JOEMARS EDM NZ series EDM OPERATION MANUAL (Version: 0) May 2005 JOEMARS MACHINERY & ELECTRIC INDUSTRIAL CO., LTD. _ fOM-522-001/0CONTENT 1, MOVEMENT & INSTALLATION. 1.1 Using crane 1.2 Using forklift 1.3 Installation 2. NOTE FOR SAFETY OPERATION OF THIS MACHINE, 2.1 The usage condition for this machine 2.2.Note for safety operation of this machine. 3. MACHINE & GENERATOR SPECIFICATIONS 3.1 The combination of machine and generator 3.2 The specifications of machine and generator 4. DESCRIPTION FOR MACHINE AND GENERATOR CONNECTION 4.1 Machine and generator connection for JM320/JM322+NZ series EDM.. 4.2 Machine and generator connection for IM430/IMS00/JM650+NZ. series EDM. 5. MAIN PARTS DESCRIPTION ... 5.1 IM320+NZ series main parts 5.2 JM322+NZ series main parts 5.3 IM430+NZ series main parts 5.4 IMSOO+NZ series main parts. 5.5 IM650+NZ series main parts 6. MACHINE FLOOR LAYOUT 6.1 JM320/IM322+NZ series floor layout 6.2 IM430+NZ series floor layout 6.3 IMSOO+NZ series floor layout 6.4 IM650+NZ series floor layout .. 7. ELECTRODE HOLDER 7.1 Introduction to electrode holder 7.2 Installation of electrode holder 7.3 Replacement of electrode holder8, DIELECTRIC FI:LTER SYSTEM 8.1 Dielectric filter system structure 8.2 Work tank & dielectric tank hydraulic diagram 8.3 How to change the filter. 8.4 Dielectric introduction 9. DESCRIPTION OF OPERATION PANEL 9.1 System specification of NZ series generator, 9.2 Description of operation panel... 9.3 Description of remote control box. 9.4 Operation panel of machine column right side 9.5 The procedure of turn on power 9.6 The procedure of turn off power 9.7 The structure of operation screen .. 9.8 Description of PGM RUN mode screen. 9.9 Description of PGM EDIT mode screen. 9.10 Description of EDGE FIND mode screen. 9.11 Description of FIND REF mode screen. 9.12 Description of MACH PARA mode screen.. 9.13 Description of AUX FUN mode screen... 9.14 Description of SMART EDIT mode screen...... 9.15 Description of SYSTEM MSG mode screen.. 9.16 Description of SYS PARA mode screen... 9.17 Description of machine system parameters... 9.18 Description of error message. - 9,19 Description of machining parameter: 10. OPERATION EXAMPLE. 10.1 Find the reference point. 10.2 Select the MM / INCH unit 10.3 Select the working coordinate set... 10.4 Alignment of electrode and workpiece. 10.5 Fast zeroing for X/Y/Z axis 10.6 Set working coordinate of X/Y/Z, axis.. 10.7 Auto centering ee 10.8 Find the working coordinate of workpiece surface. 10-9 Editing of multi-step machining program.....10-10 Editing of machining parameters. 10-11 Set auxiliary function. 10-12 Smart editing program. 10-13 Executing program... 11, MACHINING REFERENCE DATA. 12, IMPROVEMENT OF ABNORMAL MACHINING 13, DAILY MAINTENANCE, 14. TROUBLE SHOOTING ...... 14.1 Introduction of main control parts 14.2 Trouble shooting 14.3 Procedure for replacement of CR2032 battery... 15, ELECTRICAL CIRCUIT DIAGRAM1. MOVEMENT & INSTALLATION1.1 Using craneMODEL: NZ SERIES GENERATOR, =| O Keer leo HE1.2 Using forklift JM320/JM322/JM430 — : Using minimum 2.5 metric ton forklift JMS500/JM650 : Using minimum 5 metric ton forklift JM1050 : Using minimum 10 metric ton forkliftMODEL: NZ SERIES GENERATOR ‘ia i fo FBP Pont1.3 Installation (1)The installation ground thickness requirement for each model as below: JIM320/JM322/JM430: At least 200MM. JIMS500/JM650/JM1050: At least 300MM. (2) Installation procedure as below: 1 Put machine frame onto ground, clean the worktable surface, put 2 pes of leveling instruments onto worktable, (Refer to the below drawing.) 2. Put leveling screws & leveling plates onto machine base, then adjust leveling screws & hexagon nut. 3. Connect the dielectric pipes between dielectric tank and work tank, 4, Connect the cables and wires between machine frame and generator. Refer to the Chapter 4 for details connection. 5. Supply the power electricity to EDM. 6. Pour the dielectric into dielectric tank until 90% full. 7. Turn on the EDM power, then operate this EDM.2. NOTE FOR SAFETY OPERATION OF THIS MACHINE 212.1 The usage conditions for this machine Its so designed that this machine can not be used in the potential explosive environment. Generally, this machine will be installed on the following conditions: (1) Only a skilled person is allowed to operate this machine, otherwise he must be trained until he know how to operate it safety. (2) Avoid exposing to abnormal variation. Atmosphere: Free from excessive dust, acid fume, corrosive gases and salt. 3) Supply voltage: it should be within +/- 10% of nominal voltage. (4) Source frequency: It should be within +/- 1% of nominal frequency. (5) Ambient temperature : 5-40 °C. (©) Relative humidity: 30% - 95 % (without condensation) (7) Have to connect to earth. (8) Avoid exposing to abnormal vibration. (9) Altitude: 0 - 1000 M. (10) For the social security, the end user of the EDM machines are requested compulsively to buy the insurance especially for the fire aecident in your country. The end user should take responsibility in case that he doesn't follow this regulation. 2.2 Note for safety operation for this machine Precaution: As Electrical Discharge Machine is working with spark between electrode and workpiece, there should be safety devices with correct operation to prevent machine and workplace from getting fire. The following are our safety devices designed and equipped in our EDM. The correct way of operation is also illustrated in our Operating Manual, Please follow the instruction to avoid any possible accident. 2-2(). Auto inspection device for abnormal machining: During EDM working, bad cycling of the dielectric shall easily cause deposited carbon articles on the workpiece, The continuous carbon deposit shal force the electrode to move upward. Inthe long run, the electrode shall move above the dielectric level. This is one of the reason why it causes fire, To prevent such accident, we have equipped in our EDM the ARC Detection System as illustrated in the control panel in our Operating Manual. Please refer carefully to them. (2). Dielectric level monitor: Nonmally, when the dielectric cannot cover the end of the electrode, it shall cause fire easily during machining, To avoid such trouble, we have equipped a dielectric level monitor system as illustrated in the control pane! in our Operating Manual. Please refer to it careilly. @). Dielectric temperature monitor: One of the reasons to cause fire is the high dielectric temperature: We have equipped a device to monitor this. Whenever the dielectric temperature is more than the set temperature (We set normally at 50°C, but you can change it by yourself}, the power supply will shut off automatically to stop machining. For this, please refer to the control panel in Operating Manual for the details, (4). Flame monitor: Another device to avoid getting fire is the flame monitor. As it gets spark when the machine is working, there might some occasions to have a flame when the dielectric cannot cover the end of the electrode, When there is a flame in this case, the lamp for the flame monitor will light and main power supply will shut off automatically to avoid any possible accident. (©). Auto-Fire Extinguisher: In addition to the above safety devices, you are requested always to have your EDM machine equipped with an Auto-Fire Extinguisher prepared for just in case of getting fire. 2-3© The skillful operator is also requested(mandatory) to stay close and monitor the machining during EDM working. (7Put anti-slipping pad around the EDM, wearing the safety shoe and no glove on hand are suggested. (® During the EDM working, do not use human body to touch the electrical parts or moving parts. (9) Installing the needle gap arrester is suggested. (10) The operation manual of this EDM should be studied by operator in detail before ‘operating this EDM. (11) Do not let the electrical wires touching the case of machine body, be sure all the electrical wires skin are well insulated and protection, As Fig. 1 situation, if the discharge cable is broken during machining, and also the cable is touching the clamping screw, the spark will happen near the skin of discharge cable, because the dielectric level may not cover the spark happened on the cable, it will also cause the fire, This should be avoided. DISCHARGE CABLE ELECTRODE HOLDER PSX. LAMP rr, A eeu 7 WORK PIECE Fig. 1 2-4(12) Be sure the electrode is well fixed on the electrode holder. Do not let electrode drop down during machining. As Fig. 2 situation, ifthe electrode is loose during machining, the bottom of electrode touching workpiece and also the top of electrode touching the electrode holder, at this moment, the spark will happen near the electrode, if the dielectric level can not cover the spark, it will catch fire. This should be avoided. ELECTRODE HOLDER ELECTRODE tk fh | WORK PIECE Fig. 2 2S(13) Be sure the workpiece is well fixed on the work table. Refer to the Fig. 3, Fig.3-1, Fig. 3-2 and Fig, 3-3. uere S&S sour ‘Take cautfon agsinst contact between lamp and electrode holders wee EB ee ee fi i Fig. 32 Hig. 32 eee ee wns rca ower = fame tn whlch names base 4 usa (14) Submerged machining should be adopted during machining. A. Only flushing without submerged machining is dangerous, this should be avoided. Refer to Fig. 4. B. The flushing nuzzle or pipe should be not metal material, it should be made by plastic material. Refer to Fig. 5. C. Make sure that the table travel will not cause any interference with the nozzle. Refer to Fig, 5-1. 