MTT13-KOM465(7)-3

1 May 2008
INDEX
COMPONENTS PAGE
1. Water Pump & Hydraulic Motor Assembly
A. Water Pumps ……………………………………………………………….… 2
B. Hydraulic Motors …………………………………………………………….. 4
C. Cross-Over Assembly ………………………………………………………... 5

2. Spray Head
A. 3” Hydraulic Spray Head ……… ………………………………………........ 6
B. 3” Hydraulic Spray Head Ionized & Hardened …………………………….... 7

3. Monitor System
A. Electric Monitor (24 VDC)……………………………………………….…... 8
B. Logic Box …………………………………………………………………….. 9
C. Hydraulic Monitor ……………………………………………………….….. 10
D. Control Valve Assembly …………………………………………………….. 11
E. Butterfly Valves ……………………………………………………………….12
F. Nozzles & Enhancements ……………………………………………………..13

4. Controls & Indicating System

A. In-Cab Control ……………………………………………………………….. 18
B. Sensor, Water Level ………………………………………………………….. 19
C. Cable, Water Level …………………………………………………………... 20
D. Solenoid Valve……………………………………………………………….. 21
E. Pressure Reducer ……………………………………………………………. 22
F. Diversion Valve ……………………………………………………………… 23

5. Butterfly Valve (BFV)

A. 4” BFV (Drain Bar) ………………………………………………………..… 24
B. 5” BFV (Tank Drain) ………………………………………………………….25
C. 8” BFV (Quick Drain) ……………………………………………………….. 26

6. Lights
A. Clearance …………………………………………………………………….. 27
B. Tail & Brake …………………………………………………………………. 28
C. Light Module ………………………………………………………………… 29
D. Work Light …………………………………………………………………… 30

7. Miscellaneous
A. Hose Reel …………………………………………………………………….. 31
B. Gate Valve (1.5”)..……………………………………………………………. 32
C. Ball Valve (3/4”) ……………………………………………………………... 33
D. Water Pipe Coupling (4”)……………………………………………………... 34
E. Mud Flaps …………………………………………………………………….. 35

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PUMP, WATER, M4 C.W. (SPLINED SHAFT)

PART# 304991 & 304992
- 13” Impeller
- 6” Inlet
- 4” Discharge

36
38

39

SEAL KIT
29 Items: 33 & 35

37

23

SHAFT KIT
Items: 5,7,14,28,30 & 31

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO PARTS NO PARTS
304991 MEGA PUMP ASSEMBLY 18 305102 SHAFT COUPLING (C) 1 X
304992 MEGA PUMP ASSY (C.R.) 19 305103 SNAP RING – 2.165 1 X
1 305075 13” IMPELLER (C.R.) 1 20 305104 THRUST RING – 2.168 1 X
21 305105 STUDS – 7/16 - 14x3 2 X
2 VOLUTE CASE 1 22 350026 NUTS – 7/16 – 14 FLANGED 2 X
305115 VOLUTE CASE (C.R.) 23 BOLT, HIGH TENSION 8
3 305091 WEAR RING, FRAME 1 X 24 BOLT – 7/16- 14 x 1-1/4 4
4 305092 WEAR RING, VOLUTE 1 X 25 305106 KEY–IMPELLER–1/4" x 1.75 2 X
5 305093 WASHER–1.875–SS HEAVY 1 26 BOLT – 1/2-13 x 1-3/4 8
6 PACKING MOUNT 1 27 305107 SET SCREW – 3/8-24 x 3/8 2 X
305118 PACKING MOUNT (C.R.) 28 305108 BEARING – 5311E Z C3 1
7 305095 SHAFT – 2313-4613 KEYED 1 X 29 300460 PETCOCK, 1.5” 1
8 305096 WEAR SLEEVE-2313-4613 1 30 305109 BOLT–IMPELL 1/2 x 2 304SS 1 X
9 BEARING FRAME 1 31 305110 WASHER–1/2 LOCK SS 1 X
10 PACKING GLAND 1 X 32 305111 O-RING – VOLUTE 13” 1 X
11 HYDRAULIC MOUNT 1 33 305112 LANTERN RING – 2-1/8 1 X
12 305100 SLINGER – 1.75 1 X 34 305113 GREASE SEAL, MOUNT 1
13 350852 PIPE PLUGS – ½” 3 35 305114 PACKING SET–3/8–2313 1 X
14 304956 BEARINGS – 6310 C3 1 36 SEAL KIT
15 GREASE FITTING. – 1/8 NPT 1 37 305095 SHAFT KIT X
16 304960 GREASE SEALS 1 X 38 302527 GASKET, INLET 6”
17 KEY – 3/8 x 1.75 1 39 012930 GASKET, OUTLET 4”

