TOURING

Warranty and Maintenance Manual

LD
9034-227Y REV.03

RGTT7L1, RGUT7L1

14.03.2018 LD|1
 GARANTIE

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General Information
Your TEMSA vehicle has been manufactured by using the best
quality material, newest automotive techniques and best quality
control methods.

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To keep your vehicle performance in best conditions and higher
standards, controls and maintenances in this hand book should be
made by an authorized TEMSA Service.

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TEMSA Retail Delivery Advice

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Date :
*This form should be sent by dealer in 7 days time after delivery to end user*
Customer

Name & Surname : ............................................................................................................ Country: ..........................................................

Gender : ................ Driver’s license: ................. Who will be the main driver of the vehicle? ...............................................

Occupation : ............................................................................................................. Date of birth: ............. / ............. / ...................

Company : ..............................................................................................................................................................................................

Address (customer) : ............................................................................................................................................................ Zip: ........................

..............................................................................................................................................................................................

Phone & Mobile : ................................................... / ................................................... E-mail: .................................................................

Other Owner

Other owner : .................................................................................................................. Country: ....................................................

Address (customer) : ............................................................................................................................................ Zip: ........................................

Phone & Mobile : ................................................... / ................................................... E-mail: ..............................................................

Gender : ............................. Driver’s license: .................................................. Date of birth: ........... / ............. / ....................

Vehicle

V.I.N. Odometer: .................................................

Equipment Code : .............................................................................. Manufacturer: ....................................................................................

Model : .............................................................................. Type: Coach Midibus

Engine Serial : ..............................................................................................................................................................................................

Rego no : ................................................................................... (If any) Registration Date: ........................................................

Type of Use : City Intercity Touring

City – Severe Conditions (Average Velocity: V<30 km/h) / Intercity – Medium Condition (Avarage Velocity : 30<V<60 km/h) / Touring – Light Condition (Avarage Velocity : V>60
km/h)

Warranty Conditions

Warranty Conditions : ........................year(s) ........................................................km(s)

Sales Contract Date : ................................................

Delivery Inspection

Fill in Warranty Certificate and deliver to the customer Check the invoice, packing list, CE conformity documents

Control of engine coolant, antifreeze, oil levels and connectors Visual check of interior, enterior and lodging appearance

Control of gauges & instrument panel, tachometer, audio & DVD systems, electronic control units, air conditioning controls

Availability of tool box, set of tools, documantation case, ...etc. Control of operating functions

Compliance requested and ordered specifications, modifications and design.

Road performance approval by customer after test Compliance with road homologation requirements. (if any)

After Sales Service Instruction

Warranty booklet, user quide, other warranty certificates Advising about warranty instructions & procedure given.

Comments

NOTE: The vehicle specified in this document was delivered by th customer / represantative in a proper working condition without any missing & faild parts after all delivery checks had been made,
Vehicle complies fully my requests and orders.
Copy 1 : TEMSA copy
TEMSA WARRANTY CERTIFICATE
TEMSA ULAŞIM ARAÇLARI SANAYİ VE TİCARET A.Ş.(hereinafter referred to as ‘TEMSA’) warrants each new VEHICLE to be free from faults in
material and workmanship, subject to the conditions and limitations set forth here in.
1. Warranty Period
The warranty period is limited with the years or the kms of operation whichever occurs first considered from the warranty commence-
ment date (date of delivery to the customer) which is mentioned in front on the Retail Delivery Advice Form. Warranty Period starts at
the time of Retail Delivery Advice Form is signed by the customer.
2. Warranty Coverage
Within the warranty period, the Authorized Dealer/Distributor of TEMSA will repair or replace at its option, free of charge, any part or
parts of the machine under warranty which are found by TEMSA to be defective in material and/or workmanship. For some cases that
are mentioned below in Article 3, Limitations of Liability, TEMSA does not take responsibility for warranty. (If required, the parts replaced
must be returned to TEMSA’s factory).
3. Limitations of Liability

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TEMSA shall not be liable for or in the respect of:
3.1. Components purchased by TEMSA, and installed in a vehicle, beyond or in addition to any warranty provided to TEMSA by the manu-
facturer of such components.
3.2. Components covered by separate warranty performed by after-sales organisation of the component manufacturer (refer to related
section of the Service & Warranty Policy Manual).
3.3. Repair or replacement of:
3.3.1. Any normal wearing parts,
3.3.2. Any aging or deterioration caused by foreign substances or by exposure to natural elements
3.3.3. Any consumable items, such as oil, grease, refrigerant, filters, belts, bulbs etc.
3.4. Missing or over-dated Periodical Maintenance.
3.5. Any cost of repairs, alterations or replacements made by, or any expenses connected there with incurred by, anyone other than
authorized Distributor/Dealer.
3.6. Any warranted vehicle which has been subjected to:
3.6.1. Misuse, improper operation or misapplication, including but not limited to operation beyond rated capacity or purpose.
3.6.2. Neglect, including but not limited to
a) Improper maintenance
b) Use of vehicle while any parts loose, broken or out of order.
3.6.3. Accident, Acts of God.
3.6.4. Improper or unauthorized installation, adjustment, repair or alteration including but not limited to:
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 a) Adjustment or assembly procedures not recommended or authorized in the operation & maintenance manual,
b) Use of unauthorized and/or genuine parts or attachments
c) Unauthorized modification or recall.
3.6.5. Alterations.
TEMSA shall be liable only for repair or replacement of parts as described under ‘Warranty Coverage’ and TEMSA shall not be liable,
whether under breach of warranty, negligence or strict liability, for any other injury, loss, damage or expenses, whether direct or conse-
quential, including but not limited to loss of use, income, profit or production, increased cost of operation or damage to material.
TEMSA reserves the right to make alterations or modifications in the vehicles at any time, which may improve the performance and effi-
ciency of the vehicle in their opinion. TEMSA shall not be obligated to make such alterations or modifications to used machines already
in service.
The foregoing warranty is exclusive and in lieu of all other warranties including warranties of merchantability or fitness for a particular
purpose, which are expressly disclaimed, whether written or oral, implied or expressed.
TEMSA assumes no other obligation or responsibility with respect to the products, and no employee or representative is authorized to
change or extend this warranty in any way or grant any other warranty
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 TEMSA Retail Delivery Advice
Date :
*This form should be sent by dealer in 7 days time after delivery to end user*
Customer

Name & Surname : ............................................................................................................ Country: ..........................................................

Gender : ................ Driver’s license: ................. Who will be the main driver of the vehicle? ...............................................

Occupation : ............................................................................................................. Date of birth: ............. / ............. / ...................

Company : ..............................................................................................................................................................................................

Address (customer) : ............................................................................................................................................................ Zip: ........................

..............................................................................................................................................................................................

Phone & Mobile : ................................................... / ................................................... E-mail: .................................................................

Other Owner

Other owner : .................................................................................................................. Country: ....................................................

Address (customer) : ............................................................................................................................................ Zip: ........................................

Phone & Mobile : ................................................... / ................................................... E-mail: ..............................................................

Gender : ............................. Driver’s license: .................................................. Date of birth: ........... / ............. / ....................

Vehicle

V.I.N. Odometer: .................................................

Equipment Code : .............................................................................. Manufacturer: ....................................................................................

Model : .............................................................................. Type: Coach Midibus

Engine Serial : ..............................................................................................................................................................................................

Rego no : ................................................................................... (If any) Registration Date: ........................................................

