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Kinetics of the Alkaline Hydrolysis

of Nitrocellulose
Christos Christodoulatos, Tsan-Liang Su, Agamemnon Koutsospyros

ABSTRACT: Cellulose nitrate (nitrocellulose) is an explosive solid numerous routes during military, industrial, and commercial ac-
substance used in large quantities in various formulations of rocket and tivities. Current demilitarization programs in the U.S. generate
gun propellants. Safe destruction of nitrocellulose can be achieved by large quantities of energetic materials that have to be disposed in
alkaline hydrolysis, which converts it to biodegradable products that can
accordance with state and federal laws. From the environmental
then be treated by conventional biological processes. The kinetics of the
standpoint, nitration radically alters the chemical nature, and con-
alkaline hydrolysis of munitions-grade nitrocellulose in sodium
hydroxide solutions were investigated in completely mixed batch sequently the fate and transport behavior of cellulose. The envi-
reactors. Experiments were conducted using solutions of alkaline ronmental mobility of NC is severely restricted because this sub-
strength ranging from 0.1 to 15% by mass and temperatures in the range stance is practically insoluble in water. However, water is used as
of 30 to 90 °C. Regression analysis of the kinetic data revealed that a dispersion and transport medium during NC preparation pro-
alkaline hydrolysis of nitrocellulose is of the order 1.0 and 1.5 with cesses such as stabilization, primary washing, boiling, pulping,
respect to nitrocellulose and hydroxide concentration, respectively. The blending, and final purification. These processes generate aqueous
activation energy of the hydrolysis reaction was found to be 100.9 waste streams rich in NC fines that cannot be discharged to the
kJ/mol with a preexponential Arrhenius constant of 4.73 3 1013. Nitrite
environment without prior treatment. Nitrocellulose mobility is
and nitrate, in a 3:1 ratio, were the primary nitrogen species present in
the posthydrolysis solution. The kinetic information is pertinent to the enhanced in the presence of carbonyl compounds, ketones, and
development and optimization of nitrocellulose chemical– biological esters because NC is soluble in these compounds virtually in all
treatment systems. Water Environ. Res., 73, 185 (2001). proportions. Nitrocellulose is reportedly insoluble in hydrocarbons
and their halogenated derivatives (Quinchon and Tranchant, 1989).
KEYWORDS: nitrocellulose, kinetics, alkaline hydrolysis, treatment,
Another important property of NC, with significant environmental
energetic materials, propellants, activation energy.
consequences, is its resistance to microbial degradation. Although
cellulose, the most abundant natural polymer on earth, is a rela-
tively stable compound subject to microbial attack by a variety of
Introduction
cellulolytic microorganisms, nitrocellulose and several other man-
Properties of Nitrocellulose. Cellulose nitrate, more commonly
made nitrated esters constitute a real xenobiotic challenge to
called nitrocellulose (NC), is a fibrous solid and, like all nitrate
naturally occurring microorganisms (Brodman and Devine, 1981).
esters, in its dry form is a powerful explosive capable of detonating
Treatment Methods. The choice of treatment technology for
if subjected to shock, abrasion, or sparks. Because NC is a non-
toxic substance, its public health significance and its classification NC-containing wastes and process streams is limited by three
as a hazardous waste are solely because of its explosive properties properties of the compound, namely water solubility, explosivity,
(AWWA, 1990). High-nitrogen-content NC, a principal energetic and biodegradability. Its extremely low water solubility coupled
ingredient of propellants, has been classified as reactive (40 CFR with its resistance to biodegradation makes NC almost impossible
§ 261.21 [U.S. GPO, 1999a]) and is listed under the Resource to treat by biological methods alone. Furthermore, its explosive
Conservation and Recovery Act (RCRA, U.S. GPO, 1999b). The properties pose real safety issues for landfill disposal of NC-
physical and chemical properties of NC depend on the manufac- containing waste matrices, and air and water pollution concerns
turing process, materials used for its preparation, degree of nitra- have led to the banning of open burning and open detonation
tion, purity, and water content. Preparation of NC involves the practiced in the past by military installations around the country.
reaction of cellulose with mixtures of varying proportions of nitric Supercritical water oxidation, another method to destroy explo-
and sulfuric acids. The degree of nitration depends on the source sives and rocket fuel components, is associated with high costs
of cellulose and acidic medium used during production. Fully because of the high energy requirements (Harradine et al., 1993).
nitrated NC is produced by substitution of each of the three alcohol Combined chemical and biological treatment processes seem to be
hydroxyl groups per anhydroglucose monomer with an equal num- more effective for the treatment of recalcitrant energetic com-
ber of nitrate groups corresponding to a maximum nitrogen content pounds. A three-step chemical– biological treatment scheme has
of approximately 14.15%. Typically, low-nitrogen-content NC shown promising results for the destruction of most nitrate esters
(11.5 to 12.5%) finds application in a wide variety of industries including NC (Wendt and Kaplan, 1976). The scheme essentially
such as pharmaceuticals, varnishes, ink bases, adhesives, cinema- involves hydrolysis of the nitrate esters leading to denitration and
tography films, artificial leather, and printing, whereas high-nitro- simultaneous destruction of their backbones. The resulting product
gen-content NC (12.5 to 13.5%) is primarily produced for use in stream, consisting of a variety of biodegradable organics, nitrites,
energetic materials such as rocket and gun propellants. nitrates, and other minor constituents, can be subsequently neu-
Fate and Transport Issues. Because NC is a widely used tralized and treated by a biological denitrification process leading
industrial feedstock, its release in the environment can occur via to innocuous end products. It should be noted, however, that high