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PUMP, WATER, B4 C.W. (SPLINED SHAFT)

PART# 304755
- Replaces PN 304742
- 5” Inlet
- 4” Discharge
25

26 33

13
35 12

14 24
25
30
21 31
34 4
9
17 22 23
11

8
30
5
18
29
20 1

6 7
27
28 15

3
19 37
32

SHAFT KIT 2
ITEMS:12,13,25,26, 30 & 33
36 16

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
304755 PUMP, WATER, B4 CW (S) 19 300551 LOCK WASHER, SK. PR. 1 X
1 301098 VOLUTE CASE C.W. 1 X 20 300549 CAP SCREW. IMPELLER 1 X
2 300552 GASKET, CASE 1 X 21 300719 SHAFT SEAL, ROPE . 1 X
3 301097 IMPELLAR C.W.(13.5) 1 X 22 302300 O-RING 1
4 302292 BRACKET 1 23 302301 RING, RETAINING 1 X
5 CAP, SCREW 12 24 300541 SLINGER, WATER 1
6 350025 NUT, HEX 4 25 300536 RING, RETAINING 1
7 302298 STUD 4 26 300542 RING, THRUST 1
8 354187 BOLT, SQUARE HEAD 2 27 300545 GASKET, BALANCE RING 1 X
9 300363 NUT, HEX 2 28 303212 RING, BALANCE 1 X
10 302293 SHAFT, C.W. 1 29 301101 RING, WEAR 1 X
11 300535 SLEEVE, SHAFT 1 30 302295 RETAINER, MECH. SEAL 1
12 302297 BALLBEARING, INNER 1 31 302302 SEAL, OIL LIP 1 X
13 302296 BALLBEARING, OUTER 1 32 302486 SHAFT KIT X
14 302294 CAP, INNER BEARING 1 33 302304 SEAL, LIP OIL 1 X
15 300460 PETCOCK, 1.5” (DRAIN) 1 34 302305 CAP, OUTER BEARING 1
16 350852 PLUG, PIPE 3 35 301927 COUPLING 1 X
17 350850 PLUG, PIPE 1 36 012929 GASKET, INLET 5” X
18 301103 LOCK WASHER, IMPEL. 1 X 37 012930 GASKET, DISCHARGE 4” X
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MOTOR, HYDRAULIC (SPLINED SHAFT)

PART# 302079
- M75C-27-7 (Gear Size)

22

SEAL KIT
ITEMS 4,5,10 &13

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
302079 MOTOR, HYDRAULIC X 14 HOUSING, GEAR 1
1 300585 RING, SNAP. 1 15 MATCHED GEAR SET 2
2 300586 BEARING, OUTBOARD 1 16 PORT END COVER 1
3 300587 SEAL, RETAINER 1 17 300603 WASHER 4
4 300588 O-RING 1 18 300604 PIN 2
5 300589 SEAL 1 19 300605 STUD OR CAP SCREW 4
6 COVER, SHAFT END 1 20 302384 SPACER 1
7 300591 CHECK ASSY 1 21 301210 RING, SNAP 1
8 300592 RING SEAL 2 22 300944 SEAL, KIT X
9 300593 BEARING, ROLLER 4 23 MANIFOLD 2
10 300594 SEAL, POCKET 2 24 O-RING 2
11 300595 PLATE, THRUST 2 25 BOLT 8
12 302220 SHAFT, DRIVE 1 26 WASHER 8
13 300597 SEAL, GASKET 2 27 PORT, TEST 2

