OPERATOR’S MANUAL
METAL BEAD ROLLER
MODEL: BR-18E-36
Baligh Inurl,
P.O Boxes
Mantowoe, Wt 54221-0531
Phone: 920634 4090,
Fax 920688 3944Petar
Table of Contents
THANKYOU & WARRANTY
INTRODUCTION.
‘GENERAL NOTES.
SAFETY INSTRUCTIONS
SAFETY PRECAUTIONS,
TECHNICAL SPECIFICATIONS
TECHNICAL SUPPORT
UNPACKING AND CHECKING CONTENTS:
‘leaning
INSTALLATION,
‘Anchoring te chine.
ASSENBLY.
ELECTRICAL
‘GENERAL BEAD ROLLING
ROLLER INSTALLATION AND RENOVA
OPERATION,
UNDERSTANDING SPRINGBAGK
LUBRICATION AND MAINTENANCE
PARTS DIAGRAM A.
PARTS DIAGRAMB.
Pars lenteaton List
ELECTRICAL SCHEMATIC.
Elscieal ComponentsBAILEIGH
‘THANK YOU & WARRANTY
“Thank you for your purchase of a machine from Balligh Indust, We hope that you fi it
product ae Use! to you foraiong ime to cone
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areaiies, NCLUOING Sur NOT Lhe 10. ty waatantry OF MERCHANTABILITY OR ness
Fae Argan unde a exrmesGiy SSCLAMD. wo Wanna? To WOE WENCH
raion of ini, NO EVENT SHALL SELLER BELLE TO BUYER Of AY OTHER Par FOR
hyn beNrinn. Constauen i. Oe Spec: DAIAGSS GLUON MAGUT LATATON COST
ROFTS OF DOWN TE! ARISING FROM OF i Maen Conmec TE With THE GOODS ANY BREASH
I SELLER Of Is AGENTS OF Tes AGAEEMEMT OF JY OTR CAUSE (MATSBEVER VA TER
Skse0 OW cOwTTAcY TORT Oa ay OTHER THEDHYOF laBtiTY BUYERS REMEOY Wm RESPECT
TRA Sate hesic owen is AGREDWENT Yo STRACLY UMD TO'NO MO THAN TeBAILEIGH
Force Majer, Solr hat ot te eee ay dy to cei ofa vr, Goat ue
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TNTRODUCTION
The quay and rolabity of the components assembled on 2 Bailigh Industial machine
uarantee near perfect Lnctoning. ee fom prbions, even under the most demanding
orking condtors. However a siuaton arses, rf the manual fs. Ife soliton canna be
‘ound Contac he aisinbuter where you purchased aur product Make sue you have the seria)
‘number and production yea of te machin (stamped on he nameplate). For replacement parts
‘eforto he aesembly numbers onthe pats it crawrgs
it do tae semachin order
{In this manual you will find: (when applicable)
Safety procedures
Correct instalation guideines
Description ofthe functional parts of the machine
Ccopacty chars
‘Setup and start-up instructions
Machine operation
Scheduled maintenance
Parts its
GENERAL NOTES,
‘Aftorrosvng your guipment remove bi protacve container. Do a complete visual
Inspection, and if damage 's noted, photograph ier insurance claims and contact your
Carr at onen. requesting inspecion. Algo carta Baligh nus and nor hem of he
Snexpected occurence, Temporary suspend nstaision
Take necessary precautons whe loading unloading oF mowing the machine te aves any
jes
‘Your machine is dasigned and manufactured o wer smoothly and efcienty. Following proper
‘maintoranoeinetuctoe wl help ensure hi. Ty and Use anginal spare pars, whenever
possi, and most important, DO NOT avercad the machine o make any unaUoaed
‘modieatons
‘Re Note: Tis symbol retest set! ifomatontroughout he manda‘This the safely alert symbol When you 68 his symbol on
yout macnie orn tia manual BE ALERT 70 THE
POTENTIAL FOR PERSONAL INJURY!
UNDERSTAND SIGNAL WoRDS
{signal word DANGER, WARNING, or CAUTION
1 ued wesley alt sol DANGER
Sens Nazar or unesta praca tat wl resutin Ola
sever iu or Des
Stety sans with signal word DANGER or WARNING are
‘yplnly near spect hazards
General recautions are ised on CAUTION ley sigs,
CAUTION aso cals stanton to safely messages InteBAILEIGH
em often and use them 10 instruct
D roncreves
wooo -@
A. rrorscracansr nose
hang Wear stable hearing profecive devess such as eer mute or
earplugs to protect against objectionable or uncomfetale oud nose,
D. icavoursse
USE CAUTION W HIgh VOLTAGE AREAS. DO NOT esse te
Petre ayy ac baceomanops anct is
power tobe of
FOLLOW PROPER LOCKOUT PROCEDURES.