Type of Use : City Intercity Touring

City – Severe Conditions (Average Velocity: V<30 km/h) / Intercity – Medium Condition (Avarage Velocity : 30<V<60 km/h) / Touring – Light Condition (Avarage Velocity : V>60
km/h)

Warranty Conditions

Warranty Conditions : ........................year(s) ........................................................km(s)

Sales Contract Date : ................................................

Delivery Inspection

Fill in Warranty Certificate and deliver to the customer Check the invoice, packing list, CE conformity documents

Control of engine coolant, antifreeze, oil levels and connectors Visual check of interior, enterior and lodging appearance

Control of gauges & instrument panel, tachometer, audio & DVD systems, electronic control units, air conditioning controls

Availability of tool box, set of tools, documantation case, ...etc. Control of operating functions

Compliance requested and ordered specifications, modifications and design.

Road performance approval by customer after test Compliance with road homologation requirements. (if any)

After Sales Service Instruction

Warranty booklet, user quide, other warranty certificates Advising about warranty instructions & procedure given.

Comments

NOTE: The vehicle specified in this document was delivered by th customer / represantative in a proper working condition without any missing & faild parts after all delivery checks had been made,
Vehicle complies fully my requests and orders.
Copy 1 : TEMSA copy
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 VEHICLE SPECIFICATIONS

Vehicle Model Code RGUT7L1 RGTT7L1

Overall length (mm) 13.050 12.335
Overall width (mm) 2.550 2.550
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Overall height (mm) 3.350 3.350

Dimensions Front overhang (mm) 2.700 2.700
Rear overhang (mm) 3.300 3.300
Wheelbase (mm) 7.050 6.335
Body Inside height (mm) 2.240 2.240
Model NEF 6 235kW
Engine
Type FPT NEF 6 320 HP (235kW)

Front Axle ZF RL82EC INDEPENDENT

HANDE HD450, i=4,778
Rear Axle
-
Manual ZF 6S1110BO

Transmission
Automatic ,ALLISON T350R

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 Vehicle Periodic Maintenance
In order to maintain the reliability of your vehicle,
regular maintenance as outlined in your Service Re-
cord is a must. Your Service Record is your vehicle’s
own log of all maintenance that is carried out and
should remain in your vehicle at all times.

When your vehicle is first delivered customer RDA

(Retail Delivery Advice) is carried out to ensure that
the vehicle is delivered in pristine condition.

The body sheet metal work and the underside of the

vehicle must be inspected every 12 months from the
warranty start date and re-treated if necessary at the
G owner’s expense.
v ar
Kıla e Bakanti When the inspection has been completed, the body
vuz ım

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inspection record must be completed and stamped
u by the inspecting company. This record can be found
in the Maintenance Record Booklet.

Any minor repairs for stone chips, scratches and dam-

age etc., must be repaired at the owner’s expense.

If the vehicle has been involved in an accident or for

WAX whatever reason the sheet metal panels have been
repaired or replaced, repairs must be performed in
accordance with the procedures laid down in the
appropriate repair manuals.

Smash

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 Severe Usage
For all vehicles that are under severe condi-
tions, the maintenance schedule should be
performed more frequently at lower intervals.
The shortened period is to protect the vehicle
from damage to various areas including lubri-
cant replacement in the transmission and axles WARNING
where there is the possibility of water, mud, Do not use household detergents, soaps or
sand etc., causing damage due to contamina- strong chemicals which remove wax and
tion. If you are in doubt, please discuss the other protective finishes from the surface
type of usage of your vehicle with your TEMSA
Authorized Service Point. of the paint to wash your vehicle. After all
sections have been washed, rinse the entire
vehicle once again before drying. Do not let
Corrosion Prevention residues stay on the surface of the vehicle.
In order to keep your vehicle in good condi-
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tion and free from corrosion, we suggest that

the following areas are checked and cleaned
frequently.
Washing
Wash the vehicle thoroughly and at regular
SOA
P intervals to protect it against corrosive factors.
Use suitable washing agent and warm water
for hand washing.

Note: Use max. 50°C water.

Use only gentle washing agents approved by
TEMSA

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Washing New Vehicles

WARNING
New paintwork is not fully hardened during
the first months. Therefore, instead of wash-
ing the vehicle in an automatic wash system
prefer hand wash during the first 2 months.
Always wash the vehicle starting from top to
bottom.

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Pressure Washing
30 cm You can use pressure washers for your vehicle
older than 2 months. Running water and gentle
RIGHT washing agents approved by TEMSA can be use
for this process.

50 bars
Washwater Preperation
Use cold or warm water for pressure washing. De-
pending on the manufacturer, you can add 1 to 5 %
washing agent to the washwater.

Choosing Right Nozzle For Pressure Washing

DOĞRU YANLIŞ
WARNING
Do not use high pressure round jet nozzles
and power nozzles. Only use flat jet nozzles
for pressure washing. Always keep the nozzle
moving instead of pointing. The average
operating pressure of pressure washing ma-
chine should be 50 bars.
PÜSKÜRTME NOKTASAL BASINÇ
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 Things Not To Do !

ol

th
petr

in
ne
WARNING

r
Never use additives or cleaning agents com-
prising petrol, thinner or any other hydrocar-
bon based solvents.

solvents

WARNING
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Do not point the water directly to any elec-

trical equipment.

WARNING
Do not point the pressurized water directly to
engine compartment, air suction zones, drain-
ing holes of axle and transmission system.

WARNING
Do not point the pressurized water directly
to the bearings and joints.

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Under Body Maintenance
Salting icy roads during the winter helps ve-
hicle tires to maintain traction. On the other
hand, accumulation of road salt in the fend-
ers, luggage compartments and under body
zone of the vehicle causes corrosion.
Components of the vehicle such as chasis,
side panels, exhaust system, brake and oil
lines can be affected by the corrosion if ac-
cumulated road salt is not cleaned well. To
protect the under body components, wash
and clean the road salt accumulation zones
at least once in a month.

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Note: Wash and clean the vehicle once in a
month.

Paintwork Maintenance
Repair any observed scratches and paintwork
damages immediately.
Uncoated surfaces cause corrosion.

Surface Protection
With a recommended bright polishing agent,
apply wax sealing.
After every third to fifth wash, apply hot wax
sealing to your vehicle.
Applying hot wax and using regrasing sub-
stances prevents dirts from adhering to sur-
face of the vehicle. This makes washing the
vehicle easier.

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 Preparing the Vehicle for Winter
Season
Prepare your vehicle by taking the necessary ac-
tions to the cold season. Corrosive factors are
much more devastating during winter period.

Things To Do !
Cleaner
• Apply waxed-based protectives to superstructure,
underbody and chasis.

• Repeat this application of preservative on par-

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ticularly damaged zones.

• Wash and clean the road salt accumulation zones

at periodic intervals.

• Grease the chassis, brake system yokes and joints

regualrly.

•
Add approved antifreeze to the heating and
cooling system with the right proportions.
P
SOA
• Change the engine oil on its recommended time
according to the specified SAE classes.

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 Outer Surface Damage
Stone chips, paint damage and scratches in the
painted surfaces should be repaired promptly.
Bare metal will corrode quickly and can develop
into a major expense. Minor chips and scratches
can be repaired with touch- up materials that are
available from your TEMSA Authorized Service
Point.

Accident Damage
Should your vehicle be Involved in an accident and
require sheet metal repair or replacement, ensure
that the body repair shop applies the correct anti-

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corrosion material conforming to TEMSA Specifica-
tions to the replaced parts and adjacent areas.