2627(15) Safety dielectric level of work tank. A. The normal dielectric level of work tank should be above workpiece at least SOMM. Refer to the Fig. 6 for details B. As Fig. 6-1 situation, the workpiece surface is over the dielectric level, it is easy to cause fire during sparking. This should be avoided. SET THE FLUID ELECTRODE LEVEL AT 5mm HOLDER On ORE ABOVE The one Poe. oe wk PIECE Fig. 6 ruuxo tevee vou rece TI] [ Fig. 6a 2.3 Although the EDM have equipped with all above-mentioned safety Protection, in case of accident, the skillful operator is also Fequested(mandatory) to stay close and monitor the machining during EDM working.3. MACHINE & GENERATOR SPECIFICATION 3-13.1 The combination of machine and generator 3.1.1 Generator model 1..NZ36 : The maximum machining peak current is 36A. 2..NZSO: The maximum machining peak current is 50A. 3..NZ75: The maximum machining peak current is 75A. 4.NZ100 : The maximum machining peak current is 100A. 5. NZ125: The maximum machining peak current is 125A. 6.NZ150: The maximum machining peak current is 150A, 3.1.2 Machine model 1.JM320 2.3M322 3.IM430 4.JMS00 5.IM650 6.JM1050 3.1.3 The combination of machine and generator GENERATOR MODEL | MACHINE MODEL NZ36 (M320 NZ50 [M322 M430 M500. ‘NZIS M430, MS00 M650 NZ100 M500 NZ125 M650 NZI1SO |IM1050. 3-23.2 The specification of machine and generator 3.2.1 The specification of machine MODEL| M320 [{TEM. [WORK TABLE SIZE MM __|600*300 DY TRAVEL MM_|300*200 [RAM SERVO TRAVEL MM_[200 [WORK HEAD TRAVEL ‘MM_|*** [RAM PLATEN TO WORK TABLE MM _|195 ~395 IMAX. ELECTRODE WEIGHT KGS _|60. |MAX. WORKPIECE WEIGHT. ‘KGS_|550 [WORK TANK (W*D*H) MM _|830*500*300 WEIGHT OF MACHINE UNIT. KGS _ {1000 (OUTSIDE DIMENSIONS (W*D*H) ‘MM _|1530*1590*1955 MODEL| M322 (TEM. [WORK TABLE SIZE ‘MM __[600*300 IXY TRAVEL ‘MM _[300*200 [RAM SERVO TRAVEL MM_|200 [WORK HEAD TRAVEL MM _{200 (manual) [RAM PLATEN TO WORK TABLE MM_|190 ~590 IMAX. ELECTRODE WEIGHT. KGS_[60 IMAX. WORKPIECE WEIGHT. KGS_|550 WORK TANK (W*D*H) ‘MM _|830*500*300 |WEIGHT OF MACHINE UNIT KGS [1050 [OUTSIDE DIMENSIONS (W*D*H) ‘MM _[1530*1590"2175MODEL| JM430 (TEM [WORK TABLE SIZE ‘MM_|650*400 IXY TRAVEL MM _[400*300 [RAM SERVO TRAVEL MM _|200 [WORK HEAD TRAVEL ‘MM_|200 (motor) [RAM PLATEN TO WORK TABLE ‘MM _[230 ~ 630 IMAX. ELECTRODE WEIGHT KGS [75 IMAX. WORKPIECE WEIGHT KGS [900 [WORK TANK (W*D*H) MM _|1060*600*340 [WEIGHT OF MACHINE UNIT KGS [1400 (OUTSIDE DIMENSIONS (W*D*H) ‘MM _|1455*1680*2155 MODEL| ‘IJM500 [ITEM [WORK TABLE SIZE ‘MM _[720*520 XY TRAVEL MM _|500*400 [RAM SERVO TRAVEL MM _[300 |WORK HEAD TRAVEL MM_|200 (motor) IRAM PLATEN TO WORK TABLE MM _|150~650 IMAX. ELECTRODE WEIGHT. KGS [150 IMAX. WORKPIECE WEIGHT KGS_|1200 (ORK TANK (W*D*H) MM _|1250*660*420 [WEIGHT OF MACHINE UNIT. KGS_|1800 [OUTSIDE DIMENSIONS (W*D*H) ‘MM __[1645*1900*2455, 34MODEL JM650 ITEM WORK TABLE SIZE MM_|920*600 DCY TRAVEL MM _|600*500 [RAM SERVO TRAVEL ‘MM __|280 [WORK HEAD TRAVEL MM _/300. [RAM PLATEN TO WORK TABLE ‘MM_[240~ 820 MAX. ELECTRODE WEIGHT KGS_|300 MAX. WORKPIECE WEIGHT KGS _|2200 [WORK TANK (W*D*H) MM _|1400*830*540 [WEIGHT OF MACHINE UNIT. KGS [2500 [OUTSIDE DIMENSIONS (W*D*H) MM _[1825*2320*2625 [ODEL| JM1050 [TEM [WORK TABLE SIZE MM _|1300*800 X,Y TRAVEL MM _|1000*500 [RAM SERVO TRAVEL MM _[500 [WORK HEAD TRAVEL MM _|*** [RAM PLATEN TO WORK TABLE ‘MM __/400~900 IMAX. ELECTRODE WEIGHT KGS [300 IMAX. WORKPIECE WEIGHT KGS _|4000 [WORK TANK (W*D*H) MM_|1800*1000*550 [WEIGHT OF MACHINE UNIT. KGS [6500 [OUTSIDE DIMENSIONS (W*D*H) ‘MM __[2250*2850*2060 353.2.2 The specification of dielectric tank MODEL D320 ITEM [CAPACITY IL l240 [PUMP iHP los (NET WEIGHT IKGS [BUILT-IN [FILTER METHOD PAPER FILTER [OUTSIDE DIMENSION _|[MM__|BUITT-IN MODEL D430 ITEM [CAPACITY IL [340 [PUMP ‘HP 10.5, [NET WEIGHT IkKGs [100 [FILTER METHOD [PAPER FILTER [OUTSIDE DIMENSION —|MM_[850*1000*1100 MODEL D500 ITEM [CAPACITY IL 1570. [PUMP [HP [0.85 INET WEIGHT IkGs 150 FILTER METHOD. [PAPER FILTER [OUTSIDE DIMENSION [MM __|950*1400*1100 MODEL D650 ITEM |CAPACITY IL [1040 [PUMP [HP oes INET WEIGHT IKGS [280 FILTER METHOD [PAPER FILTER [OUTSIDE DIMENSION [MM ___|1300*2000*1100 3-6MODEL 1050 ITEM. (CAPACITY IL 11900 [PUMP [HP [o.85*2 [NET WEIGHT IKGS [400 [FILTER METHOD [PAPER FILTER [OUTSIDE DIMENSION [MM — [1300*2200*1100+ \(700*1400*570)*2, NOTE: 1, The JM320/JM322 use D320 dielectric tank. 2. The JM430 use D430 dielectric tank. 3. The JM500 use D500 dielectric tank. 4, The JM650 use D650 dielectric tank. 5. The JM1050 use D1050 dielectric tank,3.2.3 The specification of generator MODEL NZ36 TEM IMAX. MACHINING CURRENT A 36 [TOTAL POWER INPUT KVA 35 IMAX. METAL REMOVAL RATE mm/min 280 IELECTRODE WEAR RATIO % 0.25 [BEST SURFACE ROUGHNESS umRa 02 INET WEIGHT ‘kgs 160) |OUTSIDE DIMENSIONS mm) 586"790"1735 (W*D*H) MODEL NZ50 ITEM IMAX. MACHINING CURRENT A 50 (TOTAL POWER INPUT KVA 45 IMAX. METAL REMOVAL RATE mm/min__| 390 |ELECTRODE WEAR RATIO % 0.25 BEST SURFACE ROUGHNESS jumRa 02 [NET WEIGHT kgs 180 OUTSIDE DIMENSIONS mm) 586*790*1735 (W*D*H) MODEL NZIS [EM IMAX. MACHINING CURRENT A 75 ITOTAL POWER INPUT KVA 7 IMAX. METAL REMOVAL RATE mar/min | 610 |ELECTRODE WEAR RATIO. % 0.25 BEST SURFACE ROUGHNESS wma 02 [NET WEIGHT kgs 220 OUTSIDE DIMENSIONS mm 586° 79071735 (W*D*H) 3-8MODEL ‘NZ100 rem MAX. MACHINING CURRENT A 100 [TOTAL POWER INPUT KVA 9 IMAX. METAL REMOVAL RATE mm/min 770 [ELECTRODE WEAR RATIO % 025 |BEST SURFACE ROUGHNESS umRa 0.2 |NET WEIGHT 260 OUTSIDE DIMENSIONS mm 586*790*1735, (weD"H) MODEL NZ125 ITEM MAX. MACHINING CURRENT A 125 [TOTAL POWER INPUT KVA il |MAX. METAL REMOVAL RATE mam’ /min 990 [ELECTRODE WEAR RATIO % 0.25 [BEST SURFACE ROUGHNESS jumRa 0.2 |NET WEIGHT kgs 360 OUTSIDE DIMENSIONS mm (586*750"1735)"2 ((W*D*H) MODEL NZ150 TEM MAX. MACHINING CURRENT A 150 TOTAL POWER INPUT KVA 1B MAX. METAL REMOVAL RATE. mm/min 1160 ELECTRODE WEAR RATIO % 0.25 [BEST SURFACE ROUGHNESS yma 02 INET WEIGHT ‘kgs 400 [OUTSIDE DIMENSIONS. mm (586*790*1735)*2 w*D*H) 3-94, DESCRIPTIONS FOR MACHINE AND GENERATOR CONNECTION 414.1 Machine and generator connection for JM320/JM322+NZ series EDM [e[s]efelulvpaleluly|w fe a POWER PUMP DETAIL A 42Main parts list for JM320/JM322+NZ series EDM system connection DESCRIPTION ‘Main power cable VO 10P cable Positive electrode wire ‘Negative electrode wire Pump power cable ‘Wiring box for machine body Work tank control cable ‘Main power switch VO 24P cable X-axis linear scale connector Y-axis linear scale connector. 