SC M A N A LY SI S

Company Overview
The activities of Singer (Bangladesh) Ltd. include the production as
well as the sale of electrical products and home appliances.

The objective of Singer is to make a profit while simultaneously

penetrating the contemporary technology market in Bangladesh.

The Turkish multinational home appliance manufacturing

corporation Arcelik is Singer Bangladesh's parent firm.
Layout Design
 Capacity Planning
Estimating future capacity requirements

Finance Dept. set budget and target production quantity

SCM provide required raw materials

 Capacity Planning
Efficiency = 93.75%

Utilization = 73.85%

Capacity Cushion = 26.15%

 Process Analysis
Body pre-assembly line

Post-assembly

Quality control
 Operation Strategies
Identify Bottleneck

Importing the latest machine to reduce cycle time

Skilled workforce and working overtime if necessary

Heavy emphasis on quality control

 Quality Control
Incoming Quality Control (IQC)

Line Quality Control (LQC)

Functional Cooling Test

Quality Control Employee Training

Functional Faulty
 Quality Control Issues
Bottleneck

Idle time
 Inventory Management
Rm: Sheet metal, plastic, compressor, coils, etc.

Work in Process: Inner cabinet, tubing, Freon, doors, egg trays.

Finished Goods: Refrigerators.

Goods in transit: Ordered refrigerators that are being delivered to

the customer’s address.
 Operational Problems
Old Machine

Factory Capacity

Product Layout

Enterprise Resource Planning

 Recommendations
Replacing the old machines with newer and latest ones

Implementing an automated U-Shape Shell Forming Line will

minimize the production time

Mix production to overcome order size variability

Switching to a factory with bigger infrastracture

Quality Control
Assembly Process
Thank You!