Professional Documents
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en-GB
Eurex 60 550
User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten
Contents
3 Introduction
3 Elementary safety warnings
6 Services
20 General
20 Transporting, stacking and storing
24 Article list
2 999745002 - 02/2021
User Information Eurex 60 550 Introduction
Introduction
Elementary safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This document can be used as general Instructions
ing with the Doka product or system that it describes. for Assembly and Use (Method Statement) or be
It contains information on the standard design for incorporated into site-specific Instructions for
setting up this system, and on correct, compliant uti- Assembly and Use (Method Statement).
lisation of the system. ▪ The graphics, animations and videos in this doc-
▪ All persons working with the product described ument or app sometimes depict partially assem-
herein must be familiar with the contents of this bled assemblies and may require additional
booklet and with all the safety instructions it contains. safety equipment and/or measures to comply
▪ Persons who are incapable of reading and under- with safety regulations.
standing this booklet, or who can do so only with dif- The customer must ensure all applicable regulations
ficulty, must be instructed and trained by the cus- are complied with, even if they are not shown or
tomer. implied in the graphics, animations and videos pro-
▪ The customer is to ensure that the information mate- vided.
rials provided by Doka (e.g. User Information book- ▪ Individual sections contain further safety
lets, Instructions for Assembly and Use, Operating instructions and/or special warnings as applica-
Instruction manuals, plans etc.) are up to date and ble.
available to all users, and that they have been made
aware of them and have easy access to them at the
usage location. Planning
▪ In the relevant technical documentation and form-
work utilisation plans, Doka shows the workplace ▪ Provide safe workplaces for those using the form-
safety precautions that are necessary in order to use work (e.g. for when it is being erected/dismantled,
the Doka products safely in the usage situations modified or repositioned etc). It must be possible to
shown. get to and from these workplaces via safe access
In all cases, users are obliged to ensure compliance routes!
with national laws, standards and regulations ▪ If you are considering any deviation from the
throughout the entire project and to take appropriate details and instructions given in this booklet, or
additional or alternative workplace safety precau- any application which goes beyond those
tions where necessary. described in the booklet, then revised static cal-
culations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
▪ The customer is responsible for drawing up, docu- Regulations; industrial safety
menting, implementing and continually updating a
hazard assessment at every job-site. ▪ All laws, Standards, industrial safety regulations and
This booklet serves as the basis for the site-specific other safety rules applying to the utilisation of our
hazard assessment, and for the instructions given to products in the country and/or region in which you
users on how to prepare and utilise the system. It are operating must be observed at all times.
does not substitute for these, however.
▪ If a person or object falls against, or into, the side-
guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.
999745002 - 02/2021 3
Introduction User Information Eurex 60 550
4 999745002 - 02/2021
User Information Eurex 60 550 Introduction
999745002 - 02/2021 5
Introduction User Information Eurex 60 550
Services
Support in every stage of the project High performance, in all stages of the project
6 999745002 - 02/2021
User Information Eurex 60 550 Eurex 60 550 used as a floor prop
9745-211-01
9745-218-01
9745-215-01
999745002 - 02/2021 7
Eurex 60 550 used as a floor prop User Information Eurex 60 550
Height ranges and lengthening- 3.50 - 5.50 m: Floor prop Eurex 60 550
pieces without lengthening-piece (Fig. 1)
The extension range of the floor prop Eurex 60 550 can 5.50 - 7.50 m: Add one Extension Eurex 60
be enlarged by using lengthening-pieces.
2.00m (Fig. 2)
Fig. 1 Fig. 2 Fig. 3
3.50 - 5.50 m 5.50 - 7.50 m 7.00 - 11.00 m ➤ Dismount the headplate from the outer tube of the
Eurex 60 550 floor prop and mount it onto the length-
ening-piece.
➤ Bolt the Extension Eurex 60 2.00 m (with its integral
coupler) onto the outer tube.
A A A
9745-202-01
9745-202-01
9745-202-01
8 999745002 - 02/2021
User Information Eurex 60 550 Eurex 60 550 used as a floor prop
(Method statement) ➤ Open the clamping lever, set up and position the
Removable folding tripod 1.20m.
NOTICE a
▪ The set-up procedure described here
applies only for use of the Floor prop Eurex
60 550 on its own.
▪ A crane has to be used to set up a Floor a ... min. 130 cm
prop Eurex 60 550 with Extension Eurex 60 ➤ Position the floor prop in the Removable folding tri-
2.00m or 2 coupled Floor props Eurex 60 pod 1.20m and secure the tripod to the inner tube
550. with the clamping lever.
