Fork Lifet Check Sheet

MAHAVIR DIE CASTERS PVT LIMITED, PLANT - 3 , MANESAR
Daily Machine Check Sheet

AIR COMP. No. (1)
Machine Name :- 250CFM
Month:- NOV-2015 .
Machine No. :- NAR10204394 ML37-7.5 Date :-
S. No. Check Points DURATION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 RUNNING HOURS READING DAILY
2 CLEAN MACHINE CAREFULLY DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
3 AIR FILTER CLEAN (SUNDAY / MONDAY) NA NA NA NA NA NA √ NA NA NA √ NA NA NA NA NA √ NA NA NA NA NA NA √ NA
DIWALI HOLIDAY (PLANT UNDER

4 NO ANY AIR LEAKAGE DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
5 NO ANY OIL LEAKAGE DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
SHUTDOWEN)
6 CHECK OIL LEVEL DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
7 CHECK POWER VOLTAGE (SUNDAY / MONDAY) √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
CHECK ALL PUSH BUTTON

8
CONDITIONS
DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
9 NO ANY ABNORMAL NOISE DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
CHECK ALL PRESSURE

10
GAUGE
DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
11
Done By Signature :-
Remarks : √ → OK, X → Not OK, NA → NOT APLICABLE
Prepared By :KAMAL KANT

F/MAINT/03 Date :- 01/11/2015 Approved By : S.V. SINGH (PLANT HEAD) Date :- 01/11/2015 Sheet No. : 01 of 01
SHINDE

AIR COMP. No. (2)
Machine Name :- 250CFM
Month:- NOV-2015 .
Machine No. :- ML37-7.5 Date :-

SHUTDOWEN)
7 CHECK POWER VOLTAGE (SUNDAY / MONDAY) √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

8
CONDITIONS
DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
CHECK ALL PRESSURE

10
GAUGE
DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
11

F/MAINT/03 Date :- 01/11/2015 Approved By : S.V. SINGH (PLANT HEAD) Date :- 01/11/2015 Sheet No. : 01 of 01
SHINDE
Machine Name :- AIR COMP. No. (3) 20CFM Month:- NOV-2015 .
Machine No. :- Date :-

SHUTDOWEN)
7 CHECK POWER VOLTAGE (SUNDAY / MONDAY) NA NA NA NA NA NA √ NA NA NA √ NA NA NA NA NA √ NA NA NA NA NA NA √ NA

8
CONDITIONS
DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
CHECK ALL PRESSURE

10
GAUGE
DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
11

F/MAINT/03 Date : - 01/11/2015 Approved By : S.V. SINGH (PLANT HEAD) Date :- 01/11/2015 Sheet No. : 01 of 01
SHINDE
MAHAVIR DIE CASTERS PVT LIMITED PLANT 3
Machine Name :- AIR DRYER(REF) 500 NI/MIN. Month:- NOV- 2015 .
Machine No. :- OM189 S1PL7/2015 Date :-
1 RUNNING HOURS READING

3 CHECK AIR TEMP. DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
SHUTDOWEN)
5 POWER SUPPLY 400 VOLT AC (SUNDAY / MONDAY) NA NA NA NA NA NA NA √ NA NA √ NA NA NA NA NA √ NA NA NA NA NA NA √ NA
DRAIN WATER FROM

6
RECEIVER
DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
DRAIN WATER FROM WATER

7
DRAIN TAP
DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
F/MAINT/03 Prepared By : KAMAL KANT SHINDE Date :- 01/11/2015 Approved By : S V SING (PLANT HEAD) Date :- 01/11/2015 Sheet No. : 01 of 01

Machine Name :- RO PLANT Month:- NOV. 2015 .
Machine No. :- 6000 LITTER/ HR Date :-
DIWALI HOLIDAY (PLANT

UNDER SHUTDOWEN)
CHECK ROW WATER TDS (30
3
TO 35)
ON ULTERNATE DAYES √ NA √ NA √ NA √ NA √ NA √ NA √ NA √ NA √ NA √ NA √ NA √ NA √
5 POWER SUPPLY 400 VOLT AC (SUNDAY / MONDAY) √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
6 BACK WASH FOR 20 MIN. DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
7 CLEAN MEMRAIN FILTER (SUNDAY / MONDAY) √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
CHECK PH OF OUT LET WATER

8
6 TO 7 PH.
CHECK TDS OF OUT LET

9
WATER 80 TO 200 HZ.
10 SET PROD. ROTOMETER 40% DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
11 SET RES. ROTOMETER 60% DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
12 CLEAN SENCER (SUNDAY / MONDAY) √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
13 NO ANY WATER LEAKAGE DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
14

