display after exit the system set.
it displays:
metre-m
tonne-t
foot-f
ton-T
x1000lbs-kp
(i) The overload list
It displays“Ov. List ” .Circulating record the overload number of the crane,emerse the relevant data
at overload perfectly,when the pedtrail overloads, it will record automatically,including the overload
time,the real carrying weight,the rating carrying weight,the main arm length, the vice-arm length,
theboom’s elevation, the work range, the rising height, the work condition code and other data,
providing integrated records for the future examination.
(J) system reset
It displays“SysReset ”. Its submenu include“ Reset ”.After resetting the system if it is successful
then dispalyed“ Reset OK.”. Only enter the password the submenu can be read.This function is
used by the adjustment personnel ,by which we can reset the machine to some condition at the same
time the adjustment Coveraged. After finishing the adjustment,this function cannot be used strictly .
Page 19 of 32
6．Daily maintenance
After electrifing, this moment can immediately work automatically without any operation
In daily maintenance some notices as follows:
l Each part of the moment: Host ( display), sensor and others are adjusted precisely and
processed for protection before leaving the factory, therefore nobody can dismantle its outer
covering unless the professional trained personnel. Otherwise the humidity and dust maybe enter
the internal organization, which can't keep its normal work.
l Each part of the moment: Host ( display), sensor and others cannot be heavily shaked.
l Display front-panel should be cleaned slightly by using the absorbent cotton etc.
l While washing the crane, never wash the surface of the moment’s parts directly by using the
water.( excepted the sensor)Otherwise , our company will be irresponsible to all the results.
The daily maintenance work of the MLS includes the following checks:
l Check the covering of each part of the MLS, if some part is damaged, it should be replaced or
notify immediately the technician to maintain.
l Check all the cables conjuncted the system, if some cable is damaged, it should be replaced
immediately.
l Check the insulation of the force transducer which links the cables and the wires, if the
insulating layer is worn away or the wire is damaged, the damage part should be replaced
immediately.
Note: The personnel without training by Xuzhou ChanghangScience&Technology

Limited Company cannot rectify the MLS, and also cannot replace the
damage parts or conjunct the cables.
Page 20 of 32
7．Error code
If it breakdowns, the code will show on the adjust the work condition choice switch
right panel in the display window.The properly and turn it to the allowable scope.
concrete position will show in Figure 9.
The error code displays: 05
The position showing
the error code
Breakdown:no such main boom length
Reason:the boom length choice switch on the
display adjust improperly or the assembled
HANG
choice of the work condition length is not
right
0 1
Solution: according to the real operating state,
adjust the length choice switch and the work
4 2
condition choice switch properly

Breakdown:the main boom exceed 78°
Reason: the crane boom exceed the
manufacturers ’ maximum angle.
Solution: change the range to within 78°
Figure 9: Error Code

