USER MANUAL

Part 3 – Drawings and Parts Lists

TOUCHCLAVE-R AUTOCLAVES

ADVANCED
STERILIZING
TECHNOLOGY

TCR-AUTOCLAVE
FM 23948 0617
PartPage
3 – 1Drawings
of 21 &
Parts List
 CONTENTS

1. SPARE PARTS.......................................................................................................... 3
1.1 Mechanical ........................................................................................................... 3
1.2 Pneumatic............................................................................................................. 4
1.3 Electrical .............................................................................................................. 5
1.4 Control system ..................................................................................................... 6
1.5 Consumable parts ................................................................................................. 6
2. DRAWINGS .............................................................................................................. 7
2.1 Electrical .............................................................................................................. 7
2.2 Mechanical ......................................................................................................... 17

LTE Scientific Ltd

Greenbridge Lane, Greenfield, Oldham OL3 7EN, England
Tel: +44(0)1457 8762221 Fax: +44(0)1457 870131
email: technical@lte-scientific.co.uk
www.lte-scientific.co.uk

Issue 2- ECN3396
Issue 3- Grammar & Part Number Updated

REVISION:

Date of this version 15/01/2019

Page 2 of 21
1. SPARE PARTS

1.1 MECHANICAL

Part No Description
251497 PRESSURE GAUGE 63MM – 1+5 Bar
1400037 PRESSURE TRANSDUCER 0 – 4 BAR
1050022 PRESSURE SAFETY RELIEF VALVE
251479 SOLENOID VALVE ¼” BSP 240 VOLT 50/60HZ
970124 NON RETURN VALVE ½”BSP SS
960058/A COPPER BLEED DISC 10MM OD
710211 AIR INLET FILTER
970069 FILTER CARTRIDGE 0.2 MICRON (CAT 3)
710354 FILTER HOUSING (CAT3)
1400139 DOUBLE CHECK VALVE (AUTO FILL)
1300147 WATER LEVEL SENSOR
1020050 OVERTEMPERATURE CUT OUT
1400041 HEAT EXCHANGER (CONDENSATE UNIY)
1400083 COOLING FAN X 2 (CONDENSATE UNIT)
810004 COOLING FAN (CHAMBER) 60LTH, 120LTH & 160LTH
1400083 COOLING FAN X 2 (CHAMBER) 40LT
1400117 COOLING FAN X 2 (CHAMBER) 60LTV, 120LTV & 160LTV
250775 THERMOCOUPLE TYPE T DUPLEX DRAIN
250777 THERMOCOUPLE TYPE T DUPLEX LOAD
350262 WATER ISOLATION VALVE (AUTO FILL)
1400126 VACUUM PUMP DOOR SEAL D7 SINGLE 40LT & 60LT
1400135 VACUUM PUMP DOOR SEAL 7 DOUBLE 120LT & 160LT
1400040 VACUUM PUMP CHAMBER ALL MODELS
1400126 VACUUM PUMP 008CDU REPLACES 1400126 THOMAS
1000159 VACUUM PUMP 2107 REPLACES 140035/140040 THOMAS
251587 SILICONE TUBE CLEAR 12 X 6 X 3MM VACUUM PUMP
XX0726 PIPE CLIP 12MM
XX0264 MANUAL DRAIN VALVE CHAMBER
1400003 HINGE PIN/BAR TCR 40H – 60H
1400022 HINGE BLOCK TCR 40H – 60H – TCR 60V
1400059 HINGE PIN/BAR TCR 120H – 160H
1400105 HINGE BLOCK TCR 120H – 160H
1400005 HINGE PIN/BAR TCR 60V
1400088 HINGE PIN/BAR TCR 120V – 160V
1400144 HINGE BLOCK TCR 120V – 160V
1400012 HINGE GLACIER BEARING
1400004 HINGE BRASS THRUST WASHER
1400113 TORSION SPRING TCR 60V
1400150 SPRING BOBBON TCR 60V
1400148 TORSION SPRING TCR 120V – 160V
1400149 SPRING BOBBIN TCR 120V – 160V
1400151 END CAP
SC304 M6 X 25 CAP HD SCREW (FOR END CAP)

