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999745002 - 02/2021

en-GB

The Formwork Experts.

Eurex 60 550
User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten

© by Doka GmbH, A-3300 Amstetten


98003-314-01
User Information Eurex 60 550

Contents
3 Introduction
3 Elementary safety warnings
6 Services

7 Eurex 60 550 used as a floor prop

17 Eurex 60 550 used as a shoring &


plumbing accessory

20 General
20 Transporting, stacking and storing

24 Article list

2 999745002 - 02/2021
User Information Eurex 60 550 Introduction

Introduction
Elementary safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This document can be used as general Instructions
ing with the Doka product or system that it describes. for Assembly and Use (Method Statement) or be
It contains information on the standard design for incorporated into site-specific Instructions for
setting up this system, and on correct, compliant uti- Assembly and Use (Method Statement).
lisation of the system. ▪ The graphics, animations and videos in this doc-
▪ All persons working with the product described ument or app sometimes depict partially assem-
herein must be familiar with the contents of this bled assemblies and may require additional
booklet and with all the safety instructions it contains. safety equipment and/or measures to comply
▪ Persons who are incapable of reading and under- with safety regulations.
standing this booklet, or who can do so only with dif- The customer must ensure all applicable regulations
ficulty, must be instructed and trained by the cus- are complied with, even if they are not shown or
tomer. implied in the graphics, animations and videos pro-
▪ The customer is to ensure that the information mate- vided.
rials provided by Doka (e.g. User Information book- ▪ Individual sections contain further safety
lets, Instructions for Assembly and Use, Operating instructions and/or special warnings as applica-
Instruction manuals, plans etc.) are up to date and ble.
available to all users, and that they have been made
aware of them and have easy access to them at the
usage location. Planning
▪ In the relevant technical documentation and form-
work utilisation plans, Doka shows the workplace ▪ Provide safe workplaces for those using the form-
safety precautions that are necessary in order to use work (e.g. for when it is being erected/dismantled,
the Doka products safely in the usage situations modified or repositioned etc). It must be possible to
shown. get to and from these workplaces via safe access
In all cases, users are obliged to ensure compliance routes!
with national laws, standards and regulations ▪ If you are considering any deviation from the
throughout the entire project and to take appropriate details and instructions given in this booklet, or
additional or alternative workplace safety precau- any application which goes beyond those
tions where necessary. described in the booklet, then revised static cal-
culations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
▪ The customer is responsible for drawing up, docu- Regulations; industrial safety
menting, implementing and continually updating a
hazard assessment at every job-site. ▪ All laws, Standards, industrial safety regulations and
This booklet serves as the basis for the site-specific other safety rules applying to the utilisation of our
hazard assessment, and for the instructions given to products in the country and/or region in which you
users on how to prepare and utilise the system. It are operating must be observed at all times.
does not substitute for these, however.
▪ If a person or object falls against, or into, the side-
guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.

999745002 - 02/2021 3
Introduction User Information Eurex 60 550

Rules applying during all phases of Assembly


the assignment
▪ The equipment/system must be inspected by the
customer before use, to ensure that it is in an accept-
▪ The customer must ensure that this product is able condition. Steps must be taken to exclude com-
erected and dismantled, reset and generally used for ponents that are damaged, deformed, or weakened
its intended purpose in accordance with the applica- due to wear, corrosion or rot (e.g. fungal decay).
ble laws, standards and rules, under the direction
and supervision of suitably skilled persons.
▪ Using our safety and formwork systems together
with those of other manufacturers can create risks
These persons' mental and physical capacity must
that may lead to injury and damage to property. This
not in any way be impaired by alcohol, medicines or
requires separate verification.
drugs.
▪ Doka products are technical working appliances ▪ The equipment/system must be assembled and
erected in accordance with the applicable laws,
which are intended for industrial / commercial use
standards and rules by trained customer personnel
only, always in accordance with the respective Doka
whilst maintaining any applicable safety inspections
User Information booklets or other technical docu-
that may be required.
mentation authored by Doka.
▪ The stability and load-bearing capacity of all compo- ▪ It is not permitted to modify Doka products; such
modifications constitute a safety risk.
nents and units must be ensured during all phases of
the construction work!
▪ Do not step on or apply strain to cantilevers, clo- Closing the formwork
sures, etc. until suitable measures to ensure their
stability have been correctly implemented (e.g. by
tie-backs). ▪ Doka products and systems must be set up so that
▪ Strict attention to and compliance with the functional all loads acting upon them are safely transferred!
instructions, safety instructions and load specifica-
tions are required. Non-compliance can cause acci-
dents and severe injury (risk of fatality) and consid-
Pouring
erable damage to property.
▪ Sources of fire in the vicinity of the formwork are pro- ▪ Do not exceed the permitted fresh-concrete pres-
hibited. Heaters are permissible only when used cor- sures. Over-high pouring rates overload the form-
rectly and situated a correspondingly safe distance work, cause greater deflection and risk breakage.
from the formwork.
▪ Customer must give due consideration to any and all
Stripping the formwork
effects of the weather on the equipment and regards
both its use and storage (e.g. slippery surfaces, risk
of slipping, effects of the wind, etc.) and implement ▪ Do not strip out the formwork until the concrete has
appropriate precautionary measures to secure the reached sufficient strength and the person in charge
equipment and surrounding areas and to protect has given the order for the formwork to be stripped
workers. out!
▪ All connections must be checked at regular intervals ▪ When stripping out the formwork, never use the
to ensure that they are secure and in full working crane to break concrete cohesion. Use suitable tools
order. such as timber wedges, special pry-bars or system
In particular threaded connections and wedged con- features such as Framax stripping corners.
nections have to be checked and retightened as nec- ▪ When stripping out the formwork, do not endanger
essary in accordance with activity on the jobsite and the stability of any part of the structure, or of any
especially after out-of-the-ordinary occurrences (e.g. scaffolding, platforms or formwork that is still in
after a storm). place!
▪ It is strictly forbidden to weld Doka products – in par-
ticular anchoring/tying components, suspension
components, connector components and castings
etc. – or otherwise subject them to heating.
Welding causes serious change in the microstruc-
ture of the materials from which these components
are made. This leads to a dramatic drop in the failure
load, representing a very great risk to safety.
It is permissible to cut individual tie rods to length
with metal cutting discs (introduction of heat at the
end of the rod only), but it is important to ensure that
flying sparks do not heat and thus damage other tie
rods.
The only articles which are allowed to be welded are
those for which the Doka literature expressly points
out that welding is permitted.