Dv ccwsse or enc comes O-
oop hands and fingers away fom theo when the machine tin
peraton (on
i sense or emer eowrs ano crusnszano
Ks an re on nan lead de wen
Syecatana maa pester
NEVER nace your hands, fae or any pat of your bay neBAILEIGH
-ETY PRECAUTIONS
A
Metal working can be dangerous sate and proper opersting procedures are not folowed, As
vith al machinery, here are catain Hazard ive wih the operation of the product. Using
{he machine wi eapoct and eadon wil emsiderbly lesson to posi of personaly.
However normal safely pracautons are eretockes or nore, persona myx to he operator
may ros
Satay eaipment such as quarts hol-douns, safely asses, dust masks and hearng
protevion can reduce you potential foray But even the best gerd wont make upforpoor
idgmert,casessness or nation always use common sense and exerse cation
theworkshop. Ia procedure fees dangoro.s don ty.
{EMEMBER: Your personal safety I your responsibitty.
Only trained and qualified personnel can operate this machine
Make sure guards are in place and inproper working order before operating
‘machinery.
‘Remove any adjusting tools, Bore oxerating the machine, make sure any sdusingtols
fave been removed.
Keep work are clean, Clutoredaras ive ures,
5. Overloading machine, By overloading he machine you msy cause ju rom fing pats.
BO NOT excans the speced machine capacities
Dressing material edges. Alays chamfer and debut al sharp edges.
1 not fore tool. Your machine wil ea beter and sae jo i used as tended. DO NOT
Use magproplae aachmenta nan atempto excaed to machines ated capacty
Use the right tool forthe job 00 NO atempt to fore a sma ool ox atachment to do he
work fare industria oo. DO NOT ise aol for a purpose for which twas not
‘ntendes
Dress appropriate, DO NOT wer lose iting thing or ewely as they canbe eauhtin
moving Rachie parla Protective cating and ste! oe shoes ae recommended when
{sing machinery. Wear a restive hai eveting to contain lng har
1 Use eye and ear protection. Awaye wear ISO approve impact safety goggles, Wear afl
{ace shld you are procuong metal ings.EMM
11.Do not everreach. Maintain proper footing andbalance at al mes. DO NOT reach over or
‘across a running machine,
12 Stay alert Watch what you are doing and use commonsense. 00 NOT operate any too or
machine whan you ae trea
18.Check or damaged parts. Before using ay toa ar machine, carefully check any part that
‘2ppears damaged. Check fr algnment and bing of moving ara tet may aoc proper
‘machine operation,
"4, Observe work aroa conditions. 00 NOT use nachnes or ower oosin damp or wet
lecatons. Do not expose o ran. Keep wark area wel lighted. DO NOT use elsticaly
Powered tos in Be prosance of emmable gases o lauds
15 Keep children away. Ciren must never be alowed in the work area. DO NOT et them
handle machines, os, or estnsion cords
18.Store ale equipment When not in use, tools must be stored na dry locaton to inhibit rust.
‘Aways lock up tools and Keep the out of reac of chlaen
17,00 NOT operate machine funder the influence of alcohol or drugs. Read waning
Isbes on prosengtons If theres any doubt GONOT operate Pe machine
19.Tum of power before checking, clearing, oreping any parts.
20.8e sur al equipments propery installed and grounded according to atonal. state, and
local codes
21. Inspet power and contro cables prodeally. Replace damaged or bare wies are
exposed: Bare wiring can All
22.00 NOT bypass or dofet any sftyinterock stam,
23.Keop vistors ete cstance trom the werk areaBAILEIGH
TECHNICAL SPECIFICATIONS
“This bead calle fe power driven andl form sheet metal upto 16 Gauge thickness mid tal
(@requvalent) The Rotary mechine\scansrctes ot ast ron and tel ensuing minima
efecto ofthe workpiece during forming apeatons.Avalble de sets alow for the folwng
‘operations tobe performed winng, edging, ogee bead, single besd, and elbow eapg.
Capasiy 16g (1-2) mid tok
Trvoat 26th 35° @14rm)
Power HOVAG.
Motor HP hp (08k)
‘Shipsing Dimensions (Cx Wx a1 8 225° x2 6 (1870 x S7Ox HO
Weight (eUGro55) 172s (76g) 227s (1054)
[Based on a materi enaleeengih of 0000 PSI - mid etal
TECHNICAL SUPPORT
‘Our technical support department can be reached a 20.684 4990, and asking forthe support
Gesk tr purchased machines Tech Suppot handles questons on machine set, schematics,
\arrany sues, and ial prs needs other than So eae and Blades).
For specif sppiation needs or tute machine puchases contact he Sales Department at
‘sales@ballringustal com, Prono: 920.664 4900, or Fax 920.684 3848
‘Se Note:The patos dations using inthis manvl are representative ony and
may nt dope! he actual colo, being or accessores nd maybe intended to lusate
technique only
“Rea ote: The spceatons and dnensionspreserted here are subject o change
wit orn dee pov rrMea)
{UNPACKING AND CHECKING CONTENTS
‘Your Baieigh machine i shipped compet in onecrate. Separate all pats fom the packing
material ad chock oac tem carfuly Make concn al ems are accounted er tore