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 1.2 PNEUMATIC

Part No Description
251106 AIR COMPRESSOR 688 SERIES
1400119 SOL VALVE DOOR OPEN-CLOSE (5-3 VALVE) SY3320 – 5 LOU-M5-Q
1400120 PILOT VALVE DOOR SEAL UNSEAL V114-5LOU
1400121 PILOT VALVE MOUNT V100-74-1
1100005 NON RETURN /CHECK VALVE AKH06-00
1100008 QUICK EXHAUST VALVE AQ2404-06-00
1100004 AIR TO CHAMBER SOLENOID VALVE VQ21A1-5YZ-C6-F-Q
1100155 PRESSURE SWITCH COMPRESSOR/DOOR SEAL
1100014 4MM NYLON PIPE GREEN
1100016 6MM NLYON PIPE GREEN
1100141 ELBOW 6MM x ¼
1100022 TEE 4MM
1100023 TEE 6MM
1100021 REDUCER 6MM TO 4MM
1100142 Y FITTING 6MM
1100132 COUPLING STRAIGHT 4MM TO 5M
1100225 FITTING 12MM TO 0.5 BSP FEMALE
1100227 REDUCER 12MM TO 6MM
1100019 COUPLING STRAIGHT 1/8 BSP TO 6MM
1100113 COUPLING STRAIGHT ¼ BSP TO 6MM
1400102 LATCH PIN TCR 120H – 160H - 120V – 160V (DOOR BOLT 20MM
1400023 LATCH PIN TCR 40H – 60H – 60V (DOOR BOLT 16MM)
1400124 SLIDE CLAMP TCR 120H – 160H 120V – 160V
1400123 SLIDE CAMP TCR 40H – 60H – 60V
1400114 PNEUMATIC CYLINDER - CDJ2B16-30-B
1400115 CYLINDER MOUNTING BRACKET – CJ-L016B
1400010 CYLINDER POSITION SENSOR – D-C73L
1400116 POSITION SENSOR MOUNTING BRACKET – BJ2-016
1400125 LINK PLATE
1400133 CYLINDER MOUNT SPACER 1.5MM
1400134 CYLINDER MOUNT SPACER 2MM
1400076 MICROSWITCH DOOR IN POSITION
350030/A CASTOR FIXED TCR 60H – 120H – 160H 2 OFF
350030 CASTOR SWIVEL TCR 60H – 120H – 160H 2 OFF 60V-120V-160V 4 OFF
350284 FOOT SELF LEVELING (JACKING) TCR60H – 120H – 160H – 120V 160V
410016 FEET PLASTIC TCR 40H
1400014/A DOOR SEAL/GASKET TCR40H – 60H – 60V
14100104 DOOR SEAL/GASKET TCR120H –160H – 120V – 160V
970119 DOOR HANDLE TCR40H - 60H - 120H – 160H
251041 DOOR HANDLE TCR 60V
1100086 DOOR HANDLE TCR 120V – 160V
1400136 PLASTIC HINGE R.H FOR PANELS TCR 60V – 120V – 160V
1400137 PLASTIC HINGE LH FOR PANEL TCR 60V – 120V – 160V
810008 1000ML BOTTLE FOR CONDENSATE TCR 40H – 60V
1000033 SQUARE BOTTLE FOR CONDENSATE TCR 60H – 120H – 160H – 120 –160V
520013 SILICONE RUBBER SEAL FOR BASE PLATE TCR 40H –60H-120H- 160H

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 1.3 ELECTRICAL

Part No Description
1000112 HEATER 40H 2.5KW 240V 1400158 BOOST HEATER 40H 3.5KW 240V
1000081 HEATER 60H 5KW 240V TBA
1400002 HEATER 60V 5KW 240V TBA
1400118 HEATER 120H 7KW 240V 1400143 BOOST HEATER 120H 3KW X 3
1400127 HEATER 120V 6.5KW 240V 1400157 BOOST HEATER 120V 3KW X 3
1000020 HEATER 160H 7.5KW 240V 1100174 BOOST HEATER 160H 3.5KW X3
1400128 HEATER 160V 7.5KW 240V 1400157 BOOST HEATER 160V 3KW X 3
251193 CONTACTOR 4KW 230V 50HZ 240V 60HZ
291194 PARALLELING LINK
251575 CONTACTOR 3 PHASE BOOST HEATING
251292 RELAY G2R DPCO 24VDC 5A
251293 RELAY BASE G2R DPCO
251290 RELAY G2R SPCO 24 V DC 10A
1000036 RELAY BASE G2R SPCO
920027 WATER LEVEL CONTROL
250977 RELAY BASE 8 PIN
1100043 POWER SUPPLY 24V 4.5A
250763 SOLID STATE RELAY 75AMP
1400076 MICROSWITCH DOOR IN POSITION
960051 SWITCH ON – OFF
1020050 OVERTEMP CUT OUT
1100134 PNEUMATIC VALVE LEAD 1.5MT LONG
960061 TERMINAL FUSED
251199 FUSE 5A X 1 ¼” QUICK ACTING TYPE F
251200 FUSE 5A X 1 ¼” ANTISURGE TYPE T
930089 FUSE 3A X 1 ¼” ANTISURGE TYPE T
VLV0005 Solenoid Valve For Door Seal/ Unseal

