XTRO-64 Connections for TITAN 250FG CUSTOMER : HOLDERS GROUP 19/10/2015

TB1 16 WAY (DACS) TB3 16 WAY (SUPPLY)

TB1-01 J3-29 NC TB3-01 NC

TB1-02 J3-31 #1 V+ (X-RED) TB3-02 NC
TB1-03 J3-04 0v V- (X-BLUE) TB3-03 NC
TB1-04 J3-30 NC TB3-04 NC
TB1-05 J3-32 #2 V+ (Y-RED) TB3-05 NC
TB1-06 J3-04 0v V- (Y-BLUE) TB3-06 NC
TB1-07 J3-37 NC TB3-07 NC
TB1-08 J3-39 NC TB3-08 CMN 0v
TB1-09 J3-04 CMN 0v TB3-09 NC
TB1-10 J3-38 NC TB3-10 24V (FUSED 1 AMP SUPPLY) 330
TB1-11 J3-40 NC TB3-11 0V
TB1-12 J3-04 CMN 0v TB3-12 0V WDOG OUT (TO DLR RELAY COIL) 90
TB1-13 J3-33 NC TB3-13 NC
TB1-14 J3-34 NC TB3-14 NC
TB1-15 J3-41 NC TB3-15 NC
TB1-16 J3-42 NC TB3-16 NC

TB5 16 WAY INPUTS 1-16 TB4 16 WAY INPUTS 17-32

TB5-01 RESERVED TB4-01 TURRET DOOR 47A

TB5-02 CONTROL E-STOP 34 TB4-02 AIR PRESSURE 48
TB5-03 MACHINE E-STOP 35 TB4-03 DATUM FOOTSWITCH 49
TB5-04 HYDRAULIC OVERLOAD 36 TB4-04 CLAMP FOOTSWITCH 50
TB5-05 TURRET OVERLOAD 37 TB4-05 TOP TURRET STROBE CW 51
TB5-06 X OVERTEMP 38 TB4-06 BTM TURRET STROBE CW 52
TB5-07 Y OVERTEMP 39 TB4-07 TURRET DATUM 53
TB5-08 X OVERTRAVEL+ 40 TB4-08 TOP TURRET PIN IN 54
TB5-09 X OVERTRAVEL- 41 TB4-09 BTM TURRET PIN IN 55
TB5-10 Y OVERTAVEL+ 42 TB4-10 RAM AT TOP 56
TB5-11 Y OVERTRAVEL- 44 TB4-11 RAM AT BOTTOM 57
TB5-12 RIGHT HAND MACHINE DOOR 45 TB4-12 NC (RESERVED)
TB5-13 LEFT HAND MACHINE DOOR 46 TB4-13 PUNCH CLEAR 58
TB5-14 MACHINE ENABLED 47 TB4-14 CLAMP REF SENSOR 204
TB5-15 RESERVED TB4-15 TOP TURRET STROBE CCW 161
TB5-16 NC TB4-16 BTM TURRET STROBE CCW 162

TB2 16 WAY INPUTS 33-48 TB6 16 WAY OUTPUTS 1-16

TB2-01 X HOME 69 TB6-01 TURRET PINS 87

TB2-02 NC TB6-02 DATUM PIN 80
TB2-03 NC TB6-03 PUNCH UP 81
TB2-04 Y HOME 70 TB6-04 PUNCH DOWN 82
TB2-05 NC TB6-05 REPOSITION CYLINDERS 83
TB2-06 NC TB6-06 TURRET CLUTCH 84
TB2-07 RESET BUTTON 242 TB6-07 CLAMPS 85
TB2-08 START BUTTON 244 TB6-08 TURRET BRAKE 86
TB2-09 STOP BUTTON 245 TB6-09 REVERSE TURRET 160
TB2-10 FUSED 24v SUPPLY 330 TB6-10 NC
TB2-11 WATCHDOG/24V 33R TB6-11 NC
TB2-12 24v SUPPLY OK 33 TB6-12 NC
TB2-13 NC TB6-13 NC
TB2-14 NC TB6-14 MC ENABLE 32
TB2-15 NC TB6-15 START LED (RED)
TB2-16 NC TB6-16 STOP LED (BLUE)
CNC CONTROLS . CONTROL RETROFITS . CAD/CAM . TRAINING . LASER SYSTEMS
The Old Forge, 55 High Street, Southoe, Cambridgeshire. PE19 5YE 01480 213025
www.cambridgeautomation.co.uk support@cambridgeautomation.co.uk 07770 567317

(33B)
FS1 500mA TB3-10 (330)