The error code displays: 01 Breakdown:the main boom less than 30°
Breakdown: Less than the smallest radius or Reason: the crane boom lower the
over the biggest angle manufacturers ’ minimum angle.
Reason: The rising arm range is too large and result Solution: change the range to larger than 30°
in under the corresponding smallest range or the
biggest angle in the rating function table. The error code displays: 11
Solution: change the range to within the range Breakdown：the voltage of the measuring passage in the
and angle set in the rating functiontable. force transducer is under the minimum number.
Reason: (a)the elevation of the the main arm
The error code displays: 02 too large
Breakdown: exceed the biggest range or under (b)The cables between the Host and the force
the smallest angle transducer breakdowns or connects improperly;
Reason:the fall arm range is too large and go or there is water in the force transducer.
beyond the corresponding biggest range or the (c)The force transducer breakdowns
smallest angle in the rating function table. (d)The integrated circuits in the measuring passage
Solution: change the range to within the range breakdowns.
and angle set in the rating functiontable. Solution: (a)decrease the elevation of the main
arm
The error code displays: 04 (b)examine the cables and the
Breakdown:no such work condition plugs,replace them if needed
Reason:the work condition choice switch (c)replace the force transducor
adjust improperly or enter the forbidden (d)replace the circuits board of the Host
turning scope
Solution:according to the real operating state,
Page 21 of 32
The error code displays: 21 improperly; or there is water in the force
Breakdown：the voltage of the measuring passage in transducer.
the force transducor is over the upper number. (b)The angle sensor breakdowns
Reasons:(a)The cables between the Host and the force (c) )The integrated circuits in the measuring
transducer breakdowns or connects improperly; or there passage breakdowns.
is water in the force transducor. Solutions:
(b)The force transducer breakdowns (a)examine the cables and the plugs,replace
(c) )The integrated circuits in the them if needed
measuring passage breakdowns. (c)replace the angle sensor
Solutions: (d)replace the circuits board of the Host
(a)examine the cables and the plugs,replace
them if needed The error code displays: 24
(b)replace the force transducer Breakdown ： the voltage of the measuring
(c)replace the circuits board of the Host passage in the main boom angle is over the
upper number.
The error code displays: 12 Reasons:(a)The cables between the Host and
Breakdown：the voltage of the measuring passage in the angle sensor breakdowns or connects
the Nr.2 force transducer is under the minimum number. improperly; or there is water in the force
Reason: (a)the elevation of the the main arm is too large transducer.
(b)The cables between the Host and the force (b)The angle sensor breakdowns
transducor breakdowns or connects improperly; or there (c) )The integrated circuits in the
is water in the force transducor. measuring passage breakdowns.
(c)The force transducor breakdowns Solutions:
(d)The integrated circuits in the measuring passage (a)examine the cables and the plugs,replace them if
breakdowns. needed
Solution: (a)decrease the elevation of the main arm (b)replace the angle sensor
(b)examine the cables and the (c)replace the circuits board of the Host
plugs,replace them if needed
(c)replace the force transducer The error code displays: 17
(d)replace the circuits board of the Host Breakdown ： the voltage of in the Nr.7
measuring passage is under the minimum
The error code displays: 22 number.
Breakdown：the voltage of the measuring passage in Reason: the integrated circuits in the
the Nr.2 force transducer is over the upper number. measuring passage breakdowns
Reasons:(a)The cables between the Host and the force Solution: (a)adjust the the potential device p7
transducer breakdowns or connects improperly; or there (b) replace the circuits board of the Host
is water in the force transducer.
(b)The force transducer breakdowns The error code displays:27
(c) )The integrated circuits in the measuring Breakdown ： the voltage of in the Nr.7
passage breakdowns. measuring passage is over the upper number.
Solutions: Reason: the integrated circuits in the
(a)examine the cables and the plugs,replace them if measuring passage breakdowns
needed Solution: (a)adjust the potential device p7
(c)replace the force transducer (b) replace the circuits board of the Host
(d)replace the circuits board of the Host
The error code displays:18
The error code displays: 14 Breakdown ： the voltage of in the Nr.8
Breakdown ： the voltage of the measuring measuring passage is under the minimum
passage in the main boom angle is under the number.
minimum number. Reason: the integrated circuits in the
Reasons:(a)The cables between the Host and measuring passage breakdowns
the angle sensor breakdowns or connects Solution: (a)adjust the potential device p8
Page 22 of 32
(b) replace the circuits board of the Host Breakdown:there is no data transmission from
the Host to the display.
The error code displays: 28 Reason: (a)the line from the Host to the
Breakdown ： the voltage of in the Nr.8 display breaks off or is grounding.
measuring passage is over the upper number. (b)the 5V power supply of the Host
Reason: the integrated circuits in the breakdowns
measuring passage breakdowns (c)5V voltage is too low.
Solution: (a)adjust the the potential device p8 (d)the parts of transmitting and
(b) replace the circuits board of the Host receiving data breakdown
(e)The data EPROM breakdowns
The error code displays: 30 (f)the parts of the microprocessor
Breakdown:the CMOS chip stored in the breakdown
display breakdown Solution: (a)examine the connection of the
Reason: (a)the circuit board of the display display.
breakdowns (b)examine whether the power
(b)the stored CMOS chip breakdown supply lines are connected well.
(c)5V voltage is too low (c)replace the parts of the power
(d)the parts of the microprocessor breakdown supply
Solution:(a)replace the circuit board of the (d)replace the damaged parts of
display on the Host the display or the Host
(b)examine the stored CMOS chip (e)examine the data EPROM
(c)replace the parts of the power (f) replace the circuits board of
supply the Host
(d)replace the damaged parts of the
display or the Host.
The error code displays:90
When the system is Initializated we can detect errors:

1. The crc code is wrong
2. Data version is wrong
Reason: There is no datachip or datachip is Plugged is not strong.

We can not detect the error when the system is Operating:
The actual weight of hanging always the same, and the system was not put an error code, because of the
sensor's power cord opening so that the signal did not enter.
Page 23 of 32
8.The terminals (the manufacturer offer the wiring diagram )
Number Definition Number Definition

