Professional Documents
Culture Documents
en-GB
tion
Introduc-
2 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Introduction
Contents
4 Introduction 72 Element assembly
4 Elementary safety warnings
7 Eurocodes at Doka 78 Structural design
8 Doka services 78 Top100 tec walings WU14
10 Product description 79 Doka beam I tec 20
80 Doka formwork sheets
11 Wall formwork 82 Top100 tec elements
11 Instructions for assembly and use 84 Struts
14 Top 100 element in detail
17 Flexibility 85 General remarks
18 Tie-rod system 85 Doka multi-trip packaging
20 Inter-panel connections 90 Cleaning
22 Length adjustment using closures 92 Fall-arrest systems on the structure
25 Height adjustment
26 90 degree corners 93 Component overview
32 Stop-end formwork
33 Vertical stacking of elements
34 Shaft formwork
38 Circular formwork
39 Plumbing accessories
42 Pouring platforms with single brackets
46 Pouring platforms
49 Opposing guard-rail
52 Ladder system
56 Resetting by crane
57 Combining different formwork systems
58 Enhanced requirements for fair-faced
concrete
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Introduction User Information Large-area formwork Top 100 tec
4 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Introduction
999803802 - 08/2014 5
Introduction User Information Large-area formwork Top 100 tec
▪
slinging means must be used - this is a mandatory
requirement.
Remove any loose parts or fix them in place so that
☞ Important note
Failure to observe this may lead to malfunc-
tion or damage.
they cannot be dislodged or fall free!
▪ All components must be stored safely, following all
the special Doka instructions given in the relevant CAUTION / WARNING / DANGER
sections of this manual! Failure to observe this may lead to material
damage, and to injury to health which may
Maintenance range up to the severe or even life-threaten-
ing.
Tip
Points out useful practical tips.
Reference
Refers to other documents and materials.
6 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Introduction
Eurocodes at Doka
In Europe, a uniform series of Standards known as The widely used "Permissible stress design" (compar-
Eurocodes (EC) was developed for the construction ing the actual stresses with the permissible stresses)
field by the end of 2007. These are intended to provide has been superseded by a new safety concept in the
a uniform basis, valid throughout Europe, for product EC.
specifications, tenders and mathematical verification. The EC contrast the actions (loads) with the resistance
The EC are the world's most highly developed Stand- (capacity). The previous safety factor in the permissible
ards in the construction field. stresses is now divided into several partial factors. The
In the Doka Group, the EC are to be used as standard safety level remains the same!
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
Ed Rd
98013-102
999803802 - 08/2014 7
Introduction User Information Large-area formwork Top 100 tec
Doka services
Support in every stage of the project
Doka offers a broad spectrum of services, all with a sin-
gle aim: to help you succeed on the site.
Every project is unique. Nevertheless, there is one
thing that all construction projects have in common –
and that is a basic structure with five stages. We at
Doka know our clients' varying requirements. With our
consulting, planning and other services, we help you
achieve effective implementation of your formwork
assignment using our formwork products – in every one
of these stages.
1 2 3
Project Management Planning
Project Development Stage Bidding Stage
Stage
Taking well-founded decisions Optimising the preliminary work Controlled, regular forming oper-
thanks to professional advice and with Doka as an experienced part- ations, for greater efficiency
consulting ner resulting from realistically calculated
formwork concepts
Find precisely the right formwork Draw up potentially winning bids, by Plan cost-effectively right from the
solutions, with the aid of ▪ basing them on realistically calcu- outset, thanks to
▪ help with the bid invitation lated guideline prices ▪ detailed offers
▪ in-depth analysis of the initial sit- ▪ making the right formwork ▪ determination of the commission-
uation choices ing quantities
▪ objective evaluation of the plan- ▪ having an optimum time-calcula- ▪ co-ordination of lead-times and
ning, execution, and time-risks tion basis handover deadlines
8 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Introduction
▪ Transparency
Optimum resource utilisation Seeing things through to a posi- Because our services and costs
with assistance from the Doka tive conclusion are completely transparent, there
Formwork Experts with professional support is no need for improvisation dur-
ing the project – and no unpleas-
ant surprises at the end of it.