4 999745002 - 02/2021
User Information Eurex 60 550 Introduction

Transporting, stacking and storing Symbols used


▪ Observe all country-specific regulations applying to The following symbols are used in this document:
the handling of formwork and scaffolding. For system
formwork the Doka slinging means stated in this DANGER
booklet must be used – this is a mandatory require- This is a notifier drawing attention to an
ment. extremely dangerous situation in which non-
If the type of sling is not specified in this document, compliance with this notifier will lead to death
the customer must use slinging means that are suit- or severe, irreversible injury.
able for the application envisaged and that comply
with the regulations.
▪ When lifting, always make sure that the unit to be WARNING
lifted and its individual parts can absorb the forces This is a notifier drawing attention to a dan-
that occur. gerous situation in which non-compliance
▪ Remove loose parts or secure them so that they can- with this notifier can lead to death or severe,
not slip out of position and drop. irreversible injury.
▪ When lifting formwork or formwork accessories with
a crane, no persons must be carried along, e.g. on
working platforms or in multi-trip packaging. CAUTION
▪ All components must be stored safely, following all This is a notifier drawing attention to a dan-
the special Doka instructions given in the relevant gerous situation in which non-compliance
sections of this document! with this notifier can lead to slight, reversible
injury.
Maintenance
NOTICE
▪ Only original Doka components may be used as This is a notifier drawing attention to a situa-
spare parts. Repairs may only be carried out by the
tion in which non-compliance with this noti-
manufacturer or authorised facilities.
fier can lead to malfunctions or damage to
property.
Miscellaneous
The weights as stated are averages for new material; Instruction
actual weights can differ, depending on material toler- Indicates that actions have to be performed
ances. Dirt accretions, moisture saturation, etc. can by the user.
also affect weight.
We reserve the right to make alterations in the interests
of technical progress. Sight-check
Indicates that you need to do a sight-check
to make sure that necessary actions have
Eurocodes at Doka been carried out.

The permissible values stated in Doka documents


(e.g. Fperm = 70 kN) are not design values (e.g. FRd = Tip
105 kN)! Points out useful practical tips.
▪ It is essential to avoid confusing permissible values
with design values!
▪ Doka documents will continue to state the permissi-
ble values. Reference
Allowance has been made for the following partial fac- Cross-references other documents.
tors:
▪ γF = 1.5
▪ γM, timber = 1.3
▪ γM, steel = 1.1
▪ kmod = 0.9
Consequently, all the design values for an EC design
calculation can be determined from the permissible val-
ues.

999745002 - 02/2021 5
Introduction User Information Eurex 60 550

Services
Support in every stage of the project High performance, in all stages of the project

▪ Project success assured by products and services


from a single source.
▪ Competent support from planning through to assem-
bly directly on site. Operations Construction Project close-
Tender
scheduling work out
Project assistance from start to finish
Every single project is unique and calls for individual- Engineering
ised solutions. When it comes to the forming opera- ▪ Execution planning
tions, the Doka team can help you with its consulting, ▪ Cycle planning
planning and ancillary services in the field, enabling ▪ Structure modelling/3D-planning
you to carry out your project effectively, safely and reli- ▪ Assembly drawings
ably. Doka assists you with individual consulting ser- ▪ Statics calculation
vices and customised training courses. ▪ Concremote

Efficient planning for a safe project sequence Consulting and training

Efficient formwork solutions can only be developed


▪ Project processing on-site

economically if there is an understanding of project


▪ Formwork instructor

requirements and construction processes. This under-


▪ Training & consulting

standing is the basis of Doka engineering services.


