FANUC Series: Parts Manual

FANUC > series
R-J3*B CONTROLLER
FOR EUROPE
PARTS MANUAL
B-81466EN-1/06
This manual describes the following product;
Name of product Abbreviation Control Unit
FANUC Robot R-2000iA/165F R-2000iA/165F
FANUC Robot R-2000iA/200FO R-2000iA/200FO
FANUC Robot R-2000iA/165EA R-2000iA/165EA
FANUC Robot R-2000iA/165EW R-2000iA/165EW
FANUC Robot R-2000iA/200EW R-2000iA/200EW
R-2000iA
FANUC Robot R-2000iA/165R R-2000iA/165R
FANUC Robot R-2000iA/200R R-2000iA/200R
FANUC Robot R-2000iA/125L R-2000iA/125L
FANUC Robot R-2000iA/100P R-2000iA/100P
FANUC Robot R-2000iA/130U R-2000iA/130U
FANUC Robot R-2000iA/165CF R-2000iA/165CF
FANUC Robot R-2000iA/200T R-2000iA/200T
FANUC Robot M-6iB M-6iB
FANUC Robot M-6iB/6T M-6iB/6T
FANUC Robot M-6iB/6S M-6iB/6S M-6iB
FANUC Robot M-6iB/2HS M-6iB/2HS
FANUC Robot M-6iB/6C M-6iB/6C
FANUC Robot M-16iB/20 M-16iB/20
FANUC Robot M-16iB/10L M-16iB/10L
M-16iB
FANUC Robot M-16iB/10LT M-16iB/10LT
FANUC Robot ARC Mate 100iB ARC Mate 100iB
ARC Mate 100iB
FANUC Robot ARC Mate 100iB/6S ARC Mate 100iB/6S R-J3iB
FANUC Robot ARC Mate 120iB ARC Mate 120iB
FANUC Robot ARC Mate 120iB/10L ARC Mate 120iB/10L
ARC Mate 120iB
FANUC Robot ARC Mate 120iB/20T ARC Mate 120iB/20T
FANUC Robot ARC Mate 120iB/10LT ARC Mate 120iB/10LT
FANUC Robot M-710iB/45E M-710iB/45E
FANUC Robot M-710iB/45T M-710iB/45T M-710iB
FANUC Robot M-410iB/300 M-410iB/300 M-410iB
FANUC Robot M-420iA M-420iA
FANUC Robot M-421iA M-421iA
FANUC Robot M-900iA/260L M-900iA/260L
FANUC Robot M-900iA/350 M-900iA/350 M-900iA
FANUC Robot M-900iA/600 M-900iA/600
FANUC Robot F-200iB F-200iB
FANUC Robot S-500iB S-500iB
FANUC Robot S-900iB/400 S-900iB/400
FANUC Robot S-900iB/200 S-900iB/200 S-900iB
FANUC Robot S-900iB/220L S-900iB/220L
FANUC Robot LR Mate 200iB LR Mate 200iB
LR Mate 200iB
FANUC Robot LR Mate 200iB/3L LR Mate 200iB/3L
• No part of this manual may be reproduced in any form.

• All specifications and designs are subject to change without notice.
In this manual we have tried as much as possible to describe all the various matters. However, we cannot
describe all the matters which must not be done, or which cannot be done, because there are so many
possibilities. Therefore, matters which are not especially described as possible in this manual should be
regarded as "impossible".
B-81466EN-1/06 CONTENTS
CONTENTS
I. HOW TO READ THE PARTS MANUAL
1 HOW TO READ THE PARTS MANUAL ........................................... 3

1.1 INTRODUCTION ·························································································· 4
1.2 READING PARTS LIST AND ASSEMBLY DRAWINGS ······································ 5
II. CONFIGURATION
1 CONFIGURATION ........................................................................... 11
III. CONTROL UNIT PARTS LIST AND DRAWING
1 CABINET........................................................................................... 20
1.1 A-CABINET ······························································································· 20
1.2 B-CABINET ······························································································· 21
2 BACKPLANE .................................................................................... 22
2.1 2-SLOT BACKPLANE ·················································································· 22
2.2 4-SLOT BACKPLANE ·················································································· 23
3 POWER SUPPLY UNIT.................................................................... 24
4 MAIN BOARD ................................................................................... 25
5 EMERGENCY STOP UNIT .............................................................. 26
6 PROCESS I/O BOARD ...................................................................... 27

6.1 PROCESS I/O CA ························································································ 27
6.2 PROCESS I/O CB ························································································ 28
6.3 PROCESS I/O DA ························································································ 29
6.4 PROCESS I/O EA ························································································ 30
6.5 PROCESS I/O EB ························································································ 31
6.6 PROCESS I/O FA ························································································ 32
6.7 PROCESS I/O GA ························································································ 33
6.8 PROCESS I/O HA························································································ 34
7 6-AXIS SERVO AMPLIFIER ............................................................ 35

7.1 6-AXIS SERVO AMPLIFIER ········································································· 35
7.2 6-AXIS SERVO AMPLIFIER(FOR M-900iA/600) ·············································· 38
c-1
CONTENTS B-81466EN-1/06
8 OPERATION BOX............................................................................. 39
9 OPERATION BOX CABLE ............................................................... 41
10 OPERATOR'S PANEL ...................................................................... 42
11 FAN UNIT ......................................................................................... 45

11.1 FAN UNIT FOR A-CABINET ········································································ 45
11.2 FAN UNIT FOR B-CABINET ········································································ 46
12 BREAKER-NOISE FILTER UNIT ................................................... 47

12.1 BREAKER-NOISE FILTER UNIT FOR A-CABINET ········································ 47
12.2 BREAKER-NOISE FILTER UNIT FOR B-CABINET ········································ 48
13 I/O UNIT MODEL A ......................................................................... 49
14 TEACH PENDANT ........................................................................... 54

14.1 TEACH PENDANT······················································································ 54
14.2 i Pendant ··································································································· 56
15 TEACH PENDANT CABLE.............................................................. 60

15.1 TEACH PENDANT CABLE FOR A-CABINET ················································· 60
15.2 TEACH PENDANT CABLE FOR B-CABINET ················································· 60
16 TRANSFORMER............................................................................... 61
16.1 TRANSFORMER FOR A-CABINET ······························································· 61
16.2 TRANSFORMER FOR B-CABINET ······························································· 62
17 HOUR METER .................................................................................. 63
18 ROBOT CONNECTION CABLE / RCC I/F UNIT ........................... 64

18.1 ROBOT CONNECTION CABLE FOR A-CABINET ··········································· 64
18.2 ROBOT CONNECTION CABLE FOR B-CABINET ··········································· 65
19 DOOR INTERLOCK ......................................................................... 67
20 PERIPHERAL DEVICE CONNECTION CABLE............................ 68

20.1 PERIPHERAL DEVICE CONNECTION CABLE FOR A-CABINET····················· 68
20.2 PERIPHERAL DEVICE CONNECTION CABLE FOR B-CABINET····················· 69
21 REGENERATIVE RESISTOR UNIT ............................................... 70