12 | Z-axis linear scale connector elele|=/-)>JelF)s/-13 =| 434.2 Machine and generator connection for JM430/JM500/JM650+NZ, series EDM. ll flat [ [lle W-AXIS MOTOR DETAIL A iF 7 — | 7 n FL a | qu =e GeMain parts list for JM430/JM500/JM650+NZ series EDM system connection rem ‘DESCRIPTION 1 ‘Main power cable 2 VO 10P cable 3 Positive electrode wire 4 ‘Negative electrode wire 5 ‘Pump power cable 6 Wiring box for machine body 7 Work tank control cable 8 ‘Main power switch 9 UO 24? cable 10 | "X-axis linear scale connector i Y-axis linear scale connector 12 __ | Z-axis linear scale connector 13 ‘W-axis power cable 455. MAIN PARTS DESCRIPTION 5-15.1 JM320+NZ series main parts (6) 5-2JM320+NZ series main parts list ITEM DESCRIPTION T Zeaxis cover 2 Work lamp 3 ‘Lubricator 4 Pressure gauge of work tank 3 Work tank’ 6 ‘Work table T Saddle 8 Base 9 Dielectric tank 10 Dial indicator I 12 13, 14 Ram platen 15 Electrode holder 16 X-axis handle wheel 17 X-axis brake 18 Y-axis handle wheal 19 Y-axis brake 20 Leveling pad ll NCZ100 controller 22 Control panel 23 Generator 24 Column, 25 Pressure gauge of dielectric tank 26 Pump 27 Hose 28 EMG switch 29 Power switch 535.2 JM322+NZ series main parts G6 @ 6) : @ OEE ® ; : ~ : : » ot 54JM322+NZ series main parts list DESCRIPTION Pressure gauge of work tank Work tank Work table Saddle ‘Base Dielectric tank Dial indicator ‘W-axis brake handle W-axis handle wheel Ram platen Electrode holder X-axis handle wheel X-axis brake Y-axis handle wheel Y-axis brake Leveling pad ‘NCZ100 controller Control panel Generator Column Pressure gauge of dielectric tank Pump Hose. EMG switch Power switch 5-55.3 JM430+NZ series main partsJM430+NZ series main parts list TEM DESCRIPTION i Z-axis cover 2 ‘Dial indicator 3 4 Lubricator 5 Work lamp 6 Pressure gauge o work tank 7 ‘Work tank 8 Pressure gauge of dielectric tank 9 Dielectric tank 10 ‘Work table in Saddle 12 Base 13 Leveling pad 4 "Y-axis handle wheel 15 Y-axis brake 16 Xaxis brake 17 X-axis handle wheel 18 Electrode holder 19 Electrode platen 20 Column 21 W-axis brake handle 22 EMG switch 23 Control panel 24 'NCZ100 controller 25 Power switch 26 Generator 27 Pump 28 Hose 5-75.4 JM500+NZ series main parts 5-8JM500+NZ series main parts list TEM DESCRIPTION 1 Column 2 Pump 3 Hose 4 ‘W-axis brake handle 5 ‘Lubricator 6 Electrode platen 7 ‘Work lamp 8 Pressure gauge of work tank 9 Pressure gauge of dielectric tank 10 Dielectric tank i Leveling pad 12 Base 13 "Y-axis handle wheel 14 Saddle 15 ‘Y-axis brake 16 Xcaxis brake 17 X-axis handle wheel 18 EMG switch 19 Work table 20 Control panel 21 ‘Work tank 22 Electrode holder 23 Dial indicator 24 25 Z-axis cover 26 'NCZ100 controller 27 Power switch 28 Generator, 595.5 JM650+NZ series main parts 5-10JM650+NZ series main parts list TEM DESCRIPTION 1 ‘W-axis brake handle 2 Zeaxis cover 3 4 5 Dial indicator 6 ‘Work lamp 7 Pressure gauge of work tank 8 ‘Work tank 9 Pressure gauge of dielectric tank 10 Dielectric tank iT ‘Work table 12 Saddle 13, Leveling pad 14 ‘Y-axis handle wheel 15 Lubricator 16 Y-axis brake 17 X-axis brake 18 X-axis handle wheel 19 Electrode holder 20 Electrode platen 21 ‘Control panel 22 EMG switch 23 Generator 24 Power switch 25. NCZ100 controller 26 Pump 27 Hose 28 Column 29 Base 5-16. MACHINE FLOOR LAYOUT G16.1 JM320/JM322+NZ FLOOR LAYOUT 3500 walt ol 2500 axi80 MAx2450 wall Somnnwo 7 MAx.2200_(uM320/MAX.1980) ROUND,6.2 JM430+NZ FLOOR LAYOUT Max. 2165 2085 ° ROUND 636.3 JM500+NZ FLOOR LAYOUT6.4 JM650+NZ FLOOR LAYOUT S130 500 4130 WaLL ©@| 9G 500 wa ra oe ovat WH ‘GROUND 6-57. ELECTRODE HOLDER Tl7.1 INTRODUCTION TO ELECTRODE HOLDER 4 ©@ ITEM DESCRIPTION 1 Angular adjustment screw 2 Horizontal adjustment screw 3 V-Holder_ 4 Insulator 3 Screw for fixing electrode7.2 INSTALLATION OF ELECTRODE 1. Put the electrode into the “V” holder, then tight the No. 5 screw of electrode holder. ‘The maximum electrode load for the standard electrode holder is 20 kgs. 2. Adjust the No. 1 angular adjustment screw and No. 2 horizontal adjustment screw. 3. Don’t put the hand between the electrode and workpiece when doing the Z-axis or W-axis Movement. 4. Ifthe electrode weight is over 20 kgs, the electrode should be installed onto the lectrode platen directly, but it also needs the isolator between electrode platen and electrode. 7.3 REPLACEMENT OF ELECTRODE HOLDER 1. Puta suitable wood between electrode holder and work table, then loose the 4 screws on the electrode platen. 2. Take out the electrode holder from side way. 3, Install a new electrode holder into the electrode platen. 138. DIELECTRIC FILTER SYSTEM Be8.1 DIELECTRIC FILTER SYSTEM STRUCTURE 8.1.1 JM320/JM322 Dielectric filter system structure 82Main parts list for JM320/JM322 dielectric filter system TEM DESCRIPTION 1 ‘Serew for cover 2 Oring for screw 3 Cover 4 ring for cover 5 1” nut 6 Washer 7 Paper filter 8 Filter cartridge 9 Hose 10 ‘Pressure gauge HW Pump 12 Dielectric tanle 13 Check valve 8.1.2 JM430 Dielectric filter system structure 838.1.2 JM430 Dielectric filter system structure -Main arts list for JM430 lectric filter system DESCRIPTION Screw for cover Pressure gauge EeeSe PRPS 7 2 Filter cartridge ru Pump 12 Check valve 13 Dielectric tank 85Main parts list for JM500 dielectric filter system TEM. DESCRIPTION Screw for cover O ring for screw Cover O ring for cover 7” nut Washer Paper filter Hose. Pressure gauge Filter cartridge Pump) Check valve Dielectric tank 8-78.1.4 JM650 Dielectric filter system structureMain parts list for JM650 dielectric filter system [ITEM DESCRIPTION Check valve Cover for dielectric tank Hose. 898.2 Work tank & dielectric tank hydraulic diagram 8.2.1 JM320/JM322 work tank & dielectric tank hydraulic diagram eb ok 6k OH a foo TL PRESSURE GAUGE kB Bac va BALL VALVE p j | LN TO DIELECTRIC TAN? NY NZ PAPER FILTER (A) PRESSURE GAUGE (DIELECTRIC TANK) AD me 7. cece vase fess} FROM DIELECTRIC TANK 8108.2.2 JM430 work tank & dielectric tank hydraulic diagram x x x x 3g es ee ee 22 2 cock XK xX | k t PRESSURE cue py 70 WORK. TANK BALL VALVE PAPER FILTER ul TO DIELECTRIC TAN! PRESSURE GAUGE (DIELECTRIC TANK) —2 PUMP CHECK VALVE LJ FROM DIELECTRIC TANK el8.2.3 JM500 work tank & dielectric tank hydraulic diagram 7 / il 7 : Z Z Z z Es z z zB z z z 5 zg ee eg ee ee eg rg eases (WORK TANK) 7 ener Coa | TO DIELECTRIC TANK See =e oes 7 cece vawve LU FROM DIELECTRIC TANK 8-128.2.4 JM650 work tank & dielectric tank hydraulic diagram PRESSURE calc (oak TaN BALL VALVE PAPER FILTER To DIELECTRIC TaN |_—() Paessune cauce PAPER FILTER PRESSURE GAUGE (OTELECTRIC TAN, (OrELECTRIC TAWO ooo ®) roe ‘oHecK VALVE FROM DIELECTRIC TANK 8-138.3 How to change the filter In order to get the filter system working properly, we suggest the user should change the filter every three months according to real usage situation. The following procedures are the steps for changing the filters inside of cartridge: (Please refer to the section 8.1 diagram. ) Step 1: Loose the screw of cover, take off the O ring of cover and cover. ‘Step 2: Loose the 1” nut and take off the 1” nut, washer and filter. ‘Step 3: Put in the new filter and washer, then the 1” nut. Step 4: Put in the O ring of cover and cover, then tighten the screw for cover. 8.4 Dielectric introduction The following are the guidelines for selecting the dielectric: 1. Good quality. 2. Reasonable price. 1. The fire point should be grater than 70 ‘C. 4. Not hazardous to human skin. 5. Less smoke during machining. 814The following table are some common dielectric in the market: USE Viscosity | Density | Fire point [Aromatic Max. [Min | (at 20 %C) |¢at20 C) | ¢c) lcontents PRODUCT removal |wear (%) |AGIP LAMIUM 14 kd * 3.32 0.77 109 0.5 (ARALUX MF hil = 3.6 0.79 125 0 |AVIA IMA 82 = 3.2 0.78 82. 0.3 |ACIA IMA 82 ne = 3.2 0.78 82 0.3 tONOPULS. |AVIA IMA 110 7 z= 34 0.77 106 OS IKONOPULS |BP 200T = - 2.9 0.76 104 0 CASTROL SE * * 3.25 0.81 106 0.9 [FLUID 180 CMT COLL 7-22 * = 3.5 0.76 12 0 COMMONWEALTH 7 = 37 0.75 7 <1 [OIL EDM 244 \ESSO DE-FLUID 38 = ia 3.27 0.76 U7 0.01 |FUCHS RATARK - tt 3 0.78 7S 0 |FEL-S [MILL SOREPIM. = id 3.48 0.79 88 03 [AVIA IMA 126, = * 5.8 0.82 126 1 (BP 250 - * 6 0.81 125 2 |ESSCO DE-FLUID ial * 737 0.82 124 0.65 \SHELL 5585, = bd 6.2 0.81 106 0.2 IESSO SOMENTOR 31_| * iz 2 08 8 0.6 [FLUXELF 1 = 1 2.53 0.79 90, 1 FUCHS RATAK FEL i 2 0.75 72 oO ZELLER U. - 19 0.75 80 0.1 |GMEHLIN MULTIC. [FULIECHT We suggest to change new dielectric every three months according to real usage situation. B159. DESCRIPTION OF OPERATION PANEL O419.1 System specification of NZ series generator Specification of NZ series generator (LWP) [item | Description ‘Specification i Screen 5.7" 256 colors LCD (320*240 dot) [2 [Program capacity 256 set [3 |Steps for multi-step 1 ~10 steps. 