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Christodoulatos et al.

concentrations of nitrite in the posthydrolysis product stream may and examine the mechanisms and extent of nitrogen conversion to
interfere with the denitrification process by imparting toxicity to nitrate and nitrite.
denitrifying microbial species (Beccari et al., 1983). The develop-
ment of an efficient, inexpensive, and environmentally sound Materials and Methods
technology for the pretreatment of energetic compounds is critical A series of batch alkaline hydrolysis experiments were con-
to their final transformation and disposal. Chemical alteration of ducted at four temperatures: 30, 50, 70, and 90 °C. At each
the polymeric structure of NC and conversion to products amena- temperature, various alkali-to-NC ratios were studied by varying
ble to microbial degradation presents a plausible treatment scheme the concentration of the base and keeping the solids content
for the treatment of NC-containing wastes (Christodoulatos et al., constant in all trials. The batch reactor used in the study was
1996; Quivey et al., 1994; and Wendt and Kaplan, 1976). equipped with a mixer and a precision temperature controller (Parr
Hydrolysis of Nitrocellulose. Nitrocellulose, like all nitrate Instrument Company, Moline, Illinois). The reactor had a working
esters, can be readily hydrolyzed under acidic or alkaline condi- reaction volume of 100 mL and was sealed during operation.
tions; however, alkaline hydrolysis seems to lead to a more com- Munitions-grade NC was used in all assays throughout the
plete destruction of the NC backbone (Spontarelli et al., 1993, and study. The NC was provided by Aqualon, a division of Hercules
Wendt and Kaplan, 1976). In literature cited by Kenyon and Gray Incorporated (Wilmington, Deleware); its nitrogen content was
(1936) and Urbanski (1965), it has been established that unlike approximately 12.2 to 13.5%. Nitrocellulose was received with a
most esters, the reaction of NC with alkaline agents is not a simple moisture content of approximately 20%. It was dried at 105 °C for
saponification reaction regenerating cellulose and forming alkali 1 hour, and was stored in a desiccator overnight before use.
nitrate. Instead, it involves a profound decomposition of the NC Alkaline conditions were established in the digestion reactor
backbone to yield various biodegradable organics and inorganic using NaOH. Solutions of various initial NaOH strengths were
substances including nitrates; nitrites; ammonia; cyanide; nitrogen used to evaluate the degradation rate of NC at each temperature.
oxides; carbon dioxide; malic, oxalic, glycolic, trioxyglutaric, di- These solutions were preheated to the desired temperature in a
oxybutyric, malonic, tartonic, and other unidentified complex ac- water bath before their introduction to the reactor. In each batch
ids; sugar; modified cellulose and its nitrates; and partially deni- experiment, approximately 1 g of NC was placed in the reactor
with 100 mL of NaOH solution of the desired strength. The initial
trated cellulose nitrate. Edge et al. (1990) studied the degradation
concentration of NC in all batch experiments (161 batches) was
of cinematographic films and proposed NC decomposition and
1% by weight. The concentrations of nitrate, nitrite, and residual
nitrite–nitrate pathways caused by alkaline conditions. The prob-
nitrocellulose were monitored during the course of the reaction.
able mechanism suggested involves three types of decomposition
Nitrocellulose concentration was determined by measuring total
reaction, namely (a) hydrolysis of nitrate ester (2ONO2) groups,
suspended solids (TSS). To minimize sampling errors caused by
(b) destruction of linkages between particular glucose units, and