Anti-Corrosion
Perforation Requirements
When you receive your new vehicle, please en-
sure that the vehicle details, Vehicle Identification
TEMSA
TYPE
SAN. VE TİC. A.Ş LD Number (VIN) and the Warranty Start Date are
correct. Like the periodic maintenance, the body-
APPROVAL NO

CHASSIS NO

MAX GROSS WEHICLE WEIGHT

kg work must also be inspected on an annual basis;
MAX GROSS COMBINATION WEIGHT

FRONT AXEL CAPACITY

kg

kg
this in general is carried out at the same time as
REAR AXEL CAPACITY

REAR NON DRIVEN

kg the periodic maintenance. Any minor repairs for
stone chips, scratches and damage etc., are at the
AXEL CAPACITY kg
ECE R66
APPROVAL NO

ENGINE NO

ENGINE MAKE
CAPACITY OF FUEL TANK
owner’s expense. If the vehicle has been involved
in an accident or for whatever reason and sheet
COLOR CODE
AND TYPE
ENGINE RATED
MANUFACTURER
POWER
ENGINE CORRECTED
ABSORDTION VALUE

MODEL CODE MODEL YEAR

MANUFACTURER
PAINT CODE

MODEL CODE
metal panels have been repaired or replaced, re-
pairs must be performed in accordance with the
procedures laid down in the appropriate repair
manuals.

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 Care of your TEMSA
Vehicles fitted with a Turbo-Charger
It is essential when the engine is started from cold
that it be run for 30-60 seconds prior to driving.
After the engine has been running at high speed
D.Y.I or under load, i.e. towing a caravan or trailer, al-
low the engine to idle for 1 or 2 minutes prior to
switching off. This allows the turbo-charger to cool
down and avoid possible bearing damage.

Do It Yourself Checks
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As the owner, it is possible for you to carryout many

inspections and maintenance items on your vehi-
cle yourself prior to driving long distances. Some
of these checks can be carried out daily, weekly
and monthly. For these items, please refer to the
Do It Yourself section of the Owner’s Manual.

Engine Lubrication Requirements

Use of the correct grade of engine oil in your en-
gine is essential. Refer to your Service booklet.

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 Value in motion
Transfer of New Vehicle Warranty
INTERCITY
Should you sell the vehicle while it is within the manufacturers warranty period,
Warranty and Maintenance Manual

LD please complete the Transfer of Warranty section. This can be found the War-
ranty Terms and Conditions booklet, and send it to your Country’s Distributor.
If you are the second or subsequent owner and your vehicle is still within the
manufacturers warranty period, please complete the transfer of warranty card,
which is pre-addressed, and send it freepost to your Country’s Distributor. This
card can be found in the Warranty Terms and Conditions booklet.
If you have sold the vehicle to a TEMSA Authorized Sales Point, it is their respon-
sibility to complete the details and send them to the Distributor.

Second or Subsequent Owners

If you are the second or subsequent owner, please complete in full the Record
of Owner details of this booklet.

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Vehicles Originally Purchased
Value in motion

In Other Countries
Owners of vehicles sold by TEMSA but purchased in another country are entitled
CITY

Warranty and Maintenance Manual to the level of warranty cover originally provided with the vehicle, which must
LD
be supported by all TEMSA Network partners. It is the owner’s responsibility to
proof entitlement to warranty by producing the Service Portfolio issued with the
vehicle. Assistance must be provided following normal warranty procedures and
the customer should not be charged for warranty work undertaken. If necessary,
approval should be requested from TEMSA to ensure customer satisfaction. No
responsibility will be accepted by TEMSA for the following:
The vehicle, as manufactured by TEMSA, does not meet the legal or operational
requirements of market for which it was not specified.
The effects of unauthorised modifications to vehicle undertaken to comply
with the legal or operational requirements of market for which it was not speci-
fied.

Note: W
 here applicable, TEMSA Network partners may, at the customer’s ex-
pense, carry out authorised modifications to meet legal or operational
requirements of a market.

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 Vehicle Handover
The Dealer has to ensure TEMSA guidelines for
vehicle. When presenting the new vehicle to the
customer, it is essential that, in addition to explain-
TEMSA ing the features and controls of the vehicle, the
opportunity is taken to fully explain the warranty
terms and conditions. In particular the following
points should be covered:
Value in motion
CITY

Warranty and Maintenance Manual • Introduce the owner to the Service Manager or
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Service Receptionist in order to create point of
contact for service or warranty assistance.
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• Ensure the customer fully understands what the

TEMSA warranties cover.
• Ensure that the owner is aware of the mainte-
nance requirements.

Dealers have to inform their Distributor the sold

date of all new TEMSA vehicles. For company or
demonstrator vehicles, the date should be the
SOLD date that the vehicle is taken into service. This
sold date must correspond with the Warranty Start
Date in the Memorandum of Registration. This in-
formation must be provided as soon as possible.

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 PROPOSED CHANGE INTERVALS

CHANGING PERIOD
Capacity Norm Class (Which comes first)

Engine oil & Engine 14.1 lt 5W-30 Enduron Low SAPS 30.000 km/1 year
oil filter

Transmission oil 80 W 90 ZF Ecofluid M

9,3 lt 120.000 km/
(MNL ZF 6S1110BO) 85 W 90 TE-ML 02B
Transmission oil Allison
(Automatic ALLISON 25 lt CASTROL - 240.000 km /4 year
T350R) TES-295

Hot-country
Huile différentielle et 60.000 km/1 year
operation
essieu arrière GL-5 80W-90 or
24 lt -
(HANDE HD450, HYPO XL 80W-90
i=4,778) Normal 90.000 km
operation

ATF Dex II Multive-

Power steering fluid 9 lt - 90.000 km/2 years

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hicle

SE55
A/C compressor oil 2,5 lt DEA Reniso Triton −
(Esther Oil)

Fucs Renolit
Hub Grease 1,5 kg - 180.000 km/2 years
LX-PEP 2

Shaft Grease 1 kg − RETINAX LX2 30.000 km

Wiper mechanism 20 gr Energrease LC2 NLGI NO.2 6 months

lubrication

ANTI FREEZE, (Petro-

Antifreeze 80 lt − 90.000 km / 2 years
nas: Paraflu HT)

A/C Gas 9,5 kg − R 134 A −

Wax − Efcoat WB 463 A1 −

Tire pressure Front Rear

8.5 Bar 8.5 Bar

The denomination ‘’hot country use’’ is derived from the area where the vehicle is used, rather than from a country in the sense of a state.It is assumed
that the conditions are ‘’Hot Country Use’’ when:
1. The monthly average temperature exceeds 25°C (77°F) in more than 2 months within a year.
2. or if temperature rise above 40°C (104°F) on more than 7 days in a year.
Examples for possible countries or regions are : America: USA (South and deserts), Mexico.