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CROSS-OVER ASSEMBLY, 1.5”

PART# 037825
- B-4 or M-4 Applications

ITEM PART DESCRIPTION QTY SPARE

NO. PART
037825 CROSS-OVER ASSEMBLY
1 352495 AERO-2062-12-12S. 1
2 037242 CROSS-OVER HOSE ASSY 1
3 352452 AERO-2024-12-12S 1
4 300161 VALVE, FLOW CONTROL 1 X
5 352474 AERO-2083-12-12S 1
6 353226 AERO-2216-12-12S 1
7 354816 O-RING, #24 SPLIT FLANGE 2 X

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SPRAY HEAD, 3”, HYDRAULIC

PART# 025610
- Hydraulic Cylinder
- 550 PSI

22

DROP-IN ASSEMBLY
ITEMS: 5, 6, 7, 11, 12, 14 ,18 & 19

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
025610 SPRAY HEAD, HYD. X 12 300209 GUIDE DISK, LOWER 1 X
1 304744 CYLINDER, HYDRAULIC 1 X 13 354502 O-RING 1 X
2 025615 HOUSING, UPPER 1 14 300214 STEM, NUT 1 X
3 354513 SCREW, SET, HALF DOG 2 15 300207 HOUSING BASE 1
4 300213 SPRING 1 X 16 300216 DEFLECTOR, ADJUSTING 1 X
5 300211 BOLT, STEM 1 X 17 302912 KNOB, ADJUSTING 1 X
6 350006 WASHER, LOCK 5/8” 1 18 300208 DIAPHRAM 1 X
7 300212 WASHER, FLAT 1 X 19 300215 O-RING 2 X
8 355335 CAP SCREW, 5/16 X 1 1/4” SS 8 X 20 350044 NUT, HEX 1/2 X 30 2
9 355337 WASHER, LOCK 5/16” SS 8 X 21 300322 NUT, BIMBA 1
10 355336 WASHER, FLAT 5/16” SS 8 X 22 300409 DROP-IN ASSEMBLY X
11 300210 GUIDE DISK, UPPER 1 X

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SPRAY HEAD, 3”, HYDRAULIC, ANODIZED

PART# 025610IH
- Hardened and Anodized
- Hydraulic Cylinder
- 550 PSI

22

DROP-IN ASSEMBLY
ITEMS: 5, 6, 7, 11, 12, 14, 18 & 19

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
025610IH SPRAY HEAD, HYD. X 12 300209 GUIDE DISK, LOWER 1 X
1 304744 CYLINDER, HYDRAULIC 1 X 13 354502 O-RING 1 X
2 025615IH HOUSING, UPPER 1 14 300214 STEM, NUT 1 X
3 354513 SCREW, SET, HALF DOG 2 X 15 300207IH HOUSING BASE 1
4 300213 SPRING 1 X 16 300216IH DEFLECTOR, ADJUSTING 1 X
5 300211 BOLT, STEM 1 17 302912 KNOB, ADJUSTING 1 X
6 350006 WASHER, LOCK 5/8” 1 18 300208 DIAPHRAM 1 X
7 300212 WASHER, FLAT 1 X 19 300215 O-RING 2 X
8 355335 CAP SCREW, 5/16 X 1 1/4” SS 8 X 20 350044 NUT, HEX 1/2 X 30 2
9 355337 WASHER, LOCK 5/16” SS 8 X 21 300322 NUT, BIMBA 1
10 355336 WASHER, FLAT 5/16” SS 8 X 22 300409 DROP-IN ASSEMBLY X
11 300210 GUIDE DISK, UPPER 1 X