the difficulty of obtaining homogeneous samples, the entire reactor
(c) intermolecular oxidation of particular anhydroglucose rings.
content was used for TSS analysis. This required separate exper-
Although these studies explain some of the steps involved in the
imental runs with identical initial conditions to obtain nitrocellu-
decomposition of NC in alkaline environments, the exact mecha-
lose concentration profiles for each initial NaOH concentration.
nism of the hydrolysis reaction is still undetermined. Unresolved
For instance, at 70 °C and an initial NaOH concentration of 4%,
issues include the mechanism of nucleophilic substitution (SN1
seven batch experiments were performed with identical initial
versus SN2), single- versus multiple-step reaction, reaction order, conditions to cover a total reaction time of 35 minutes with 5
nitrogen balance, and relationship between the various nitrogenous minute sampling time intervals. When the reaction time ended for
species in the products. These issues are further complicated by the each sampling period, the reactor was transferred to an ice bath to
polymeric nature of NC compounds. quickly cool down the reaction medium to room temperature. The
Kinetic studies dealing with alkaline hydrolysis of NC are also purpose of quenching the reactor and its contents, which took less
scarce. Garg et al. (1991), using limited data from treatability than 1 minute, was to considerably slow the reaction during
studies of NC sludge with ammonium hydroxide at two tempera- filtration. The reactor contents were filtered through a crucible
tures (73 and 90 °C), and assuming second-order kinetics, com- equipped with Whatman 934-AH glass microfiber filter (Whatman
puted an activation energy of 40.7 6 0.3 kJ/mol (9.72 6 0.065 Inc., Clifton, New Jersey) to determine TSS as NC residual. The
kcal/mol). The authors provide no information regarding the de- filtrate was collected and nitrate and nitrite concentrations were
gree of nitration of NC. Quivey et al. (1994) presented a kinetic determined by direct injection of filtrate using high performance
study using munitions-grade NC and sodium hydroxide (NaOH) at liquid chromatography on a Varian LC Workstation (Varian, Sugar
four temperatures ranging from 25 to 65 °C. Based on NC time Land, Texas) equipped with a diode array detector and a Durasep
profiles and initial hydroxide concentrations, they formulated a A-1 4.6 mm 3 100 mm, 5mm (Alltech Associates Inc., Deerfield,
pseudo-first-order kinetic expression and calculated the activation Illinois) chromatographic column. The concentration of NaOH in
energy of denitration and solubilization to be 96.1 kJ/mol and 85.2 the filtrate, which was monitored during the 70 °C runs, was
kJ/mol, respectively. Alkali concentration profiles, and nitrate– determined by titration using a Corning Ion Analyzer 250 (Corning
nitrite data were not reported in this study. Science Products, Corning, New York) equipped with a Corning
The present study focuses exclusively on the kinetics of the general-purpose combination electrode and 0.012 N of hydrochlo-
alkaline hydrolysis of NC using NaOH. Extensive experimental ric acid solution as a titrant.
data are obtained within the range of operating conditions expected
in field applications of NC conversion by alkaline hydrolysis. Results and Discussion
Primary factors investigated include alkali strength, alkali-to-NC The experimental results of NC decomposition presented herein,
ratio, and reaction temperature. The objective of this study is to include NC time– concentration profiles, nitrite–nitrate production
formulate a generalized kinetic expression to describe the process data for all temperatures and NaOH concentrations examined, and