Process optimisation

Optimise construction workflows with Doka


▪ Concremote
▪ myDoka
Doka offers special tools that help you in designing ▪ Planning software
transparent processes. This is the way to speed up ▪ Yard management
pouring processes, optimise inventories and create
more efficient formwork planning processes. Pre-assembly and assembly
▪ Pre-assembly service
Custom formwork and on-site assembly ▪ Pre-assembly on site service
To complement its system formwork range, Doka
offers customised formwork units. And specially Logistics
trained personnel assemble load-bearing towers and ▪ Organisation of transport & freight
formwork on site.
Rental and reconditioning service
Just-in-time availability ▪ Rental service
Formwork availability is a crucial factor in realising ▪ Formwork returns
your project on time and on budget. The worldwide ▪ Reconditioning & service fixed rates
logistics network puts the necessary formwork quanti-
ties on site at the agreed time.
upbeat construction
digital services for higher productivity
Rental and reconditioning service
From planning through to completion - with
The formwork material needed for any particular pro-
upbeat construction we’ll be moving construc-
ject can be rented from Doka’s high-performing rental
tion forward and upping the beat for more pro-
park. Doka Reconditioning cleans and overhauls both
ductive building with all our digital services.
client-owned equipment and Doka rental equipment.
Our digital portfolio covers the entire construc-
tion process and is being extended all the time.
To find out more about our specially developed
solutions go to doka.com/upbeatconstruction.

6 999745002 - 02/2021
User Information Eurex 60 550 Eurex 60 550 used as a floor prop

Eurex 60 550 used as a floor prop

Product description Areas of use


▪ The perfect complement to all Doka load-bearing
towers. To complement Doka load-bearing towers (plan
view)
▪ Transfers loads economically, also in confined
spaces.
▪ Extension length: 3.50 to 5.50 m
▪ For even greater heights, the prop can be length-
ened to 7.50 m or 11.0 m. In this case, allow for the
reduction in capacity as shown in the diagram!
▪ Meets DIBT - German Institute for Construction
Engineering - approvals criteria. A
▪ Special aluminium profile tubes give the prop its low
weight of only 47.0 kg. 9745-210-01

As auxiliary shoring in industrial construction

9745-211-01

▪ Can be telescoped in 10 cm increments, with contin- A


A
uous fine adjustment.
▪ All parts are captively integrated - telescopic tube
has anti-dropout safeguard.
9745-216-01

For shoring prefabricated members

9745-218-01

For creating drive-through openings

9745-215-01

A Floor prop Eurex 60 550

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Eurex 60 550 used as a floor prop User Information Eurex 60 550

Height ranges and lengthening- 3.50 - 5.50 m: Floor prop Eurex 60 550
pieces without lengthening-piece (Fig. 1)

The extension range of the floor prop Eurex 60 550 can 5.50 - 7.50 m: Add one Extension Eurex 60
be enlarged by using lengthening-pieces.
2.00m (Fig. 2)
Fig. 1 Fig. 2 Fig. 3
3.50 - 5.50 m 5.50 - 7.50 m 7.00 - 11.00 m ➤ Dismount the headplate from the outer tube of the
Eurex 60 550 floor prop and mount it onto the length-
ening-piece.
➤ Bolt the Extension Eurex 60 2.00 m (with its integral
coupler) onto the outer tube.

7.00 - 11.00 m: Couple two Eurex 60 550 floor


props together (Fig. 3)
A
➤ Dismount the headplates from the outer tubes of
both Eurex 60 550 floor props.
➤ Bolt the outer tubes together using the Coupler
Eurex 60.

A A A
9745-202-01
9745-202-01

9745-202-01

A Floor prop Eurex 60 550


B Extension Eurex 60 2.00m (with integrated Coupler Eurex 60)
C Coupler Eurex 60

8 999745002 - 02/2021
User Information Eurex 60 550 Eurex 60 550 used as a floor prop

Instructions for assembly and use Basic design concept

(Method statement) ➤ Open the clamping lever, set up and position the
Removable folding tripod 1.20m.

Removable folding tripod 1.20m


A

The Removable folding tripod 1.20m is a set-up aid for


the Doka floor props Eurex (see table). A Clamping lever
The tripod’s swing-out legs offer flexibility for placement
where space is at a premium, for example close to walls
and in corners. ➤ Remove the fastening bolt from the floor prop,
extend the floor prop at least 130 cm and re-insert
Floor prop and removable folding tripod have to be
the fastening bolt to secure it at this length.
repositioned separately.
When stowed for transport or storage, the legs are
locked in place by the clamping lever.

Possible clamping ranges:


B
Doka floor prop Outer tube Inner tube
Eurex 20 top 400 ✔ —
Eurex 20 top 550 ✔ ✔ B Fastening bolt 162
Eurex 20 top 700 ✔ ✔
Eurex 30 top 350 ✔ —
Eurex 30 top 400 ✔ — ➤ With one foot against the baseplate to prevent slip-
Eurex 30 top 450 ✔ ✔ page, raise the floor prop upright.
Eurex 30 top 550 ✔ ✔
Eurex 60 550 — ✔

NOTICE a
▪ The set-up procedure described here
applies only for use of the Floor prop Eurex
60 550 on its own.
▪ A crane has to be used to set up a Floor a ... min. 130 cm
prop Eurex 60 550 with Extension Eurex 60 ➤ Position the floor prop in the Removable folding tri-
2.00m or 2 coupled Floor props Eurex 60 pod 1.20m and secure the tripod to the inner tube
550. with the clamping lever.
▪ The floor prop has to be set up with the inner
tube at the bottom so that the Removable
folding tripod 1.20m can be secured.
▪ 2 persons and a working scaffold are
needed for set-up and disassembly.
Observe the safety rules of the working
scaffold!