21.1 REGENERATIVE RESISTOR UNIT FOR A-CABINET ····································· 70
c-2
B-81466EN-1/06 CONTENTS
21.2 REGENERATIVE RESISTOR UNIT FOR B-CABINET ····································· 71
22 OPTION BOARD............................................................................... 72
c-3
I. HOW TO READ THE PARTS MANUAL
1. HOW TO READ THE PARTS
B-81466EN-1/06 HOW TO READ THE PARTS MANUAL MANUAL
1 HOW TO READ THE PARTS MANUAL
-3-
MANUAL HOW TO READ THE PARTS MANUAL B-81466EN-1/06
1.1 INTRODUCTION
This manual contains parts lists and assembly drawing for the major
assembles and subassemblies for the robot. It also contains lists and
drawings of small parts such as screws and bolts which are common to
the various assemblies and subassemblies.
Instructions for reading the parts lists and assembly drawings appear in
para. 1.2. Instructions for reading the small parts lists and drawings are
given in para.1.3.
-4-
1.2 READING PARTS LIST AND ASSEMBLY DRAWINGS
The parts list identifies the subassemblies and parts for a specific unit or
major assembly. The assembly drawing indicates the location at which
the parts are installed.
For example, the parts list shown at the next page identifies the major
assemblies and parts for the total assembly.This list identifies the major
assembly and its specification number. It then shows the item
number,quantity,parts name,specification number and includes any
special remarks that will be helpful to the user.
-5-
MANUAL HOW TO READ THE PARTS MANUAL B-81466EN-1/06
Section A Section B
UNIT ASSEMBLY NAME SPECIFICATION

c-1 POWER SUPPLY UNIT A16B-2203-0370 ( 1 / 1)
UNIT NO. Q’TY PARTS NAME SPECIFICATION PAGE REMARK

c-1 001 1 FUSE A60L-0001-0396#8.0A 1 F1(8.0A)
002 1 FUSE A60L-0001-0046#7.5 1 F3(7.5A)
003 1 FUSE A60L-0001-0046#7.5 1 F4(7.5A)
004 1 COVER A230-0587-X007 1
Section C
Notice that the list in the example shown above has three sections
labeled A,B,and C. The information given in these three section is as
follows.
1) Section A
UNIT Unit identification symbol
ASSEMBLY NAME Name of assembly
SPECIFICATION The specification number
2) Section B
(/) The total number of pages in the series in which parts for
an assembly are listed and the number of the specific page
being read. The example given here(1/1) is page 1 of 1.
3) Section C
UNIT Unit identification symbol
NO Serial number of parts
Q’TY The number of parts used in assembly or
subassembly
PARTS NAME The name of parts
SPECIFICATION The specification number(part number)
Use this number to order the parts
PAGE The page number of drawing on which
parts is identified
REMARKS Additional information useful to the
reader
-6-
The relationship between the data in the parts list and that in the
illustration is illustlated below

c-1 POWER SUPPLY UNIT A16B-2203-0370 (1/1)

001 1 FUSE A60L-0001-0396#8.0A 1 F1(8.0A)
002 1 FUSE A60L-0001-0046#7.5 1 F3(7.5A)
003 1 FUSE A60L-0001-0046#7.5 1 F4(7.5A)
004 1 COVER A230-0587-X007 1
c-1
*2
*1 (1/1)
Figure 3.3 Power supply unit
-7-
II. CONFIGURATION
B-81466EN-1/06 CONFIGURATION 1. CONFIGURATION
1 CONFIGURATION
Fig.1.1. FANUC ROBOT (A-CABINET) CONFIGURATION
Control unit parts list and drawing

Section III
- 11 -
1. CONFIGURATION CONFIGURATION B-81466EN-1/06
Fig.1.2. FANUC ROBOT (B-CABINET) CONFIGURATION
Control unit parts list and drawing

Section III
- 12 -
A-CABINET(1/2)
- 13 -
A-CABINET(2/2)
- 14 -
- 15 -
- 16 -
III. CONTROL UNIT PARTS LIST AND DRAWING
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING
ITEM REFERENCE ITEM ASSEMBLY NAME
a 1 CABINET
b 2 BACKPLANE
c 3 POWER SUPPLY UNIT
d 4 MAIN BOARD
e 5 EMERGENCY STOP UNIT
f 6 PROCESS I/O BOARD
g 7 6-AXIS SERVO AMPLIFIER
h 8 OPERATION BOX
i 9 OPERATION BOX CABLE
j 10 OPERATOR'S PANEL
k 11 FAN UNIT
l 12 BREAKER-NOISE FILTER UNIT
m 13 I/O UNIT MODEL A
n 14 TEACH PENDANT
o 15 TEACH PENDANT CABLE
p 16 TRANSFORMER
q 17 HOUR METER
r 18 ROBOT CONNECTION CABLE / RCC I/F UNIT
s 19 DOOR INTERLOCK
t 20 PERIPHERAL DEVICE CONNECTION CABLE
u 21 REGENERATIVE RESISTOR UNIT
v 22 OPTION BOARD
- 19 -
1. CABINET CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
1 CABINET
1.1 A-CABINET

a-1 A-CABINET A230-0609-T002 (1/1)

001 1 CABINET A230-0609-T002 1
002a PACKING A230-0585-X082 1 INTEGRATED
1
002b A230-0585-X083 1 STAND ALONE
003 1 COVER PLATE A230-0540-X033 1 STAND ALONE
a-1
004 1 LOUVER A230-0596-X018 1
1 MOUNTING PLATE FOR A230-0609-V008 1
005
SERVO AMPLIFIER
Fig.1.1. A-CABINET
- 20 -
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING 1. CABINET
1.2 B-CABINET

A210-0420-T003
a-2 B-CABINET (1/1)
A210-0420-T004

001a 1 CABINET A210-0420-T003 1 FANUC KEY TYPE
001b 1 A210-0420-T004 1 “-“ KEY TYPE
a-2
Fig.1.2. B-CABINET
- 21 -
2. BACKPLANE CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
2 BACKPLANE
2.1 2-SLOT BACKPLANE

b-1 2-SLOT BACKPLANE A05B-2400-C060 (1/1)

001 1 BACKPLANE PCB A20B-2002-0771 1
002 1 FAN MOTOR A02B-0260-C021 1
003 1 CASE A230-0587-X001 1
004 2 RAIL A230-0587-X008 1
005 2 COVER A230-0587-X017 1
b-1
Fig.2.1. 2-SLOT BACKPLANE

- 22 -
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING 2. BACKPLANE
2.2 4-SLOT BACKPLANE

b-2 4-SLOT BACKPLANE A05B-2400-C061 (1/1)

001 1 BACKPLANE PCB A20B-2002-0761 1
002 2 FAN MOTOR A02B-0260-C021 1
003 2 CASE A230-0587-X001 1
004 2 RAIL A230-0587-X008 1
005 2 COVER A230-0587-X017 1
b-2
Fig.2.2. 4-SLOT BACKPLANE
- 23 -
3. POWER SUPPLY UNIT CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
3 POWER SUPPLY UNIT

c-1 POWER SUPPLY UNIT A16B-2203-0370 (1/1)

001 1 FUSE A60L-0001-0396#8.0A 1 F1(8.0A)
002 1 FUSE A60L-0001-0046#7.5 1 F3(7.5A)
003 1 FUSE A60L-0001-0046#7.5 1 F4(7.5A)
004 1 COVER A230-0587-X007 1
c-1
Fig.3. POWER SUPPLY UNIT

- 24 -
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING 4. MAIN BOARD
4 UNIT
MAIN BOARD
ASSEMBLY NAME SPECIFICATION
d-1 MAIN BOARD A16B-3200-0412 (1/1)

001a 1 MAIN BOARD A16B-3200-0412 1
002a A20B-3300-0104 1 SDRAM 8MB
002b 1 CPU CARD A20B-3300-0105 1 SDRAM 16MB
002c A20B-3300-0254 1 SDRAM 32MB
A20B-3300-0240
003a 1 8-AXIS
A20B-3300-0390
A20B-3300-0241
003b 1 AXIS CONTROL CARD 1 6-AXIS
A20B-3300-0391
A20B-3300-0242 1
003c 4-AXIS
d-1 A20B-3300-0392 1
004a A20B-3900-0160 1 FROM 16M / SRAM 1M
004b A20B-3900-0161 1 FROM 16M / SRAM 2M
004c A20B-3900-0162 1 FROM 16M / SRAM 3M
1 FROM/SRAM MODULE
004d A20B-3900-0163 1 FROM 32M / SRAM 1M
004e A20B-3900-0164 1 FROM 32M / SRAM 2M
004f A20B-3900-0165 1 FROM 32M / SRAM 3M
005 1 IC A76L-0151-0098 1 75172
006 1 IC A76L-0151-0099 1 75173
007 1 BATTERY A98L-0031-0012 1
a, b, c
Fig.4. MAIN BOARD
- 25 -
5. EMERGENCY STOP UNIT CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
5 EMERGENCY STOP UNIT