4 [Machining parameters 1000 sets lmemory (SCN) \(SCN=0 ~999 , SCN=980~999 reserved for SMART EDIT) [5___ [FUZZY condition entry ‘Material -Blectrode Size» Wear and Peak Current (4 kinds) 6 [Max. peak current 50A775A 110071504, 7 [Machining parameters 16 kinds 8 Peak current selection (IP) | SOA:15 steps 75A:19 steps 100A:23 steps _150A: 31 steps [9 [High voltage selection (HV) | 7 steps (0~6) 10 |Ontime selection _ (TON) _| 99 steps (1~99) 11 |Offtime selection (TOF) _ | 99 steps (1~99) 12 [Gap voltage selection (GV) _| 16 steps (1~16) 13 [Servo sensitivity selection (SV)|_16 steps (015) 14 [Flushing height selection (FH) | 100 steps (0-99) 15 [Working time selection (WT) _| 99 steps (1~99) 16 [Flushing 2-speed selection (TS)| 4 steps (0~3) 17 |Are sensitivity selection (AR) | 10 steps (09) 18 |Low wear factor selection 100 steps (0-99) 19 [Polarity selection (POL) 4 stops (+/+1/-/-1) [20 [AUX selection 100 steps (0-99) 21 [AUX2 selection 100 steps(0~99) 22 |AUXS selection 100 steps(0~99) (Reserved) [23 |AUX4 selection 100 steps(0~99) (Reserved) 24 [DRO display axes 3 axes (X/Y/Z) [25 |Work coordinate sets 2set 26 [Display unit MM /INCH 27___ |SPARK-OUT function (Optional) [28 /Max. measuring range -9999,999 ~ +9999,999 mm (-393.7007 ~+ 393.7007 inch) [29 iax. measuring frequency | 750KHZ 0 [Battery of data backup ‘R203 31 [Power voltage AC 220V /240V /254V [380V 7/415V 7 440V (3 phase) 929.2 Description of operation panel 9-3Table 9-1_ Main parts list for operation panel Trem ‘Description. Ttem Description 1 [Volt meter 21 _|Spark indicator 2 [Ampere meter 22 [Depth arrival indicator 3. |Stability indicator 23° [Dielectric level & temperature alarm indicator 4 [Hour meter 24_ [Plame alarm i 3__ [Buzzer 25 cng an nda 6 [AOS switch 26 _[Blectrode-workpiece collision alarm indicator 7 [Power indicator 27 _|Safety alarm indicator 8 [Cursor keys 28 [Reset key for alarm indicator 9 [Numeric keys & Positive/Negative keys | 29 [Buzzer 10_|X/¥/Z. axis selection keys 30_ILCD screen 11 [X/Y/Z coordinate zero keys 31_|Operation panel 12_[Enter key 32 [Front door lock 13. [Clear key 33_|EMG switch 14 Centering key 34_ [Back door lock 15” [Function keys 35__|Power switch 16 [Pump on key 36 [Main power switch 17 [Pump off key 37, 18 [Pump indicator 38 19” [Spark on key 39 20 _|Spark off key 40Main parts function description for operation panel: (1) Volt meter: Sowing the average voltage between electrode and workpiece. (2) Ampere meter: Showing the average sparking current during machining. (3) Stability indicator: Sowing the machining stability, if the machining stability is well, the LED should be showing about 80%~100%. (Hour meter: Showing the accumulated time of real machining, (OA.08 switeh: a. Affer start machining, setting this switch at “1”, the power will be shut off automatically while the program depth is arrival. b. Normally, this switch should be set at”0” before tuning on the power of this NZ EDM. (7Power indicator: The indicator will be lit while power is on. (8)Cursor keys: Move the cursor to the next field with Up/Down/LefVRight direction. (9) Numeric keys & Positive/Minus keys: Input the numeric value or positive/negative sign. (10) X/Y/2, axis selection keys: ‘When set the work X/Y/Z. axis coordinate, these key can select the axis to be set, Refer to the chapter 10 for detailed operation, (11) X/¥/Z. coordinate zero keys: Fast keys for setting the X/Y/Z axis to zero work coordinate, refer to the chapter 10 for detailed operation, (12) Enter key: Confirmed key for input the numeric value.(13) Clear key: Clear the input numeric value or alarm message (14) Centering key: Divided the value of work coordinate for designated axis by 2. (15) Funetion keys: Select the operation screen option. (16) Pump on key: ress this key to turn on pump. (17)Pump off key: ress this key to turn off pump. (18) Pump indicator: Indicator will be lit while pump is on. (19) Spark on key: In the following operation mode, press this key can start the sparking a. [PGMRUN mode b. PGMEDTT mode © mode 4 . [AUX mode (20)Spark off key: Press this key to turn off the sparking. (21) Spark indicator: ‘When indicator is lit, it means the electrode has high voliage for sparking, don’t touch electrode while this indicator is lit in order to avoid the electric shuck. (22) Depth arrival indicator: This indicator will be lit while the program is end. It can be reset by pressing (28)Reset key. (23) Dielectric level & temperature alarm indicator: If OIL T/L DETECT=1,when dielectric level is under ‘the setting or temperature over 50°C during sparking, this indicator will be lit, at this moment, the sparking process will be off It can be reset by pressing (28)Reset key. 9-7(24)Flame alarm indicator: Ifthe FIRE DETECT=1, and also the flame happened during sparking, this indicator will be lit, at this moment, the sparking process will be off It can be reset by pressing (28)Reset key. (25) Arcing alarm indicator: ‘When AR= 1~9, and the flushing condition is no good during machining, the OFF-TIME will be lengthened automatically in order to improve flushing. If the ARCing problem can not be solved by this way over a period of time, it will stop machining, and this indicator will be lit. It can be reset by pressing (28)Reset key. 26) Electrode-workpiece collision alarm indieator: When EL/WP ALIGN=0, the electrode has DC7V output, at this moment, if electrode touching the workpiece, this indicator will be lit. b. In EDGE FIND) mode, the electrode has DCI9V output, if electrode touching the workpiece, this indicator will be also lit. (27) Safety alarm indicator: If the work tank door is not closed during sparking, this indicator will be lit. It can be reset by pressing (28)Reset key. (This indicator is only used for CE version NZ EDM.) (28) Reset key for alarm indicator: Press this key can reset the following alarm indicator: a. (22) Depth arrival indicator b. (23) Dielectric level & temperature alarm indicator ©. (24) Flame alarm indicator 4. (25) Arcing alarm indicator ©. (27) Safety alarm indicator (29)Buzzer: B0)LCD screen: (31)Operation panel: (32)Front door lock:(83) EMG switch: ‘At emergency state, press this key to turn off power, Normally, this EMG switch should be at pulled ut position in order to enable power switch function. (4)Back door lock: (35)Power switch: When main power switch is on, this switch can tum on/off the EDM power. (36)Main power switch: Three phase main power switch, turn right 90 degree to be active 999.3 Description of remote control box i g fis c= % (IEE) Shree) ) = ul ® é © 9-10(41)Z axis Up/Down speed s “1” means fast speed, “O” means slow speed, (42)Pump on/off switch: Press “I” to tum on pump, Press “0” to turn off pump. (43)Pump 2 on/off switch: Press “1” to turn on pump2, Press “0” to tum off pump2. (44)Spark on/off switch: Press “1” to tum on sparking, Press “0” to turn off sparking. (45)Z-axis Up/Down switch: Press“ {” switch to move Z-axis upward, Press * |” switch to move Z-axis downward. on9.4 Operation panel of machine column right side (46)W-axis up switch: (4T)W-axis down switch: 9129.5 The procedure of turn on power (1) Tum on the main power switch on the back door. (The main power switch is located at front door for JM32NZ..) © (2) Tur on the EMG switch (pull out). G) Tum on the power switch. (@) Wait a few second, the LCD screen will show the following message: (CHECK MEMORY... At this moment, the system software is checking the memory data, if there has no any error, the following message will show on the LCD screen: ‘NEW FUZZY EDM (©)Press the [CE] key once to enter into normal operation mode, 9-139.6 The procedure of turn off power (1) Tum off machining. 2) Tum off pump. 3) Tum off the power switch. (@) Tum off the main power switch. Note: Ifthe power off time period is not so long, the main power switch can keep at on state. 149.7 The structure of operation screen (Layer 1 screen) PGMRUN |7—>) FI1PGMEDIT F4 MACH PARA 1 FS AUXFUN J | (Layer 2 screen) FLEXIT |_»| F2INS BLOCK p| F}DEL BLOCK >| Fé SMARTEDIT FS | (Layer 2 screen) EDGERIND I FLEXI p| F2AUTO EDGE F3INCDATA p| F4DECDATA 15FIND REF >| eat >| F2FIND xRL FB FIND YRI FAFINDZRI [ mcs >) riexr AUX FUN F2 STORE TEMP i F3INC DATA i F4DEC DATA I FS SAVE J p| Psvsrenmsc SINC DATA I F4DECDATA I i (Layer 2 screen) (Layer 2 screen) (Layer 2 screen) 416(Layer 3 screen) SYSTEM AMSG >| Fi Exir |_»| F2SYSPARA ayer 4 screen) sysrara [>] ri par I I (Layer 3 screen) ne [roca] F4DECDATA J F5 CREATE POM 9-17SYSPARA:A >) riexr >| FSINCDATA p| FADECDATA FSSAVE Cayer 5 screen) PASSWORD:26917566 9189.8 Description of PGM RUN mode screen @ —> ON : i 6 : Lar a “> so Macupe- Sei «| @) “—?