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Christodoulatos et al.

Figure 1—Concentration profiles during alkaline digestion of NC at various NaOH concentrations: (a) 30 °C, (b) 50 °C,
(c) 70 °C, and (d) at 90 °C.

NaOH concentration–time profiles at 70 °C. The 70 °C data set minutes for the same degree of digestion, a threefold increase in
was used to fit a general rate expression that requires concentration the overall digestion rate. The temperature effect on the rate and
histories of both the NC and hydroxide. Based on the data obtained extent of decomposition is also illustrated in Figure 1. For exam-
0
at the four temperatures investigated, the activation energy for the ple, at 50 °C and 1% C NaOH (Figure 1b) the total NC digestion is
alkaline hydrolysis of NC is calculated and a generalized kinetic less than 1% in 35 minutes reaction time; however, when the
expression is derived that can be used for the design and scale-up reaction temperature is increased to 90 °C (Figure 1d), NC diges-
of NC treatment systems by alkaline digestion. In addition, the tion is more than 95% for the same reaction period. The effects of
production of nitrite and nitrate was monitored for all experimental temperature and alkali strength on the digestion rate of NC are
runs to determine the maximum level expected during NC pro- further investigated and quantified in the kinetic modeling section
cessing. below, where a general kinetic law is formulated and presented.
Nitrocellulose Decomposition. The residual concentrations of To obtain data to fit a general rate expression, eight experimen-
0
NC, at the four temperatures examined, are presented in Figure 1 tal runs were performed at 70 °C with C NaOH ranging from 0.1 to
0
for various initial sodium hydroxide concentrations, C NaOH . From 5% by mass (Figure 1c). The reaction time in these runs varies
the concentration–time profiles it is clear that the digestion rate from 0 to 35 minutes in 5-minute intervals. The hydroxide con-
depends on temperature and alkali strength. For a given reaction centration history is shown in Figure 2. At low initial alkali
0
temperature, the NC digestion rate is highly dependant on the strengths (C NaOH , 1 g/L), the hydroxide concentration remains
0
strength of the alkaline solution. The greater the hydroxide con- virtually unchanged. For C NaOH well above the stoichiometric
centration, the greater the decomposition rate. For instance, start- requirements, where high NC destruction is attained, a moderate
0
ing with 5% C NaOH at 30 °C (see Figure 1a) requires more than hydroxide concentration reduction is observed. The greatest de-
900 minutes to achieve 95% reduction of NC solids; however, at crease in hydroxide concentration was approximately 10% for the
0 0
a 12.5% C NaOH the reaction time is reduced to approximately 300 runs with 4 and 5% C NaOH . The 10% decrease in hydroxide was

March/April 2001 187


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Christodoulatos et al.

reqression coefficient R, R2 5 0.995 for multiple curves). The


values of the exponents of the concentration terms are a 5 0.90 6
0.06 and b 5 1.48 6 0.05. Substitution of these values in equation
1 gives the following expression:

dCNC
5 28.72 3 1024C NC
0.90 1.48
C NaOH (2)
dt
The values of the estimated exponents of equation 2 suggest that
the reaction order, for all practical purposes, can be assumed to be
1 and 1.5 with respect to NC and NaOH, respectively. Based on
this finding and working with NaOH levels greater than those
required stoichiometricaly, one can assume that alkaline decom-
position of NC is adequately described by a pseudo-first-order
kinetic expression, thus eliminating the need to monitor changes in
hydroxide concentration. The pseudo-first-order reaction rate con-
stant, k9, can be defined as
b
k9 5 kC NaOH (3)
Combination of equations 1 and 3 results in the pseudo-first-order
kinetic expression