A05B-2452-C471
e-1 EMERGENCY STOP UNIT A05B-2452-C472 (1/1)
A05B-2452-C474

001 1 EMERGENCY STOP PCB A20B-1007-0800 1
002a A60L-0001-0308#V030 1 30A (FOR C471)
002b 1 BREAKER A60L-0001-0308#D040 1 40A(FOR C472)
002c A60L-0001-0308#B010 1 10A (FOR C474)
003 2 MAGNETIC A58L-0001-0498#SC-N2 1
e-1
CONTACTOR
001
003
002 a,b,c
Fig.5. EMERGENCY STOP UNIT
- 26 -
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING 6. PROCESS I/O BOARD
6 PROCESS I/O BOARD
6.1 PROCESS I/O CA

f-1 PROCESS I/O CA A16B-2201-0470 (1/1)

001 13 IC A76L-0151-0062 1 DV1-12,RESERVE
002 1 FUSE A60L-0001-0046#2.0 1 FUSE1(2.0A)
f-1
001
002
Fig.6.1. PROCESS I/O CA

- 27 -
6. PROCESS I/O BOARD CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
6.2 PROCESS I/O CB

f-2 PROCESS I/O CB A16B-2201-0472 (1/1)

001 13 IC A76L-0151-0062 1 DV1-12,RESERVE
002 1 FUSE A60L-0001-0046#2.0 1 FUSE1(2.0A)
f-2
001
002
Fig.6.2. PROCESS I/O CB
- 28 -
6.3 PROCESS I/O DA

f-3 PROCESS I/O DA A16B-2201-0480 (1/1)

001 25 IC A76L-0151-0062 1 DV1-12,RESERVE
002 1 FUSE A60L-0001-0046#2.0 1 FUSE1(2.0A)
f-3
001
002
Fig.6.3 PROCESS I/O BOARD DA
- 29 -
6.4 PROCESS I/O EA

f-4 PROCESS I/O EA A16B-3200-0230 (1/1)

001 12 IC A76L-0151-0062 1 DV1-12
002 1 FUSE A60L-0001-0046#2.0 1 FUSE1(2.0A)
f-4
Fig.6.4. PROCESS I/O BOARD EA
- 30 -
6.5 PROCESS I/O EB

f-5 PROCESS I/O EB A16B-3200-0231 (1/1)

001 10 IC A76L-0151-0062 1 DV1-10
002 1 FUSE A60L-0001-0046#2.0 1 FUSE1(2.0A)
f-5
Fig.6.5. PROCESS I/O BOARD EB
- 31 -
6.6 PROCESS I/O FA

f-6 PROCESS I/O FA A16B-2203-0420 (1/1)

001 24 IC A76L-0151-0062 1 DV1-24
002 1 FUSE A60L-0001-0046#2.0 1 FUSE1(2.0A)
f-6
002
001
Fig.6.6. PROCESS I/O BOARD FA
- 32 -
6.7 PROCESS I/O GA

f-7 PROCESS I/O GA A16B-2203-0520 (1/1)

001 10 IC A76L-0151-0062 1 DV1-10
002 1 FUSE A60L-0001-0046#2.0 1 FUSE1(2.0A)
f-7
Fig.6.7. PROCESS I/O BOARD GA
- 33 -
6.8 PROCESS I/O HA

f-4 PROCESS I/O HA A16B-2203-0760 (1/1)

001 10 IC A76L-0151-0062 1 DV1-10
002 1 FUSE A60L-0001-0046#2.0 1 FUSE1(2.0A)
f-8
001
002
Fig.6.8. PROCESS I/O BOARD HA
- 34 -
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING 7. 6-AXIS SERVO AMPLIFIER
7
7.1
6-AXIS SERVO AMPLIFIER
6-AXIS SERVO AMPLIFIER

A06B-6105-H001
g-1 6-AXIS SERVO AMPLIFIER A06B-6105-H002 (1/3)
A06B-6105-H003

001a A06B-6105-C001 1 FOR Group1
001b 1 SERVO AMPLIFIER A06B-6105-C002 1 FOR Group2
001c A06B-6105-C003 1 FOR Group3
CONTROL CIRCUIT
002 1 A16B-3200-0440 2
BOARD
003a A16B-2000-0061 2 FOR C001
POWER CIRCUIT
003b 1 A16B-2000-0062 2 FOR C002
BOARD
003c A16B-2000-0063 2 FOR C003
IPM1,IMP2,IPM3
004a A50L-0001-0330 3
FOR C002
IPM1,IMP2,IPM3
004b 3 IPM A50L-0001-0328 3
FOR C003
g-1 IPM1,IMP2,IPM3
004c A50L-0001-0333 3
FOR C001
005 3 IPM A50L-0001-0327 3 IPM4.IMP5.IMP6
006 1 DIODE MODULE A50L-2001-0429#B 3
007 2 FUSE A60L-0001-0290#LM32C 2 FS1,FS2(3.2A)
008 1 FUSE A60L-0001-0290#LM50C 2 FS3(5.0A)
009 2 FUSE A60L-0001-0245#GP20 2 F1,F2(2.0A)
010 3 IC A76L-0151-0062 2 DIO17,DIO18,DIO19
011 1 OPTICAL CABLE A66L-6001-0026#L2R003
012 1 SHORT CABLE A660-2005-T462 2 CRM68
013 2 SHORT CABLE A660-2005-T461 2 CRR63B,CRR63C
including LABEL
014 1 AMP COVER A250-0877-X134 3
(B-CABINET ONLY)
Group1 R-2000iA/200T, S-900iB, M-410iB, M-900iA/260L, M-900iA/350

Group2 R-2000iA (Except /200T), M-710iB, M-420iA, M-421iA, M-16iB,
ARC Mate 120iB, S-500iB,
Group3 M-6iB, ARC-Mate 100iB, F-200iB, LR Mate 200iB
- 35 -
7. 6-AXIS SERVO AMPLIFIER CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/05
(2/3)
002
007
009
008
007
003
012
013
010
Fig.7.(a) 6-AXIS SERVO AMPLIFIER
- 36 -
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING 7. 6-AXIS SERVO AMPLIFIER
(3/3)
005
006
004
a,b,c
014
Fig.7.(b) 6-AXIS SERVO AMPLIFIER
- 37 -
7. 6-AXIS SERVO AMPLIFIER CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/05
7.2 6-AXIS SERVO AMPLIFIER (FOR M-900iA/600)

6-AXIS SERVO AMPLIFIER A06B-6105-H001
g-2 αi SERIES SVM (2-AXIS) A06B-6114-H209 (1/1)
αi SERIES SVM (1-AXIS) A06B-6114-H105

001 1 6-AXIS SERVO AMPLIFIER A06L-6105-H001 1
002 1 αi SERIES SVM(2-AXIS) A06B-6114-H209 1
g-2
003 1 αi SERIES SVM(1-AXIS) A06B-6114-H105 1
001
002
003
Fig.7.2 SERVO AMPLIFIER (FOR M-900iA/600)
- 38 -
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING 8. OPERATION BOX
8 UNIT
OPERATION BOX
A05B-2451-C151 (ENGLISH)
h-1 OPERATION BOX (1/2)
A05B-2451-C152(SYMBOLIC)