▪ The floor prop has to be set up with the inner
tube at the bottom so that the Removable
folding tripod 1.20m can be secured.
▪ 2 persons and a working scaffold are
needed for set-up and disassembly.
Observe the safety rules of the working
scaffold!
NOTICE
➤ For extending the floor prop to the desired
length, one person stands on the top plat-
form and the other on the bottom platform of
the working scaffold.
➤ Manoeuvre the working platform into position.
999745002 - 02/2021 9
Eurex 60 550 used as a floor prop User Information Eurex 60 550
D Safety pin
10 999745002 - 02/2021
User Information Eurex 60 550 Eurex 60 550 used as a floor prop
Removal
CAUTION
If the floor prop is lowered incorrectly, the
clamping unit of the Removable folding tripod
1.20m will loosen.
➤ Insert a safety pin, e.g. a tie rod 15.0 (site-
provided), into the floor prop below the
threaded connecting piece (diameter of the
hole: 21 mm).
➤ When the fastening bolt has been secured,
remove the safety pin.
➤ The person at the bottom inserts the safety pin.
➤ The person at the top secures the floor prop.
➤ The person at the bottom removes the fastening bolt
from the floor prop.
➤ Lower the floor prop to max. 130 cm extended length
and secure it by re-inserting the fastening bolt.
➤ The person at the bottom removes the safety pin.
➤ Remove the Removable folding tripod 1.20m and lay
the floor prop flat.
999745002 - 02/2021 11
Eurex 60 550 used as a floor prop User Information Eurex 60 550
A
B
9734-285-01
B
Characteristic cube compressive strength of the con-
crete (fck,cube):
min. 15 N/mm2 (C12/15 grade concrete)
C
D
9703-257-01
9727-343-01
a ... Ø 26 mm
b ... Ø 18 mm (suitable for Doka express anchors)
12 999745002 - 02/2021
User Information Eurex 60 550 Eurex 60 550 used as a floor prop
D
E
A
E
9703-258-02
Fixing the plumbing strut
➤ For details, see the section headed 'Plumbing struts'.
9703-258-01
999745002 - 02/2021 13
Eurex 60 550 used as a floor prop User Information Eurex 60 550
U-head Eurex 60 for steel girders Four-way head Eurex 60 for sin-
▪ Remove the baseplates (A) to convert a
(e.g. WS10), squared timbers or gle or double formwork beams H Floor prop Eurex 60 550 into a plumbing
formwork beams H20 20 strut.
▪ Attach baseplates with a Fastening bolt 162
and a Spring pin D2.5 (B) (not included with
product) to convert a Plumbing strut Eurex
60 550 into a floor prop.
A
9745-201-01
9745-201-01
9745-205-01
Assembly
➤ Place the U-head or four-way head on the prop and
fix with spring-steel stirrup.
9745-212-01
Bracing
Swivel couplers Eurex 60 can be fixed at any height on
the outer tube. This means that bracing tubes can be
attached wherever needed.
Examples:
▪ between prop and load-bearing tower frame
▪ between two or more props
▪ to facilitate erection of the prop (as a 'handle' for
workers to hold onto)
B
9745-203-01
14 999745002 - 02/2021
User Information Eurex 60 550 Eurex 60 550 used as a floor prop
30
Permitted capacities [kN] as a function of the exten-
sion length and the position of the outer tube 20
(prop category T55 to EN 16031) 10
Position of
outer tube*) 0 9745-100
3 4 5 6 7 8 9 10 11 12
Prop length [m] at bottom at top
5.5 61.8 67.0 Prop length [m]
5.4 65.0 70.9
5.3 68.5 74.9 The values also apply when the Floor props Eurex 60 550 are used
as temporary reshores.
5.2 72.1 78.6
5.1 76.0 83.5
5.0 80.3 88.6 Using as temporary reshores (props
4.9 84.0 restrained)
4.8
4.7 When Floor props Eurex 60 550 are used as temporary
4.6 reshores, their permitted load-bearing capacities
4.5 increase.
4.4
4.3
NOTICE
4.2 88.9 This increase in capacity only applies if the
88.9
4.1 head- and baseplate are placed directly
4.0 against the floor-slabs.
3.9
3.8 Permitted load-bearing capacity [kN]
3.7 Prop length [m]
3.6 5.5 83.9
3.5 5.4
to 88.9
3.5
*) Position of outer tube
at bottom at top For prop lengths over 5.50 m, the same values from the diagram in
the section headed 'Used as free (non-system-dependent) construc-
tion props' apply.
