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OPERATOR’S MANUAL METAL BEAD ROLLER MODEL: BR-18E-36 Baligh Inurl, P.O Boxes Mantowoe, Wt 54221-0531 Phone: 920634 4090, Fax 920688 3944 Petar Table of Contents THANKYOU & WARRANTY INTRODUCTION. ‘GENERAL NOTES. SAFETY INSTRUCTIONS SAFETY PRECAUTIONS, TECHNICAL SPECIFICATIONS TECHNICAL SUPPORT UNPACKING AND CHECKING CONTENTS: ‘leaning INSTALLATION, ‘Anchoring te chine. ASSENBLY. ELECTRICAL ‘GENERAL BEAD ROLLING ROLLER INSTALLATION AND RENOVA OPERATION, UNDERSTANDING SPRINGBAGK LUBRICATION AND MAINTENANCE PARTS DIAGRAM A. PARTS DIAGRAMB. Pars lenteaton List ELECTRICAL SCHEMATIC. Elscieal Components BAILEIGH ‘THANK YOU & WARRANTY “Thank you for your purchase of a machine from Balligh Indust, We hope that you fi it product ae Use! to you foraiong ime to cone mpc 8 Seen oe et Ow 0) mee eet sn ‘Scle guose nes cones aan Baye onc any mar aye at ta Rares Sie erate seemeete tenet af eens ear corareeas ae Petri goa tured wate RGA. Sly shal hay repo ste corkage By to tn atta ory te eter rin SP a eeceepeaesctemoaens sores ramones |rwrting, in whi event Sater may impose adctions charges o plement such changes ™ Linte waranty. Sle wars od de tat he Gost menaced poe by Slee ‘ecte cl uecan ena hat or Cee ie ned a ined ee eth ‘Pavvcton marual or lectrical gies owed y the Sel or supped wah the Good Foppiesie, The ‘igen ma win rete Solely upd cles he Oop ig aren ‘Eemarary prod Te ga’ eae’ mut ao star's REA torn Say por earng wy Gace ‘Surfer warery sr ue er uaa Sale i ssn ny ase or See ec Sion ths onal nase snl be apna fo sh ns epheneeaeas ah ceoeee fe Gee {Sete worry svc mie vrs es Sar sn open shal ope eles Pe eas ‘Scan ured gerne eta pce uth sucve oases weet et ert tu ee 9 parc 3 dye an ar cng eon wey alee re ‘sia py to) Sess lng a am Uae) pe le hastanaea ee ou per eerste hat toe tw ces Samo Gomes on es, Scone aaa ge ee ar coat atari rated wrt mariana areaiies, NCLUOING Sur NOT Lhe 10. ty waatantry OF MERCHANTABILITY OR ness Fae Argan unde a exrmesGiy SSCLAMD. wo Wanna? To WOE WENCH raion of ini, NO EVENT SHALL SELLER BELLE TO BUYER Of AY OTHER Par FOR hyn beNrinn. Constauen i. Oe Spec: DAIAGSS GLUON MAGUT LATATON COST ROFTS OF DOWN TE! ARISING FROM OF i Maen Conmec TE With THE GOODS ANY BREASH I SELLER Of Is AGENTS OF Tes AGAEEMEMT OF JY OTR CAUSE (MATSBEVER VA TER Skse0 OW cOwTTAcY TORT Oa ay OTHER THEDHYOF laBtiTY BUYERS REMEOY Wm RESPECT TRA Sate hesic owen is AGREDWENT Yo STRACLY UMD TO'NO MO THAN Te BAILEIGH Force Majer, Solr hat ot te eee ay dy to cei ofa vr, Goat ue ‘Sits yr Sets eine carl reg vib ian ose Gog ua eusre tre hy ‘ins fot eM afeues, cvuarpes, tenancy i Gee) & marae pee ant cust of tanspraton Goays nate! be taut Seer, Saye cole) Dy ex sores hvorrtequaona raring, tel esas oy cw aya Ss esc ‘Siu Tne eon of any on any potomane wba poxborel by sch igh eat may easy ‘resus ocspera oP ey ‘Stangemers ar onhecona tecteery to Catal ane operate te Go0cs ge’ sal lah he Goods ‘Sctace nay Soh oucre sal tue lr sont nya Seago Garis {sti fan sims ed wonace[ecuarg nal says Ses tnd cos arary Seely or eae ae Fier fae papery tt Cots wo cme ay rns pm wg et. er ea te aes a ee ean cae g Sioa teu tenea ane reeemenrecaracrae Eee age nner sae tac mre, eee ema. £20 rte renee of Sales und ie Ayumi rd ato 2a ‘hor orkemwremuaes poe unter hs Ayer on eh ‘Atomey's Fes, ne avr pl aio is reenary recover mont Go fom Bue afc ay Feist ot tie Agora Guyer sa on abe Ba’ ora Siva epeess ned sae, hing Soler a sured ana sae Serra err i rt Se See ae trees teen Berio earenmencmemetees secmiemasircartats REh Toque acarataraanta metas Ser metinsaree o seeaaar ooisaren mane ote See 1. seer om dt ot ney Damage cms and ae daca rote act euros mats muse scovoatGoaghen nw conton oS