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 MAINTENANCE CHECK LIST (15.000 km)
ENGINE
Inspection for abnormal noise in the engine
Inspection of engine oil level and inspection for leaks
Inspection for excessive exhaust smoke during the
operation of the engine
Inspection of the sealing of intake line and exhaust line
Inspection of the cooling fan and idler and dry lubrication
Inspection of the cooling system coolant level and
inspection for leaks
Inspection of coolant density (antifreeze ratio)
Inspection for damage in hoses and pipes of the cooling
system and inspection of the tightness of the connection
components
Inspection of V-belts, pulleys, and condition and tightness
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of these components
DRIVE TRAIN
Inspection of transmission oil level and inspection for leaks
Inspection for clearance in the shaft sleeves and pinion
spiders and inspection of the tightness of the connection
components
Inspection of differential oil level and inspection for leaks
Inspection for damage and tightness of connection
elements (tie rod end / tie rod / etc. ) between steering
box and axle pin
Inspection of steering hydraulic oil level
Inspection for damage in hoses and pipes of the steering
system
Inspection for damage and clearance in balance arm
connection bushes
Inspection of tightness and torque of rubber wheel studs
BRAKE, AIR AND SUSPENSION SYSTEM:
Brake System Air Leak Check
Inspection of the functioning of automatic brake adjusters
/ brake callipers
Inspection of the functioning of service brake
Inspection of the functioning of parking brake
Inspection of the system and functioning of air dryer
Discharging of air tank and air charging function test
Inspection of suspensions and connections
Inspection for damage and air leakage in suspension
20|LD bellows
Inspection and adjustment of the functioning of suspension
valve (vent)
ELECTRICAL SYSTEM
Inspections of wire connections of the charging and
starting systems
Inspection of the functioning of headlamps, signal, park,
fog and brake lamps
Inspection of the functioning of interior lighting
Inspection of the functioning of indicator control and
warning lamps
Inspection of the functioning of wiper and washing system
Inspection of the functioning of cooling and heating system
Inspection of electrolyte level and electrolyte density in
batteries
Inspection and cleaning of battery terminal clamps
General inspection of wirings and connectors in fuse panels
and ECU panels
Inspection for damage in ABS/ASR sensor wires
Inspection of the functioning of refrigerator and coffee
machine
Inspection of the functioning of audio and video systems
Inspection for damage and functioning in additional heater
/ fuel and water line
CHASSIS & BODY
Inspection of functioning of the central lubrication system
Inspection of the functioning of the center front and rear
doors and adjustment of them, if required
Inspection of the functioning of the tailgate and adjustment
of it, if required
Inspection of the functioning of the door locks and
adjustment of them, if required
Inspection of the tightness of the left/right exterior mirrors
Inspection of the power control and heating functions of
the left/right exterior mirrors
Inspection for damage and functioning in seat shock
absorbers and connection elements
Clean battery terminals
Inspect starter wires
Inspect the functioning of pre-heater
Clean the A/C filters.
 MAINTENANCE CHECK LIST (30.000 km)
ENGINE Inspect clutch hydraulic oil level (if available)
Replacement of Engine Oil Inspect differential oil for leaks
Replacement of Fuel Filter Inspect differential oil level
Replacement of the Air Filter Cartridge Inspect steering box, tie rod and steering shaft for
deformation
Replacement of engine oil filter
Inspect steering oil level
Replacement of fuel/water separator/filter
Inspect steering oil line for leaks
Replacement of Shaft Oil
Inspect steering system pipes for deformation
Replacement of AdBlue Filter
Inspect transmission air connection
Replacement of rocker air discharge filter
Inspect transmission connection bolts
Inspection of sealing and connection of intake and exhaust
system parts Inspection and cleaning of transmission ventilation
Inspection of coolant level and inspection for leaks in the Inspect the tightness of wheel nut
cooling system, inspection for Lubricate greasing points (If "Central Lubrication" is not
available)

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damage on the pipes and hoses, and inspection of tightness
of the connection components BRAKE, AIR AND SUSPENSION SYSTEM
Inspection of condition and tightness of the V-belts, pulleys Inspect brake system for air leaks
Inspection of mechanical fan drive Inspect suspension connections
Inspection for AdBlue system leaks Inspect air registers for leaks
Inspection for leaks on the unions on engine Inspect if the retaining components of air cooling spiral
Inspection of tightness and leakage on the engine bayonet pipes are sound
gauge Clean filter cartridges of air pipes (replace if deformed)
Inspection for leaks on the exhaust pipe connections ELECTRICAL SYSTEM
Inspection for leaks on the fuel hose and pipe connections Inspect the functioning of dash panel warning lamps and
Inspection for leaks and damage on the bleeding hand control buttons
pump on the engine Inspect the functioning of headlamps, parking lamps, brake
Inspection for leaks on the steering hydraulic tank, pipe and lamps, etc.
hose connections Inspect of the functioning of interior lighting lamps
Inspection for damage on engine-transmission body Inspect of the functioning of wiper fluid and wipers
Inspection for oil and fuel deposits on the engine and Inspect fuse box, relay panel and connector connections
transmission lower casing for deformation
Inspection of the bolts and connections of the turbo Clean battery terminals
housing
Inspect starter wires
Inspection of air compressor
Inspect the functioning of pre-heater
Inspection of anti-freeze density
Clean the A/C filters.
DRIVETRAIN BODIES

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 MAINTENANCE CHECK LIST (45.000 km)
ENGINE
Inspection for abnormal noise in the engine
Inspection of engine oil level and inspection for leaks
Inspection for excessive exhaust smoke during the
operation of the engine
Inspection of the sealing of intake line and exhaust line
Inspection of the cooling fan and idler and dry lubrication
Inspection of the cooling system coolant level and
inspection for leaks
Inspection of coolant density (antifreeze ratio)
Inspection for damage in hoses and pipes of the cooling
system and inspection of the tightness of the connection
components
Inspection of V-belts, pulleys, and condition and tightness
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of these components
DRIVE TRAIN
Inspection of transmission oil level and inspection for leaks
Inspection for clearance in the shaft sleeves and pinion
spiders and inspection of the tightness of the connection
components
Inspection of differential oil level and inspection for leaks
Inspection for damage and tightness of connection
elements (tie rod end / tie rod / etc. ) between steering
box and axle pin
Inspection of steering hydraulic oil level
Inspection for damage in hoses and pipes of the steering
system
Inspection for damage and clearance in balance arm
connection bushes
Inspection of tightness and torque of rubber wheel studs
BRAKE, AIR AND SUSPENSION SYSTEM:
Brake System Air Leak Check
Inspection of the functioning of automatic brake adjusters
/ brake callipers
Inspection of the functioning of service brake
Inspection of the functioning of parking brake
Inspection of the system and functioning of air dryer
Discharging of air tank and air charging function test
Inspection of suspensions and connections
Inspection for damage and air leakage in suspension
22|LD bellows
Inspection and adjustment of the functioning of suspension
valve (vent)
ELECTRICAL SYSTEM
Inspections of wire connections of the charging and
starting systems
Inspection of the functioning of headlamps, signal, park,
fog and brake lamps
Inspection of the functioning of interior lighting
Inspection of the functioning of indicator control and
warning lamps
Inspection of the functioning of wiper and washing system
Inspection of the functioning of cooling and heating system
Inspection of electrolyte level and electrolyte density in
batteries
Inspection and cleaning of battery terminal clamps
General inspection of wirings and connectors in fuse panels
and ECU panels
Inspection for damage in ABS/ASR sensor wires
Inspection of the functioning of refrigerator and coffee
machine
Inspection of the functioning of audio and video systems
Inspection for damage and functioning in additional heater
/ fuel and water line
CHASSIS & BODY
Inspection of functioning of the central lubrication system
Inspection of the functioning of the center front and rear
doors and adjustment of them, if required
Inspection of the functioning of the tailgate and adjustment
of it, if required
Inspection of the functioning of the door locks and
adjustment of them, if required
Inspection of the tightness of the left/right exterior mirrors
Inspection of the power control and heating functions of
the left/right exterior mirrors
Inspection for damage and functioning in seat shock
absorbers and connection elements
Clean battery terminals
Inspect starter wires
Inspect the functioning of pre-heater
Clean the A/C filters.
MAINTENANCE CHECK LIST (60.000 km)
ENGINE Exterior cleaning of the radiator honeycombs
Replacement of Fuel Filter DRIVETRAIN BODIES
Replacement of the Air Filter Cartridge Inspect clutch hydraulic oil level (if available)
Replacement of engine oil filter Inspect differential oil for leaks
Replacement of oil/water separator filter Inspect differential oil level
Replacement of the steering wheel hydraulic oil Inspect steering box, tie rod and steering shaft for
deformation
Replacement of Steering Oil Filter
Inspect steering oil level
Replacement of Differential Oil
Inspect steering oil line for leaks
Replacement of Shaft Oil
Inspect steering system pipes for deformation
Replacement of AdBlue Filter
Inspect transmission air connection
Replacement of engine coolant
Inspect transmission connection bolts
Replacement of rocker air discharge filter
Inspection and cleaning of transmission ventilation
Inspection of sealing and connection of intake and exhaust
system parts Inspect the tightness of wheel nut