> HOME:+10,000 RES (©) RUNNING BLOCK ‘P10 : ao) CURRENT DEPTH: -9.921 |__ > FINAL DEPTH :-10,000 (3) 7 | ___>_SPARKING IP: 0.34 PGM EDGE FIND MACH AUX (22) epir__|‘FIND__| REF PARA__|_FUN FL F2 3, F4 FS Description: ()Operation mode: Now is in the PGM RUN mode(Layer 1 screen). (2)Current work coordinate set: Now is first set. (3)Unit selection: Now is MM system. (@XIY/2. work coordinate, (5) Program number: Now is 255, (© Machining direction: Now is Z- direction. (7) HOME point setting in the program: Now is +10.000. (8) Current running block: Now is P10 block. (9) Current depth: Now is -9.921. (10) Final depth setting in the program: Now is -10.000. (11) Finding state for X/Y/Z, linear scale reference point, if YRI=I, it means the Y-axis linear scale reference point has been found. (12) Other operation mode selection : It can be entering into other operation mode by pressing FI] ~ [¥5] keys. (13) Current Sparking IP 199.9 Description of PGM EDIT mode screen oF @ a @) oe eS SERENE mas i i mm (4 —»| Home: +10.000 10 (6) —»| Pi: - 1.000 10 © — @ 9 am —y oP: 8 @) —» Pa 7 © >| PS 6 (10) ——>| P6 5 RoR a1 —> oP: 4 RSs ap —s| Fe 3 Mi |, ay —a] Po: 2 aren (14) —>} Plo: 1 EXIT INS DEL SMART as) | BLOCK | BLOCK | EDIT FL F2 (3 F4 FS Description: (1) Operation mode: Now is in the PGM EDIT mode(Layer 2 screen), (2) Program number: Now is 255, (3)Machining direction: “.‘* means Z- direction. (Be careful for “+” direction, the electrode may hit work table) (4)HOME point setting: Normal setting as below: a. Z- direction machining: Set above workpiece +10,000MM , SCN setting should be same as P1. b. Z+ direction machining: Set under workpiece -10,000MM, SCN setting should be same as P1 (8)1* step machining end point and SCN number. (62% step machining end point and SCN number. (7)3" step machining end point and SCN number. (8)4* step machining end point and SCN number. (9)5* step machining end point and SCN number. (10) 6* step machining end point and SCN number. (11) 7* step machining end point and SCN number, (12) 8° step machining end point and SCN number. 13) 9® step machining end point and SCN number. (14) 10° step machining end point and SCN number. 9-20(15) Operation function option: It can use [FI | ~ [F5 | keys to select each function: F1} Exit this PGM EDIT mode, return to the previous layer screen. ¥2|: Insert one block after cursor position. F3|: Delete one block for current cursor position block. (HOME and P1 block can not be deleted by user.) ¥4]: Enter into the SMART EDIT mode. (16) X/Y/Z axis work coordinate, 9-219.10 Description of EDGE FIND mode screen FI F2 re 4 FS Description: (1) Operation mode: Now is EDGE FIND mode(Layer 2 screen). (2) Current work coordinate set. (3) Unit selection: Now is MM system. (4) XINIZ axis work coordinate. (S) Servo sensitivity of edge finding: It can be modified by [F3_] or [F4] keys (6)Operation function option: It can use [FI ] ~ [F5] keys to select each function: F1_] : Exit this EDGE FIND mode, return to previous layer screen, F2 | : Start the auto downward edge finding (MACH DIR=.) or upward edge finding(MACH DIR=+). (Press the SPARK OFF key to stop auto edge finding ) F3 | : Increase the servo sensitivity of edge finding, F4 ] : Decrease the servo sensitivity of edge finding, 9-229.11 Description of FIND REF mode screen Q 2 ® t ¥ ¥ pect Ee imine Oe co] a <——|— 6) ra EXIT FIND FIND FIND STOP © ——> XRI YRI ZRL FIND Fi F2 F3 F4 FS Description: (1) Operation mode: Now is FIND REF mode(Layer 2 screen). (2) Current work coordinate set: Now is first set. (3) Unit selection: Now is MM system. (4) XIY/Z axis work coordinate, (5) Finding state for X/Y/Z linear scale reference point, if YRI=I, it means the Y-axis linear scale Teference point has been found. (© Operation function option, can use [FI] ~ [5 ] keys to select each function: F1 |: Exit this FIND REF mode, return to previous layer screen, F2} Finding X axis reference point (Notice: Before pressing this key, the X-axis should be moved to the end point of X- direction.) ¥3 | Finding Y axis reference point (Notice: Before pressing this key, the Y-axis should be moved to the end point of ¥- direction.) F4| Finding Z axis reference point (Notice: Before pressing this key, the Z-axis should be moved to the end point of Z+ direction.) F5| Stop the X/Y/Z. axis reference point finding process. 9239.12 Description of MACH PARA mode screen oO @ @) > SCN: 10 sv es Oy FUZZY: 1 FH 210 MATERIAL: Cu->St wr 3 oy ELSIZE ; $20-¢80MM TS il WEAR : LOW AR il P 103A LWE 5 P 103A, POL AL 6) HV 4 AUX1:0 © ® FL F2 FB, F4 FS Description: (21) Operation mode: Now is MACH PARA mode(Layer 2 screen). (2) Current state for machining parameters: STORE: The machining parameters are the previous setting stored in the SCN number. ‘TEMP: The machining parameters are temporary setting and not the same as previous SCN ‘memory data. (3) Current SCN number: The SCN=0~979 can be edited and saved by user. The SCN=980~999 are reserved for SMART EDIT usage, which can be modified temporarily only, can not be saved. (4) FUZZY condition enable/disable selection: When FUZZY=I, » the MATERIAL , EL SIZE, WEAR and IP in area (5) will appear value, at this moment, user can use these four kinds conditions to select built-in 16 kinds of machining parameters in the area (6). When FUZZY=0, user has to edit 16 kinds of machining parameters in the area (6) by himself (5) FUZZY condition selection: There has MATERIAL , EL SIZE, WEAR and IP four kinds fuzzy conditions. 9-24(©) 16 kinds machining parameters: There are IP, HV, TON, TOF, GV, SV, FH, WT, TS, AR, LWE, POL, AUX1, AUX2, AUX3 and AUX4, (7) X/YIZ axis work coordinate. (8) Operation function option: It can use [FI ] ~ [F5 ] keys to select each function: Fi F2 iz FS Exit this MACH PARA mode, return to previous layer screen, Switching the machining parameters between STORE and TEMP state. | Increase the setting of machining parameter which cursor stayed. F4} Decrease the setting of machining parameter which cursor stayed. Save the 21 kinds machining parameters, including FUZZY state, four kinds fuzzy conditions and 16 kinds machining parameters, into SCN memory. If the buzzer sounds 2 second, it means the saving process has been finished. 9-259.13 Description of AUX FUN mode screen qa) ESE @) >) z-arxs Lock:0 UNITMM = j—~(12) @) >) ELwr ALIGN:o COORDINATE:| = (13) (@) —>} auto-st PUMP. ©) >) mREDETECT:1 © | on m vetecro a AUTO RETRACT:0 ® FNI:0 Eoin o> Fv2:0 ol a (10) > FN3:0 Ris an ENA 0 ay (8) —> | EXIT | SYSTEM [INC ‘DEC MSG DATA DATA FL F 3 F4 FS Description: (1) Operation mode: Now is AUX FUN mode(Layer 2 screen). (2) Z-AXIS LOCK: Set at ”1” to lock the Z-axis, which can use with orbit-cut ‘system (optional accessory), normal operation setting is “0”. (3) ELWP ALIGN: ‘The normal setting is “O” to enable the electrode collision protection. At this state, ifthe machining direction is“, and moving Z-axis downward by manual, when electrode touching workpiece, the Zzaxis willbe stopped moving; the machining direction is“+“, and moving Z-axis upward by manual, when electrode touching workpiece, the Z-axis will be also stopped moving, ‘While doing the electrode or workpiece alignment with dial gauge, EL/WP ALIGN should be set at “1” to disable the collision protection. (4)AUTO-ST PUMP: Set at “1” to enable the auto start pump function, at this state, the pump will be auto started when SPARK ON key pressed, 9-26(5) FIRE DETECT: Set at “1” to enable the flame detection function during sparking, ifthe flame happened during sparking, the machining process will be stopped. For the safety operation of this EDM, the FIRE DETECT should be set “1” before start sparking. (OIL T/L DETECT: Set at “1” to enable the dielectric temperature and level detection during sparking, if the ‘temperature is too high or dielectric level too low , the machining process will be stopped. (DAUTO RETRACT: Set at “1” to enable the auto retraction function, if the machining direction is “- and also the machining depth is arrival, then the Z-axis will retract to Z+ direction top point. (8) FNI: Set at “1” to enable the pulse flushing function, the flushing valve will flush oil during clectrode flushing time, this equipment is optional accessory not including in the standard NZ EDM. (9) FN2: Set at “0”: If machining direction is ““, then the spark and pump will be turned off automatically while Z-axis up switch is pressed Ifmachining direction is “+“, then the spark and pump will be tured off automatically while Z-axis down switch is pressed. Set at “I: If machining direction is “-*, then only spark will be turned off automatically while Z-2xis up switch is pressed, the pump still working. If machining direction is “+, then only spark will be turned off automatically while Z-axis down switch is pressed, the pump stil! working, (10) FN3: Reserved for future function usage. (11) FIN4: Reserved for future function usage. (12) UNIT: “MM” : The display and also the entry unit are MM + “INCH? The display and also the entry unit are INCH « (13) COORDINATE: “1” means the work coordinate is first set. “2” means the work coordinate is second set. 9-27(14) XIV/Z axis work coordinate. (15) Operation function option: It can use [FI ] ~ [F5] keys to select each function: Fi}: Exit this AUX FUN mode, retum to previous layer screen. [F2] Press this key to enter into SYSTEM MSG mode screen. 