C Removable folding tripod 1.20m

Before anyone steps on to the formwork,


check again that the props have been cor-
rectly secured in the Removable folding tri-
pods 1.20m.

NOTICE
➤ For extending the floor prop to the desired
length, one person stands on the top plat-
form and the other on the bottom platform of
the working scaffold.
➤ Manoeuvre the working platform into position.

999745002 - 02/2021 9
Eurex 60 550 used as a floor prop User Information Eurex 60 550

➤ The person at the bottom secures the floor prop by


CAUTION re-inserting the fastening bolt and removes the
If the floor prop is lowered incorrectly, the safety pin.
clamping unit of the Removable folding tripod
1.20m will loosen.
➤ Insert a safety pin, e.g. a tie rod 15.0 (site-
provided), into the floor prop below the
threaded connecting piece and just above
the Removable folding tripod 1.20m (diame-
ter of the hole: 21 mm).
➤ When the fastening bolt has been secured,
remove the safety pin.
➤ The person at the bottom inserts the safety pin. ➤ With the prop upright, use the adjusting nut for preci-
sion adjustment.

D Safety pin

➤ The person at the top secures the floor prop, e.g.


with a rope looped round the tube underneath the
head plate.

The fastening bolt (B) must be inserted all the


way into the floor prop and secured with its
spring pin.

➤ Insert U-head or 4-way head Eurex 60 into the floor


➤ The person at the bottom removes the fastening bolt. prop (see the section headed 'Holding primary
beams').
Animation: https://player.vimeo.com/video/504788079

➤ The person at the top pulls the floor prop up to


extend it to the desired length.

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User Information Eurex 60 550 Eurex 60 550 used as a floor prop

Removal

➤ Manoeuvre the working platform into position.

CAUTION
If the floor prop is lowered incorrectly, the
clamping unit of the Removable folding tripod
1.20m will loosen.
➤ Insert a safety pin, e.g. a tie rod 15.0 (site-
provided), into the floor prop below the
threaded connecting piece (diameter of the
hole: 21 mm).
➤ When the fastening bolt has been secured,
remove the safety pin.
➤ The person at the bottom inserts the safety pin.
➤ The person at the top secures the floor prop.
➤ The person at the bottom removes the fastening bolt
from the floor prop.
➤ Lower the floor prop to max. 130 cm extended length
and secure it by re-inserting the fastening bolt.
➤ The person at the bottom removes the safety pin.
➤ Remove the Removable folding tripod 1.20m and lay
the floor prop flat.

999745002 - 02/2021 11
Eurex 60 550 used as a floor prop User Information Eurex 60 550

Plumbing struts Anchoring the footplate

The Doka express anchor can be re-used many times


over.

A
B
9734-285-01

A Doka express anchor 16x125mm


B Doka coil 16mm

B
Characteristic cube compressive strength of the con-
crete (fck,cube):
min. 15 N/mm2 (C12/15 grade concrete)

Follow the Fitting Instructions!


9703-256-01

Required safe working load of alternative anchors


for footplates:
Rd ≥ 20.3 kN (Fpermissible ≥ 13.5 kN)
A Deckenstütze Eurex 60 550
Follow the manufacturers' applicable fitting instruc-
B Plumbing strut 340 or 540 IB with Strut shoe EB
tions.
Assembly

Fixing a plumbing strut to the floor prop


➤ Secure Strut shoe EB to the floor prop with hammer-
head screw and hexagon nut.

C
D
9703-257-01

C Hammer-head screw M14x50 (Art. n° 502654040)


D Hexagon nut DIN 6331 M14 5 galv. (Id. n° 019300)

➤ Attach at least one more plumbing strut, at an angle


of 90° to the first.
Fixing to the ground
➤ Anchor the plumbing strut to the ground to resist ten-
sile and compressive forces!

Drilled holes in the footplate of the plumbing strut:


b a

9727-343-01

a ... Ø 26 mm
b ... Ø 18 mm (suitable for Doka express anchors)

12 999745002 - 02/2021
User Information Eurex 60 550 Eurex 60 550 used as a floor prop

Floor props Eurex 60 550 lined up in a 'gang' Assembly

This is best done flat on the ground.


Practical example
Horizontal bracing
For setting up longitudinal "gangs" of props, e.g. for ➤ Fasten a Swivel coupler Eurex 60 to the outer tube
temporary repropping in the construction of industrial (continuously adjustable).
buildings, or for creating drive-through openings, etc. ➤ Use Scaffolding tubes 48.3 mm to interlink the floor
The Eurex 60 550 props are best attached to the scaf- props in the horizontal.
folding-tube assembly with the props placed flat on the
ground. Diagonal bracing (every field)
➤ Using Swivel couplers 1 1/2", attach a Scaffolding
tube 48.3 mm across every field, as a diagonal
brace.