24v POWER SUPPLY WIRE GOES TO DLR RELAY.THIS

DLR RELAY IS SWITCHED ON WHEN CNC CONTROL IS
ENABLE POWERED UP. THIS SWITCHES THE 24v SUPPLY TO
+ -
THE CNC CONTROL. IF THE CONTROL FAILS AND THE
WATCHDOG TRIPS THEN THE RELAY WILL SWITCH
OFF AND THE CNC WILL LOSE 24v SUPPLY WHICH
WILL SHUT THE MACHINE DOWN VIA THE ORIGINAL
ESTOP CHAIN. THE CONTROL MONITORS THE RELAY
24V VIA TB2-11 WHICH IS A 24v PNP SIGNAL.
PSU WHEN THE CNC SOFTWARE RUNS, A 24v OUTPUT IS
(33A) CNC
(33) ENABLED (TB6-14) WHICH IS WIRE 32. THIS IS THE
WDOG
TB3-12 START OF THE EMERGENCY STOP CHAIN WHICH IS IN
(90) SERIES THROUGH WIRES :
32,34,35,36,37,38,39,40,41,42,43,44,45,46 AND 47 (END)

IF THE E-STOP CHAIN IS CLEAR, THE EIR RELAY IS

ENABLED AND THE MACHINE CAN BE POWERED ON
USING THE POWER ON BUTTON (BLUE). THIS LATCHES
THE RR RELAY AND THE HYDRAULICS, TURRET AND
AXES ARE ENABLED AS LONG AS THE E-STOP RE-
MAINS CLEAR.

ENCODER X1 ENCODER X2 ENCODER X3 ENCODER X4

9W FEMALE D-TYPE 9W FEMALE D-TYPE 9W FEMALE D-TYPE 9W FEMALE D-TYPE

X1-01 J3-15 Z/ BLUE X2-01 J3-16 X3-01 J3-27 X4-01 J3-28

X1-02 J3-11 B/ GREEN X2-02 J3-12 X3-02 J3-23 X4-02 J3-24
X1-03 J3-07 A/ YELLOW X2-03 J3-08 X3-03 J3-19 X4-03 J3-20
X1-04 SHIELD * Screen X2-04 SHIELD * Screen X3-04 SHIELD * X4-04 SHIELD *
X1-05 J3-01 5v WHITE X2-05 J3-01 X3-05 J3-01 * X4-05 J3-01 *
X1-06 J3-13 Z O/V X2-06 J3-14 X3-06 J3-25 X4-06 J3-26
X1-07 J3-09 B RED X2-07 J3-10 X3-07 J3-21 X4-07 J3-22
X1-08 J3-05 A BROWN X2-08 J3-06 X3-08 J3-17 X4-08 J3-18
X1-09 J3-03 0v BLACK X2-09 J3-03 X3-09 J3-03 * X4-09 J3-03 *
HEADER DEFINITIONS :

! ANY TEXT AFTER ! SYMBOL IS IGNORED UNLESS IT HAS DEF STATEMENT

! COMMENT : BLAH BLAH BLAH
! DEF SHEET : X1000 Y500
! DEF CLAMPS : L200 R800
! DEF MATERIAL : 0.4mm ALUMINIUM
! DEF TOOL : T6 DIAM D7.1
! DEF TOOL : T10 DOUBLE-D D11 H9.6 A90
! DEF TOOL : T8 SINGLE-D D12 H9 A0
! DEF TOOL : T5 SQUARE X12.7 A0
! DEF TOOL : T7 RECTANGLE X45 Y5 A90
! DEF TOOL : T1 OBROUND X20 Y10 A0
! DEF TOOL : T2 LOUVRE X50 Y12 A0
! DEF TOOL : T3 HEXAGON X12 A0
! DEF TOOL : T4 CRUCIFORM X20 W5 R3 A0
! DEF TOOL : T11 RAD-SQUARE X10 R3 A0
! DEF TOOL : T12 RAD-RECT X50 Y30 R6 A0

LETTER MEANING IN TOOLING :

D = DIAMETER, H = HEIGHT, X = LENGTH, Y = HEIGHT, A = ANGLE, W = WEB, R = RADIUS

PROGRAM DEFINITION :

G00 G90 G71 ! RAPID ABSOLUTE METRIC

X100 Y200 T6 ! PUNCH AT X100 Y200 WITH T6
X200 Y200 G77 ! MOVE DONT PUNCH
M60 Y100 ! RETURN TO LOAD AND FIRST TURRET IN PROGRAM AT Y100 LOAD POS
M99 M30 ! OPEN CLAMPS AND END PROGRAM

CANNED CYCLES

G26 = LINE/GRID AT ANGLE

G26 X_ Y_ T_ P1=(hits in X) P2=(pitch in X) P3=(hits in Y) P4=(pitch in Y) P5=(angle)
ie G26 X20 Y100 P1=5 P2=12.7 T6 (row of holes in X axis only)
ie G26 X20 Y100 P3=4 P4=11.8 (row of holes in Y axis only)

G28 = BOLT HOLE PATTERN (P.C.D)

G28 P7=(x centre) P8=(y centre) P1=(hits on arc) P3=(start angle) P2=(angular pitch +-)

G37 = CIRCULAR NIBBLE

G37 X(x centre) Y(y centre) P1=(arc length +-) P5=(start angle) P8=(nibble pitch)

G36 = LINEAR NIBBLE

G36 X(x start) Y(y start) P1=(nibble length) P5=(angle +-) P8=(nibble pitch)

G56 = OFFSET )Incremental)

G56 X(x offset) Y(y offset)

G53 = OFFSET CANCEL