Figure 2—Hydroxide profiles at various initial NaOH con- dCNC


5 2k9CNC (4)
centrations during alkaline hydrolosis of nitrocellulose dt
at 70 °C. 0
Equation 4 can be integrated between limits t 5 0, CNC 5 C NC ,
and t 5 t, CNC 5 CNC to yield
accompanied by complete digestion of NC. Evidently, shorter 0
C NC 5 C NC 3 exp~2k9t! (5)
reaction times are required for NC alkaline decomposition as the 0
initial alkali concentration is increased from 0.1 to 5%. Almost where C NC 5 initial nitrocellulose concentration, g/L.
complete digestion is observed at initial NaOH levels above 3% by Nitrocellulose time– concentration profiles for all runs and all
mass. The degree of decomposition is also verified by nitrogen temperatures studied are graphically depicted in Figure 1. A visual
balance of the released nitrates and nitrites, which accounted for examination of these plots further supports the notion that NC
approximately 92% of the nitrogen originally present in munitions disappearance follows first-order behavior with respect to residual
grade NC. NC concentration. First-order curves, fitted to the experimental
Kinetics of Alkaline Digestion of Nitrocellulose. A rigorous data exhibit excellent correlation as evidenced by the multiple
nonlinear regression analysis is applied to the experimental NC values of the R2 5 0.99. The first-order kinetic constants for all
digestion data to obtain the Arrhenius constants of the kinetic law. runs are shown in Table 1. Thus, the assumption of pseudo-first-
First, the 70 °C data, which contain also hydroxide concentrations order kinetics with respect to NC concentration is strongly sup-
for the corresponding NC digestion points, are fitted to a general ported by nonlinear regression analysis performed on time– con-
kinetic model. This model, combined with nonlinear analysis of centration data for all runs and all temperatures studied.
data at this temperature, supports the pseudo-first-order approach The values of the pseudo-first-order rate constant k9 can be used
followed for estimating the Arrhenius constants and eliminates the to statistically determine the value of the generalized rate constant
need to determine the hydroxide concentration at every time in- k. Nonlinear regression analysis of the values of k9 shown on Table
terval investigated. 1 versus NaOH concentration was performed for each temperature.
Nonlinear regression with two independent variables was ap- The resulting values of k and the exponent b along with their
plied to the 70 °C data set, using the statistical package RS/1 respective statistics (multiple correlation coefficient and standard
(BBN, 1989), to fit the general kinetic model error) are given in Table 2. As shown, the generalized rate constant
increases by approximately 1 order of magnitude for every 20 °C
dCNC temperature increase. A slight variation of the NaOH concentration
a b
5 2kC NC C NaOH (1) exponent b should also be noted (1.37 to 1.61). When using this
dt
model, an average value of approximately 1.5 is recommended.
Where This value is also close to the one computed using equation 1.
Accepting this value for the NaOH exponent, the pseudo-first-
CNC 5 nitrocellulose concentration, g/L; order constant equation becomes
CNaOH 5 NaOH concentration, g/L;
k 5 generalized rate constant, (g/L)1-a-b/min21; and 0
k9 5 k~C NaOH !1.5 (6)
a, b 5 reaction order coefficients for NC and NaOH, respec-
tively. Based on this equation, the value of the generalized constant k can
then be recomputed to obtain more accurate estimates. The ad-
The nonlinear least-squares estimate of the rate constant k of justed values of the generalized constant, kad, are presented in
equation 1 is 8.72 3 1024 6 1.7 3 1024 (g/L)1-a-b/min (for the Table 2. This approach results in an improved statistical determi-

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Christodoulatos et al.