D
E
A
E

9703-258-02
Fixing the plumbing strut
➤ For details, see the section headed 'Plumbing struts'.
9703-258-01

A Floor prop Eurex 60 550


B Plumbing strut 340 or 540 IB with Strut shoe EB
C Scaffold tube 48.3mm
D Swivel coupler Eurex 60
E Swivel coupler 48mm

999745002 - 02/2021 13
Eurex 60 550 used as a floor prop User Information Eurex 60 550

Holding primary beams Converting the Eurex prop

U-head Eurex 60 for steel girders Four-way head Eurex 60 for sin-
▪ Remove the baseplates (A) to convert a
(e.g. WS10), squared timbers or gle or double formwork beams H Floor prop Eurex 60 550 into a plumbing
formwork beams H20 20 strut.
▪ Attach baseplates with a Fastening bolt 162
and a Spring pin D2.5 (B) (not included with
product) to convert a Plumbing strut Eurex
60 550 into a floor prop.

A
9745-201-01
9745-201-01

9745-205-01
Assembly
➤ Place the U-head or four-way head on the prop and
fix with spring-steel stirrup.
9745-212-01

Bracing
Swivel couplers Eurex 60 can be fixed at any height on
the outer tube. This means that bracing tubes can be
attached wherever needed.
Examples:
▪ between prop and load-bearing tower frame
▪ between two or more props
▪ to facilitate erection of the prop (as a 'handle' for
workers to hold onto)

B
9745-203-01

A Floor prop Eurex 60 550


B Swivel coupler Eurex 60
C Scaffolding tube 48.3mm

14 999745002 - 02/2021
User Information Eurex 60 550 Eurex 60 550 used as a floor prop

Permitted load-bearing capacity of Permitted load-bearing capacity [kN] for prop


lengths over 5.50 m
Eurex 60 550

Permitted load-bearing capacity [kN]


60

Used as free (non-system-dependent) 50


construction props 40

30
Permitted capacities [kN] as a function of the exten-
sion length and the position of the outer tube 20
(prop category T55 to EN 16031) 10
Position of
outer tube*) 0 9745-100
3 4 5 6 7 8 9 10 11 12
Prop length [m] at bottom at top
5.5 61.8 67.0 Prop length [m]
5.4 65.0 70.9
5.3 68.5 74.9 The values also apply when the Floor props Eurex 60 550 are used
as temporary reshores.
5.2 72.1 78.6
5.1 76.0 83.5
5.0 80.3 88.6 Using as temporary reshores (props
4.9 84.0 restrained)
4.8
4.7 When Floor props Eurex 60 550 are used as temporary
4.6 reshores, their permitted load-bearing capacities
4.5 increase.
4.4
4.3
NOTICE
4.2 88.9 This increase in capacity only applies if the
88.9
4.1 head- and baseplate are placed directly
4.0 against the floor-slabs.
3.9
3.8 Permitted load-bearing capacity [kN]
3.7 Prop length [m]
3.6 5.5 83.9
3.5 5.4
to 88.9
3.5
*) Position of outer tube
at bottom at top For prop lengths over 5.50 m, the same values from the diagram in
the section headed 'Used as free (non-system-dependent) construc-
tion props' apply.

Practical examples
With increase Without increase
in capacity in capacity
9745-221-01

9745-221-01

9745-221-03 9745-221-02

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Eurex 60 550 used as a floor prop User Information Eurex 60 550

16 999745002 - 02/2021
User Information Eurex 60 550 Eurex 60 550 used as a shoring & plumbing accessory

Eurex 60 550 used as a shoring & plumbing accessory

Product description Shoring high panel combinations


As the Doka plumbing strut Eurex 60 550 - fitted with
the appropriate accessories - this prop can also be Example of a possible combination of Type 4
used for shoring high wall formwork.
G
▪ Can be connected directly – without modification – to D
Doka framed formwork and Doka timber-beam form-
work
▪ The Adjusting strut 540 Eurex 60 IB makes handling
much easier, especially when the formwork is being
transferred.
▪ Can be telescoped in 10 cm increments, with contin- A
uous fine adjustment.
G

A G

I H

9745-213-01
G
F
α α α
E

a
Framed formwork 339.4 - 580.8 cm
Beam formwork 359.2 - 601.3 cm
A Plumbing strut Eurex 60 550
9745-208-01 B Extension Eurex 60 2.00m
1 2 3 4 5 C Coupler Eurex 60
D Connector Eurex 60 IB
Plumbing strut shoe Eurex 60 EB (E)

E Plumbing strut shoe Eurex 60 EB


Adjusting strut 540 Eurex 60 IB (F)

F Adjusting strut 540 Eurex 60 IB


Plumbing strut Eurex 60 550 (A)

Extension Eurex 60 2.00m (B)

G Prop head EB
Connector Eurex 60 IB (D)

H Panel strut 340 IB


I Panel strut 540 IB
Extension length L [m]

Coupler Eurex 60 (C)

Prop head EB (G)

A good rule of thumb here is:


Weight [kg]

The length of the shoring & plumbing accessory (i.e.


the complete Eurex 60 550 plumbing-strut assembly)
Type

= the height of the element to be shored.