ENGLISH
001 1 SWITCH UNIT A05B-2450-C002 2
INCLUDE 002 - 009
002 1 COVER A250-0874-T011 2 ENGLISH
003 1 BUTTON A56L-0001-0134#3B 2 EMERGENCY STOP
004 1 SWITCH A55L-0001-0273#1JWA 2 ON/OFF (WHITE)
005 1 LED A55L-0001-0273#1TRM 2 FAULT (RED)
006 1 SWITCH A55L-0001-0273#1JGYM 2 CYCLE START (GREEN)
007 1 SWITCH COVER A55L-0001-0191#B-5050 2 CYCLE START
008 1 SWITCH A55L-0001-0273#1JAM 2 FAULT RESET (BLUE)
009 2 SWITCH A55L-0001-0273#1JWM 2 USER1,2 (WHITE)
010 1 MODE SWITCH A55L-0001-0253 2
011 1 PANEL BOARD A20B-2100-0771 2
012 1 CABLE A660-2001-T998#34B0100 2
h-1
013 1 TERMINAL UNIT A05B-2400-C114 2 TBOP4
KA21,KA22
016 1 RELAY A58L-0001-0192#1509A 2
MOUNTED ON 011
FUSE1 FUSE2
017 1 FUSE A60L-0001-0046#1.0 2
MOUNTED ON 011
018 1 SWITCH UNIT PCB A20B-1007-0850 2
019 1 PCMCIA CABLE A66L-2050-0010#A 2
020 1 HOLDER A250-0874-X006 2 TO HOLD 019
021 1 CONNECTOR COVER A250-0874-T002 2
022 1 WIRING TOOL A63L-0001-0783#131-M FOR WAGO TERMINAL
023 1 FERRITE CORE A45L-0001-0436 2 TO 019
024 2 HOLDER A45L-0001-0436#CP 2 TO 023
- 39 -
8. OPERATION BOX CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
(2/2)
Fig.8. Operation Box
- 40 -
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING 9. OPERATION BOX CABLE
9 UNIT
OPERATION BOX CABLE
REFER TO EACH
i-1 OPERATION BOX CABLE (1/1)
SPECIFICATION

001a A05B-2451-D103 1 5m
001b 1 OPERATION BOX CABLE A05B-2451-D104 1 10m
001c A05B-2451-D105 1 2m
i-1
Fig.9. Operation box cable
- 41 -
10. OPERATOR'S PANEL CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
10 OPERATOR'S PANEL

A05B-2452-C150
j-1 OPERATOR'S PANEL A05B-2452-C151 (1/3)
A05B-2452-C152

001a 1 OPERATOR'S PANEL A05B-2452-C150 2 MINI
001b 1 OPERATOR'S PANEL A05B-2452-C151 3 ENGLISH
001c 1 OPERATOR'S PANEL A05B-2452-C152 3 SYMBOL
002a 1 COVER A250-0874-T011 3 ENGLISH
002b 1 COVER A250-0874-T012 3 SYMBOL
003 1 PANEL BOARD A20B-2100-0770 2,3
004 1 TERMINAL UNIT A05B-2400-C118 2,3 TBOP3
FUSE1,FUSE2
007 2 FUSE A60L-0001-0046#1.0 2,3
MOUNTED ON 002
KA21,KA22
008 2 RELAY A58L-0001-0192#1509A 2,3
MOUNTED ON 002
009 1 SWITCH A56L-0001-0134#3B 2,3 EMG
010 1 SWITCH UNIT PCB A20B-1007-0850 3
011a 1 SWITCH A55L-0001-0273#3ALJWA1 2 ON-OFF FOR 001a
011b 1 SWITCH A55L-0001-0273#1JWA 3 ON-OFF FOR 001b,001c
j-1 012 1 SWITCH A55L-0001-0273#1JGYM 3 CYCLE START
013 1 SWITCH A55L-0001-0273#1JAM 3 FAULT RESET
014 2 SWITCH A55L-0001-0273#1JWM 3 USER1.USER2
015 1 LED A55L-0001-0273#1TRM 3 FAULT
016 1 SWITCH COVER A55L-0001-0191#B-5050 3 CYCLE START
017 1 MODE SWITCH A55L-0001-0253 2,3
018 1 PCMCIA CABLE A66L-2050-0010#A 2,3
019 1 WIRING TOOL A63L-0001-0783#131-M FOR WAGO TERMINAL
PCMCIA CONNECTOR
020 1 A250-0874-T002 2,3
COVER
021 1 CABLE A660-2001-T998#34B0100 3 CONNECT 003 WITH 010
022 1 HOLDER A250-0874-X006 2,3 TO HOLD 018
023 1 FERRITE CORE A45L-0001-0436 2,3 TO 018
024 2 HOLDER A45L-0001-0436#CP 2,3 TO 023
- 42 -
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING 10. OPERATOR'S PANEL
(2/3)
017 011 a 009
020
018 005
022
023
+
024
003 007 006 008 004
Fig.10.(a) OPERATOR'S PANEL MINI

(A05B-2452-C150)
- 43 -
10. OPERATOR'S PANEL CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
(3/3)
017 014 013 012 015 011 009

b
002
a,b
020
016
021 010 005 004
018
023
+
024
022
003 007 006 008
Fig.10.(b) OPERATOR'S PANEL FULL

(A05B-2452-C151,C152)
- 44 -
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING 11. FAN UNIT
11
11.1
FAN UNIT
FAN UNIT FOR A-CABINET

A05B-2400-C900
A05B-2350-C901
k-1 FAN UNIT ( 1 / 1)
A05B-2451-C900
A05B-2451-C901

001 1 FAN UNIT A05B-2400-C900 1 INCLUDE 004
003a A05B-2451-C900 1 INCLUDE 006
1 FAN UNIT
003b A05B-2451-C901 1 INCLUDE 006×2
k-1
004 1 FAN A90L-0001-0451#A 1
005 1 FAN A90L-0001-0335#B 1
006 1 FAN A90L-0001-0487 1
Fig.11.1. FUN UNIT (A-CABINET)
- 45 -
11. FAN UNIT CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
11.2 FAN UNIT FOR B-CABINET

A05B-2452-C900
k-2 FAN UNIT A05B-2452-C901 ( 1 / 1)
A05B-2452-C902

004 2 FAN A90L-0001-0487 1
005 1 FAN A90L-0001-0396 1
k-2
001
004
002
005
003
Fig.11.2. FUN UNIT
- 46 -
12. BREAKER-NOISE
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING FILTER UNIT
12 BREAKER-NOISE FILTER UNIT
12.1 BREAKER-NOISE FILTER UNIT FOR A-CABINET

A05B-2451-H160 , H161
A05B-2451-H166 , H167
l-1 BREAKER ( 1 / １)
A05B-2451-H071 , H072
A05B-2451-H081 , H082

001a A60L-0001-0347#B030S 30A FOR H160
001b A60L-0001-0347#B020S 20A FOR H166
BREAKER
001c A60L-0001-0423#N030 30A FOR H071
001d A60L-0001-0423#N020 20A FOR H072
1
001e A60L-0001-0306#BA 30A FOR H161
001f A60L-0001-0306#AA 20A FOR H167
LEAKAGE BREAKER
l-1 001g A60L-0001-0424#N030B 30A FOR H081
001h A60L-0001-0424#N020B 20A FOR H082
002 1 NOISE FILTER A70L-0001-0079#30
FOR H160, H161, H166,
003 1 CAPACITOR A42L-0001-0401#105
H167
- 47 -
12. BREAKER-NOISE
FILTER UNIT CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
12.2 BREAKER-NOISE FILTER UNIT FOR B-CABINET

A05B-2452-C430 to C433
BRAEKER-NOISE FILTER
l-2 A05B-2452-C440 to C443 （1/1）
UNIT
A05B-2452-C448, C449

001a A60L-0001-0347#B030S 1 30A FOR C430
001b A60L-0001-0347#B020S 1 20A FOR C431
BREAKER
001c A60L-0001-0423#N030 1 30A FOR C440 , C448
001d A60L-0001-0423#N020 1 20A FOR C441
1
001e A60L-0001-0306#BA 1 30A FOR C432
001f A60L-0001-0306#AA 1 20A FOR C433
l-2 LEAKAGE BRAKER
001g A60L-0001-0424#N030B 1 30A FOR C442 , C449
001h A60L-0001-0424#N020B 1 20A FOR C443
002 1 NOISE FILTER A70L-0001-0079#30 1
003 1 CAPACITOR A42L-0001-0401#105 1
002
001
003
Fig.12. Breaker-Noise Filter unit
- 48 -
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING 13. I/O UNIT MODEL A
13 UNIT
I/O UNIT MODEL A
REFER TO EACH
m-1 I/O UNIT MODEL A (1/5)
SPECIFICATION

