1B1-28 M162 ENGINE MECHANICAL

CYLINDER HEAD
Preceding Work : Removal of cylinder head cover
Removal of cylinder head front cover
Removal of upper intake manifold

YAD1B550

1 Cylinder Head Bolt (14 pieces) 4 Exhaust Camshaft Sprocket

........................ 1st step 55 N•m (141 lb-ft) 5 Cylinder Head
2nd step 90° 6 Gasket .................................................... Replace
3rd step 90° 7 Dowel Sleeve
2 Washers (14 pieces)
3 Flange Bolts (3 pieces)
........................ 1st step 18-22 N•m (13-16 lb-ft)
2nd step 90°±5°

SSANGYONG Y200
 M162 ENGINE MECHANICAL 1B1-29

Tools Required
116 589 01 34 00 Threaded Pin
116 589 20 33 00 Sliding Hammer
617 589 00 10 00 Allen Wrench Socket

Removal & Installation Procedure

1. Rotate the crankshaft so that the piston of number
1 cylinder is at TDC.
Notice: Rotate the crankshaft in the normal engine
direction.

2. Put the alignment marks (arrows) on the timing

YAD1B590
chain and camshaft sprocket.
3. Drain the coolant from the crankcase.

4. Remove the three flange bolts in the exhaust

camshaft sprocket.
Installation Notice
1st step: 18 - 22 N•m
Tightening Torque (13 - 16 lb-ft)
2nd step: 90° ± 5°
Do not reuse the removed bolts.

YAD1B600

5. Separate the chain from the camshaft sprockrt.

Notice: Be careful not to drop the chain into the
timing case.

YAD1B610

SSANGYONG Y200
1B1-30 M162 ENGINE MECHANICAL

6. Remove the guide rail fixing pin from the cylinder

head using the threaded pin 116 589 01 34 00 (1)
and sliding hammer 116 589 20 33 00 (2).

YAD1B620

7. Remove the cylinder head bolts in numerical order

using allen wrench socket 617 589 00 10 00.
Installation Notice
1st step: 55 N•m
(41 lb-ft)
Tightening Torque
2nd step : 90°
3rd step : 90°

YAD1B630

8. Check the length of the cylinder head bolt.

Installation Notice
New 160 ± 0.8 mm
Length (L)
Max. 162 ± 0.7 mm

• Replace the bolt if the measured length exceed

the max. length.
• Apply the oil to the thread surface of bolt.

YAD1B640

9. Carefully remove the cylinder head and check the

mating surface.
10. Installation should follow the removal procedure
in the reverse order.

SSANGYONG Y200