1 3.79 - 5.89 1 — — 1 1 1 2 91.1
2 5.79 - 7.89 1 1 — 1 1 1 2 112.4 Refer to the User Information brochure appro-
3 7.79 - 9.89 1 2 — 1 1 1 2 133.7 priate to the type of formwork in use for details
4 7.22 - 11.42 2 — 1 1 1 1 2 142.5 on permissible spacing for shoring and
5 9.22 - 13.42 2 1 1 1 1 1 2 163.8 plumbing accessories.

Note:
Do not overtighten the threaded fastener, as this would
cause distortion of the aluminium section: the nuts sup-
plied are self-locking.

999745002 - 02/2021 17
Eurex 60 550 used as a shoring & plumbing accessory User Information Eurex 60 550

Permitted load-bearing capacity of Anchored with one dowel (up to 15 kN tensile force)

Eurex 60 550 (compressive force)*


Characteristic cube compressive strength of the con-
crete (fck,cube,current):
Used as a plumbing accessory min. 25 N/mm2 (C20/25 concrete)
35
30 Required safe working load of alternative anchors
Permitted load-bearing

for footplates:
25
▪ Rd ≥ 30.0 kN (Fpermissible ≥ 20.0 kN)
capacity [kN]

20
in the diam. 18 mm hole
15
▪ Rd ≥ 43.5 kN (Fpermissible ≥ 29.0 kN)
10 in the diam. 28 mm hole
5
9745-101
Follow the manufacturers' applicable fitting instruc-
0
3 4 5 6 7 8 9 10 11 12 13 14 tions.

Extension length [m]


Anchored with two dowels (up to 30 kN tensile
* 15 kN tensile force at any extension length force)
30 kN tensile force at any extension length and when anchored with
2 dowels
NOTICE
▪ One dowel must be positioned between the
Fixing to the ground lugs of the footplate.
▪ Remove the footplate from the plumbing
➤ Anchor the plumbing accessories in such a way as to strut for this step.
resist tensile and compressive forces! ▪ After anchoring the footplate, reinstall the
Plumbing strut Eurex 60 550 at the position
Holes in plumbing strut shoe Eurex 60: shown.
a b b

Tr717-200-02

a ... diam. 28 mm
b ... diam. 18 mm (suitable for Doka express anchors)

Anchoring the footplate


The Doka express anchor can be re-used many times 9745-222-03
over.
Characteristic cube compressive strength of the con-
crete (fck,cube,current):
min. 30 N/mm2 (C25/30 concrete)
A
Required safe working load of alternative anchors
for footplates:
Rd ≥ 30.0 kN (Fpermissible ≥ 20.0 kN)
B Follow the manufacturers' applicable fitting instruc-
tions.
9745-222-01

A Doka express anchor 16x125mm


B Doka coil 16mm

Follow the Fitting Instructions!

18 999745002 - 02/2021
User Information Eurex 60 550 Eurex 60 550 used as a shoring & plumbing accessory

Bracing
Swivel couplers Eurex 60 can be fixed at any height on
the outer tube. This means that bracing tubes can be
attached wherever needed.
Examples:
▪ between two or more props
▪ to facilitate erection of the prop (as a "handle" for
workers to hold onto)

B
9745-203-01

A Floor prop Eurex 60 550


B Swivel coupler Eurex 60
C Scaffolding tube 48.3mm

Converting the Eurex prop

▪ Remove the baseplates (A) to convert a


Floor prop Eurex 60 550 into a plumbing
strut.
▪ Attach baseplates with a Fastening bolt 162
and a Spring pin D2.5 (B) (not included with
product) to convert a Plumbing strut Eurex
60 550 into a floor prop.

B
9745-205-01

999745002 - 02/2021 19
General User Information Eurex 60 550

General
Transporting, stacking and storing

Utilise the benefits of Doka multi-trip packaging


Using Doka skeleton transport boxes
on your site. 1.70x0.80m as storage units
Multi-trip packaging such as containers, stacking pal-
lets and skeleton transport boxes keep everything in Max. n° of units on top of one another
place on the site, minimise time wasted searching for Outdoors (on the site) Indoors
parts, and streamline the storage and transport of sys- Floor gradients up to 3% Floor gradients up to 1%
tem components, small items and accessories.
2 5
It is not allowed to stack empty
pallets
Doka skeleton transport box on top of one another!

1.70x0.80m NOTICE
Stacked multi-trip boxes or pallets must have
Storage and transport device for small items the heaviest boxes at the bottom and the light-
est at the top.

Using Doka skeleton transport boxes


1.70x0.80m as transport devices

Lifting by crane

NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Only lift the boxes when their sidewalls are
closed!
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread angle β max. 30°!
Max. load-bearing capacity: 700 kg (1540 lbs)
Permitted imposed load: 3150 kg (6950 lbs)

To make the Doka skeleton transport box easier to load


and unload, one of its sidewalls can be opened.

9234-203-01

Repositioning by forklift truck or pallet stacking


truck

The forks can be inserted under either the broadside or


the narrowside of the containers.

