OPERATION, PARTS . AND SAFETY MANUAL *.- M4 SIGNODE’ AM COMBINATION STRAPPING TOOL IMPORTANT! DO NOT DESTROY It is the customer's responsibility to have all operators and servicemen read and understand this manual. Contact your local Signode representative for addtional copies of this marwal READ ALL INSTRUCTIONS BEFORE OPERATING THIS SIGNODE PRODUCT SIGNODE + 9620 WEST LAKE AVENUE + GLENVIEW, ILLINOIS 60025 US.A[__AWARNING_—i READ THESE INSTRUCTIONS CAREFULLY. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE PERSONAL INJURY. GENERAL SAFETY CONSIDERATIONS Improper operation ore tool or sharp commas onthe load can rel in tap breakage {ring tensaning ahi oct raul nth along {A sun oss of blanc causing yout fa, ‘+ Bo oo and strap ying volonty towards your face, Faure to place the strap propory around ths lad or an unstable ose ld could result hance eauing you to, rs re shrp ue edge protectors. ' Postoning yours tine with the strap, during tensioning and sealing, can resultin ‘vere perearal uy tom fing sta ooo han onsen or ala ster Yyourslfto ona sie the strap sna Kop al bystanders sway. This oo! must not be usa by prsons not property tained in ts use. Ba crn that you [rete pope triangirom youremplayer yaar ny aueclon ena Your rose ‘tblinaness. Always unset lasses with sie shields ich cowom ‘RNS! Standerd 2071 or ENT Hainialnng propor footng andor balance when oprating the too an cause youto fa Bo not use the tol whan you rein an award postsen, " © hing st or sharp prte could rest incu hands or ges. Wear protective gives. 6 TOOL cane. + inspect end clan the 00! daly. Replace any wor or broken pats + Lubricate all moving pate weekly 7. WORK AREA. Keep werk areas uncut and wel ightAWARNING Use he comet Signode products for you polcation, Ht you need help contact your ‘Signode toot and machines are designed and warranted te wok ogeter with Signode ing and seals: Use non-Signade step seat ander manuectured o spaced ont part may ult in tap breakage or Joint separation while applying stepping {o'aloed or during norma shipping and handing. This could sult in savers personal foi JOINT FORMATION 4. Before using this tol, adits partion and Safety Instructions contained in ths manual 2. This toot ea double neh type sealer, Each Jbintmost be inapacteat make conan tout god anes Apa oes = IFtn ent dows not apps as shown, thn {he operstor mist peed as folows! [A Make certain tat the toos operating instructions are beng fllowed before aplying thaher see 1. Cuttho strap off ane apply @ new svep and seal €. Animpropary formed seat which does not have feur() good notches, cou esl in ‘tap Seperation, Setore moring any Psckage be cert that he seals formed as shown, inapect ine Jot to make coat sppeare te shown sn de ttusvaton, ol, romor ‘rap and check the ool for worn of rekon parts Repl the tool before appying ano sue, NOTE: NOTCHES MUST GE EQUALLY SPACED ALONG THE ENTIRE LENGTH OF THE SEAL FAILUNE TO EQUALLY SPACE THE NOTCHES COULD RESULT IN STRAP SEPARATION MOVING AND STACKING STRAPPED LOADS. Before moving or stacking any strapped toad llw all standard incsty practices regarding ef mato ang procadune CUTTING TENSIONED STRAP Fuyine STRAP nazar, ig ciew hemor’ crowsar, chisel, axes or similar tools wil cause tensioned strap tty out wh sardoud force. Us ony citer designed for cating sap. Read the nstuctons in ‘Retctters menun! for propor procedure nculing sap, Before ising any Signode product eed its Operation and Sete Manca‘TABLE OF CONTENTS Page ea AWARNING Secor tcea es ae Sena ea : ery ‘Srseote itp saree Pare Rance ‘ sige ria on ‘resostng " sapere el covero pe — ® ee ae rere creates, imerpr eden, ‘ant12, art No o72230, ‘3, PartNo, 023200 SPECIFICATIONS, STRAP wove. | ree [worm [ nackuess SEALS ate