001 1 I/O BASE UNIT 5 SLOT A03B-0819-C002 3
INTERFACE
002 1 A03B-0819-C011 3 INCLUDE FUSE 004
MODULE(AIF01A)
003a 1 DI MODULE(AID32A1) A03B-0819-C101 3, 4
003b 1 DI MODULE(AID32B1) A03B-0819-C102 3, 4
003c 1 DI MODULE(AID16C) A03B-0819-C103 3, 4
003d 1 DI MODULE(AID16D) A03B-0819-C104 3, 4
003e 1 DI MODULE(AID32E1) A03B-0819-C105 3, 4
003f 1 DI MODULE(AID32F1) A03B-0819-C106 3, 4
003g 1 DI MODULE(AIA16G) A03B-0819-C107 3, 4
003h 1 DI MODULE(AID32F2) A03B-0819-C109 3, 4
003i 1 DI MODULE(AID32E2) A03B-0819-C110 3, 4
003j 1 DI MODULE (AID32H1) A03B-0819-C111 3, 4
003k 1 DI MODULE (AID16K) A03B-0819-C113 3, 4
003l 1 DI MODULE(AID16L) A03B-0819-C114 3, 4
003m 1 DO MODULE(AOD08C) A03B-0819-C151 3, 5 INCLUDE FUSE 005
003n 1 DO MODULE(AOD08D) A03B-0819-C152 3, 5 INCLUDE FUSE 006
003o 1 DO MODULE(AOD16C) A03B-0819-C153 3, 4
m-1
003p 1 DO MODULE(AOD16D) A03B-0819-C154 3, 4
003q 1 DO MODULE(AOD32C1) A03B-0819-C155 3, 4
003r 1 DO MODULE(AOD32D1) A03B-0819-C156 3, 4
003s 1 DO MODULE(AOA05E) A03B-0819-C157 3, 5 INCLUDE FUSE 007
003t 1 DO MODULE(AOA08E) A03B-0819-C158 3, 5 INCLUDE FUSE 008
003u 1 DO MODULE(AOA12F) A03B-0819-C159 3, 5 INCLUDE FUSE 009
003v 1 DO MODULE(AOR08G) A03B-0819-C160 3, 4
003w 1 DO MODULE(AOR16G) A03B-0819-C161 3, 4
003x 1 DO MODULE(AOD32A1) A03B-0819-C162 3, 4
003y 1 DO MODULE(AOR16H2) A03B-0819-C165 3, 4
003z 1 DO MODULE(AOD32D2) A03B-0819-C167 3, 4
003aa 1 DO MODULE(AOD32C2) A03B-0819-C172 3, 4
003ab 1 DO MODULE(AOD16DP) A03B-0819-C182 3, 4
003ac 1 AI MODULE(AAD04A) A03B-0819-C051 3, 4
003ad 1 AI MODULE(AAD04B) A03B-0819-C059 3, 4
003ae 1 AO MODULE(ADA02A) A03B-0819-C052 3, 4
003af 1 AO MODULE(ADA02B) A03B-0819-C060 3, 4
- 49 -
13. I/O UNIT MODEL A CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
(2/5)

003ag 1 Terminal Unit(ATB01A) A03B-0819-C350 3
003ah 1 Terminal Unit(ATB01B) A03B-0819-C351 3
004 1 FUSE A60L-0001-0290#LM32 3 F1(3.2A)
005 2 FUSE A60L-0001-0250#5R00 5 FU1,FU2(5A)
006 2 FUSE A60L-0001-0250#5R00 5 FU1,FU2(5A)
007 5 FUSE A60L-0001-0276#3.15 5 FU1～FU5(3.15A)
008 2 FUSE A60L-0001-0276#3.15 5 FU1,FU2(3.15A)
009 2 FUSE A60L-0001-0276#3.15 5 FU1,FU2(3.15A)
- 50 -
(3/5)
001
003 a–ah
002
002
004
Fig.13.(a) I/O UNIT MODEL A
- 51 -
13. I/O UNIT MODEL A CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
(4/5)
003a, 003b, 003e, 003f

003g, 003q, 003r, 003x
003h, 003i, 003l, 003y

003z, 003aa
003c, 003d, 003g, 003k

003o, 003p, 003v, 003w
003ab, 003ac, 003ad, 003ae
003af
Fig.13.(b) I/O UNIT MODEL A
- 52 -
(5/5)
003 m 003 n
005 006
003 s 003 t
007 008
003 u
009
Fig.13.(c) I/O UNIT MODEL A
- 53 -
14. TEACH PENDANT CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
14
14.1
TEACH PENDANT
TEACH PENDANT

A05B-2301-C370 to C375
n-1 TEACH PENDANT (1/2)
A05B-2301-C395

001 1 KEYBOARD A16B-2600-0070 2
002 1 LCD MODULE A61L-0001-0181 2
003 1 CONTROL BOARD A20B-2100-0300 2
004 1 ROM A05B-2300-H500 2
005 1 LED BOARD A20B-2000-0270 2
006 1 CABLE WITH SWITCH A05B-2301-D010 2 EMERGENCY STOP
007 1 CABLE WITH SWITCH A05B-2301-D011 2 T.P. ENABLE
008 1 CABLE WITH SWITCH A05B-2301-D012 2 DEAD MAN
009a 1 KEY SHEET A98L-0001-0783#SWE3 2 FOR C370
009b 1 KEY SHEET A98L-0001-0783#MHE2 2 FOR C371
009c 1 KEY SHEET A98L-0001-0783#AWE2 2 FOR C372
n-1
009d 1 KEY SHEET A98L-0001-0783#SLE2 2 FOR C373
009e 1 KEY SHEET A98L-0001-0783#LSE2 2 FOR C374
009f 1 KEY SHEET A98L-0001-0783#GNE2 2 FOR C375
009g 1 KEY SHEET A98L-0001-0783#GNS1 2 FOR C395
010a 1 LED SHEET A98L-0001-0785#SWE1 2 FOR C370
010b 1 LED SHEET A98L-0001-0785#MHE1 2 FOR C371
010c 1 LED SHEET A98L-0001-0785#AWE1 2 FOR C372
010d 1 LED SHEET A98L-0001-0785#SLE1 2 FOR C373
010e 1 LED SHEET A98L-0001-0785#LSE1 2 FOR C374
010f 1 LED SHEET A98L-0001-0785#GNE2 2 FOR C375
010g 1 LED SHEET A98L-0001-0785#GNS1 2 FOR C395
NOTE
1) Drive the unspecified screws with 0.5Nm (5.1kgfcm) torque. Put the lock paint "Three Bond
NO.1401B" to all screw excepting screws driven from outside of the case.
2) Drive the mounting nut of cable with switch A05B-2351-D007 with 0.69Nm (7kgfcm) torque and
A05B-2351-D008 with 0.49Nm(5.1kgfcm). After mounting the switches, paint the lock paint at 4
parts as figure 14.3.
3) Drive the mounting nut of connector to the teach pendant cable with 5.0Nm (51kgfcm) torque.
Put LOCTITE NO.242 to the thread. Mount the connector with attention about the key position.
See figure14.4.
- 54 -
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING 14. TEACH PENDANT
(2/2)
Fig.14.1. TEACH PENDANT
- 55 -
14.2 i Pendant

A05B-2490-C170 to C176, C195
n-2 i Pendant A05B-2490-C270 to C276, C295 (1/4)
A05B-2490-C370 to C376, C395