Table 1—Pseudo-first-order reaction rate constants for the alkaline decomposition of NC obtained from concentration
profiles through nonlinear regression.

Pseudo-first-order constant k*, min21

30 °C 50 °C 70 °C 90 °C
NaOH, %
by weight k* R2 k* R2 k* R2 k* R2

0.1 0.001 217 0.99


(0.000 232)
0.2 0.001 429 0.99
(0.000 605)
0.5 0.005 957 0.99
(0.000 615)
1.0 0.001 66 0.99 0.020 512 0.99 0.106 632 0.99
(0.000 162) (0.001 785) (0.008 634)
1.5 0.233 243 0.99
(0.004 105)
2.0 0.012 223 0.99 0.061 624 0.99 0.370 917 0.99
(0.001 394) (0.005 718) (0.009 414)
2.5 0.508 749 0.99
(0.003 133)
3.0 0.014 411 0.99 0.098 879 0.99
(0.000 570) (0.010 465)
4.0 0.024 189 0.99 0.165 534 0.99
(0.001 572) (0.004 048)
5.0 0.002 41 0.99 0.028 372 0.99 0.242 162 0.99
(0.000 118)a (0.002 108) (0.005 536)
7.5 3.44 3 1023 0.99 0.054 537 0.99
(0.000 235) (0.002 847)
10.0 4.85 3 1023 0.99 0.080 392 0.99
(0.000 385) (0.002 62)
12.5 7.68 3 1023 0.99
(0.000 605)
15.0 9.73 3 1023 0.99
(0.000 605)

a
Numbers in parenthesis are standard errors.

nation of the generalized constant as evidenced by the significantly Where


smaller values of the standard error.
R 5 gas law constant, 5 0.008 310 4 kJ/deg mol;
These values of kadj are subsequently used to compute the
T 5 temperature, °C; and
activation energy (Ea, kJ/mol) from the Arrhenius equation:
A 5 Arrhenius constant.

k adj 5 A exp 2 S D Ea
RT
(7) A plot of ln kadj versus 1/T presented in Figure 3 exhibits a high
correlation (R2 5 0.998). The value of the activation energy is
100.9 kJ/mol with a standard error of 3.1 kJ/mol and the value of
Table 2—Nitrocellulose hydrolysis rate constants k and the Arrhenius constant A is 4.73 3 1013. Based on these values, the
b, and kadj for b fixed at 1.5. final form of the Arrhenius equation for alkaline decomposition of
nitrocellulose is
Temperature, Adjusted,
°C

30
k(g/L)2b/min

1.86 3 10 24
b

1.46 (0.129)
kadj(g/L)21.5/min

1.68 3 10 24
S
k adj 5 4.73 3 1013 exp 2
T
D
12141.4
min21 (8)

(6.1 3 1025)a (5.00 3 1026) The activation energy value obtained is valid over the temperature
50 3.39 3 1023 1.37 (0.063) 2.60 3 1023 range studied (30 to 90 °C). It is slightly greater than the values
(4.52 3 1024) (6.60 3 1025)
determined by Quivey et al. (1994) for alkaline denitration (96.1
70 1.80 3 1022 1.61 (0.056) 2.11 3 1022
(1.49 3 1023) (3.31 3 1024)
kJ/mol) and solubilization (85.2 kJ/mol) of NC and substantially
90 1.20 3 1021 1.60 (0.084) 1.29 3 1021 greater than the value of 40.7 kJ/mol reported by Garg et al.
(7.99 3 1023) (2.52 3 1023) (1991). The values of the activation energy for alkaline hydrolysis
of other nitrated esters, also constituents of high explosives, are in
a
Numbers in parenthesis represent standard errors. the same range. More specifically, the reported activation energy

March/April 2001 189


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Christodoulatos et al.