es ‘ANP q2tmmy | ots" -.020 vwess | apex [ayer | (anm—smm a | cet ue | cst etn) aaa (etm) ois" 921 {tm “Fm "Ravi Warning ntormation above regarding 031" (73mm) tapping‘OPERATING INSTRUCTIONS. AWARNING Wear safety ghsses wich contonm to ANS! Standard 2874 or EN 166 Stnd to one side of the strap we tensioning Make sur si bystander ae saa before proceeding. Fait of the above could result in severe personal injury. LonDING seaLs. An extenaon on tne alps (6) aes he top ‘ny tine wou wating or soale to fun out alan you a res sk aos 8 ey oF STRAPPING TE crcl the package wit the strap and insert, oto separate eon sock onven A Peep westOPERATING INSTRUCTIONS, Continued standing to one site ofthe strapping line, Dullthe tensioning handle back then pean {ora Rapa! h cton atthe sed be nat puah te han oa fora iusation Yo he night ne [-pazoumenoe> 4 Complete the eating andcut of action by paling the sasing hanleto fale cau ir both he nslorne and soning hanaiog_TENSIONING HANDLE (forward positons. Pace your lt hand Unt tis ee ofthe step. nspec the int fo tne sue to has oper othe heJOINT FORMATION AWARNING {efor using this too ea is Operation and Safely Instructions contanod ln this manual “his tool ea double noir type sale. Each Jan must be npacog toma cain Join wt appear ae showm the aati. tie jt dot ck ppeu'aa shown, en == 1, Make certain thatthe tots operating instructions ae being followed before applying rather cs, 2. Gutthe strap off andapply a new strap and sea 2. An impropary foes ssl which doesnot have four) good notches, could raul in acpi ra mors eee cee lcs rae ‘rap an check the ool or worm or broken parts. Repair the tool betore applying a [NEVER HANDLE OR SitP ANY LOAD WITH IMPROPERLY FORMED JOINTS. isformed [Sis mt ese tend asl cate rou ry Pow je npectonPARTS REPLACEMENT To deassomble the tet Figur 4. Ramou he sl om th magazine (65) 2 Release the gripper lve 60) by Pressing down on the groper ager Gs 4 Romova the two magarna screws (6 and 8S} onthe lt side ofthe seal rae, © Gittom the bottom ot frome 0, a cap ser 8. iol rar ofthe aoe tae {pat the massing awa ory the sealer ‘Sichanlmran tne mga 7. Remove the sel mocharism fom the ‘mpincsment of worn orbroken par The ‘Sale macnn services by romoving itr blo (75, Clean a part iting edge, thus doubling tei of the parse ie nocoseny reais hav Fle, geass the prt {Gylnthe seater trame 2, Wit the seer mechanism in place, {elke te sealer mechanism in place tnd inser the magazine seem Pacing te lower Porton Ihagazte botweon th ssar mechanism ‘rant bgt iio proper akgrment. * fe poper poston thetanisner frame Swing Soaiat tho sealer amo an ngs tighten the wo sochot hen eap sews (3r} tough the onatoner rae, “rough te sai tame na ine rmagesne. Snug do nt Wight at this Move tho sealor hand to the varteal {iho full doun postion. Adee he Euitr agjusiment sro) sh ght Both wagesine serows (and 8), 6 Inert stots ino the mauve. ore cytes to check tightness otha” learn tran oe onthe Irechania eo {he cutter adjustment st sore sigh. Next appt strap unde anton tebe Stet i slments ofthe tol operate IEoTOR ANO EvEcTOR LEVER ot 2. Romove the True (49) rom he let ide ofthe sactorpin 2a ute ctor pin rom the tension 4. Remove te ctr lever spring (65, ‘5 Hold the gripper ove (60) down and pull ‘ute ctor iver To dsassamblo the sector: 4. Remove tho Ture (6) rom the esstor pinta 2 Remove th pin (6) sloetor (62, and Spring st), Replace the ejector iver ‘hal the sectors nocssssy. 3. Ressanbe wt the ow lector byTo assemble the eoctr lever: 1. ngrt te actor 52) nto the cute ‘lor ou, Htd tne grpper over (80) doer and sie the ctor ever 0) 2 Stat the ector pin (64 through th fight ede ote gjector avers the inageaine. te ator ever sring (55 “4 Ingo punch from the snaion handle ldo Hold tha sping Fr aignmant 5. Tap the ejector pin (8 ha trom the soaler ial i rnoing te shonng rst onthe lower part fhe elector fev (0) gn the hale ote oe ‘de of the mage, Fish tapping {he oetor arm pin (8). 