3} Increase the AUX FUN setting which the cursor stayed. ¥4}: Decrease the AUX FUN setting which the cursor stayed. 9-289.14 Description of SMART EDIT mode screen @ SRE o—| PGM NO:255 (@) —|_ Macumune prection:- @ — MATERIAL:Cu-+st 6 — ELECTRODE SIZE: 980-00 MM © — TP RANGE:36A-2A_ am —| INAL DEPTH: -10.000 EXIT INC DEC CREATE ®—-| para_| pata__| Pom Fi F2 B F4 FS Description : (1) Operation mode: Now is SMART EDIT mode(Layer 3 screen), (2) Program number ; For SMART EDIT mode, the PGM NO is always 255, (3) Machining direction: ”-* means Z- direction, "+ means Z+ direction. (4) Material: The electrode and workpiece material, four kinds material combination are supported: Cu->St, Gr+St, Cu--Al and Gr-Al (S)Electrode size: The rough diameter of electrode. (©Peak current range: The starting peak current and ending peak current, for example IP RANGE= 36A-2A, that means the starting peak current is 36A and ending peak current is 2A, 929(7)Machining depth: It means the ending point of Z-axis. [Notice a.At “* machining direction » HOME point should be set above workpiece +10 mm. b. At “+” machining direction » HOME point should be set under workpiece -10 mm ©. Ifthe surface coordinate of workpiece is zero, then the HOME point is no need to modify. (8) Operation function option: It can use [Fi] ~ [FS] keys to select each function: F 1} Exit this SMART EDIT mode, return to previous layer screen. 3} Increase the AUX FUN setting which the cursor stayed F4}: Decrease the AUX FUN setting which the cursor stayed. 5] Press this key to create program (PGM NO=255) and return to PGM EDIT mode. 9-309.15 Description of SYSTEM MSG mode screen q) FL F2 + Press this key to enter into SYS PARA mode screen. FI F2 3) F4] FS Description: (1) Operation mode: Now is SYSTEM MSG mode(Layer 3 screen). (2) The content of system message, (3) Operation function option: It can use [FI] ~ [F5] keys to select each function: | Exit this SYSTEM MSG mode, return to previous layer screen.9.16 Description of SYS PARA mode screen q Bec @ PASSWORD: EXIT @) Fl Fr F3 F4 FS Description: (1) Operation mode: Now is SYS PARA mode(Layer 4 screen). (2) Password entry field for entering into SYS PARA:A mode. ( The password for entering into SYS PARA: mode is 26917566, ) (3) Operation function option: It can use [FI] ~ [F5] keys to select each function: FL | Bxit this SYS PARA mode, return to previous layer screen.Description of SYS PARA:A mode screen: (The password for entering into SYS PARA:A mode is 26917566, ) a | SSERER @ @) Fi F2 BB F4 FS Description: (1) Operation mode: Now is SYS PARA:A mode(Layer 5 screen). (2) MP #H# means the machine system parameter number, the number is from MPO to MP25S, refer to 9.17 section for detailed description of each MPH (3) Operation function option: It can use [FI] ~ [F5] keys to select each function: Fi} Exit this SYS PARA: mode, retum to previous layer screen, F3} Increase the MPs## setting value. (The setting value will be reversed display when value changed by F3 key. ) F4} Decrease the MP### setting value. (The setting value will be reversed display when value changed by F3 key, ) 5] Press this key to save new setting value into MP###, at this moment, the buzzer will sound 1 second,9.17 Description of machine system parameters Description of NZ EDM machine system parameters ‘Parameter| Function Entry value ‘Remark "MPO Language selection 0: Chinese 1: English MPI ‘Counting direction in X axis | 0 : Positive direction 1: Reverse direction MP2 Counting direction in Y axis | 0 : Positive direction i 1; Reverse direction MP3 Counting direction in Z axis | 0; Positive direction 1: Reverse direction MP4 Linear scale resolution 0: 0.001 mm MPS X axis RI signal mode RI/B/A FAGOR MX series: 7 0 000 1: 001 [Basson 2 010 |GS12/GS13/GS23series: 4 3 017 4 100 & 101 6 110 Zo 1ii MP6 Y axis RI signal mode RI/BIA |FAGOR MX series: 7 ® 000 i: 001 {Hasson 2 010 1GS12/GS13/G823 series: 4 3 O11 4 100 5 101 6 110 ZoLid MP7 Z axis RI signal mode RI/B/A IFAGOR MX #5: 7 ® 000 tO HOt lEasson 2 010 |GS12/GS13/GS23 series: 4 SHO HT 4 100 Sete 6 110 aie‘Parameter Function ‘Remark MP8 EDM generator model MP9—_| LCD back light waiting time If the keyboard of NCZ100 did not press within LCD (Unit: 3 second) light waiting time) | back light waiting time, the LCD back light will be off automatically in order to ‘extend the life of back light. MPIO | SPRAK OUT function O:Disable SPARK-OUT | Should be installed special 1:Enable SPARK-OUT | circuit. (Optional accessory) | MPi1 [Power on setting for |+1:FIRE DETECT=1 Standard NZ EDM set 1. |AUX FUN mode }$2:01L T/L DETECT=1 CE version NZ EDM set 3. MPI2__|Punction lock for [#: Not allowable to edit | Standard NZ EDM set 0. |AUX FUN mode FIRE DETECT CE version NZ EDM set 3. setting |+2: Not allowable to edit OIL T/L DETECT setting | MPi3 [Reserved MPI4 Reserved ‘MP15__ [Reserved MP16 [Reserved MP17 [Reserved MP18 (Reserved MP19. [Reserved ‘MP20__[Reserved MP21 Reserved MP22 [Reserved MP23__ [Reserved MP24__ [Reserved MP25 [Reserved MP26 [Reserved MP27 iReserved ‘MP28 [Reserved ‘MP29 [Reserved MP30. Reserved MP31 =. {Reserved MP254 ‘MP255__ [Reserved Note: Refer to section 9.16 for machine system parameter editing.9.18 Description of error message Description of error message for NZ EDM \Error message Description ERR-01 The voltage of CR2032_3V battery is too low ERR-02 EEPROM failure ERR-03 Input value in excess ERR-04 Set error in system parameter ERR-05 ERR-06 The set value of HOME ~ END exceeds the range (The normal set value should be -9999.999 ~ 9999.99 ) ERR-O7 Sequence error in the value of HOME ~ END. ERR-08 The value of X axis displayed exceeds the range (The normal set value should be -9999,999 ~ 999.999 ) ERR-09 The value of ¥ axis displayed exceeds the range ( The normal set value should be -9999.999 ~ 999.999 )_ ERR-10 The value of Z axis displayed exceeds the range (The normal set value should be -9999,999 ~ 9999.99 ) ERR-11 The speed of linear scale in X axis moves too fast ERR-12 ‘The speed of linear scale in Y axis moves too fast ERR-13 The speed of linear scale in Z axis moves too fast ERR-14 ERR-15 ERR-16 ‘ERR-17 ERR-18 ERR-19 ERR-20 ‘AIB phase error in X axis (A/B phase changes simultaneously) ERR-21 AVB phase error in Y axis (A/B phase changes simultaneously) ERR-22 ATB phase error in Z axis (A/B phase changes simultaneously) ERR-23 Data error in memory Note: When error message above-mentioned appears, you will need to press|CE Key once to clean9.19 Description of machining parameters Ithas 16 kinds real machining parameters in the NZ series EDM, the name and setting range as below table: Setting range for NZ series machining parameters [Machine Setting range [Parameter P INZ36 generator. 0 ~36A (13 steps) INZSO (JM32NZ)generator: 0~ SOA (15 steps) INZ75 generator: 0~75A (19 steps) NZ100 generator: 0 ~ 100A (23 steps) [NZ125 generator: 0 ~ 125A (27 steps) INZ150 generator: 0 ~ 150A (31 steps) HV 0-6 TON 1=99 TOF 1-99 Gv 1=16 sv lens FH lo-99 Wr 1=99 TS [0-3 ‘AR lo-9) LWF [0-99 POL +i =I IAUXI lo~99 |AUX2 [o-99 |AUX3 lo-99 |AUX4 lo~99 9-37(DIP: Peak current 8. The big peak current, means bigger machining current and surface will be rougher. The smaller peak current, means smaller machining current and surface will be finer. b. Smaller peak current will cause slower machining speed, bigger peak current will got faster machining speed. If the clectrode/workpiece is Copper to Steel, then the electrode wear will be increasing when increasing machining speed. If the electrode/workpiece is Graphite to stecl, the electrode is not same as Copper. Within the some peak current, the electrode wear for Copper and Graphite are almost the same. The surface roughness and 2-side gap are related to the sparking energy, the relationship as Fig, 9-4. COPPER © GRAPHITE 50A IP ELECTRODE WEAR MACHINING ‘SPEED Oe SURFACE ROUGHNESS, Ee) FE) fe] w& cust si Sl Jl see Fig. 9-4(Q)HV: High voltage 8, This parameter can select the high voltage current, it has 7 stage selection. During the fine finishing machining, this current could get the more stable machining. ». High voltage current and peak current synchronously discharge allows fast metal removal rate and uniform surface finishing. ©. Using high voltage current can do a finer surface finishing but electrode wear will be a little higher, and also the gap between electrode and workpiece will be bigger. 