tions that would have allowed control of nitrite production are not
known. A possible scheme for the release of nitrate and nitrite by
a partially nitrated NC monomer was suggested by Edge et al.
(1990). This mechanism, when properly modified and applied to
fully nitrated NC, as illustrated in Figure 5, can explain the
production of nitrite and nitrate during alkaline hydrolysis but
leaves the question of nitrite control unresolved. One possible
degradation pathway is simple ester hydrolysis producing nitrate
and the other is the formation of carbonyl groups at the substitution
site, resulting in the formation of nitrite and an oxidized cellulose
sensitive to cleavage at the b-anomeric linkage in alkaline envi-
ronments. The nitrate and nitrite findings suggest that the nitrite-
producing mechanism is favored, probably because of the lower
bond energy required to cleave the oxygen–nitrogen linkages (163
kJ/mol) compared with the energy associated with oxygen– carbon
bonds (360 kJ/mol).
Destruction of the NC fibers seems to proceed by direct nucleo-
philic attack of the hydroxyls at the nitrated sites on the surface of
the NC solids exposed to solution. The solution penetrates the top
layers of the NC surface, causing a swelling and weakening of the
hydrogen bonds holding the polymers together (Urbanski, 1965).
Surface swelling of the fibers allows the hydroxyl to diffuse into
Figure 3—Linearized Arrhenious plot for the determina- the top layers of the particle and react with the ester groups and the
tion of the activation energy of the alkaline hydrolosis of cellulose rings, resulting in destruction of the polymeric structure.
NC. As the top surface layers are removed, new ones are exposed to
hydroxyl action and the process is repeated until the entire NC
solid matrix is hydrolyzed. According to the kinetic law obtained
of hexahydro-1,3,5-trinitro-1,3,5-triazine (RDX) and octahydro- in this study, diffusion of hydroxyl groups into the solid matrix
1,3,5,7-tetranitro-1,3,5,7-tetrazocine (HMX) are 99.9 6 1.9 and does not seem to control the overall reaction rate. Furthermore, the
111.9 6 0.8 kJ/mol, respectively (Heilmann et al., 1996). independence of the nitrite-to-nitrate ratio from the degree of
Based on the above analysis, the generalized kinetic equation for digestion suggests that hydrolysis of nitrocellulose is a single-step
alkaline decomposition of NC using NaOH solutions takes the process where nitrates and nitrites are formed directly from the
following form: cleavage of the parent molecules. Wendt and Kaplan (1976) also

0
C NC 5 C NC exp FS 0
24.73 3 1013~C NaOH S
!1.5 exp 2
12141.4
T
DD G
t

(9)
Nitrate and Nitrite Production. The production of nitrate and
nitrite was monitored during the NC decomposition experiments
because the concentration of nitrite is critical to denitrifying or-
ganisms if subsequent biological nitrogen removal is to be under-
taken. A plot of nitrite-nitrogen versus nitrate-nitrogen for all
temperatures and NaOH concentration tested is shown in Figure 4.
Linear regression performed on the entire data set resulted in a
slope of 2.90 6 0.07, indicating that production of nitrite is 3 times
greater than that of nitrate. Thus, the ratio of nitrite to nitrate is
approximately 3 and seems to be independent of temperature,
alkaline strength, degree of digestion, and reaction time. Linear
regression of the nitrite–nitrate concentration on the amount of NC
reacted indicates that each gram of munitions-grade NC that de-
composes releases approximately 92.22 6 1.85 mg of nitrite and
32.04 6 1.00 mg of nitrate. These two values combined account
for 92% of the nitrogen originally present in munitions-grade NC.
The expected concentration of nitrite formed after complete diges-
tion of NC in 1% solid mixtures is therefore 922 mg/L. This value
is well beyond the nitrite levels that can be tolerated by denitrifiers
because nitrite inhibition becomes important for the production of Figure 4 —Regression analysis of nitrite and nitrate for
the respective reductase enzymes responsible for denitrification all times and temperatures investigated (161 data
(Beccari et al., 1983). The exact mechanism and reaction condi- points).