7. Replace the Teuare (9). 5 Insert seas In tho magavine. ‘Ejeet dotermine tat tha see ood Nest, apply a strap unr taasion tobe sure Teens topes FEEDWHEEL (43) To changa dy or worn fe famave te lftnand trends mit) om the feaataa! haf (2) ane the fek mu (5) {tom the suppor shat (2) With te gear ‘Belkin at he up poecon: ems the ‘ghtnond washer (26) the plato (4) Srdthe feed! (3). Reyacetne ‘Seawind resent be prin NOTE: inspect sie bushing (5 for wae or ioplao to sige busing ecrasay ROCKING GRIPPER (48) ‘hould bein the up positon. With pair oF ‘usr pers, remve to Truare (2) fom {ha rocking gipper stem 8), Push te rocking gripper up and out insert ar ‘CUTTER ADJUSTMENT ith cutter onthe too dose not cot propery, toosen the shosier 0k (8) and aprcree (8 ane aust 98 sero fo ia ‘etnave clearings between the eat stedthe cuter och Acjust with Oe a the sealing mecnenam ean be bound by HIS [tjustment When alustmont has beon MAINTENANCE oxng parton a sty Sanh Part, 023868) Debi aecumolte nthe fea of ener te fans orthe citeh Bruit aac to clean te toch wt come Apparent when ler he fda! side on ‘ih pag ding taining.PARTS LIST KEY ary, ANZ se ae i: ge i ge ; oe i } ; é ; tosi39 sist oneor Sostes ‘eae esaee Gams onzte Basalt Sasnse anes O7tauh Seis aise) Gane * Use Loctite #242, Sigrod Part No. 422795 Socket head ap serow, #10243 5 Stotitecane 3 Ox Sotscrew,vedox Rottpin isa nite Tenelonerpawi Pan peng Tensioner inion Rat pn, 6x1 34 Henle bush Soper set Uecenae Se Sauces aaa Flat head sochot cap screw, SHE-18 x34 ats ee pata Rosina acooae, Tusre-apro03 Ejector lever Ector springPARTS LIST Continued argaassasnsa & ao io om Sher oaosse arse oes acess Saoaes ess ee Ee wate ozsa4s ‘o20664 ee a ere ana one * Uso Loctite #242, Signode PartNo. 422798. Tare Ector ple Electr lover spring ee Sart, ae BSE sua Gutter block a te 3B m3 option) Notch pin t Es ae ee Slr pion paring Sriseninon Short pinion be Seslorhandle Sealer handle (AN-3431 Option) Sefoty Siam Setey sign Nameplate Nemaplat At. Option) {Tensoner Nand assem Sealing ante esse‘+ vinen oderiog parts leas show mod partnuitor and dose 1 Standard hardware pars may obtained a ‘Sy loca araware phy ‘Recommended spare pats are underined {Sod showd be stocked spy tn costing of urate 2000 grease (Sane Par No, 22723) atmovng pats of FIGURE 8. SEALING MECHANIGH‘Apply atin coating of Litas 2000 she lode a. a ‘Moving pars of ths aeeomy except forthe Fecdheal Koy 3. Apply one drop of Lact #242 (Be) Threadlecke (Signode PN 422786) to cleaned Dare alow 12 now to set pons. Do ot apply small sews or lose moving ans ob auld sprvas aay. poly one drop of Lato #271 (Rog) Thredockar ‘Now 12 houre to att possible De not apply =m Selita sprosds col 1d PN 42795) 10 ceanod pas. ews or se to moving Pars |thin coating of Lubrpate 30000 grease (Stgnode Part No, 42278) tal moving prt of pay atin f grease (i 7 9 AWARNING Inepect all pate dally and rept bay are worn or Sroken. theo ato i FIGURE 10, WAGAZINE ASSEMBLY |A. For applications equtiog a fnaer length of boston strap, nates avippr (8A is Deby spec ordor Won usig trate piper tol stoned wi oth straps ‘top ot he groper B. Key 109 replaces Koy 102 on AES oo. Only one Key 109 is used and ie natal into ‘herent mounting noe. ©. Aaa sums as requires to atow tor sap tobe easly inserted under the holding gripper. Remove shims es eared i etapping pile out from Holding pet during tersioning ‘Shins aro avaiable nthe following sigs: 016" 038mm), Signade PIN 024772 20" 0:stmn), Signede Pr 024773 “225° (283mm), Signoge PIN