GARANTIE
Inspection of coolant level and inspection for leaks in the Lubricate greasing points (If "Central Lubrication" is not
cooling system, inspection for available)
damage on the pipes and hoses, and inspection of tightness BRAKE, AIR AND SUSPENSION SYSTEM
of the connection components
Inspect brake system for air leaks
Inspection of condition and tightness of the V-belts, pulleys
Inspect suspension connections
Inspection of mechanical fan drive
Inspect air registers for leaks
Inspection for AdBlue system leaks
Inspect if the retaining components of air cooling spiral
Inspection for leaks on the unions on engine pipes are sound
Inspection of tightness and leakage on the engine bayonet gauge Clean filter cartridges of air pipes (replace if deformed)
Inspection for leaks on the exhaust pipe connections ELECTRICAL SYSTEM
Inspection for leaks on the fuel hose and pipe connections Inspect the functioning of dash panel warning lamps and
control buttons
Inspection for leaks and damage on the bleeding hand
pump on the engine Inspect the functioning of headlamps, parking lamps, brake
lamps, etc.
Inspection for leaks on the steering hydraulic tank, pipe and
hose connections Inspect of the functioning of interior lighting lamps
Inspection for damage on engine-transmission body Inspect of the functioning of wiper fluid and wipers
Inspection for oil and fuel deposits on the engine and Inspect fuse box, relay panel and connector connections
transmission lower casing for deformation
Inspection of the bolts and connections of the turbo Clean battery terminals
housing
Inspect starter wires
Inspection of air compressor
Inspect the functioning of pre-heater
AdBlue system dosage pump cleaning
Clean the A/C filters.
Inspection of anti-freeze density

LD|23
 MAINTENANCE CHECK LIST (75.000 km)
ENGINE
Inspection for abnormal noise in the engine
Inspection of engine oil level and inspection for leaks
Inspection for excessive exhaust smoke during the
operation of the engine
Inspection of the sealing of intake line and exhaust line
Inspection of the cooling fan and idler and dry lubrication
Inspection of the cooling system coolant level and
inspection for leaks
Inspection of coolant density (antifreeze ratio)
Inspection for damage in hoses and pipes of the cooling
system and inspection of the tightness of the connection
components
Inspection of V-belts, pulleys, and condition and tightness
of these components
GARANTIE
DRIVE TRAIN
Inspection of transmission oil level and inspection for leaks
Inspection for clearance in the shaft sleeves and pinion
spiders and inspection of the tightness of the connection
components
Inspection of differential oil level and inspection for leaks
Inspection for damage and tightness of connection
elements (tie rod end / tie rod / etc. ) between steering
box and axle pin
Inspection of steering hydraulic oil level
Inspection for damage in hoses and pipes of the steering
system
Inspection for damage and clearance in balance arm
connection bushes
Inspection of tightness and torque of rubber wheel studs
BRAKE, AIR AND SUSPENSION SYSTEM:
Brake System Air Leak Check
Inspection of the functioning of automatic brake adjusters
/ brake callipers
Inspection of the functioning of service brake
Inspection of the functioning of parking brake
Inspection of the system and functioning of air dryer
Discharging of air tank and air charging function test
Inspection of suspensions and connections
Inspection for damage and air leakage in suspension
bellows
24|LD
Inspection and adjustment of the functioning of suspension
valve (vent)
ELECTRICAL SYSTEM
Inspections of wire connections of the charging and
starting systems
Inspection of the functioning of headlamps, signal, park,
fog and brake lamps
Inspection of the functioning of interior lighting
Inspection of the functioning of indicator control and
warning lamps
Inspection of the functioning of wiper and washing system
Inspection of the functioning of cooling and heating system
Inspection of electrolyte level and electrolyte density in
batteries
Inspection and cleaning of battery terminal clamps
General inspection of wirings and connectors in fuse panels
and ECU panels
Inspection for damage in ABS/ASR sensor wires
Inspection of the functioning of refrigerator and coffee
machine
Inspection of the functioning of audio and video systems
Inspection for damage and functioning in additional heater
/ fuel and water line
CHASSIS & BODY
Inspection of functioning of the central lubrication system
Inspection of the functioning of the center front and rear
doors and adjustment of them, if required
Inspection of the functioning of the tailgate and adjustment
of it, if required
Inspection of the functioning of the door locks and
adjustment of them, if required
Inspection of the tightness of the left/right exterior mirrors
Inspection of the power control and heating functions of
the left/right exterior mirrors
Inspection for damage and functioning in seat shock
absorbers and connection elements
Clean battery terminals
Inspect starter wires
Inspect the functioning of pre-heater
Clean the A/C filters.
 MAINTENANCE CHECK LIST (90.000 km)
ENGINE
Replacement of Engine Oil
Replacement of Fuel Filter
Replacement of the Air Filter Cartridge
Replacement of engine oil filter
Replacement of oil/water separator filter
Replacement of transmission oil filter
Replacement of Shaft Oil
Replacement of AdBlue Filter
Replacement of rocker air discharge filter
Inspection of coolant level and inspection for leaks in the
cooling system,
Inspection of sealing and connection of intake and exhaust
system parts
damage on the pipes and hoses, and inspection of tightness
of the connection components
Inspection of condition and tightness of the V-belts, pulleys
Inspection of mechanical fan drive
Inspection for AdBlue system leaks
Inspection for leaks on the unions on engine
Inspection of tightness and leakage on the engine bayonet
gauge
Inspection for leaks on the exhaust pipe connections
Inspection for leaks on the fuel hose and pipe connections
Inspection for leaks and damage on the bleeding hand
pump on the engine
Inspection for leaks on the steering hydraulic tank, pipe and
hose connections
Inspection for damage on engine-transmission body
Inspection for oil and fuel deposits on the engine and
transmission lower casing
Inspection of the bolts and connections of the turbo
housing
Inspection of air compressor
Inspection of anti-freeze density
Exterior cleaning of the radiator honeycombs
AdBlue system dosage pump cleaning
changing the Diesel Particulate Filter
DRIVETRAIN BODIES
Inspect clutch hydraulic oil level (if available)
Inspect differential oil for leaks
Inspect differential oil level
Inspect steering box, tie rod and steering shaft for
deformation
Inspect steering oil level
Inspect steering oil line for leaks
Inspect steering system pipes for deformation
Inspect transmission air connection
Inspect transmission connection bolts
Inspection and cleaning of transmission ventilation
Inspect the tightness of wheel nut
GARANTIE
Lubricate greasing points (If "Central Lubrication" is not
available)
BRAKE, AIR AND SUSPENSION SYSTEM
Inspect brake system for air leaks
Inspect suspension connections
Inspect air registers for leaks
Inspect if the retaining components of air cooling spiral
pipes are sound
Clean filter cartridges of air pipes (replace if deformed)
ELECTRICAL SYSTEM
Inspect the functioning of dash panel warning lamps and
control buttons
Inspect the functioning of headlamps, parking lamps, brake
lamps, etc.
Inspect of the functioning of interior lighting lamps
Inspect of the functioning of wiper fluid and wipers
Inspect fuse box, relay panel and connector connections
for deformation
Clean battery terminals
Inspect starter wires
Inspect the functioning of pre-heater
Clean the A/C filters.
LD|25
 MAINTENANCE CHECK LIST (105.000 km)
ENGINE
Inspection for abnormal noise in the engine
Inspection of engine oil level and inspection for leaks
Inspection for excessive exhaust smoke during the
operation of the engine
Inspection of the sealing of intake line and exhaust line
Inspection of the cooling fan and idler and dry lubrication
Inspection of the cooling system coolant level and
inspection for leaks
Inspection of coolant density (antifreeze ratio)
Inspection for damage in hoses and pipes of the cooling
system and inspection of the tightness of the connection
components
Inspection of V-belts, pulleys, and condition and tightness
of these components
GARANTIE
DRIVE TRAIN
Inspection of transmission oil level and inspection for leaks
Inspection for clearance in the shaft sleeves and pinion
spiders and inspection of the tightness of the connection
components
Inspection of differential oil level and inspection for leaks
Inspection for damage and tightness of connection
elements (tie rod end / tie rod / etc. ) between steering
box and axle pin
Inspection of steering hydraulic oil level
Inspection for damage in hoses and pipes of the steering
system
Inspection for damage and clearance in balance arm
connection bushes
Inspection of tightness and torque of rubber wheel studs
BRAKE, AIR AND SUSPENSION SYSTEM:
Brake System Air Leak Check
Inspection of the functioning of automatic brake adjusters
/ brake callipers
Inspection of the functioning of service brake
Inspection of the functioning of parking brake
Inspection of the system and functioning of air dryer
Discharging of air tank and air charging function test
Inspection of suspensions and connections
Inspection for damage and air leakage in suspension
bellows
26|LD
Inspection and adjustment of the functioning of suspension
valve (vent)
ELECTRICAL SYSTEM
Inspections of wire connections of the charging and
starting systems
Inspection of the functioning of headlamps, signal, park,
fog and brake lamps
Inspection of the functioning of interior lighting
Inspection of the functioning of indicator control and
warning lamps
Inspection of the functioning of wiper and washing system
Inspection of the functioning of cooling and heating system
Inspection of electrolyte level and electrolyte density in
batteries
Inspection and cleaning of battery terminal clamps
General inspection of wirings and connectors in fuse panels
and ECU panels
Inspection for damage in ABS/ASR sensor wires
Inspection of the functioning of refrigerator and coffee
machine
Inspection of the functioning of audio and video systems
Inspection for damage and functioning in additional heater
/ fuel and water line
CHASSIS & BODY
Inspection of functioning of the central lubrication system
Inspection of the functioning of the center front and rear
doors and adjustment of them, if required
Inspection of the functioning of the tailgate and adjustment
of it, if required
Inspection of the functioning of the door locks and
adjustment of them, if required
Inspection of the tightness of the left/right exterior mirrors
Inspection of the power control and heating functions of
the left/right exterior mirrors
Inspection for damage and functioning in seat shock
absorbers and connection elements
Clean battery terminals
Inspect starter wires
Inspect the functioning of pre-heater
Clean the A/C filters.
 MAINTENANCE CHECK LIST (120.000 km)
ENGINE Inspection for leaks on the steering hydraulic tank, pipe and hose
connections
Replacement of Engine Oil
Inspection for damage on engine-transmission body
Replacement of Fuel Filter
Inspection for oil and fuel deposits on the engine and transmission
Replacement of the Air Filter Cartridge lower casing
Replacement of engine oil filter Inspection of the bolts and connections of the turbo housing
Replacement of oil/water separator filter Inspection of air compressor
Replacement of Shaft Oil DRIVETRAIN BODIES
Replacement of AdBlue Filter Inspect clutch hydraulic oil level (if available)
Replacement of fan drive belt Inspect differential oil for leaks
Replacement of air conditioner compressor belt Inspect differential oil level
Replacement of engine coolant Inspect steering box, tie rod and steering shaft for deformation
Replacement of rocker air discharge filter Inspect steering oil level
Replacement of the steering wheel hydraulic oil Inspect steering oil line for leaks