ose Pakenha twos ome ea sige Aen teaicg ee epee ate Sears ces regu es oes ee ms crn ai rtimteds para bode spect, gus geass aay ne ane ra Phos eae ane of ur treweageae Sie ar Src ert (Gijoee4eooremat ura eacemoaraunhausa at Naa TNTRODUCTION The quay and rolabity of the components assembled on 2 Bailigh Industial machine uarantee near perfect Lnctoning. ee fom prbions, even under the most demanding orking condtors. However a siuaton arses, rf the manual fs. Ife soliton canna be ‘ound Contac he aisinbuter where you purchased aur product Make sue you have the seria) ‘number and production yea of te machin (stamped on he nameplate). For replacement parts ‘eforto he aesembly numbers onthe pats it crawrgs it do tae semachin order {In this manual you will find: (when applicable) Safety procedures Correct instalation guideines Description ofthe functional parts of the machine Ccopacty chars ‘Setup and start-up instructions Machine operation Scheduled maintenance Parts its GENERAL NOTES, ‘Aftorrosvng your guipment remove bi protacve container. Do a complete visual Inspection, and if damage 's noted, photograph ier insurance claims and contact your Carr at onen. requesting inspecion. Algo carta Baligh nus and nor hem of he Snexpected occurence, Temporary suspend nstaision Take necessary precautons whe loading unloading oF mowing the machine te aves any jes ‘Your machine is dasigned and manufactured o wer smoothly and efcienty. Following proper ‘maintoranoeinetuctoe wl help ensure hi. Ty and Use anginal spare pars, whenever possi, and most important, DO NOT avercad the machine o make any unaUoaed ‘modieatons ‘Re Note: Tis symbol retest set! ifomatontroughout he manda ‘This the safely alert symbol When you 68 his symbol on yout macnie orn tia manual BE ALERT 70 THE POTENTIAL FOR PERSONAL INJURY! UNDERSTAND SIGNAL WoRDS {signal word DANGER, WARNING, or CAUTION 1 ued wesley alt sol DANGER Sens Nazar or unesta praca tat wl resutin Ola sever iu or Des Stety sans with signal word DANGER or WARNING are ‘yplnly near spect hazards General recautions are ised on CAUTION ley sigs, CAUTION aso cals stanton to safely messages Inte BAILEIGH em often and use them 10 instruct D roncreves wooo -@ A. rrorscracansr nose hang Wear stable hearing profecive devess such as eer mute or earplugs to protect against objectionable or uncomfetale oud nose, D. icavoursse USE CAUTION W HIgh VOLTAGE AREAS. DO NOT esse te Petre ayy ac baceomanops anct is power tobe of FOLLOW PROPER LOCKOUT PROCEDURES. Dv ccwsse or enc comes O- oop hands and fingers away fom theo when the machine tin peraton (on i sense or emer eowrs ano crusnszano Ks an re on nan lead de wen Syecatana maa pester NEVER nace your hands, fae or any pat of your bay ne BAILEIGH -ETY PRECAUTIONS A Metal working can be dangerous sate and proper opersting procedures are not folowed, As vith al machinery, here are catain Hazard ive wih the operation of the product. Using {he machine wi eapoct and eadon wil emsiderbly lesson to posi of personaly. However normal safely pracautons are eretockes or nore, persona myx to he operator may ros Satay eaipment such as quarts hol-douns, safely asses, dust masks and hearng protevion can reduce you potential foray But even the best gerd wont make upforpoor idgmert,casessness or nation always use common sense and exerse cation theworkshop. Ia procedure fees dangoro.s don ty. {EMEMBER: Your personal safety I your responsibitty. Only trained and qualified personnel can operate this machine Make sure guards are in place and inproper working order before operating ‘machinery. ‘Remove any adjusting tools, Bore oxerating the machine, make sure any sdusingtols fave been removed. Keep work are clean, Clutoredaras ive ures, 5. Overloading machine, By overloading he machine you msy cause ju rom fing pats. BO NOT excans the speced machine capacities Dressing material edges. Alays chamfer and debut al sharp edges. 