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Christodoulatos et al.

Ocean Engineering, Stevens Institute of Technology. Tsan-Liang


Su is Assistant Research Professor at the Center of Environmental
Engineering. Agamemnon Koutsospyros is Associate Professor
and Chair at the Department of Civil and Environmental Engineer-
ing, University of New Haven, Connecticut. Correspondence
should be addressed to Christos Christodoulatos, Center for Envi-
ronmental Engineering, Stevens Institute of Technology, Hobo-
ken, NJ 07030; email: christod@stevens-tech.edu.
Submitted for publication March 20, 2000; accepted for publi-
cation September 26, 2000.
The deadline to submit Discussions of this paper is July 15,
2001.
Figure 5—Possible nitrate- and nitrite-producing mech-
anisms during the alkaline hydrolysis of NC. References
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The kinetic model developed and presented herein combined Brodman, B.W. and Devine, M.P. (1981) Microbial Attack of Nitrocellu-
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energy, cost, performance, and biological process requirements 3rd Int. Conf. Protection Restoration Environ., Chania, Gr.
such as nitrite inhibition can be satisfied by use of a process- Edge, M.; Allen, N.S.; Hayes, M.; Riley, P.N.K.; Horie, C.V.; and Luc-
optimization scheme that will address all of these issues. Gardette, J. (1990) Mechanisms of Deterioration in Cellulose Nitrate
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drolysis experiments indicates that the reaction rate is on the order istry of Energetic Materials in Supercritical Water. Hazard. Waste
of 2.5 overall, and first order with respect to NC solids concen- Hazard. Mater., 10, 233.
tration. The activation energy is 100.9 kJ/mol and the Arrhenius Heilmann, H.M.; Wiesmann, U.; and Stenstrom M.K. (1996) Kinetics of
preexponential constant is 7.43 3 1023. These values are close to the Alkaline Hydrolysis of High Explosives RDX and HMX in
those observed for alkaline hydrolysis of other nitrated esters. Aqueous Solution and Adsorbed Activated Carbon. Environ. Sci.
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centration in the posthydrolysis liquor is 922 mg/L per gram of NC
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digested. This is greater than inhibitory levels for denitrifying Wiley & Sons, West Sussex, U.K.
bacterial species and needs to be addressed in the design of Quivey, D.M.; Aleman, J.E.; and Kim B.J. (1994) Alkaline Hydrolysis/
denitrification units for the treatment of posthydrolysis NC Biodegradation of Nitrocellulose. 49th Purdue Ind. Waste Conf.
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Acknowledgments Destruction of Waste Energetic Materials Using Base Hydrolysis.
Credits. The work described in this publication was performed Proc. 12th Int. Incineration Conf., Knoxville, Tenn.
at the James C. Nicoll Jr. Environmental Laboratory at the Stevens Urbanski, T. (1965) Chemistry and Technology of Explosives. Pergamon
Institute of Technology, Hoboken, New Jersey, and funded in part Press, London, 2.
by the U.S. Army Construction Engineering Research Laboratory, U.S. Government Printing Office (1999a) Code of Federal Regulations—
Chapter 40, Subchapter I, Part 261, Characteristics of Ignitability.
Champaign, Illinois, under contracts No. DACA88-91-D-0011
Washington, D.C.
0004 and DACA88-91-D-0011 0005. The authors thank George P. U.S. Government Printing Office (1999b) United States Code—Title 42,
Korfiatis for his support and advice throughout this project. Chapter 82, Subchapter 1, § 6901. Washington, D.C.
Authors. Christos Christodoulatos is Associate Professor and Wendt, T.M., and Kaplan, A.M. (1976) A Chemical-Biological Treatment
Director of Laboratory Operations with the Center for Environ- Process for Cellulose Nitrate Disposal. J. Water Pollut. Control Fed.,
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