G247T4 '._troplacing the Tensioner Frame Key 3, Part No, 42277), please romemberto one the Rear Gude Pa (Key 101) ana Wear Plug (ey 109) forte sproprate strap Sze‘TROUBLESHOOTING The folowing items are the most common oo symptoms if problems should occur For Sontons of tration own, contact your Signode tere repressive for adationl Itfotmation and deta The following fool symptoms are shown Inte manus 11 SYMPTOM: Feedwtea sips ontop trap during tensioning {2 SYMPTOM: Bottom sapstipe out of too ring tension {8 SYMPTOM: Stop oie ang ater tol romoval {2 SYMPTOM: Seaina mectanismerushas or GoTo Seas {2 SaeroMk. Fool ot to sp afer sing. {Gr Sympromt: Ejector doesnt pickup sons {51 SYMPTOM: Foss lps on top strap during tonsioning ‘CAUSE REMEDY ° as 2 | teth worn or chipped. 2. Repince the feedwnect 3 ide pte bushing won S GRRETS" Sr uaning fo determine fle longs Replace acaly 4. Strsp not propary signed side pate | 4. —Aligh stap in ool propery. oming dawnion Sp. {#2 SYMPTOM: Bottom sv4p sips out of tool during tensioning. [ CAUSE rene 1 Rocking gippar toon packed witn die | 1. Clean Rocking gripper teeth wth wire orate fru, 2, Rolling aippar ten wom orehipges. | 2. _ Replace to rocking aippr. #3 SYMPTOM: Strap ot fang ato tol removal {Wrong sie jaws in oo 4. Chock that jaws and tool size match Sap see bing use. 2 Lomolntstength caused bywom | 2, ‘Examine stealer mechani for wont ‘eae mechani part Jn eichas an pi Rapa = ‘Hfong enough to contain lsd load ‘Sraplsentaoot in uae 9 eaeguats for ‘Xbjeced tolmpoct load expands ater | application. bens stanoed 6TROUBLESHOOTING, Continued Cutter bade out ofacjstment. utter bie worn, {ating tg on eto book wom oF Brokan ejector spring 1). ‘Severely worn sp on ecto (5) ‘Sevorly worn etter tae (75) Bent or cracked ctr tower), Seroms (71) securing cuter Block to rmagacine fe loose ‘Seals improper seated in cuter block Bet in cutter book ra track, Broken rors ta Inagazine aro fooso, ‘Broken or bet ector lever (0). espe ee cei me EEE naan Pople cater bid Replace cuter block. Replace decor spring. Replace sector ele ere heck by examining eector lever sack. Replace bata cack Bieastomble tool, remove screws, ‘ad one op of Lotta fata toesch Postion seals propery Brug it out of cator lock rear Feolace eect ‘isassembie foal and tottanserows ‘Add one drop of Locka #22 (0 eachTOOL OPTIONS ‘The otowing options are AILAM tools ean ba equipesto hang off the sao of aoa fo apy vertical straps. This option ‘pean Quatro doe he too! with both hangs, The hook cabs ordre varying tong ‘lace the fil sep jntascloea as posse tothe center the oad DESCRIPTION PART NO, Skid nooks" sess ‘Sila Hook, 1 08200 ‘ano esos ‘10-3434 CONVERSION, Kit No. 308815 Te Ae tte canbe cmd tune 54 (Sm) Mog strap up 0034 (78mm ek, AE AWARNING nen using 34091 18% 079mm) strapping, tool conversion Kt prt #206815, must be Inatod. Pitre ntl abt cold rel in poor performance, component fare or an Improperytocned aoa fich doesnot have four) geod notahos. KEY QT PARTNO. DESCRIPTION rr en Si 4 Setaee Ast Nameplate‘SIGNODE NEW TOOL WARRANTY spectator erin ny cy stn tes spa oer eo ea ‘tdpe,Sgmades cle ata rune i sac, ily naw repcemon toa provng tan owner sy (0) ay wey ‘oy waranty pares tol bao rpacont lw cry waranty for toast Oe ean on inl say (dy moran This waranty wit be cence to comport ete {meth olen signe peteeion formant rps ‘Tie waranty void stan too hl eb: (subjected tories, misapcton, cede, ‘aman, or ss wi orth gonuine Signage replacment prs papery ‘iste, or domoged in ranat or hangs sed with inpropery re, wet a of ‘nope ston material Banow enn, red orepedinsmy at aes ort se ace oer at product conforms ao igh quality standards rr no ovr yan, te ana four ep os ‘©.cepyight 2000, signode 186027 Rev, 612000