999803802 - 08/2014 9
Introduction User Information Large-area formwork Top 100 tec
Product description
Large-area formwork Top 100 tec - High pouring rates
the super-strong timber-beam formwork for any
requirement
▪ heavy-duty I tec 20 beam
▪ strong Top100 tec waling WU14
Saves on time-consuming ties and ▪ Tie-rod system 20.0
connectors
Optimised equipment utilisation on
▪ 1/3 fewer form-ties
▪ 30% fewer connector components
civil-engineering projects
▪ fewer items of equipment needed, meaning easier
Cost-saving implementation of assembly, thanks to the wider spacing of the parallel
girderframe units on e.g. bridges
architectural specifications ▪ optimised hole-grid in the Top100 tec waling WU14
for more flexibility when fitting connectors
▪ unlimited form-facing options
▪ larger form-tie pattern
High safety
Superlative concrete finishes
The accident risk is reduced, and legally compliant
▪ improved surface planeness, due to the stiffer ele- working conditions are ensured, by
ments ▪ the safe ladderways of the Ladder system XS
▪ form-facing is screwed on from the rear, leaving no ▪ combining the formwork with the Platform system
screw-head imprints Xsafe plus
▪ optimised formwork-element connectors make for
tight element joints
I
K
E
A
98038-212-01
F C
B D
10 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
Wall formwork
Wall formwork
Instructions for assembly and use
The sequence shown here is based on a straight wall. ➤ Fly the element to its new location.
☞
However, you should always start to form from the cor-
ner outwards. Never use a sledge-hammer to plumb and align
Ladders must be located so as to create viable "traffic the elements!
routes" in the horizontal. (On a straight wall, for exam- This would damage the elements.
ple, one ladder on the first element and another on the ➤ Use only proper plumbing tools (e.g. a spe-
last). cial pry-bar) that cannot cause any damage.
➤ Fix the panel struts firmly to the ground (see "Plumb-
Preconditions for use:
ing accessories").
Platforms and all accessories must only be mounted ➤ Mount the top guard-rail board.
to the element when this is face-down on the ground.
It must be possible for all formwork set-up, pouring
and stripping operations to be carried out from safe
workplaces.
Pre-assembly
➤ Pre-assemble the elements face-down on an
assembly bench (see "Element assembly").
The professionals from the Doka "Ready-to-
Use Service" plan and assemble site-ready
and custom formworks exactly to your speci-
fications.
➤ Mount the platforms to the face-down element (see
"Pouring-platforms with single brackets").
➤ Mount the ladder system to the face-down element
98038-218-01
WARNING
There is not yet an opposing guard-rail on the
formwork!
Danger to life from fatal falls!
➤ Either use personal protective equipment to
A Platform protect against falls (e.g. Doka safety har-
B Ladder system ness)
C Panel strut or
mount an opposing guard-rail to the element
while this is still being pre-assembled in a flat
Closing the formwork position.
➤ Detach the element from the crane.
➤ Attach the crane suspension tackle to the lifting- ➤ Continue lining up elements in this way, and link
brackets (see "Lifting by crane"). them together (see "Inter-panel connections").
Max. load:
1300 kg per lifting-bracket
999803802 - 08/2014 11
Wall formwork User Information Large-area formwork Top 100 tec
98038-214-01
➤ Working from the ground, insert the bottom rows of
form-ties (see "Form-tie system").
WARNING
There is not yet an opposing guard-rail on the
formwork!
Danger to life from fatal falls!
➤ Use personal fall arrest systems to protect
against falls (e.g. Doka safety harness).
12 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
Stripping out ➤ Clean residual concrete off the formwork sheet (see
"Cleaning and care").
☞
WARNING
➤ Observe the stipulated striking times.
There is not yet an opposing guard-rail on the
➤ Remove any loose items from the formwork and plat- formwork!
forms, or secure them firmly. Danger to life from fatal falls!
Begin work on striking the formwork on the oppos- ➤ Use personal fall arrest systems to protect
ing formwork: against falls (e.g. Doka safety harness).
➤ Undo the connectors to the adjacent elements. ➤ Where the element has panel struts attached to it,
first attach this element to the crane, and only then
WARNING detach the floor anchorages of the panel struts.