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MONITOR, REMOTE (ELECTRIC)

PART# 304652
- 24 VDC
- Stainless Steel

30

JOINT REBUILD KIT

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
304652 MONITOR, 24VOLT 17 304641 SCREW, SOC HD 2
1 304627 ELBOW OUTLET, 2.5NH 1 18 304642 STUD SST 6
2 304628 GOOSENECK WELDMENT 1 19 304643 JOINT, MCH/HC 2
3 304629 INLET, 2.5NPT 1 20 304644 SWITCH HAMLIN ROUND 2
4 304630 GEAR, WORM BRONZE 2 21 304645 SCREW 8-32 X 1/4 2
5 304631 CAP, JOINT 6061T6 2 22 304646 BRACKET CONN DEUTCH 2
6 RECEPTACLE, CON. 2 23 304647 BALL, RUBBER 1/4 OD 2
7 PIN, CONNECTOR 4 24 304648 SCREW, HEX SOC 8-32 X 3/8 2
8 304632 STOP, 303-304STL 4 25 WEDGE CONNECTOR 2
9 304633 PLUG, 1/2-20-1/2” 3578 6 26 304650 SCREW PAN HD 10-24 X 1/2 1
10 304634 PLUG, 1/2-20-1/2” 3578 2 27 304651 CLIP, SPEED CONNECTOR 1
11 SCREW, SOC HD 8 28 304620 HARNESS, WIRING 1
12 304636 O-RING 2-045 4 29 304618 MOTOR & GEARING, 24 VDC 2 X
13 304637 BEARING, POLY 4 30 305141 JOINT (2) REBUILD KIT X
14 304638 O-RING, 3 1/4 X 2 7/8 2
15 304639 O-RING, 3 1/4 X 3 4
16 304640 SCREW, HEX HD CAP 16

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LOGIC BOX
PART# 040901
- Electric Monitor Controller
- 24/12 Volt DC

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MONITOR, REMOTE (HYDRAULIC)

PART# 304657
- 450 PSI
- Stainless Steel

18

JOINT REBUILD KIT

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
304657 MONITOR, HYDRAULIC 10 304634 PLUG, 1/2-20-1/2” 3578 2
1 304627 ELBOW OUTLET, 2.5NH 1 11 SCREW, SOC HD 8
2 304628 GOOSENECK WELDMENT 1 12 304636 O-RING 2-045 4
3 304629 INLET, 2.5NPT 1 13 304637 BEARING, POLY 4
4 304630 GEAR, WORM BRONZE 2 14 304638 O-RING, 3 1/4 X 2 7/8 2
5 304631 CAP, JOINT 6061T6 2 15 304639 O-RING, 3 1/4 X 3 4
6 304656 MOTOR, HYDRAULIC 2 X 16 304640 SCREW, HEX HD CAP 16
7 304642 STUD SST 6 17 304643 JOINT, MCH/HC 2
8 304632 STOP, 303-304STL 4 18 305141 JOINT (2) REBUILD KIT X
9 304633 PLUG, 1/2-20-1/2” 3578 6

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CONTROL VALVE ASSEMBLY, HYDRAULIC

