Hazard Analysis - Production

Process Step Potential Hazard Hazard Likelihood Severity Risk CCP

Type
Goods Receiving Incorrect Material F.I. 1 3 3 No
Dirt, Debris, mould on pallets P,C,M 2 2 4 No
Damage P/F.I. 2 2 4 No
Pest Infestation P/M 3 2 6 Yes
Storage Poor Stock Rotation F.I. 2 1 2 No
Damage P/F.I. 2 2 4 No
Dirt/Debris P 2 2 4 No
Pest Infestation P/M 2 2 4 No
Material Incorrect Materials Assigned F.I. 1 3 3 No
Planning
Stores Issue Wrong Material Issued F.I. 1 3 3 No
Damage During Transfer P 1 2 2 No
Rain Damage P 1 2 2 No
Slitting Blade Breakage P 1 2 1 No
Damage to Slit Reels P/F.I. 1 1 1 No
Oil Contamination C 1 2 2 No
Creation of Job Incorrect Films, Plates, Die Cuts etc F.I. 3 3 9 Yes
Bag
Make Ready Poor Print F.I./L 3 3 9 Yes
Deep Cuts F.I. 2 3 6 Yes
Full Cut F.I. 2 3 6 Yes
Incorrect/Poor Bar Code Scan F.I. 2 3 6 Yes
Poor ink drying/transfer F.I./L 2 2 4 N

Hazard Manual Hazard Analysis Production Issue date: Issue Page

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Hazard Analysis - Production

Process Step Potential Hazard Hazard Likelihood Severity Risk CCP

Type
Start/Run Print Poor Print F.I./L 1 3 3 No
Deep Cuts F.I. 1 3 3 No
Full Cut F.I. 1 3 3 No
Poor ink drying/transfer F.I./L 2 2 4 No
Reeling No Hazards Identified
Rewind/Slitting Missing Labels F.I. 1 2 2 No
Wrong Wind Direction F.I. 1 2 2 No
Wrong Label Added F.I. 2 3 6 Yes
No Traceability Label F.I. 3 2 6 Yes
Sorting Bacteria from hands M 2 2 4 No
Dirt/Debris P 1 2 2 No
Mixed Good/Bad Products F.I. 3 3 9 Yes
Addition of Wrong Label F.I. 2 3 6 Yes
Packing/Labeling Wrong Product in Box F.I. 2 2 4 No
Mixed Product in Box F.I. 1 2 2 No
Dispatch Contamination from Vehicle P/C 2 3 6 Yes
Key

F.I. – Functional Integrity Risk

M – Microbiological Risk
P – Physical Risk
C – Chemical Risk
L-Legality

Hazard Manual Hazard Analysis Production Issue date: Issue Page

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