1 (+24V) power supply(+24V) 2 Ground(GND)
3 4
7 CANH 8 CANL
9 10
11 -UL(-5V the power supply of angle 12 -UL(-5V the power supply of length
sensor 1) sensor)
13 ANAL4(the signal of angle 1) 14 ANAL5(the signal of angle 2)
15 ANAL3(length signal) 16 AGND(simulate ground)
17 AGND(simulate ground) 18 KGND(screen)
19 KGND(screen) 20 ANAL2A(the signal of additional
force2)
21 ANAL1A(the signal of force 1) 22 ANAL2(the signal of force2)
23 ANAL1A\(the signal of force 1) 24 AGND(simulate ground)
25 AGND(simulate ground) 26 KGND(screen)
27 +UF(+5V) 28 +UF(+5V)
29 -UF(-5V) 30 -UF(-5V)
31 KGND(screen) 32 F2+(force2 the bridge circuit+)
33 F1+(force1 the bridge circuit+) 34 F2-(force2 the bridge circuit-)
35 F1-(force1 the bridge circuit-) 36 KAIG07 (input 07 connect the power
supply effectively)
37 KAIG00(input00, grounding 38 KAIG06 (input 06 connect the power
effectively) supply effectively)
39 KAIG01(input 01,grounding 40 KAIG05 (input 05 connect the power
41 KAIG02(input 02,grounding 42 KAIG04 (input 04 connect the power
43 KAIG03(input 03,grounding 44 RXD232
effectively)
45 Empty 46 TXD232
47 Empty 48 GND Ground
49 KZ1K(output 1, normally open) 50 KZ3K(output 3, normally open)
51 KZ1B(output 1, normally closed) 52 KZ3B(output 3, normally closed)
53 54 KZ3G(output 3,commonality)
KZ1G(output 1,commonality)
55 KZ2K(output 2, normally open) 56 KZ4K(output4, normally open))
57 KZ2B(output2, normally closed) 58 KZ4B(output 4, normally closed)
59 KZ3B(output 2,commonality) 60 KZ4G(output 4,commonality)
Page 24 of 32
Appendix1.The table about the code of length and work condition
ShangHai SANY The corresponding table of SCC500E crawler crane’s work condition and length
Work Main/auxiliary Jib condition The code of boom’s The length of main No ACW(addition constant weight) Crane’s condition with
condition
01 hookhook
Main No jib length
00-06 boom
13m-31m code
0001 / ACW
0001code ACW
No ACW
02 Main hook No jib 00-06 34m-52m 0002 0102 reinforce
03 Auxiliary 6.1m ,10º jib 00-07 22m-43m 0003 0003 normal
04 hook
Auxiliary 6.1m 30º jib 00-07 22m-43m 0004 0004 normal
05 hook
06 hook
07 hook
08 hook
09 hook
10 hook hook
Main 15.25m 30º jib 00-07 22m-43m 0010 0010 normal
11 Main hook 6.1m jib 00-03 22m-43m 0011 0111 0
12 11 Main hook 6.1m jib 04-07 34m-43m 0011 0111 reinforce
12 Main hook 9.15m jib 00-03 22m-31m 0012 0112 0
12 Main hook 9.15m jib 04-07 34m-43m 0012 0112 reinforce
13 Main hook 12.2m jib 00-03 22m-31m 0013 0113 0
14 Main hook 15.25m jib 00-03 22m-31m 0014 0114 0
15 Auxiliary Longer jib 00-06 13m-31m 0015 0015 No ACW
16 hook
Auxiliary Longer 00-05 34m-49m 0016 0016 normal
17 hook hook
Main Longer 00-05 13m-31m 0017 0017 normal
18 Main hook Longer 00-05 34m-49m 0018 0118 reinforce
Note: when using the jib, the positions between the same main boom length and the corresponding length choice switch are different.
Page 25 of 32
ShangHai SANY The corresponding table of SCC800C crawler crane’s work condition and length
Work Main/auxiliary Jib condition The code of The length of No ACW(addition constant Crane’s condition
condition hook boom’s length main boom weight) code / ACW code with ACW
code
01 Main hook No jib 00-05 13m-28m 0001 0001 No ACW
03 Auxiliary hook 9m ,15º jib 00-05 37m-52m 0003 0103 reinforce
04 Auxiliary hook 9m 30º jib 00-05 37m-52m 0004 0104 reinforce