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1.4 CONTROL SYSTEM

Part No Description
251454 CPU UNIT CJ1M - CPU12
251152 PLC PSU MAINS CJ1W – PA202
251325 DIGITAL I/P UNIT CJ1W – ID211
251326 DIGITAL O/P UNIT CJ1W – OD212
251327 ANALOG I/P UNIT CJ1W – AD041/V1
251328 TEMPERATURE CONTROLLER (2I/P) CJ1W – TC004
251151 SCREEN NT21 – ST121B/E
251156 SCREEN TO PLC CABLE NT – CN221

Keep Warm option (if fitted)

251351 TEMPERATURE CONTROLLER (3I/P) CJ1W – TC002
USED INSTEAD OF 251328

Vacuum (if fitted)

251153 CPU UNIT CJ1M – CPU13
USED INSTEAD OF 251454
251182 512MB COMPACT FLASH CARD

Printer (if fitted)

1100042 POWER SUPPLY 5V 10A
251470 PORTI PP40 THERMAL PRINTER
251474 PORTI PRINTER PAPER ROLL
251474PK PORTI PRINTER PAPER ROLL PACK OF 5
780300 PORTI P40 PRINTER COMBO CABLE
770110 PRINTER DATA CABLE TCR
770120 PRINTER POWER CABLE TCR
251498 PORTI PRINTER SPACER
251597 CITIZEN CBM 920 PRINTER
251598 PAPER ROLLS

1.5 CONSUMABLE PARTS

Part no. Quantity Description Availability

710211 1 Air Inlet Filter Ex stock
251479 1 Solenoid Valve Ex stock
251714 1 Vent Probe PT100 Single Ex stock
251716 1 Load probe PT100 Single Non-Armoured Ex stock
251667 1 Load probe PT100 Duplex Non-Armoured Ex stock
251640 1 Load probe PT100 Duplex Armored Ex stock
1400014/A 1 Door Seal (40/60 litre chambers) Ex stock
1400104 1 Door Seal (120/160 litre chambers) Ex stock
251474PK 5 (Pack) Porti P Printer Roll Ex stock
251598 1 Citizen CBM 920 Printer Roll Ex stock
251597 1 Citizen CBM 920 Printer Ribbon Ex stock
FIL0003 1 Door seal in line filter Ex stock

Page 6 of 21
 2. DRAWINGS

2.1 ELECTRICAL

Standard Heater Number Boosted Heater Number

Model Options Description Electrical Drawing of Phases Electrical Drawing of Phases
1 1
TCR40 1-4 Non Vacuum A725-38C A725-38C
1 1
5-10 Vacuum A725-29C A725-29C
TCR60H/ 1 1
V 1-4 Non Vacuum A725-40C A725-40C
1 1
5-10 Vacuum A725-25C A725-25C
TCR120/ 1 3
160H/V 1-4 Non Vacuum A725-40C A725-49C
1 3
5-10 Vacuum A725-25C A725-46C

TCR120/
160H + Vacuum A725-53C 3 N/A N/A
HP GEN

TCR120/
160H + Vacuum A725-83C 3 N/A N/A
HP GEN
POROUS

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 2.2 MECHANICAL

To determine the correct mechanical drawing for your equipment select either the option
ordered or the equipment fitted

Drawing
All TCR’S Condensate Water fill Vacuum Cat. 3 Internal Heaters Number

Option 1 No No No No Yes A706-21C

A706-21C
Option 2 Yes No No No Yes
A706-21C
Option 3 No Yes No No Yes
A706-21C
Option 4 Yes No No Yes Yes
A706-21C
Option 5 Yes No Yes No Yes
A706-21C
Option 6 Yes No Yes Yes Yes
A706-21C
Option 7 Yes Yes Yes No Yes
A706-21C
Option 8 Yes Yes No Yes Yes
A706-21C
Option 9 Yes Yes Yes Yes Yes
A706-21C
Option 10 Yes Yes No No Yes

Porous
load YES Yes YES No HP GEN A780-01C

Option 2/4
+ HP Gen
+ water
Cooled
Condenser
Non Vac YES Yes NO NO HP GEN A706-27c

Option 2/4
+ HP Gen
+ Air
Cooled
Condenser
Non Vac YES Yes NO NO HP GEN A706-27c

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