Practical examples
With increase Without increase
in capacity in capacity
9745-221-01
9745-221-01
9745-221-03 9745-221-02
999745002 - 02/2021 15
Eurex 60 550 used as a floor prop User Information Eurex 60 550
16 999745002 - 02/2021
User Information Eurex 60 550 Eurex 60 550 used as a shoring & plumbing accessory
A G
I H
9745-213-01
G
F
α α α
E
a
Framed formwork 339.4 - 580.8 cm
Beam formwork 359.2 - 601.3 cm
A Plumbing strut Eurex 60 550
9745-208-01 B Extension Eurex 60 2.00m
1 2 3 4 5 C Coupler Eurex 60
D Connector Eurex 60 IB
Plumbing strut shoe Eurex 60 EB (E)
G Prop head EB
Connector Eurex 60 IB (D)
Note:
Do not overtighten the threaded fastener, as this would
cause distortion of the aluminium section: the nuts sup-
plied are self-locking.
999745002 - 02/2021 17
Eurex 60 550 used as a shoring & plumbing accessory User Information Eurex 60 550
Permitted load-bearing capacity of Anchored with one dowel (up to 15 kN tensile force)
for footplates:
25
▪ Rd ≥ 30.0 kN (Fpermissible ≥ 20.0 kN)
capacity [kN]
20
in the diam. 18 mm hole
15
▪ Rd ≥ 43.5 kN (Fpermissible ≥ 29.0 kN)
10 in the diam. 28 mm hole
5
9745-101
Follow the manufacturers' applicable fitting instruc-
0
3 4 5 6 7 8 9 10 11 12 13 14 tions.
Tr717-200-02
a ... diam. 28 mm
b ... diam. 18 mm (suitable for Doka express anchors)
18 999745002 - 02/2021
User Information Eurex 60 550 Eurex 60 550 used as a shoring & plumbing accessory
Bracing
Swivel couplers Eurex 60 can be fixed at any height on
the outer tube. This means that bracing tubes can be
attached wherever needed.
Examples:
▪ between two or more props
▪ to facilitate erection of the prop (as a "handle" for
workers to hold onto)
B
9745-203-01
B
9745-205-01
999745002 - 02/2021 19
General User Information Eurex 60 550
General
Transporting, stacking and storing
1.70x0.80m NOTICE
Stacked multi-trip boxes or pallets must have
Storage and transport device for small items the heaviest boxes at the bottom and the light-
est at the top.
Lifting by crane
NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Only lift the boxes when their sidewalls are
closed!
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread angle β max. 30°!
Max. load-bearing capacity: 700 kg (1540 lbs)
Permitted imposed load: 3150 kg (6950 lbs)
9234-203-01
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User Information Eurex 60 550 General
A NOTICE
9206-204-01
9206-202-01
999745002 - 02/2021 21
General User Information Eurex 60 550
Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices
Lifting by crane
Storage and transport devices for long items.
NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Load the items centrically.
▪ Fasten the load to the stacking pallet so that
it cannot slide or tip out.
▪ Spread angle β max. 30°!
Max. carrying capacity: 1100 kg (2420 lbs)
Permitted imposed load: 5900 kg (12980 lbs)
22 999745002 - 02/2021
User Information Eurex 60 550 General
NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ When lifting stacking pallets to which Bolt-
on castor sets B have been attached, you
must also follow the directions in these
Operating Instructions!
Max. carrying capacity: 1000 kg (2200 lbs)
▪ Spread-angle β max. 30°!
Permitted imposed load: 5530 kg (12191 lbs)
999745002 - 02/2021 23
Article list User Information Eurex 60 550
Doka floor prop Eurex 60 550 47.0 582650000 Plumbing strut 340 IB 16.7 588696000
Doka-Deckenstütze Eurex 60 550 Justierstütze 340 IB
Aluminium Galvanised
Length: 345 - 555 cm Length: 190.8 - 341.8 cm
24 999745002 - 02/2021
User Information Eurex 60 550 Article list
Plumbing strut shoe Eurex 60 EB 8.0 582660500 Normal coupler 48mm 1.2 682004000
Justierstützenfuß Eurex 60 EB Normalkupplung 48mm
Galvanised Galvanised
Length: 31 cm Width-across: 22 mm
Width: 12 cm Follow the directions in the "Fitting
Height: 33 cm instructions"!
999745002 - 02/2021 25
Article list User Information Eurex 60 550
26 999745002 - 02/2021
User Information Eurex 60 550 Article list
999745002 - 02/2021 27
Near to you, worldwide
Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and
www.doka.com/floor-props
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999745002 - 02/2021