GARANTIE
Transmission filter change Inspect steering system pipes for deformation
Replacement of Differential Oil Inspect transmission air connection
Replacement of Steering Oil Filter Inspect transmission connection bolts
Inspection for leaks on the steering hydraulic tank, pipe and hose Inspection and cleaning of transmission ventilation
connections
Inspect the tightness of wheel nut
Inspection for damage on engine-transmission body
Lubricate greasing points (If "Central Lubrication" is not available)
Inspection for oil and fuel deposits on the engine and transmission
lower casing BRAKE, AIR AND SUSPENSION SYSTEM
Inspection of the bolts and connections of the turbo housing Inspect brake system for air leaks
Inspection of anti-freeze density Inspect suspension connections
Inspection of sealing and connection of intake and exhaust system Inspect air registers for leaks
parts Inspect if the retaining components of air cooling spiral pipes are
Inspection of coolant level and inspection for leaks in the cooling sound
system, inspection for Clean filter cartridges of air pipes (replace if deformed)
damage on the pipes and hoses, and inspection of tightness of the ELECTRICAL SYSTEM
connection components
Inspect the functioning of dash panel warning lamps and control
Inspection of condition and tightness of the V-belts, pulleys buttons
Inspection of hydrostatic fan drive oil level, inspection for leaks and Inspect the functioning of headlamps, parking lamps, brake lamps,
functioning etc.
Inspection for AdBlue system leaks Inspect of the functioning of interior lighting lamps
Inspection for leaks on the unions on engine Inspect of the functioning of wiper fluid and wipers
Inspection of tightness and leakage on the engine bayonet gauge Inspect fuse box, relay panel and connector connections for
Inspection for leaks on the exhaust pipe connections deformation
Inspection for leaks on the fuel hose and pipe connections Clean battery terminals
Inspection for leaks and damage on the bleeding hand pump on the Inspect starter wires
engine Inspect the functioning of pre-heater
Clean the A/C filters. LD|27
 MAINTENANCE CHECK LIST (135.000 km)
ENGINE
Inspection for abnormal noise in the engine
Inspection of engine oil level and inspection for leaks
Inspection for excessive exhaust smoke during the
operation of the engine
Inspection of the sealing of intake line and exhaust line
Inspection of the cooling fan and idler and dry lubrication
Inspection of the cooling system coolant level and
inspection for leaks
Inspection of coolant density (antifreeze ratio)
Inspection for damage in hoses and pipes of the cooling
system and inspection of the tightness of the connection
components
Inspection of V-belts, pulleys, and condition and tightness
of these components
GARANTIE
DRIVE TRAIN
Inspection of transmission oil level and inspection for leaks
Inspection for clearance in the shaft sleeves and pinion
spiders and inspection of the tightness of the connection
components
Inspection of differential oil level and inspection for leaks
Inspection for damage and tightness of connection
elements (tie rod end / tie rod / etc. ) between steering
box and axle pin
Inspection of steering hydraulic oil level
Inspection for damage in hoses and pipes of the steering
system
Inspection for damage and clearance in balance arm
connection bushes
Inspection of tightness and torque of rubber wheel studs
BRAKE, AIR AND SUSPENSION SYSTEM:
Brake System Air Leak Check
Inspection of the functioning of automatic brake adjusters
/ brake callipers
Inspection of the functioning of service brake
Inspection of the functioning of parking brake
Inspection of the system and functioning of air dryer
Discharging of air tank and air charging function test
Inspection of suspensions and connections
Inspection for damage and air leakage in suspension
bellows
28|LD
Inspection and adjustment of the functioning of suspension
valve (vent)
ELECTRICAL SYSTEM
Inspections of wire connections of the charging and
starting systems
Inspection of the functioning of headlamps, signal, park,
fog and brake lamps
Inspection of the functioning of interior lighting
Inspection of the functioning of indicator control and
warning lamps
Inspection of the functioning of wiper and washing system
Inspection of the functioning of cooling and heating system
Inspection of electrolyte level and electrolyte density in
batteries
Inspection and cleaning of battery terminal clamps
General inspection of wirings and connectors in fuse panels
and ECU panels
Inspection for damage in ABS/ASR sensor wires
Inspection of the functioning of refrigerator and coffee
machine
Inspection of the functioning of audio and video systems
Inspection for damage and functioning in additional heater
/ fuel and water line
CHASSIS & BODY
Inspection of functioning of the central lubrication system
Inspection of the functioning of the center front and rear
doors and adjustment of them, if required
Inspection of the functioning of the tailgate and adjustment
of it, if required
Inspection of the functioning of the door locks and
adjustment of them, if required
Inspection of the tightness of the left/right exterior mirrors
Inspection of the power control and heating functions of
the left/right exterior mirrors
Inspection for damage and functioning in seat shock
absorbers and connection elements
Clean battery terminals
Inspect starter wires
Inspect the functioning of pre-heater
Clean the A/C filters.
 MAINTENANCE CHECK LIST (150.000 km)
ENGINE DRIVETRAIN BODIES
Replacement of Engine Oil Inspect clutch hydraulic oil level (if available)
Replacement of Fuel Filter Inspect differential oil for leaks
Replacement of the Air Filter Cartridge Inspect differential oil level
Replacement of engine oil filter Inspect steering box, tie rod and steering shaft for
deformation
Replacement of oil/water separator filter
Inspect steering oil level
Replacement of Shaft Oil
Inspect steering oil line for leaks
Replacement of AdBlue Filter
Inspect steering system pipes for deformation
Replacement of rocker air discharge filter
Inspect transmission air connection
Inspection of sealing and connection of intake and exhaust
system parts Inspect transmission connection bolts
Inspection of coolant level and inspection for leaks in the Inspection and cleaning of transmission ventilation
cooling system, inspection for
Inspect the tightness of wheel nut
damage on the pipes and hoses, and inspection of tightness of
the connection components Lubricate greasing points (If "Central Lubrication" is not