PART# 040989
- Hydraulic Monitor Controller
- 550 PS

SOLENOID VALVE

COIL, 24 VDC

REGULATOR

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
040989 CONTROL VALVE ASSY 14 CAP SCREW 1/4-20 X 5.0 GR8 2
1 304858 SOLENOID VALVE, 4W-3P 3 X 15 WASHER, 1/4” 12
2 304859 COIL, 24VDC 6 X 16 NUT, 1/4-20 GR8 6
3 305147 SPACER, COIL 3 17 SCREW, CAP 1/4-20-.75 GR8 4
4 040529 ORIFICE DISK, 3.0 GPM 2 18 303660 STRAIN RELIEF, 3/4" 1
5 040528 ORIFICE DISK, 0.5 GPM 6 19 303556 STRAIN RELIEF, 1/2" 1
6 304861 REGULATOR 1 20 CABLE, 2 COND 16GA X 36” 1
7 352484 ORB/JIC 6-6 90° 2 21 304284 RECEPTECLE, 2 PIN (DUET.) 1
8 353489 JIC #6, DUST COVER 2 22 304289 PIN, MALE 2
9 352483 ORB/JIC 6-4 90º 6 23 304384 WEDGE LOCK, 2 PIN 1
10 353487 ORB/JIC #4, DUST COVER 6 24 303248 CABLE, 8 COND 16GA X 36” 1
11 039881 MOUNT, HYD VALVE 1 25 304286 RECEPTECLE, 8 PIN (DUET.) 1
12 039882 COVER, HYD VALVE 1 26 304289 PIN, MALE 8
13 039883 MOUNT, SIDE, HYD VALVE 1 27 304386 LOCK, SECONDARY, 8 PIN 1

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BUTTERFLY VALVE, 3” (Monitor)

PART# 011454
- 3”
- Hydraulic

ITEM PART DESCRIPTION QTY SPARE

NO. PART
011454 BFV ASSEMBLY, 3”
1 300030 VALVE, BFV 3” 1 X
2 352436 AERO-2021-4-4S 2
3 300096 CYLINDER, HYD-#1403 1
4 011469 LEVER, PLATE 1
5 CS.-3/8-1.5 GR5 3
6 350016 WASHER, LOCK3/8 3

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NOZZLE, 3”(Straight Bore)

PART# 300091
- 1.5”
- Built-in Stream Shaper

ITEM PART DESCRIPTION QTY SPARE

NO. PART
300091 NOZZLE, 1.5”
1 300822 STREAM SHAPER 1
2 300823 GASKET 1

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STREAM SHAPER, SHORT (Straight Bore ONLY)

PART# 304299
- Increases Straight Bore Performance
- Increases Reach 30-40%

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NOZZLE, REMOTE ADJUSTABLE (Fan Pattern)

PART# 305151
- 24 Volt DC
- Fan Pattern
- Stream Reach ( approximately140 feet)

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NOZZLE, REMOTE ADJUSTABLE (Fog Pattern)

PART# 305150
- 24 Volt DC
- Fog Pattern
- Stream Reach (approximately165 feet)

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NOZZLE, FOAM RMT ADJUSTABLE (Fog Pattern)

PART# 305149
- 24 Volt DC
- Foam Eduction (1,3 and 6% proportioning)
- Fog Pattern
- Stream Reach ( approximately150 feet)

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CAB CONTROL, HYDRAULIC (TYPICAL)

PART# 041651
- 4 Spray Heads & Timer
- Water Level
- Monitor, Foam & Adjustable Nozzle
- Work Lights

1
9

8
7

2
5

6
4

10

ITEM PART DESCRIPTION QTY SPARE

NO. PART
040879 CAB CONTROL, HYD
1 303041 JOYSTICK, UNIVERSAL 1 X
2 305019 SWITCH, GREEN LENS, SPST 1 X
3 305020 SWITCH, WHITE LENS, SPST 1 X
4 305021 SWITCH, NO LIGHT, DPDT 8 X
5 305022 SWITCH, MOMEMTARY 1
6 303128 COVER, CARLING SWITCH 7
7 305029 KNOB, POTENTIOMETER 2
8 303821 WATER LEVEL INDICATOR 1
9 304751 TIMER 1 X
10 303824 CALIBRATION TOOL, W.L. 1

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SENSOR, WATER LEVEL

PART# 303822
- 120” and Below

ITEM PART DESCRIPTION QTY SPARE

NO. PART
300822 SENSOR, WATER LEVEL X

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CABLE, WATER LEVEL

PART# 304591
- 20 Feet

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VALVE, SOLENOID
PART# 302118
- 24 Volt DC