05 Auxiliary hook 13.5m 15º jib 00-05 37m-52m 0005 0105 reinforce
06 Auxiliary hook 13.5m 30º jib 00-05 37m-52m 0006 0106 reinforce
09 Main hook 9m jib 00-05 37m-52m 0009 0109 reinforce
12 Auxiliary hook Longer jib 04-05 13m-28m 0012 0012 No ACW
13 Auxiliary hook Longer jib 00-09 31m-58m 0013 0113 reinforce
14 Main hook Longer jib 04-05 13m-28m 0014 0014 No ACW
15 Main hook Longer jib 00-09 31m-58m 0015 0115 reinforce
Page 26 of 32
Work Main/auxiliary Jib condition The code The length of No ACW(addition constant Crane’s
condition hook ofboom’s main boom weight) code / condition with
code length ACW code ACW
01 Main hook No jib 00-06 18m-36m 0001 0001 No ACW
12 Auxiliary hook Longer jib 04-06 18m-36m 0012 0012 No ACW
13 Auxiliary hook Longer jib 00-10 39m-69m 0013 0113 reinforce
Page 27 of 32
Work condition code Main/auxiliaryhook Jib condition The code of boom’s length The length of main No ACW(addition constant weight) code / ACW code Crane’s condition with ACW
01 Main hook No jib 00-08 boom
18m-42m 0001 0001 No ACW
03 Auxiliary hook 13m ,15º jib 00-05 27m-42m 0003 0103 0
04 Auxiliary hook 13m 30º jib 00-05 27m-42m 0004 0104 0
07 Auxiliary hook 25m15º jib 00-03 33m-42m 0007 0107 0
07 Auxiliary hook 25m15º jib 04-12 45m-69m 0007 0107 reinforce
09 Auxiliary hook 31m15º jib 00-01 39m-42m 0009 0109 0
09 Auxiliary hook 31m15º jib 02-10 45m-69m 0009 0109 reinforce
10 Auxiliary hook 31m,30º jib 00-01 45m-69m 0010 0010 0
10 Auxiliary hook 31m,30º jib 02-10 45m-69m 0010 0110 reinforce
11 Main hook 13m jib 00-05 27m-42m 0011 0111 0
12 Main hook 19m jib 00-05 27m-42m 0012 0112 0
13 Main hook 25m jib 00-03 33m-42m 0013 0113 0
14 Main hook 31m jib 00-01 39m-42m 0014 0114 0
15 Auxiliary hook Longer 00-08 18m-42m 0015 0015 No ACW
16 Auxiliary hook boom jib
Longer 00-10 45m-75m 0016 0116 reinforce
Page 28 of 32
Appendix2. Dimension plans
Plans of display 's installation
HANG MLS2000S
120 30
220 70
270
Angle sensor 's installation plans
Page 29 of 32
Plans of Host 's installation 4-Ф6.5
HANG 徐州长航科技有限公司
Xuzhou Changhang Science&Technology Co.,Ltd
.
230
175
120
330
370
50 tons of pressure sensor's installed plans
Page 30 of 32
Page 31 of 32
Page 32 of 32

E Operator Manual For MLS2000S Moment Limited System PDF

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E Operator Manual For MLS2000S Moment Limited System PDF

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Appendix E

(Apply to SCC500E 、SCC800C、

2. The characteristics and capability ......................................................................................................................4

3．The work principle .............................................................................................................................................6

4．The frame and fuction of MLS ..........................................................................................................................7

7．Error code .........................................................................................................................................................21

8.The terminals (the manufacturer offer the wiring diagram ) .........................................................................24

Turn the power on

Initialize each port

Examine and read the setup of each exterior

Examine and read the signals of each exterior

Examine and read the data about the crane’s

Y Check the error code table and

Judge the safety degree of the crane

Output the relevant controlling signals

Operate the crane

Table 2:the parts of MLS2000S

2 The Host MLS2000S 1set inside the operating room

4 1set on the changeable breadth steel

5 The installation parts of 1set

Picture 1: the parts of MLS2000S

figure 3:the back of the display

The early-warning signal indicator light buzzr

The indicator light of overloading

The indication of the moment percentage

LCD Liquid crystal display

The switch of removing the overload

The switch for choosing the work condition

The scutcheon of capability

The cables to the Host

4.1.1 Early-warning signal indicator

4.1.2 Overload signal indicator

4.1.3 Bar code(the moment percentage indicator)

4.1.5 LCD liquid crystal display

l Actual load l Rating load

l The length of boom l The moment percentage

l Radius l The biggest rising height

l Working condition l Reeving of the wire rope

l The boom’s elevation l Date and time

l Error code l Other

The bar of the moment The bar code for

Radius Rating load Height Date and time

Figure 4: LCD liquid crystal display(main boom)

Figure 5: LCD liquid crystal display(jib)

4.1.7 The switch for reliefing overload

4.1.8 The switch for choosing the work condition code

4.1.10 The Scutcheon of the capability

4.1.11 The cable to the Host

channels for angle signal inputs,1 channel for length 序号 SN:

signal ,totally 5 channels for simulating measures 日期 Date:

4.3.The in struction of the force

4.4The instruction of the angle

HANG The switch for

Unlock Downward Confirm

Figure 8: The function of the key

5.3 Transform Between the Chinese and English

5.4 Empty hook adjustment

5.5 Time modification

5.6 System setup

5.6.2 The summarization of the system setup menu

Note: The personnel without training by Xuzhou ChanghangScience&Technology

The error code displays: 08

The error code displays: 09