001a A05B-2490-C002 3 FOR C370-C376, C395
001b 1 i Pendant A05B-2490-C004 3 FOR C170-C176, C195
001c A05B-2490-C006 3 FOR C270-C276, C295
002a A98L-0040-0151#SW1E2 3 FOR C170, C270, C370
002b A98L-0040-0151#MHE2 3 FOR C171, C271, C371
002c A98L-0040-0151#AWE2 3 FOR C172, C272, C372
002d A98L-0040-0151#SLE2 3 FOR C173, C273, C373
1 KEY SHEET
002e A98L-0040-0151#LSE2 3 FOR C174, C274, C374
002f A98L-0040-0151#GNE2 3 FOR C175, C275, C375
002g A98L-0040-0151#SW2E2 3 FOR C176, C276, C376
002h A98L-0040-0151#DNS1 3 FOR C195, C295, C395
FOR C370-C376, C395
003a A20B-8100-0860 3
NOTE10
1 CONTROL BOARD FOR C170-C176, C195,
003b A20B-8100-0861 3
C370-C376, C395
003c A20B-8100-0862 3 FOR C270-C276, C295
004 1 KEY BOARD A20B-2003-0400 3
005a A20B-2002-0891 3 FOR C370-C376, C395
1 INVERTER PCB FOR C170-C176, C195
005b A20B-2002-0892 3
n-2 FOR C270-C276, C295
EMERGENCY STOP
006 1 CABLE WITH SWITCH A05B-2490-D001 3
NOTE2, 3
T.P. ENABLE
NOTE3
DEAD MAN
INCLUDING RUBBER
COVER
NOTE4
RUBBER COVER OF
009 2 A55L-0001-0288#COVER 3 NOTE5
DEAD MAN SWITCH
010 1 LCD MODULE A61L-0001-0182 3 NOTE6
011 1 HANGER A290-7213-X302 3
012 1 BELT A290-7213-X611 3 NOTE7
013 1 INTERFACE CABLE A660-8014-T424#L320R0 3 NOTE4, 8, 9
014a 1 TOUCH PANEL A86L-0001-0324
014b 2 PACKING A290-7213-X609 3 FOR C270-C276, C295
014c 2 PACKING A290-7213-X627
TOUCH PANEL
015 1 PROTECTION SHEET A290-7213-X623 3 PROTECTION
FOR C270-C276, C295
- 56 -
(2/4)
NOTE
1) Drive the unspecified screws with 0.5Nm (5.1kgfcm) torque. Put the lock paint "Three Bond
NO.1401B" to all screw excepting screws driven from outside of the case.
2) Don't use the packing appended to the cable with switch A05B-2490-D001, but use the packing
used in the original i Pendant.
3) Drive the mounting nut of switch with 0.5Nm (5.1kgfcm) torque. After mounting the switches,
paint the lock paint at 4 parts as figure 14.3.
4) Tie up the cable to the PCB plate near the connector with nylon band. See Figure 14.2.
5) To exchange the rubber covers of dead man switches, dead man switches have to be taken off
from back case of i Pendant.
6) Drive the screws fixing LCD to the LCD plate with 0.15Nm (1.5kgfcm) torque. Drive the screws
fixing LCD plate to the front case with 0.35Nm (3.6kgfcm) torque.
7) Assemble the belt with seams inward and buttons downward.
8) Tie up the cable to the nylon band holder on the back case with nylon band. See Figure 14.2.
9) Drive the mounting nut of connector with 5.0Nm (51kgfcm) torque. Put LOCTITE NO.242 to the
thread. Mount the connector with attention about the key position. See figure14.4.
10) A20B-8100-0860 was stopped manufacturing. It can be replaced with A20B-8100-0861.
- 57 -
(3/4)
015
014
Fig.14.2 i Pendant
- 58 -
(4/4)
Fig.14.3 LOCK PAINT FOR SWITCHES
Fig.14.4 INTERFACE CABLE
- 59 -
15. TEACH PENDANT CABLE CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
15 TEACH PENDANT CABLE
15.1 TEACH PENDANT CABLE FOR A-CABINET

A05B-2451-H260
o-1 TEACH PENDANT CABLE (1/1)
A05B-2451-H261

001a 1 TEACH PENDANT CABLE A660-2005-T712#L11R23A 10m (FOR H260)
001b 1 TEACH PENDANT CABLE A660-2005-T712#L21R23A 20m (FOR H261)
o-1
15.2 TEACH PENDANT CABLE FOR B-CABINET

A05B-2452-H260
o-2 TEACH PENDANT CABLE (1/1)
A05B-2452-H261

001a 1 TEACH PENDANT CABLE A660-2004-T411#L12R03C 10m (FOR H260)
001b 1 TEACH PENDANT CABLE A660-2004-T411#L22R03C 20m (FOR H261)
o-2
- 60 -
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING 16.TRANSFORMER
16 TRANSFORMER
16.1 TRANSFORMER FOR A-CABINET

A05B-2451-H272
p-1 TRANSFORMER A05B-2451-H273 (1/1)
A05B-2451-H281

FOR 281 3KVA
001a A80L-0024-0026 1
380-415V 440-500V
FOR 272 7.5KVA
001b 1 TRANSFORMER A80L-0026-0036 1
380-415V 440-500V
FOR 273 10.5KVA
001c A80L-0028-0018 1
380-415V 440-500V
002 1 CABLE A660-8013-T713#L080R0 TRANS-E-STOP UNIT
p-1
Fig.16.1. TRANSFORMER (A-CABINET)
- 61 -
16.TRANSFORMER CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
16.2 TRANSFORMER FOR B-CABINET

A05B-2452-H272
A05B-2452-H273
p-2 TRANSFORMER (1/1)
A05B-2452-H281
A05B-2452-H431

3KVA (FOR H281)
001a A80L-0024-0026 1
380-415V / 440-500V
7.5KVA (FOR H272)
001b A80L-0026-0036 1
380-415V / 440-500V
1 TRANSFORMER
10.5KVA (FOR H273)
001c A80L-0028-0018 1
380-415V / 440-500V
13KVA (FOR H431)
001d A80L-0028-0022 1
p-2 380-415V / 440-500V
002 1 CABLE A660-8013-T713#L080R0 1 TRANS-E-STOP UNIT
001
a, b, c, d
Fig.16.2. TRANSFORMER
- 62 -
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING 17.HOUR METER
17 HOUR METER

q-1 HOUR METER A05B-2452-J310 (1/1)

001 1 HOUR METER A91L-0001-0202 DIGITAL
q-1
- 63 -
18. ROBOT CONNECTION
CABLE / RCC I/F UNIT CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
18 ROBOT CONNECTION CABLE / RCC I/F UNIT
18.1 ROBOT CONNECTION CABLE FOR A-CABINET

ROBOT CONNECTION REFER TO EACH
r-1 (1/1)
CABLE SPECIFICATION

7m,Fixed Type for
A660-2005-T464#L7R603B
Group1, Group2, Group3
14m,Fixed Type for
001 1 RP1 CABLE A660-2005-T464#L14R63B
20m,Fixed Type for
A660-2005-T464#L20R63B
A660-4004-T071#L7R603 7m ,Fixed Type for Group1
002a A660-4004-T071#L14R63 14m,Fixed Type for Group1
A660-4004-T071#L20R63 20m,Fixed Type for Group1
002b 1 RM1 CABLE A660-4004-T078#L14R63 14m,Fixed Type for Group2
r-1 A660-4004-T185#L7R603 7m,Fixed Type for Group3
002c A660-4004-T185#L14R63 14m,Fixed Type for Group3
003 1 RM2 CABLE A660-4004-T186#L14R63 14m,Fixed Type for Group3
A660-8011-T182#L7R603 7m for Group1, Group3
004a A660-8011-T182#L14R63 14m for Group1, Group3
EARTH A660-8011-T182#L20R63 20m for Group1, Group3
1
CABLE A660-8014-T130#L7R603 7m for Group2
004b A660-8014-T130#L14R63 14m for Group2
A660-8014-T130#L20R63 20m for Group2
005 1 RCC-I/F UNIT A05B-2451-D340 For Group3
→See p.64 to Check the robot connection cable group.
- 64 -
18. ROBOT
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING CONNECTION CABLE
18.2 ROBOT CONNECTION CABLE FOR B-CABINET