GARANTIE
available)
Inspection of condition and tightness of the V-belts, pulleys
BRAKE, AIR AND SUSPENSION SYSTEM
Inspection of mechanical fan drive
Inspect brake system for air leaks
Inspection for AdBlue system leaks
Inspect suspension connections
Inspection for leaks on the unions on engine
Inspect air registers for leaks
Inspection of tightness and leakage on the engine bayonet
gauge Inspect if the retaining components of air cooling spiral
pipes are sound
Inspection for leaks on the exhaust pipe connections
Clean filter cartridges of air pipes (replace if deformed)
Inspection for leaks on the fuel hose and pipe connections
ELECTRICAL SYSTEM
Inspection for leaks and damage on the bleeding hand pump on
the engine Inspect the functioning of dash panel warning lamps and
control buttons
Inspection for leaks on the steering hydraulic tank, pipe and
hose connections Inspect the functioning of headlamps, parking lamps, brake
lamps, etc.
Inspection for damage on engine-transmission body
Inspect of the functioning of interior lighting lamps
Inspection for oil and fuel deposits on the engine and
transmission lower casing Inspect of the functioning of wiper fluid and wipers

Inspection of the bolts and connections of the turbo Inspect fuse box, relay panel and connector connections
housing for deformation

Inspection of air compressor Clean battery terminals

Inspection of anti-freeze density Inspect starter wires

Inspect the functioning of pre-heater
Clean the A/C filters.