20 999745002 - 02/2021
User Information Eurex 60 550 General

Doka multi-trip transport box Doka multi-trip transport box


1.20x0.80mx0.41m
Storage and transport device for small items

Doka multi-trip transport box 1.20x0.80m

Max. carrying capacity: 750 kg (1650 lbs)


Permitted imposed load: 7200 kg (15870 lbs)

Using Doka multi-trip transport boxes as


storage units
Max. carrying capacity: 1500 kg (3300 lbs)
Permitted imposed load: 7850 kg (17300 lbs) Max. n° of units on top of one another
Outdoors (on the site) Indoors
Different items in the Doka multi-trip transport box can Floor gradients up to 3% Floor gradients up to 1%
be kept separate with the Multi-trip transport box par- Doka multi-trip transport box Doka multi-trip transport box
titions 1.20m or 0.80m. 1.20x0.80m 1.20x0.80x0.41m 1.20x0.80m 1.20x0.80x0.41m
3 5 6 10
It is not allowed to stack empty
pallets on top of one another!

A NOTICE
9206-204-01

Stacked multi-trip boxes or pallets must have


the heaviest boxes at the bottom and the light-
est at the top.

Using Doka multi-trip transport boxes as


A Slide-bolt for fixing the partition transport devices
Possible ways of dividing the box
Multi-trip transport in the longitudinal in the transverse Lifting by crane
box partition direction direction
1.20m max. 3 partitions - NOTICE
0.80m - max. 3 partitions
▪ Multi-trip packaging items must be lifted
individually.
▪ Use a suitable crane lifting tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
9206-204-02 9206-204-03 capacity.
▪ Spread angle β max. 30°!

9206-202-01

Repositioning by forklift truck or pallet stacking


truck

The forks can be inserted under either the broadside or


the narrowside of the containers.

999745002 - 02/2021 21
General User Information Eurex 60 550

Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices

Lifting by crane
Storage and transport devices for long items.

NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Load the items centrically.
▪ Fasten the load to the stacking pallet so that
it cannot slide or tip out.
▪ Spread angle β max. 30°!
Max. carrying capacity: 1100 kg (2420 lbs)
Permitted imposed load: 5900 kg (12980 lbs)

Using Doka stacking pallets as storage units

Max. n° of units on top of one another


Outdoors (on the site) Indoors
= =
Floor gradients up to 3% Floor gradients up to 1%
a
2 6
92815-224-01
It is not allowed to stack empty
pallets on top of one another!
a
NOTICE Doka stacking pallet 1.55x0.85m max. 4.5 m
▪ Stacked multi-trip boxes or pallets must Doka stacking pallet 1.20x0.80m max. 3.0 m
have the heaviest boxes at the bottom and
the lightest at the top. Repositioning by forklift truck or pallet stacking
▪ How to use with Bolt-on castor set B: truck
- Always apply the fixing brake when the
container is 'parked'. NOTICE
- When Doka stacking pallets are ▪ Load the items centrically.
stacked, the bottom pallet must NOT be
one with a bolt-on caster set mounted to ▪ Fasten the load to the stacking pallet so that
it. it cannot slide or tip out.

22 999745002 - 02/2021
User Information Eurex 60 550 General

Doka accessory box Doka accessory box as transport devices

Storage and transport device for small items Lifting by crane

NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ When lifting stacking pallets to which Bolt-
on castor sets B have been attached, you
must also follow the directions in these
Operating Instructions!
Max. carrying capacity: 1000 kg (2200 lbs)
▪ Spread-angle β max. 30°!
Permitted imposed load: 5530 kg (12191 lbs)

Doka accessory boxes as storage units

Max. n° of units on top of one another


Outdoors (on the site) Indoors
Floor gradients up to 3% Floor gradients up to 1% 92816-206-01
3 6
It is not allowed to stack empty
pallets on top of one another! Repositioning by forklift truck or pallet stacking
truck
NOTICE
▪ Stacked multi-trip boxes or pallets must The forks can be inserted under either the broadside or
have the heaviest boxes at the bottom and the narrowside of the containers.
the lightest at the top.
▪ How to use with Bolt-on castor set B: Bolt-on castor set B
- Always apply the fixing brake when the
container is 'parked'.
- When Doka stacking pallets are The Bolt-on caster set B turns the stacking pallet into a
stacked, the bottom pallet must NOT be fast and manoeuvrable transport device.
one with a bolt-on caster set mounted to Suitable for drive-through access openings > 90 cm.
it.

The Bolt-on caster set B can be mounted to the follow-


ing multi-trip packaging items:
▪ Doka accessory box
▪ Doka stacking pallets
Follow the directions in the 'Bolt-on castor set
B' Operating Instructions!