4. The relationship between High voltage peak current setting & real peak current, Please refer to below Table : Relationship between High voltage peak current setting & real peak current HY setting [Output voltage (V)| Real peak current(A) | Pulse duration 0 0 0 0 us 1 170 Os 10us 2 190 I 10us 3 205 13 10s 4 170 Os Same as TON duration 3 190 1 ‘Same as TON duration 6 205; 15, ‘Same as TON duration Because the high voltage peak current duration for HV= 1~3 is only 10 1, the electrode wear will less than HV=4~6, and also the machining speed will be less than HV=4~6. 9-39(3)TON: ON TIME a, This selector is to set the ON ‘TIME, setting at "1" will get shortest ON TIME and setting at "99" will get longest ON TIME. b, ON TIME and PEAK CURRENT are the most important factors to surface finishing ¢. At same sparking current setting, shorter ON TIME will get finer surface but bigger electrode ‘wear, longer ON TIME will get lower electrode wear but more poor roughness. Please refer to the description of Fig. 9-5. WIDTH OF ON-TIME, COPPER GRAPHITE ELECTRODE WEAR MACHINING ‘SPEED eee OLY, suasace ROUGHNESS Fig. 9-5(4)TOF: OFF TIME 2. The time duration between two ON TIME is called OFF TIME. b, Shorter OFF TIME will get bigger average current output, better machining efficiency, but it also easily cause ARCing problem due to poor flushing, ¢. Different OFF TIME will not affect the machining roughness. 4, Setting the OFF TIME at "1", the real OFF TIME period is shortest: ‘Setting the OFF TIME at "99", the real OFF TIME petiod is longest. ¢. The maximum different setting between ON TIME and OFF TIME should be within 30 steps in order to get good sparking, For example: The OFF TIME =40, then the ON TIME can not be: ‘below than 10, otherwise the sparking will be poor in flushing. 4. Ifthe ARCing easily happen during machining, it has to increase the setting of OFF TIME value. ¢, Please refer to the description of Fig, 9-6. 99 1 MACHINING MACHINING SLOWLY: SPEED UP NoT EASY AND EASY ARCING ‘ARCING Fig, 9-6Cross reference table for ON TIME & OFF TIME TON [ON [OFF TON JON [OFF |T0N [ON JOFF OF |TIME /TIME [TOF \TiME = /TIME [TOF \T™e |riME Setting |(s) 7) |Setting |( us) (8) [Setting |( 4s) (us) n LS l4.5 3461 lea \67___ {590 [s90 2 Ia 5 35 (65 [68 loa |640 (640) Is 2.5 55 36 l69 I72 a9 (690 [690 la B 6 [37 [74 77 70 [740 [740 Is BS [o3 se 79 82 71 [790 790 6 la 7 [39 a6 89 72 |840 [340 7 45 7.5 40 {93 [96 73 {900 900 is 5 Is lai {100 103 74 [960 [960 9 55 85 42 [107 110 75 [1030 1030 0 (6 9 434 117 76 [1100 1100 {7 10 44 [121 124 [77 [1180 1180 28 fir 4s fi29 132 78 |1260 1260 23 |9 12, 46135 138 7911350 1350 410 13 47 [145 148 so [1450 1450 lus fi 4 48 (155 158 sz [1550 1550 16 {13 16 49 165 168 ls2___ [1660 1660 7 his 18 |so_li80 183 183 [170 1770 le l17 20 sx [95 198 le¢ {1900 1900 919 laa sz [210 210 Iss [2030 [2030 20 fa l24 \53___(225 [295 186 [2170 [2170 lar [23 [26 Is4__ [240 [240 137 [2330 12330 i225 28. Iss [256 [256 Iss [2490 [2490 l23_ [27 30. sé [275 [275 892660 12660 j24___ [29 2 IS7__[295 l295 1902850 [2850 las [31 34 Iss (315 [315 o1__[3050 [3050 l26__|34 37. 59335 1335 l92___|3250 [3250 2737 [40 60 [360 [360 l93__13500 [3500 a) [43 61385 385 log [3750 [3750 29 (43 [a6 lez |ai0 [410 les 4000 14000 |30_Ia6 49 l6s__laa0 1440) 196 {4500 [4500 aS) 52. 64 (475 475) l97 {5000 [5000 jsz__ (53 55. 65 [512 Isi2, I98__|5500 15500 3357 [60 l66 [550 550) 99 [6000 [6000 3-42(S)GV: Gap voltage 2. Gap voltage means the average voltage during sparking between the electrode & workpiece. Setting at "I", the gap voltage is smallest, the gap distance between electrode and workpiece is also smallest, Setting at 16, the gap voltage is biggest, the gap distance between electrode and workpiece is also largest. b. Low gap voltage will get better machining performance but poor flushing and easily cause Arcing, High gap voltage will get low machining performance but good flushing. c. Normally, set gap voltage at 4 (SOV). 4. Set at about 8 or higher for machining with small current, big area or deep hole machining, Cross reference table for GV setting and real gap voltage GV setting Real gap voltage for HV=1~6 | Real gap voltage for HV=0 W) (v) 1 130, [30 2 35 35, 3 40 38 4 50. 140 3 SS 45 6 162 50, 7 170, 52. 8 (75, 58 9 85. 62, 10 92. 65 i 100. 70. 12 105 75 13 110. [78 14 120 180, 15 125, 85. 16 1130 90, (SV: Servo sensitivity a. To adjust and control servo speed while machining forward, set at "0" is the lowest speed. Set at "15" is highest speed. b. During machining, adjust this SV parameter can adjust the stability in order to reach the most stable machining and best performance. In order to get the best stability, the best way is to see the needle of dial indicator on the Z-axis, normally, the vibration of dial indicator needle should be within 0.01mm during sparking.(7) FH: Flushing height a Setting value-0~99, bigger setting value can get higher flushing height during sparking. , FH-0 means no flushing machining, the Z-axis will do the sparking without flushing height. ¢. Normal setting for FH is 10, for deep hole machining, can increase the FH setting to get higher flushing height. For small area , middle or rough machining, the FH setting can be reduced alittle to save cycle time. (8)WT: Working time a, Setting value=1~99, real working time = (setting * 0.1 second), for example, setting = 25, then the real working time = (25 * 0.1 second }=2.5 second. b. For through hole machining, middle machining or rough machining, the WT setting can set longer, but WT should be shorter for deep hole, big area or small IP machining in order to get better flushing condition. (O)TS: Flushing 2-speed Setting value = 0~3, the flushing function for TS code as below: TS setting Flushing action Suitable electrode shape _| 0 Fast up —> Slow down ‘Small area electrode i Fast up —> 2-speed down ‘Small area electrode 2 2-speed up —> 2-speed down | Big area electrode 3 2-speed up —> Slowdown | Big area electrode (1O)AR: Are sensitivity a. To adjust the Arc sensitivity, AR="1” means lowest sensitivity, AR="0” means highest sensitivity. b, AR="0” to turn off monitoring of Arcing sensor. ¢. Normal setting for AR is “1”, (1D)LWF: Low Wear Factor a. If keeping the other parameters same setting, then bigger LWF will reduce the electrode wear, but it will also cause poor machining speed. ». Ifthe electrode have many sharp corner on sparking direction, it has to be seta lttle bigger to reduce the electrode wear on the sharp corner. ©. Ifthe electrode is very flat, the LWF can set at "0" in order to get best machining speed. 4. Normally, the setting of LWF is about 0 ~ 5.(12)POL: Polarity . Setting and electrode relation as below table: POL setting] Electrode | Auto adjustment for polarity | machining parameters during sparking + + Disable +1 = Enable 5 = Disable = = Enable b. The POL setting can not be modified during sparking. (13)AUX1: AUX is the special function machining parameters for some special user, the function as below: a, Normal setting is”0”, when AUX1="1”, the internal TOF (OFF TIME) is fixed, using this way can improve the machining speed, but also cause the Arcing happening easily. b. For fine finishing, the AUX1 can set to “1” to improve the machining speed. (13)AUX2: Intermittent Enhancement Flushing Height AUX2-0 means normal flushing height, AUX2= 1 ~ 99 means every 1~99 times flushing, the system will force once enhancement flushing height to let machined particles flushing out of machining hole, For deeper hole machining, the AUX2 can be set at 3 ~ 15 to improve flushing, Notice: HOME point setting value should be higher if AUX2= 1~99. (13)AUX3: Reserved for future function. (13)AUX4: ‘Reserved for fisture function. 