LD|29
 MAINTENANCE CHECK LIST (165.000 km)
ENGINE
Inspection for abnormal noise in the engine
Inspection of engine oil level and inspection for leaks
Inspection for excessive exhaust smoke during the
operation of the engine
Inspection of the sealing of intake line and exhaust line
Inspection of the cooling fan and idler and dry lubrication
Inspection of the cooling system coolant level and
inspection for leaks
Inspection of coolant density (antifreeze ratio)
Inspection for damage in hoses and pipes of the cooling
system and inspection of the tightness of the connection
components
Inspection of V-belts, pulleys, and condition and tightness
of these components
GARANTIE
DRIVE TRAIN
Inspection of transmission oil level and inspection for leaks
Inspection for clearance in the shaft sleeves and pinion
spiders and inspection of the tightness of the connection
components
Inspection of differential oil level and inspection for leaks
Inspection for damage and tightness of connection
elements (tie rod end / tie rod / etc. ) between steering
box and axle pin
Inspection of steering hydraulic oil level
Inspection for damage in hoses and pipes of the steering
system
Inspection for damage and clearance in balance arm
connection bushes
Inspection of tightness and torque of rubber wheel studs
BRAKE, AIR AND SUSPENSION SYSTEM:
Brake System Air Leak Check
Inspection of the functioning of automatic brake adjusters
/ brake callipers
Inspection of the functioning of service brake
Inspection of the functioning of parking brake
Inspection of the system and functioning of air dryer
Discharging of air tank and air charging function test
Inspection of suspensions and connections
Inspection for damage and air leakage in suspension
bellows
30|LD
Inspection and adjustment of the functioning of suspension
valve (vent)
ELECTRICAL SYSTEM
Inspections of wire connections of the charging and
starting systems
Inspection of the functioning of headlamps, signal, park,
fog and brake lamps
Inspection of the functioning of interior lighting
Inspection of the functioning of indicator control and
warning lamps
Inspection of the functioning of wiper and washing system
Inspection of the functioning of cooling and heating system
Inspection of electrolyte level and electrolyte density in
batteries
Inspection and cleaning of battery terminal clamps
General inspection of wirings and connectors in fuse panels
and ECU panels
Inspection for damage in ABS/ASR sensor wires
Inspection of the functioning of refrigerator and coffee
machine
Inspection of the functioning of audio and video systems
Inspection for damage and functioning in additional heater
/ fuel and water line
CHASSIS & BODY
Inspection of functioning of the central lubrication system
Inspection of the functioning of the center front and rear
doors and adjustment of them, if required
Inspection of the functioning of the tailgate and adjustment
of it, if required
Inspection of the functioning of the door locks and
adjustment of them, if required
Inspection of the tightness of the left/right exterior mirrors
Inspection of the power control and heating functions of
the left/right exterior mirrors
Inspection for damage and functioning in seat shock
absorbers and connection elements
Clean battery terminals
Inspect starter wires
Inspect the functioning of pre-heater
Clean the A/C filters.
 MAINTENANCE CHECK LIST (180.000 km)
ENGINE
Replacement of Engine Oil
Replacement of Fuel Filter
Replacement of the Air Filter Cartridge
Replacement of engine oil filter
Replacement of oil/water separator filter
Replacement of transmission oil filter
Replacement of Shaft Oil
Replacement of AdBlue Filter
Replacement of rocker air discharge filter
Replacement of engine coolant
Replacement of the steering wheel hydraulic oil
Replacement of Steering Oil Filter
Replacement of Differential Oil
Inspection of sealing and connection of intake and exhaust
system parts
Inspection of coolant level and inspection for leaks in the
cooling system, inspection for
damage on the pipes and hoses, and inspection of tightness
of the connection components
Inspection of condition and tightness of the V-belts, pulleys
Inspection of mechanical fan drive
Inspection for AdBlue system leaks
Inspection for leaks on the unions on engine
Inspection of tightness and leakage on the engine bayonet
gauge
Inspection for leaks on the exhaust pipe connections
Inspection for leaks on the fuel hose and pipe connections
Inspection for leaks and damage on the bleeding hand
pump on the engine
Inspection for leaks on the steering hydraulic tank, pipe and
hose connections
Inspection for damage on engine-transmission body
Inspection for oil and fuel deposits on the engine and
transmission lower casing
Inspection of the bolts and connections of the turbo
housing
Inspection of air compressor
Inspection of anti-freeze density
Exterior cleaning of the radiator honeycombs
AdBlue system dosage pump cleaning
changing the Diesel Particulate Filter
DRIVETRAIN BODIES
Inspect clutch hydraulic oil level (if available)
Inspect differential oil for leaks
Inspect differential oil level
Inspect steering box, tie rod and steering shaft for
deformation
Inspect steering oil level
Inspect steering oil line for leaks
Inspect steering system pipes for deformation
Inspect transmission air connection
Inspect transmission connection bolts
GARANTIE
Inspection and cleaning of transmission ventilation
Inspect the tightness of wheel nut
Lubricate greasing points (If "Central Lubrication" is not
available)
BRAKE, AIR AND SUSPENSION SYSTEM
Inspect brake system for air leaks
Inspect suspension connections
Inspect air registers for leaks
Inspect if the retaining components of air cooling spiral
pipes are sound
Clean filter cartridges of air pipes (replace if deformed)
ELECTRICAL SYSTEM
Inspect the functioning of dash panel warning lamps and
control buttons
Inspect the functioning of headlamps, parking lamps, brake
lamps, etc.
Inspect of the functioning of interior lighting lamps
Inspect of the functioning of wiper fluid and wipers
Inspect fuse box, relay panel and connector connections
for deformation
Clean battery terminals
Inspect starter wires
Inspect the functioning of pre-heater
Clean the A/C filters.
LD|31
 MAINTENANCE CHECK LIST (195.000 km)
ENGINE
Inspection for abnormal noise in the engine
Inspection of engine oil level and inspection for leaks
Inspection for excessive exhaust smoke during the
operation of the engine
Inspection of the sealing of intake line and exhaust line
Inspection of the cooling fan and idler and dry lubrication
Inspection of the cooling system coolant level and
inspection for leaks
Inspection of coolant density (antifreeze ratio)
Inspection for damage in hoses and pipes of the cooling
system and inspection of the tightness of the connection
components
Inspection of V-belts, pulleys, and condition and tightness
of these components
GARANTIE
DRIVE TRAIN
Inspection of transmission oil level and inspection for leaks
Inspection for clearance in the shaft sleeves and pinion
spiders and inspection of the tightness of the connection
components
Inspection of differential oil level and inspection for leaks
Inspection for damage and tightness of connection
elements (tie rod end / tie rod / etc. ) between steering
box and axle pin
Inspection of steering hydraulic oil level
Inspection for damage in hoses and pipes of the steering
system
Inspection for damage and clearance in balance arm
connection bushes
Inspection of tightness and torque of rubber wheel studs
BRAKE, AIR AND SUSPENSION SYSTEM:
Brake System Air Leak Check
Inspection of the functioning of automatic brake adjusters
/ brake callipers
Inspection of the functioning of service brake
Inspection of the functioning of parking brake
Inspection of the system and functioning of air dryer
Discharging of air tank and air charging function test
Inspection of suspensions and connections
Inspection for damage and air leakage in suspension
bellows
32|LD
Inspection and adjustment of the functioning of suspension
valve (vent)
ELECTRICAL SYSTEM
Inspections of wire connections of the charging and
starting systems
Inspection of the functioning of headlamps, signal, park,
fog and brake lamps
Inspection of the functioning of interior lighting
Inspection of the functioning of indicator control and
warning lamps
Inspection of the functioning of wiper and washing system
Inspection of the functioning of cooling and heating system
Inspection of electrolyte level and electrolyte density in
batteries
Inspection and cleaning of battery terminal clamps
General inspection of wirings and connectors in fuse panels
and ECU panels
Inspection for damage in ABS/ASR sensor wires
Inspection of the functioning of refrigerator and coffee
machine
Inspection of the functioning of audio and video systems
Inspection for damage and functioning in additional heater
/ fuel and water line
CHASSIS & BODY
Inspection of functioning of the central lubrication system
Inspection of the functioning of the center front and rear
doors and adjustment of them, if required
Inspection of the functioning of the tailgate and adjustment
of it, if required
Inspection of the functioning of the door locks and
adjustment of them, if required
Inspection of the tightness of the left/right exterior mirrors
Inspection of the power control and heating functions of
the left/right exterior mirrors
Inspection for damage and functioning in seat shock
absorbers and connection elements
Clean battery terminals
Inspect starter wires
Inspect the functioning of pre-heater
Clean the A/C filters.
MAINTENANCE CHECK LIST (210.000 km)
ENGINE Inspect differential oil for leaks
Replacement of Engine Oil Inspect differential oil level
Replacement of Fuel Filter Inspect steering box, tie rod and steering shaft for
deformation
Replacement of the Air Filter Cartridge
Inspect steering oil level
Replacement of engine oil filter
Inspect steering oil line for leaks
Replacement of oil/water separator filter
Inspect steering system pipes for deformation
Replacement of Shaft Oil
Inspect transmission air connection
Replacement of AdBlue Filter
Inspect transmission connection bolts
Replacement of rocker air discharge filter
Inspection and cleaning of transmission ventilation
Inspection of sealing and connection of intake and exhaust
system parts Inspect the tightness of wheel nut
Inspection of coolant level and inspection for leaks in the Lubricate greasing points (If "Central Lubrication" is not
cooling system, inspection for available)
damage on the pipes and hoses, and inspection of tightness of BRAKE, AIR AND SUSPENSION SYSTEM
the connection components

GARANTIE
Inspect brake system for air leaks
Inspection of condition and tightness of the V-belts, pulleys
Inspect suspension connections
Inspection of mechanical fan drive
Inspect air registers for leaks
Inspection for AdBlue system leaks
Inspect if the retaining components of air cooling spiral
Inspection for leaks on the unions on engine pipes are sound
Inspection of tightness and leakage on the engine bayonet Clean filter cartridges of air pipes (replace if deformed)
gauge
ELECTRICAL SYSTEM
Inspection for leaks on the exhaust pipe connections
Inspect the functioning of dash panel warning lamps and
Inspection for leaks on the fuel hose and pipe connections control buttons
Inspection for leaks and damage on the bleeding hand pump on Inspect the functioning of headlamps, parking lamps, brake
the engine lamps, etc.
Inspection for leaks on the steering hydraulic tank, pipe and Inspect of the functioning of interior lighting lamps
hose connections
Inspect of the functioning of wiper fluid and wipers
Inspection for damage on engine-transmission body
Inspect fuse box, relay panel and connector connections
Inspection for oil and fuel deposits on the engine and for deformation
transmission lower casing
Clean battery terminals
Inspection of the bolts and connections of the turbo
housing Inspect starter wires

Inspection of air compressor Inspect the functioning of pre-heater

Inspection of anti-freeze density Clean the A/C filters.

DRIVETRAIN BODIES
Inspect clutch hydraulic oil level (if available)

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“TEMSA” is a trading name of TEMSA . The TEMSA Roundel and the TEMSAword mark are registered trademarks of TEMSA .
The information in this publication is accurate as ofits publication date. The information here in this subject to change without prior notice.
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