999745002 - 02/2021 23
Article list User Information Eurex 60 550

[kg] Article N° [kg] Article N°


ArticleN°
Article
[kg] list

Doka floor prop Eurex 60 550 47.0 582650000 Plumbing strut 340 IB 16.7 588696000
Doka-Deckenstütze Eurex 60 550 Justierstütze 340 IB
Aluminium Galvanised
Length: 345 - 555 cm Length: 190.8 - 341.8 cm

Plumbing strut 540 IB 30.7 588697000


Justierstütze 540 IB
Galvanised
Extension Eurex 60 2.00m 21.3 582651000
Verlängerung Eurex 60 2,00m Length: 310.5 - 549.2 cm
Powder-coated blue
Aluminium
Length: 250 cm

U-head Eurex 60 2.9 582656000


Gabelkopf Eurex 60
Galvanised
Length: 22 cm
Width: 20 cm
Height: 12 cm Strut shoe EB 0.93 588946000
Strebenschuh EB
Galvanised
Width: 8 cm
4-way head Eurex 60 4.5 582655000 Height: 13 cm
Vierwegkopf Eurex 60
Galvanised
Length: 25 cm
Width: 21 cm Plumbing strut Eurex 60 550 42.5 582658000
Justierstütze Eurex 60 550
Height: 21 cm
Powder-coated blue
Aluminium
Length: 343 - 553 cm

Swivel coupler 48mm Eurex 60 1.0 582654000


Drehkupplung 48mm Eurex 60
Galvanised
Width-across: 22 mm
Follow the directions in the "Fitting
instructions"!

Removable folding tripod 1.20m 20.7 586145000


Stützbein 1,20m
Galvanised Coupler Eurex 60 8.6 582652000
Height: 120 cm Kupplungsstück Eurex 60
Delivery condition: folded closed Aluminium
Length: 100 cm
Diameter: 12.8 cm

Connector Eurex 60 IB 4.2 582657500


Verbindungsstück Eurex 60 IB
Galvanised
Length: 15 cm
Width: 15 cm
Height: 30 cm

24 999745002 - 02/2021
User Information Eurex 60 550 Article list

[kg] Article N° [kg] Article N°

Plumbing strut shoe Eurex 60 EB 8.0 582660500 Normal coupler 48mm 1.2 682004000
Justierstützenfuß Eurex 60 EB Normalkupplung 48mm
Galvanised Galvanised
Length: 31 cm Width-across: 22 mm
Width: 12 cm Follow the directions in the "Fitting
Height: 33 cm instructions"!

Adjusting strut 540 Eurex 60 IB 27.8 582659500 Multi-trip packaging


Justierstrebe 540 Eurex 60 IB
Galvanised
Length: 303.5 - 542.2 cm Doka skeleton transport box 1.70x0.80m 87.0 583012000
Doka-Gitterbox 1,70x0,80m
Galvanised
Height: 113 cm

Doka multi-trip transport box 1.20x0.80m 70.0 583011000


Doka-Mehrwegcontainer 1,20x0,80m
Galvanised
Prop head EB 3.1 588244500 Height: 78 cm
Stützenkopf EB
Galvanised
Length: 40.8 cm
Width: 11.8 cm
Height: 17.6 cm

Prop head Eurex 60 Top50 7.1 582665000


Stützenkopf Eurex 60 Top50
Galvanised
Height: 50 cm
Multi-trip transport box partition 0.80m 3.7 583018000
Multi-trip transport box partition 1.20m 5.5 583017000
Mehrwegcontainer Unterteilung
Steel parts galvanised
Doka express anchor 16x125mm 0.31 588631000 Timber parts varnished yellow
Doka-Expressanker 16x125mm
Galvanised
Length: 18 cm
Follow the directions in the "Fitting
instructions"!

Doka multi-trip transport box 1.20x0.80x0.41m 42.5 583009000


Scaffold tube 48.3mm 0.50m 1.7 682026000 Doka-Mehrwegcontainer 1,20x0,80x0,41m
Scaffold tube 48.3mm 1.00m 3.6 682014000 Galvanised
Scaffold tube 48.3mm 1.50m 5.4 682015000
Scaffold tube 48.3mm 2.00m 7.2 682016000
Scaffold tube 48.3mm 2.50m 9.0 682017000
Scaffold tube 48.3mm 3.00m 10.8 682018000
Scaffold tube 48.3mm 3.50m 12.6 682019000
Scaffold tube 48.3mm 4.00m 14.4 682021000
Scaffold tube 48.3mm 4.50m 16.2 682022000
Scaffold tube 48.3mm 5.00m 18.0 682023000
Scaffold tube 48.3mm 5.50m 19.8 682024000
Scaffold tube 48.3mm 6.00m 21.6 682025000
Scaffold tube 48.3mm .....m 3.6 682001000
Gerüstrohr 48,3mm Doka stacking pallet 1.55x0.85m 41.0 586151000
Galvanised Doka-Stapelpalette 1,55x0,85m
Galvanised
Height: 77 cm

Swivel coupler 48mm 1.5 582560000


Drehkupplung 48mm
Galvanised
Width-across: 22 mm
Follow the directions in the "Fitting
instructions"!

999745002 - 02/2021 25
Article list User Information Eurex 60 550

[kg] Article N° [kg] Article N°

Doka stacking pallet 1.20x0.80m 38.0 583016000


Doka-Stapelpalette 1,20x0,80m
Galvanised
Height: 77 cm

Doka accessory box 106.4 583010000


Doka-Kleinteilebox
Timber parts varnished yellow
Steel parts galvanised
Length: 154 cm
Width: 83 cm
Height: 77 cm

Bolt-on castor set B 33.6 586168000


Anklemm-Radsatz B
Painted blue

26 999745002 - 02/2021
User Information Eurex 60 550 Article list

999745002 - 02/2021 27
Near to you, worldwide

Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and

www.doka.com/floor-props

Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999745002 - 02/2021

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