9-4510. OPERATION EXAMPLE 10-110.1 Find the reference point Procedure as below: (1) At PGMRUN| mode, press [F3 ] key to enter into FIND REF mode, (2) Moving the X/Y/Z. axis to the following position in advance: X axis: The end point of X- direction. Y axis: The end point of Y- direction. Z axis: The end point of Z+ direction, (3) Press [F2 ] key to select the X axis finding, at this moment, the X axis coordinate will be reverse display and also the XRI=0, 4) Moving the X axis by handle wheel toward X+ direction until X exis coordinate become normal display, at this moment, the XRI=1, which means the X axis reference point has been found. (5) Press [F3 ] key to select the Y axis finding, at this moment, the Y axis coordinate will be reverse display and also the YRI=0, (© Moving the Y axis by handle wheel toward Y+ direction until Y axis coordinate become . normal display, at this moment, the YRI=1, which means the Y axis reference point has been found. (7) Press F4 | key to select the Z axis finding, at this moment, the Z axis coordinate will be reverse display and also the ZRI=0. (8) Moving the Z axis by down switch toward Z- direction until Z axis coordinate become normal display, at this moment, the ZRI=1, which means the Z axis reference point has been found, Note: In order to recover the previous correct working coordinate data before power off; the above procedures are necessary after power on, 10-210.2 Select the MM / INCH unit Procedures as below: (1) At PGMRUN| mode, press the [F5_] key to enter into (AUX FUN| mode. (2) Moving the cursor to the UNIT field. (3) Press [F3 ] or [F4 ] key to modify the UNIT setting(MM/INCH). 10.3 Select the working coordinate set Procedures as below: (1) AtPGMRUN mode, press the [F5] key to enter into AUX FUN mode. (2) Moving the cursor to the COORDINATE field. (3) Press [¥3 ] or [F4 ] key to modify the COORDINATE setting(1/2). 10.4 Alignment of electrode and workpiece Procedures as below: (1) AtPGMRUN mode, press the [F5 ] key to enter into [AUX FUN mode. (2) Moving the cursor to the EL/WP ALIGN field. 3) Press [F3 ] or [F4] key to set EL/WP ALIGN=1. (4) Starting the alignment of electrode or workpiece, () Set EL/WP ALIGN=0 while alignment is finished, at this moment, the system will enable the electrode collision protection function, 10.5 Fast zeroing for X/Y/Z axis Procedures as below: (1) At PGM RUN mode or [EDGE FIND] mode. @) Press [XO] or [¥0] or [ZO position, kkey to set the X/Y/Z. working coordinate to zero for current 10-310.6 Set working coordinate of X/Y/Z axis Procedures as below: ) SEGMRUN mode or ED SEEING moe (2) Press the [X'] or [¥] or [Z ] key, at this moment, the X/Y/Z. coordinate will become reverse aa 3) Key in the new working coordinate by numeric keys, then press [ENT ] key. Note: Press the | CE | key to clear or exit the entry. 10.7 Auto centering Procedures as below: (1) At PGMRUN mode or EDGE FIND mode. (2) Press the |X] or [¥ | or [Z key, at this moment, the X/Y/Z coordinate will become reverse display. G Press the [1/2] key, the reverse display axis working coordinate will be divided by 2. 10.8 Find the working coordinate of workpiece surface Procedures as below: (1) At[EDGE FIND| mode, 2) Press the [3 | or [F4'] key to set servo sensitivity of edge finding, the normal setting is 4 ~5. For small electrode, can set lower servo sensitivity to protect electrode bent. (3) Press the Z axis down switch (If the machining direction is Z+, it should Press up switch) until the buzzer sounds, at this moment, that means the electrode has been touching workpiece. 10410.9 Editing of multi-step machining program Procedures as below: (1) At PGMRUN mode, press the [FI] key to enter into PGMEDIT| mode. 2) Moving the cursor to PEM NO field, key in the program number then press ENT] key. G) Moving the cursor to the MACH DIR field, press the [#7] key to set the machining direction. (°* means the machining direction is Z- ; +” means the machining direction is Z+, at this mode, the electrode collision to workpiece during flushing should be care.) (@) Moving the cursor to [HOME| ~ [P10] SET or SCN field to set the end point or SCN number for each step. ‘The normal HOME block setting as below: 2. Z- machining direction: HOME should be set +10.000 above workpiece, and SCN setting should be same as SCN number of P1 block. b. Z+ machining direction: HOME should be set -10,000 under workpiece, and SCN setting should be same as SCN number of P1 block. (5) After finished the editing, press the [FI ] key to exit PEM EDIT] mode. ‘Note: Operation fiznction option: It can use [FI] ~ [FS] keys to select each function: Fi} Exit this [PGM EDIT] mode, return to the previous layer screen. 2 |: Insert one block after cursor position. 3]: Delete one block for current cursor position block, (HOME and P1 block can not be deleted by user:) ¥4} Enter into the SMART EDIT mode, 10-510.10 Editing of machining parameter Procedures as below: (1) At[PGMRUN mode, press [F4] key to enter into MACH PARA] mode. (2) Moving the cursor to the SCN field, key in the SCN number then press ENT] key to call out the original data stored inside SCN memory, (The SCN number can also be increasing or decreasing by press [F3 ] or [F4] key. ) 3) Moving the cursor to FUZZY field, press the [ F3 ] or [F4] key to modify the FUZZY setting, if the Fuzzy condition want to be used, then the FUZZY should be set to'I”. (4)a If FUZZY=1, then four kinds Fuzzy conditions value, which are MATERIA, EL SIZE and (IP ] , will be appeared on the screen, at this moment, all the 16 kinds machining parameters can only be selected through these four kinds Fuzzy condition, press [3 ] or [F4 ] key to modify the Fuzzy conditions value, b, IFFUZZY=0, the user has to move the cursor to the 16 kinds machining parameter field to edit the setting value, press [F3] or [F4] key to modify the setting value. (5) Press LES ] key to save machining parameters, include FUZZY condition, into SCN memory, after press this key, buzzer will sound 2 second, that means the machining parameters have been stored into the SCN memory. © After finished the editing, press the [Fi ] key to exit MACH PARA] mode. Note: The SCN number, MATERIAL, EL-SIZE and electrode ‘polarity are not allowable to modify during sparking. 10.11 Set auxiliary function Procedures as below: (1) AtPGMRUN| mode, press [F4] key to enter into AUX FUN mode. (2) Moving the cursor to the field which you want to set. G) Press LFS ] or [4] key to modify the setting value. (4) After finished setting, press [FI ] key to exit AUX FUN mode. 104610.12 Smart editing program Procedure as below: (1) At PGMRUN| mode, press [4 ] key to enter into SMART EDIT] mode. (2) Moving the cursor to MACHINING DIRECTION field, use|#/] key to enter the machining direction, (3) Moving the cursor to MATERIAL field, press [F3 ] or [F4 ] to set machining material (4) Moving the cursor to ELECTRODE SIZE field, press [F3 ] or [F4 ] key to set electrode size. (5) Moving the cursor to IP RANGE field, press [F3] or [F4] key to set starting peak current and ending peak current. 7 Example: IP RANGE =36A-2A, the meaning as below: Starting peak current =36A. Ending peak current =2A. (© Moving the cursor to FINAL DEPTH field, using the #/] key and numeric keys to edit the final depth. (7) Pross [5 ] key to create one set program in the PGM NO=255, Note: a. At “." machining direction » HOME point should be set above workpiece +10 mm 2. At “+” machining direction » HOME point should be set under workpiece -10 mm ¢. Ifthe surface coordinate of workpiece is zero, then the HOME point is no need to modify. 10-710.13 Executing program [A. Executing the program from the beginning ! (0) Enter into PGM RUN mode. @)a. Ifthe machining direction is ”-*, then the Z axis should be moved above the HOME point, ». Ifthe machining direction is “+”, then the Z axis should be moved under the HOME point. (3) Starting the pump. (@) Press the SPARK ON key to start the program execution. [B. Stop the program execution ] (1) Press the SPARK OFF key to stop the program execution. Restart the p (1) Press the PUMP ON key to start the pump, (2) Press the SPARK ON key to re-start program execution, temporaril Note: a. If the Z axis retracts over the HOME point during program sparking by some reason, which may Be Arcing or others, the sparking will be stopped automatically. 4.Uf the machine system parameter MP9 setting value is not “0”, then the LCD back light will be off after the LCD back light waiting time is over and also no any key Been presved, this action is to extend the life of LCD back light. 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