Machine Name :- ETP PLANT Month:- NOV - 2015 .
DIWALI HOLIDAY
(PLANT UNDER
SHUTDOWEN)
3 CHECK AIR LEAKAGE DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
5 POWER SUPPLY 400 VOLT AC (SUNDAY / MONDAY) √ NA NA NA NA NA NA √ √ √ √ NA NA NA NA NA NA √ NA NA NA NA NA NA √
6 DRAIN SILAGE AS PER SCHEDUEL NA NA NA √ NA NA NA √ NA NA √ NA NA NA √ NA NA NA √ NA NA NA √ NA NA
7 POLYELECTROLYTE DOSING AS PER SCHEDUEL √ NA NA NA NA NA NA √ NA NA √ NA NA NA NA NA NA √ NA NA NA NA NA NA √
8 SARIS DOSING AS PER SCHEDUEL √ NA NA NA NA NA NA √ NA NA √ NA NA NA NA NA NA √ NA NA NA NA NA NA √
9 LIME POWDER AS PER SCHEDUEL √ NA NA NA NA NA NA √ NA NA √ NA NA NA NA NA NA √ NA NA NA NA NA NA √
10
F/MAINT/03 Prepared By : KAMAL KANT SHINDE DATE:- 01/11/2015 Approved By : S V SING (PLANT HEAD) Date :- 01/11/2015 Sheet No. : 01 of 01
DAILY LIFTER CHECK SHEET

LIFTER Name :- MONTH:- JUNE 2023
LIFTER NO. :- Date :-
S. No. CHECK POINTS DURATION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1 CHECK SEAT BELT DAILY
2 CHECK REVERSE HORN DAILY
3 AVALIBILITY OF HELMET DAILY
4 LIGHT WORKING DAILY
5 NO ANY OIL LEAKAGE DAILY
6 NO ANY ABNORMAL NOISE DAILY
7 CHECK ENGINE OIL LEVEL DAILY
8 CHECK COOLANT LEVEL DAILY
9 CHECK BREAK OIL DAILY
10 CHECK HYDROLIC OIL DAILY
REMARKS : √ → OK, X → Not OK, NA → NOT APLICABLE
F/HR/07
APPROVED BY :
F/HR/07

POWER TRANSFORMER 1500
Machine Name :- KVA
Month:- NOV. - 2015 .

(DIWALI HOLIDAY
1 CLEAN MACHINE CAREFULLY DAILY NA NA NA NA NA NA NA NA NA NA NA NA NA NA √ √ √ √ √ √ √ √ √ √ √
SHUTDOWEN)
2 CHECK TR. OIL LEVEL DAILY NA NA NA NA NA NA NA NA NA NA NA NA NA NA √ √ √ √ √ √ √ √ √ √ √
PLANT
3 NO ANY OIL LEAKAGE DAILY NA NA NA NA NA NA NA NA NA NA NA NA NA NA √ √ √ √ √ √ √ √ √ √ √
4 CHECK OUTPUT VOLTAGE DAILY NA NA NA NA NA NA NA NA NA NA NA NA NA NA √ √ √ √ √ √ √ √ √ √ √
5 CHECK OIL TEMP. DAILY NA NA NA NA NA NA NA NA NA NA NA NA NA NA √ √ √ √ √ √ √ √ √ √ √
NA NA NA NA NA NA NA NA NA NA NA NA NA NA √ √ √ √ √ √ √ √ √ √ √
F/MAINT/03 Prepared By : KAMAL KANT SHINDE Date :-01/11/2015 Approved By : S V SING (PLANT HEAD) Date :- 01/11/2015 Sheet No. : 01 of 01
Machine Name :- D B PANAL - 01 & 02 Month:- NOV. - 2015 .

1 CLEAN PANEL CAREFULLY DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
DIWALI HOLIDAY
2 CHECK VOLTMETER DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
(PLANT UNDER
SHUTDOWEN)
3 CHECK AMP. METER DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
4 CHECK ALL INDICATOR DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
5 CHECK PUSH BUTTON DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
6 ALL MCB WORKING SMOOTHLY DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
7 CLOSE ALL PANEL COVER DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
Machine Name :- MAIN L.T. PANEL Month:- NOV. -2015 .

1 CLEAN PANEL CAREFULLY DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
DIWALI HOLIDAY
(PLANT UNDER
SHUTDOWEN)
2 CHECK VOLTMETER DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
3 CHECK AMP. METER DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
4 CHECK ALL INDICATOR DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
5 CHECK PUSH BUTTON DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
6 ALL ACB WORKING SMOOTHLY DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
7 CLOSE ALL PANEL COVER DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
Machine Name :- L T PANEL - 03 Month:- NOV - 2015 .

1 CLEAN PANEL CAREFULLY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
DIWALI HOLIDAY
(PLANT UNDER
SHUTDOWEN)
2 CHECK VOLTMETER √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
3 CHECK AMP. METER √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
4 CHECK ALL INDICATOR √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
5 CHECK PUSH BUTTON √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
6 ALL ACB WORKING SMOOTHLY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
7 CLOSE ALL PANEL COVER √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
Machine Name :- CAPACITOR PANEL - 01 Month:- NOV - 2015 .