ITEM PART DESCRIPTION QTY SPARE

NO. PART
302118 VALVE SOLENOID X

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PRESSURE, REDUCER
PART# 301930
- Set at 550 PSI

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VALVE, DIVERSION
PART# 300157
- Hydraulic Control
- Hoist Compatible (Water Pump Oil Flow)

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BUTTERFLY VALVE, 4” (Dump Bar)

PART# 029825
- 4”
- Hydraulic

ITEM PART DESCRIPTION QTY SPARE

NO. PART
029825 BFV ASSEMBLY, 4”
1 300031 VALVE, BFV 4” 1
2 352436 AERO-2021-4-4S 2
3 300096 CYLINDER, HYD-#1403 1
4 011469 LEVER, PLATE 1
5 CS.-3/8-1.5 GR5 3
6 350016 WASHER, LOCK3/8 3

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BUTTERFLY VALVE, 5” (Tank Drain)

PART# 036744
- 5”
- Hydraulic

ITEM PART DESCRIPTION QTY SPARE

NO. PART
036744 BFV ASSEMBLY, 5”
1 300032 VALVE, BFV 5” 1
2 352436 AERO-2021-4-4S 2
3 300096 CYLINDER, HYD-#1403 1
4 011469 LEVER, PLATE 1
5 CS.-3/8-1.5 GR5 3
6 350016 WASHER, LOCK3/8 3

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BUTTERFLY VALVE, 8” (Tank Drain)

PART# 041368
- 8”
- Hydraulic

ITEM PART DESCRIPTION QTY SPARE

NO. PART
041368 BFV ASSEMBLY, 8”
1 300035 VALVE, BFV 8” 1
2 352436 AERO-2021-4-4S 2
3 300096 CYLINDER, HYD-#1403 1
4 041369-2 LEVER, PLATE 1
5 CS.-3/8-1.5 GR5 3
6 350016 WASHER, LOCK3/8 3

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LIGHT, CLEARANCE
PART# 300151
- 24 Volt DC

ITEM PART DESCRIPTION QTY SPARE

NO. PART
300151 LIGHT CLEARANCE
1 301688 BULB, 24 VDC 1

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LIGHT, BRAKE AND TAIL

PART# 300153
- Red Brake and Tail Lights
- Wiring, Seal and Light

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LIGHT, MODULE
PART# 304693 and 300154 (Painted Yellow)
- Light Assembly Mounting

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LIGHT, WORK
PART# 302574
- 24 Volt DC

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HOSE REEL, 1.5” (100’ Hose)

PART# 304846
- 1.5” Hose Diameter
- 100’ hose Length

ITEM PART DESCRIPTION QTY SPARE

NO. PART
304846 HOSE REEL ASSEMBLY 100’
1 300774 ADAPTER, 1.5” NPT-1.5” NST 1
2 300776 SHANK, COUPLING SET 1.5” 2
3 300135 CLAMP, PUNCH-LOCK 2
4 300265 HOSE, WATER 1.5” I.D. 100’
5 300266 NOZZLE, ADJUSTABLE 1.5” 1
6 303051 HOSE ASSEMBLY 100’

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VALVE, GATE 1.5”

PART# 300106
- Spray Bar

ITEM PART DESCRIPTION QTY SPARE

NO. PART
300106 VALVE, GATE 1.5” X

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VALVE, BALL 3/4"

PART# 300627
- Spray Bar Drain

ITEM PART DESCRIPTION QTY SPARE

NO. PART
300627 VALVE, BALL 3/4" X

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COUPLING, PIPE, WATER

PART# 300024
- 4” PIPE

ITEM PART DESCRIPTION QTY SPARE

NO. PART
300024 COUPLING, DRESSER
1 300820 SEAL, DRESSER COUPLING 2 X

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MUD FLAP
PART# 300440

35