ROBOT CONNECTION REFER TO EACH
r-2 (1/2)
CABLE SPECIFICATION

7m,Fixed Type for Group1,
A660-2005-T464#L7R503
Group2, Group3,Gropu4
001a A660-2005-T464#L14R53
A660-2005-T464#L20R53
7m,Flex Type for Group1,
1 RP1 CABLE A660-2005-T541#L7R503
A660-2005-T541#L14R53
001b
A660-2005-T541#L20R53
A660-2005-T541#L30R53 30m ,Flex Type for Group4
A660-2005-T719#L40R53 40m ,Flex Type for Group4
002a
A660-4004-T068#L7R503 7m,Flex Type for Group1
r-2 A660-4004-T068#L14R53 14m,Flex Type for Group1
002b
1 RM1 CABLE A660-4004-T086#L20R53 20m,Flex Type for Group2
002c A660-4004-T189#L14R53 14m,Fixed Type for Group3
002d
→See p.64 to Check the robot connection cable group.
- 65 -
18. ROBOT CONNECTION
CABLE / RCC I/F UNIT CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
(2/2)
A660-4004-T190#L7R503 7m,Fixed Type Group3
003a A660-4004-T190#L14R53 14m,Fixed Type Group3
1 RM2 CABLE A660-4004-T214#L20R53 20m,Fixed Type Group4
003b
7m for Group1
A660-8011-T182#L7R503
, Group3, Group4
14m for Group1
A660-8011-T182#L14R53
r-2 , Group3,Group4
20m for Group1
004a A660-8011-T182#L20R53
, Group3, Group4
30m for Group1
A660-8011-T182#L30R53
, Group3, Group4
1 EARTH CABLE
40m for Group1
A660-8011-T182#L40R53
, Group3, Group4
A660-8014-T130#L7R503 7m for Group2
004b A660-8014-T130#L14R53 14m for Group2
A660-8014-T130#L20R53 20m for Group2
A660-8011-T180#L7R503 7m for Group5
004c A660-8011-T180#L14R53 14m for Group5
A660-8011-T180#L20R53 20m for Group5
For Group3
005a A05B-2452-D340
(Except M-900iA/600)
1 RCC-I/F UNIT
A05B-2452-D345
005b For M-900iA/600
A05B-2452-D346
A660-4004-T203#L7R503 7m For Group5
006 1 RMP CABLE A660-4004-T203#L14R53 14m For Group5
A660-4004-T203#L20R53 20m For Group5
Group1 R-2000iA (Except /200T), M-420iA, M-421iA, S-500iB, M-710iB

Group2 ARC Mate 100iB, ARC Mate 120iB, M-6iB, M-16iB, F-200iB
Group3 S-900iB, M-900iA
Group4 R-2000iA/200T, M-410iB
Group5 LR Mate 200iB
- 66 -
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING 19.DOOR INTERLOCK
19 DOOR INTERLOCK

REFER TO EACH
s-1 DOOR INTERLOCK (1/1)
SPECIFICATION

001a A55L-0001-0014#A STANDARD SWITCH
1 DOOR INTERLOCK
001b A57L-0001-0120 3-POSITION SWITCH
s-1
- 67 -
20.PERIPHERAL DEVICE
CONNECTION CABLE CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
20 PERIPHERAL
CABLE
DEVICE CONNECTION
20.1 PERIPHERAL DEVICE CONNECTION CABLE FOR

A-CABINET

PREPHERAL DEVICE REFER TO EACH
t-1 (1/1)
CONNECTION CABLE SPECIFICATION

001a A05B-2451-D200 10m, CRM2A/2B
PREPHERAL DEVICE
001b 1 A05B-2451-D201 20m, CRM2A/2B
CONNECTION CABLE
001c A05B-2451-D202 30m, CRM2A/2B
10m,
002a A05B-2451-D250
CRM2A/B/C/D,CRM4/B
PREPHERAL DEVICE 20m,
002b 1 A05B-2451-D251
CONNECTION CABLE CRM2A/B/C/D,CRM4/B
30m,
002c A05B-2451-D252
CRM2A/B/C/D,CRM4/B
10m, CRM2A/B+CRW1,
003a A05B-2451-D270
EA, FANUC I/F
WELDING MACHINE 20m, CRM2A/B+CRW1,
003b 1 A05B-2451-D271
CONNECTION CABLE EA, FANUC I/F
30m, CRM2A/B+CRW1,
003c A05B-2451-D272
EA,FANUC I/F
10m, CRM2A/B+CRW7,
004a A05B-2451-D273
GA, GENERAL I/F
t-1
004b 1 A05B-2451-D274
CONNECTION CABLE GA, GENERAL I/F
30m,CRM2A/B+CRW7,
004c A05B-2451-D275
GA, GENERAL I/F
10m, CRM2A/B+CRW1,
005a A05B-2451-D276
GA,FANUC I/F
005b 1 A05B-2451-D277
CONNECTION CABLE GA,FANUC I/F
30m, CRM2A/B+CRW1,
005c A05B-2451-D278
GA,FANUC I/F
- 68 -
20.PERIPHERAL DEVICE
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING CONNECTION CABLE
20.2 PERIPHERAL DEVICE CONNECTION CABLE FOR

B-CABINET

PERIPHERAL DEVICE REFER TO EACH
t-2 (1/1)
CONNECTION CABLE SPECIFICATION

001a A660-2005-T122#L10R03B 10m, CRM2
PERIPHERAL DEVICE
001b 1 A660-2005-T122#L20R03B 20m, CRM2
CONNECTION CABLE
001c A660-2005-T122#L30R03B 30m, CRM2
002a A660-2005-T123#L10R03B 10m, CRM4
PERIPHERAL DEVICE
002b 1 A660-2005-T123#L20R03B 20m, CRM4
CONNECTION CABLE
002c A660-2005-T123#L30R03B 30m, CRM4
003a A660-2005-T554#L3R503A 3m,CRW1,CA,FANUC I/F
WELDING MACHINE
003b 1 A660-2005-T554#L7R503A 7m,CRW1,CA,FANUC I/F
CONNECTION CABLE
003c A660-2005-T554#L14R53A 14m,CRW1,CA,FANUC I/F
004a A660-2005-T555#L3R503A 3m,CRW7,HA,GENERAL I/F
004b WELDING MACHINE A660-2005-T555#L7R503A 7m,CRW7, HA,GENERAL I/F
1
t-2 CONNECTION CABLE 14m,CRW7,HA,GENERAL
004c A660-2005-T555#L14R53A
I/F
005a A660-2005-T556#L3R503A 3m,CRW7,HA,FANUC I/F
WELDING MACHINE
005b 1 A660-2005-T556#L7R503A 7m,CRW7,HA,FANUC I/F
CONNECTION CABLE
005c A660-2005-T556#L14R53A 14m,CRW7,HA,FANUC I/F
- 69 -
21.REGENERATIVE RESISTOR UNIT CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
21 REGENERATIVE RESISTOR UNIT
21.1 REGENERATIVE RESISTOR UNIT FOR A-CABINET

A05B-2451-C201
REGENERATIVE RESISTOR
u-1 A05B-2451-C202 (1/1)
UNIT
A05B-2451-C204

REGENERATIVE
001a A05B-2451-C201 1 700W
RESISTOR
REGENERATIVE
001b 1 1 1000W
RESISTOR A05B-2451-C202
REGENERATIVE
001c A05B-2451-C204 1 1000W×2
RESISTOR
u-1
Fig.21.1. REGENERATIVE RESISTOR UNIT(A-CABINET)
- 70 -
B-81466EN-1/06 CONTROL UNIT PARTS LIST AND DRAWING 21 REGENERATIVE RESISTOR UNIT
21.2 REGENERATIVE RESISTOR UNIT FOR B-CABINET