1 CLEAN PANEL CAREFULLY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
DIWALI HOLIDAY
√ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
(PLANT UNDER
2 CHECK VOLTMETER
SHUTDOWEN)
3 CHECK AMP. METER √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
4 CHECK ALL INDICATOR √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
5 CHECK PUSH BUTTON √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
6 ALL ACB WORKING SMOOTHLY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
7 CLOSE ALL PANEL COVER √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
8 CHECK CABLE HEATING √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
WORKING OF APF CONTROL

9
RELAY √ √ √ √ √ √ √ √ √ √
Machine Name :- VCB 1000 Month:- NOV- 2015 .

1 CLEAN MACHINE CAREFULLY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
DIWALI HOLIDAY
(PLANT UNDER
SHUTDOWEN)
2 CHECK INPUT VOLTAGE 11 KV √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
CHECK OUTPUT VOLTAGE

3
11 KV √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
4 ALL RELAY WORKING √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
5 ALL INDICATOR √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
6 MCB WORKING √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
7 SMOOTHLY OPERATE √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
F/MAINT/03 Prepared By : KAMAL KANT SHINDE DATE :- 1/11/2015 Approved By : S V SING (PLANT HEAD) DATE :- 1/11/2015 Sheet No. : 01 of 01

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MAHAVIR DIE CASTERS PVT LIMITED, PLANT - 3 , MANESAR

Daily Machine Check Sheet

Machine No. :- NAR10204394 ML37-7.5 Date :-

S. No. Check Points DURATION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 RUNNING HOURS READING DAILY

2 CLEAN MACHINE CAREFULLY DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

3 AIR FILTER CLEAN (SUNDAY / MONDAY) NA NA NA NA NA NA √ NA NA NA √ NA NA NA NA NA √ NA NA NA NA NA NA √ NA

DIWALI HOLIDAY (PLANT UNDER

5 NO ANY OIL LEAKAGE DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

7 CHECK POWER VOLTAGE (SUNDAY / MONDAY) √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

CHECK ALL PUSH BUTTON

9 NO ANY ABNORMAL NOISE DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

CHECK ALL PRESSURE

Remarks : √ → OK, X → Not OK, NA → NOT APLICABLE

Prepared By :KAMAL KANT

Daily Machine Check Sheet

Machine No. :- ML37-7.5 Date :-

S. No. Check Points DURATION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 RUNNING HOURS READING DAILY

2 CLEAN MACHINE CAREFULLY DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

3 AIR FILTER CLEAN (SUNDAY / MONDAY) NA NA NA NA NA NA √ NA NA NA √ NA NA NA NA NA √ NA NA NA NA NA NA √ NA

DIWALI HOLIDAY (PLANT UNDER

5 NO ANY OIL LEAKAGE DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

7 CHECK POWER VOLTAGE (SUNDAY / MONDAY) √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

CHECK ALL PUSH BUTTON

9 NO ANY ABNORMAL NOISE DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

CHECK ALL PRESSURE

Remarks : √ → OK, X → Not OK, NA → NOT APLICABLE

Prepared By :KAMAL KANT

Daily Machine Check Sheet

Machine Name :- AIR COMP. No. (3) 20CFM Month:- NOV-2015 .

Machine No. :- Date :-

S. No. Check Points DURATION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 RUNNING HOURS READING DAILY

2 CLEAN MACHINE CAREFULLY DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

3 AIR FILTER CLEAN (SUNDAY / MONDAY) NA NA NA NA NA NA √ NA NA NA √ NA NA NA NA NA √ NA NA NA NA NA NA √ NA

DIWALI HOLIDAY (PLANT UNDER

5 NO ANY OIL LEAKAGE DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

7 CHECK POWER VOLTAGE (SUNDAY / MONDAY) NA NA NA NA NA NA √ NA NA NA √ NA NA NA NA NA √ NA NA NA NA NA NA √ NA

CHECK ALL PUSH BUTTON

9 NO ANY ABNORMAL NOISE DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

CHECK ALL PRESSURE

Remarks : √ → OK, X → Not OK, NA → NOT APLICABLE

Prepared By :KAMAL KANT

Daily Machine Check Sheet

Machine Name :- AIR DRYER(REF) 500 NI/MIN. Month:- NOV- 2015 .

Machine No. :- OM189 S1PL7/2015 Date :-

S. No. Check Points DURATION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 RUNNING HOURS READING

DIWALI HOLIDAY (PLANT UNDER

3 CHECK AIR TEMP. DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

5 POWER SUPPLY 400 VOLT AC (SUNDAY / MONDAY) NA NA NA NA NA NA NA √ NA NA √ NA NA NA NA NA √ NA NA NA NA NA NA √ NA

DRAIN WATER FROM

DRAIN WATER FROM WATER

Remarks : √ → OK, X → Not OK, NA → NOT APLICABLE

Daily Machine Check Sheet

1 RUNNING HOURS READING DAILY

DIWALI HOLIDAY (PLANT

4 NO ANY ABNORMAL NOISE DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

5 POWER SUPPLY 400 VOLT AC (SUNDAY / MONDAY) √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

6 BACK WASH FOR 20 MIN. DAILY √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

7 CLEAN MEMRAIN FILTER (SUNDAY / MONDAY) √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √

CHECK PH OF OUT LET WATER