1 not fore tool. Your machine wil ea beter and sae jo i used as tended. DO NOT Use magproplae aachmenta nan atempto excaed to machines ated capacty Use the right tool forthe job 00 NO atempt to fore a sma ool ox atachment to do he work fare industria oo. DO NOT ise aol for a purpose for which twas not ‘ntendes Dress appropriate, DO NOT wer lose iting thing or ewely as they canbe eauhtin moving Rachie parla Protective cating and ste! oe shoes ae recommended when {sing machinery. Wear a restive hai eveting to contain lng har 1 Use eye and ear protection. Awaye wear ISO approve impact safety goggles, Wear afl {ace shld you are procuong metal ings. EMM 11.Do not everreach. Maintain proper footing andbalance at al mes. DO NOT reach over or ‘across a running machine, 12 Stay alert Watch what you are doing and use commonsense. 00 NOT operate any too or machine whan you ae trea 18.Check or damaged parts. Before using ay toa ar machine, carefully check any part that ‘2ppears damaged. Check fr algnment and bing of moving ara tet may aoc proper ‘machine operation, "4, Observe work aroa conditions. 00 NOT use nachnes or ower oosin damp or wet lecatons. Do not expose o ran. Keep wark area wel lighted. DO NOT use elsticaly Powered tos in Be prosance of emmable gases o lauds 15 Keep children away. Ciren must never be alowed in the work area. DO NOT et them handle machines, os, or estnsion cords 18.Store ale equipment When not in use, tools must be stored na dry locaton to inhibit rust. ‘Aways lock up tools and Keep the out of reac of chlaen 17,00 NOT operate machine funder the influence of alcohol or drugs. Read waning Isbes on prosengtons If theres any doubt GONOT operate Pe machine 19.Tum of power before checking, clearing, oreping any parts. 20.8e sur al equipments propery installed and grounded according to atonal. state, and local codes 21. Inspet power and contro cables prodeally. Replace damaged or bare wies are exposed: Bare wiring can All 22.00 NOT bypass or dofet any sftyinterock stam, 23.Keop vistors ete cstance trom the werk area BAILEIGH TECHNICAL SPECIFICATIONS “This bead calle fe power driven andl form sheet metal upto 16 Gauge thickness mid tal (@requvalent) The Rotary mechine\scansrctes ot ast ron and tel ensuing minima efecto ofthe workpiece during forming apeatons.Avalble de sets alow for the folwng ‘operations tobe performed winng, edging, ogee bead, single besd, and elbow eapg. Capasiy 16g (1-2) mid tok Trvoat 26th 35° @14rm) Power HOVAG. Motor HP hp (08k) ‘Shipsing Dimensions (Cx Wx a1 8 225° x2 6 (1870 x S7Ox HO Weight (eUGro55) 172s (76g) 227s (1054) [Based on a materi enaleeengih of 0000 PSI - mid etal TECHNICAL SUPPORT ‘Our technical support department can be reached a 20.684 4990, and asking forthe support Gesk tr purchased machines Tech Suppot handles questons on machine set, schematics, \arrany sues, and ial prs needs other than So eae and Blades). For specif sppiation needs or tute machine puchases contact he Sales Department at ‘sales@ballringustal com, Prono: 920.664 4900, or Fax 920.684 3848 ‘Se Note:The patos dations using inthis manvl are representative ony and may nt dope! he actual colo, being or accessores nd maybe intended to lusate technique only “Rea ote: The spceatons and dnensionspreserted here are subject o change wit orn dee pov rr Mea) {UNPACKING AND CHECKING CONTENTS ‘Your Baieigh machine i shipped compet in onecrate. Separate all pats fom the packing material ad chock oac tem carfuly Make concn al ems are accounted er tore

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