Reference: Cleaning Work Instructions

AREA / DESCRIPTION General – All single and multi-heads turbo depositors.

RESPONSIBILITY FOR CLEANING Hygiene
ENGINEERING ASSISTANCE REQUIRED On Request
RESPONSIBILITY FOR INSPECTION Production Supervisor / Hygiene Supervisor

Use Product Code Hazard - Neat Use Rate Cleaning Tools Required
Detergent TBC __ 2% - (400mls Screw Driver
in 20 Litres)

Sanitiser TBC Irritant 1% Scouring Soaking bins Holding bins

pads

Cleaning Equipment Colour Code

Production food Floor Walls and Ceilings Nut / Allergens Non production and
contact Janitorial
Blue back / blue bristle Green Yellow Red White

Personal Protective Equipment Special Precautions

1. Use rubber gloves when working with detergents. 1. Ensure that all parts that are dismantled are kept
2. Wear goggles when diluting chemicals (unless auto- together, as these are machine specific.
dosed) 2. Check all seals and O rings during cleaning, report
3. When diluting chemicals put water in container then add any damage to Technical and Engineering.
chemicals.

Time required to clean area/ equipment Number of operators required

 3 minutes hot water rinse through.
 10minutess to strip back as detailed below.
 5 minutes to wash all parts in detergent.
 2minutes to rinse.
 20minutess contact time to sanitise (all post oven
Turbos).
 Single depositors – 1 operator.
 Multi depositors – 2 operators (lifting etc).
 Number of operators required may need to be
increased depending on the number of depositors that
require cleaning.

Notes
Cleaning Frequency
 Daily full strip down for all Turbos. 1. The method for cleaning single head depositors are the
same as for multi-heads.
2. Please ensure all surfaces are thoroughly clean before
sanitising. Sanitisers will not work on dirty surfaces.

Cleaning Method
Daily
1. Isolate the depositors from the compressed air supply and release the wheel brakes.
2. ………………….

Cleaning Verification

1. Visual check of all parts before reassembly – daily.

2. ATP swab of hopper before reassembly – weekly.
3. ATP swab of rotary valve before reassembly – weekly.

Dismantling Sequence
 1. Single Turbo Depositor 2. Multi Turbo Depositor

3. Remove rise and fall head and dismantle 4. Remove piston from cylinder

KEY INSPECTION POINTS

Rotary valve Inspect piston assembly