REGENERATIVE RESISTOR A05B-2452-C200
u-2 (1/1)
UNIT A05B-2452-C201

1000W
001a A06B-6105-C901 1
REGENERATIVE FOR C200
1
RESISTOR UNIT 700W
001b A06B-6105-C902 1
FOR C201
u-2
001
a, b
Fig.21.2. REGENARATIVE RESISITOR UNIT
- 71 -
22.OPTION BOARD CONTROL UNIT PARTS LIST AND DRAWING B-81466EN-1/06
22 OPTION BOARD

REFER TO THE EACH
v-1 OPTION BOARDS (1/1)
SPECIFICATION

LINE TRACKING
001 1 A20B-8001-0870
INTERFACE BOARD
PROFIBUS INTERFACE
002 1 A20B-8001-0440 FOR SLAVE
BOARD A
PROFIBUS INTERFACE
003 1 A20B-8001-0470 FOR MASTER
BOARD B
004 1 AUX.AXIS BOARD B A20B-8100-0762 4 AXIS CONTROL
005 1 AUX.AXIS BOARD C A20B-8100-0761 6 AXIS CONTROL
006 1 AUX.AXIS BOARD D A20B-8100-0760 8 AXIS CONTROL
007 1 DEVICENET BOARD A A20B-8100-0651 FOR SLAVE
y-1
A20B-8100-0490 FOR MASTER(DNP BOARD)
008 1 DEVICENET BOARD B
A20B-8100-0492 FOR MASTER(DNP BOARD)
009 1 AB RIO INTERFACE A20B-8001-0700
010 1 JEMANET A20B-8100-0380
011 1 GENI MOTHER A20B-8002-0050
012 1 GENI DAUGHTER A15L-0001-0050
013 1 PC104 INTERFACE A16B-2203-0190
CC-Link Remote
014 1 A20B-8100-0951
Device Station PCB
015 1 PC104 INTERFACE A20B-8001-0830 FOR ITEM 016
CONTROL NET
016 1 A15L-0001-0079 WITH ITEM 015
DAUGHTER
017 1 INTERBUS A16B-2203-0850
018 1 FL NET A20B-8100-0530
- 72 -
Revision Record
FANUC Robot series R-J3iB CONTROLLER FOR EUROPE PARTS MANUAL (B-81466EN-1)
Addition of R-2000iA/165EA and R-2000iA/165EW.

05 Jun.,2003
Revision of i -Pendant and option board.
Addition of R-2000 i A/200FO,M-6 i B/6C,M-16 i B/10L,

M-16 i B/20T,M-16 i B/10LT,ARC Mate 120 i B/10L,
ARC Mate 120 i B/20T,ARC Mate 120 i B/10LT,
04 Dec.,2002
M-710 i B/45T,M-710 i B/70,M-710 i B/70T,
M-410 i B/160,M-410 i B/300,M-410 i B/450
S-900 i B/200,LR Mate 200 i B,LR Mate 200 i B/3L
Addition of R-2000iA/200T, ARC Mate 120iB,
M-16iB, M-420iA, M-421iA, M-710iB/45,
03 May.,2002 M-710iB/45E, F-200iB, S-500iB, S-900iB/400,
S-900iB/220L
Addition of A-cabinet
02 Nov.,2001 Addition of R-2000iA/200F, 165R, 200R, 125L,

165CF, M-6iB and ARC Mate 100iB
Addition of R-2000iA/210F、200EW、100P、130U、
01 Apr.,2001 06 Nov.,2004 M-6iB/6T、6S、2HS、ARC Mate 100iB/6S、
M-900iA/260L、350、600
Edition Date Contents Edition Date Contents

FANUC Series: Parts Manual

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

FANUC Series: Parts Manual

Uploaded by

Copyright:

Available Formats

FANUC > series

• No part of this manual may be reproduced in any form.

I. HOW TO READ THE PARTS MANUAL

1 HOW TO READ THE PARTS MANUAL ........................................... 3

III. CONTROL UNIT PARTS LIST AND DRAWING

3 POWER SUPPLY UNIT.................................................................... 24

4 MAIN BOARD ................................................................................... 25

5 EMERGENCY STOP UNIT .............................................................. 26

6 PROCESS I/O BOARD ...................................................................... 27

7 6-AXIS SERVO AMPLIFIER ............................................................ 35

9 OPERATION BOX CABLE ............................................................... 41

10 OPERATOR'S PANEL ...................................................................... 42

11 FAN UNIT ......................................................................................... 45

12 BREAKER-NOISE FILTER UNIT ................................................... 47

13 I/O UNIT MODEL A ......................................................................... 49

14 TEACH PENDANT ........................................................................... 54

15 TEACH PENDANT CABLE.............................................................. 60

17 HOUR METER .................................................................................. 63

18 ROBOT CONNECTION CABLE / RCC I/F UNIT ........................... 64

19 DOOR INTERLOCK ......................................................................... 67

20 PERIPHERAL DEVICE CONNECTION CABLE............................ 68

21 REGENERATIVE RESISTOR UNIT ............................................... 70

21.2 REGENERATIVE RESISTOR UNIT FOR B-CABINET ····································· 71

1 HOW TO READ THE PARTS MANUAL

1.2 READING PARTS LIST AND ASSEMBLY DRAWINGS

UNIT ASSEMBLY NAME SPECIFICATION

UNIT NO. Q’TY PARTS NAME SPECIFICATION PAGE REMARK

UNIT ASSEMBLY NAME SPECIFICATION

UNIT NO. Q’TY PARTS NAME SPECIFICATION PAGE REMARK

Figure 3.3 Power supply unit

Fig.1.1. FANUC ROBOT (A-CABINET) CONFIGURATION

Control unit parts list and drawing

Fig.1.2. FANUC ROBOT (B-CABINET) CONFIGURATION

Control unit parts list and drawing

ITEM REFERENCE ITEM ASSEMBLY NAME

UNIT ASSEMBLY NAME SPECIFICATION

UNIT NO. Q’TY PARTS NAME SPECIFICATION PAGE REMARK

UNIT ASSEMBLY NAME SPECIFICATION

UNIT NO. Q’TY PARTS NAME SPECIFICATION PAGE REMARK

2.1 2-SLOT BACKPLANE

UNIT ASSEMBLY NAME SPECIFICATION

UNIT NO. Q’TY PARTS NAME SPECIFICATION PAGE REMARK

Fig.2.1. 2-SLOT BACKPLANE

2.2 4-SLOT BACKPLANE

UNIT ASSEMBLY NAME SPECIFICATION

UNIT NO. Q’TY PARTS NAME SPECIFICATION PAGE REMARK

Fig.2.2. 4-SLOT BACKPLANE

3 POWER SUPPLY UNIT

UNIT ASSEMBLY NAME SPECIFICATION

UNIT NO. Q’TY PARTS NAME SPECIFICATION PAGE REMARK

Fig.3. POWER SUPPLY UNIT

UNIT NO. Q’TY PARTS NAME SPECIFICATION PAGE REMARK

Fig.4. MAIN BOARD

5 EMERGENCY STOP UNIT

UNIT ASSEMBLY NAME SPECIFICATION

UNIT NO. Q’TY PARTS NAME SPECIFICATION PAGE REMARK

Fig.5. EMERGENCY STOP UNIT

6 PROCESS I/O BOARD

6.1 PROCESS I/O CA

UNIT ASSEMBLY NAME SPECIFICATION

UNIT NO. Q’TY PARTS NAME SPECIFICATION PAGE REMARK

Fig.6.1. PROCESS I/O CA

6.2 PROCESS I/O CB