➤ There must be at least as many form ties left
in place as are needed to keep the element
safely in the upright.
➤ Take out the form-ties from the top rows of ties.
These form-tie locations can be reached from the
platforms.
➤ Attach the element (incl. platforms) to the crane.
➤ Working from the ground, take out the bottom rows
of form-ties.
98038-216-01
98038-215-01
WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the element away and to its next location, or
place it face-down for intermediate storage.
999803802 - 08/2014 13
Wall formwork User Information Large-area formwork Top 100 tec
approval n° Z-9.1-733
Innovative end-reinforcement:
▪ reduces damage to the ends of the beams
▪ greatly lengthens the service life
a
b
9729-242-01
9767-243-01
a ... 8 cm
b ... 20 cm
14 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
98038-267-01
98038-268-01
▪ Where more frequent ▪ For bolting the Doka
9732-209-02
alterations are needed beams directly onto the
▪ Can be mounted any- waling
where on the waling ▪ Can be mounted any-
where on the waling
See "Element assembly" for alternative ways of fixing Tie-holes
the Doka beams.
▪ can be located anywhere along the middle of the
waling between the Doka beams
999803802 - 08/2014 15
Wall formwork User Information Large-area formwork Top 100 tec
16 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
Flexibility
Size Surface
Top100 tec elements can be assembled in widths of Any type of form-face can be used, as required:
up to 6 m and in heights of up to 12 m. ▪ Doka formwork sheets 3-SO
▪ Dokaplex formwork sheets
▪ Doka textured formwork sheets
▪ Xlife sheets
▪ Tongue-and-groove board formwork etc.
The tie-hole pattern and the element size-grid are eas-
ily adapted to suit architectural demands. The large-
area elements and exact connections deliver perfect
joint patterns.
98038-211-01
98038-208-01
Shape
98038-230-01
98038-204-01
999803802 - 08/2014 17
Wall formwork User Information Large-area formwork Top 100 tec
Tie-rod system
WARNING
Sensitive rod steel!
➤ Never weld or heat tie rods.
➤ Tie rods that are damaged or have been
weakened by corrosion or wear must be
withdrawn from use.
18 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
98038-337-01
Permitted capacity to DIN 18216: 150 kN
b ... 10 cm
A Top100 tec form-tie nut 20.0
A B Top100 tec waling WU14
C Tie rod 20.0mm
D Super plate 20.0 B
E Universal cone 26mm
B
F Plastic tube 26mm
98036-202-03
How to mount:
A Tie-hole protector 20.0
B Formwork sheet 21mm
➤ Hook the form-tie nut onto the waling and clamp it on
firmly with the integrated star-grip nut.
➤ Screw in the tie-rod of the opposing formwork as far
as the stopper plate.
➤ Fix the form-tie with the super-plate.
999803802 - 08/2014 19
Wall formwork User Information Large-area formwork Top 100 tec
Inter-panel connections
Top100 tec formwork element
connector
The elements are linked and aligned horizontally using
Top100 tec formwork element connectors and Con-
necting pins 10cm:
▪ fast, tension-proof joints between elements
▪ Also, the inter-element joint can be pulled tight or
pushed apart.
▪ insensitive to soiling
▪ only tool needed is a hammer
B C B A B D B
98038-222-01
98036-203-07
E
A
B
C
a
98040-211-01
☞ Important note:
Minimum distance between the connecting pins
in the Top100 tec waling: 15 cm
When the connecting pin is used in a horizontal
position, secure it with a Spring cotter 5mm.
20 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
98036-203-02
98038-325-01
Note: A
Only pull tight where there actually is a gap to close! A Adjusting spindle (with hole for inserting a tie-rod)
Push-apart function Different ways of fitting (as with Top100 tec form-
e.g. for inserting a joint-sealing tape work element connector):
(max. 3 mm in a 1.5 mm grid) ▪ zero position
▪ pull-tight function
▪ push-apart function
▪ however, no closure function
☞ Important note:
Minimum distance between the connecting pins
98036-203-03 in the Top100 tec waling: 15 cm
When the connecting pin is used in a horizontal
Fitted the other way round (rotated about its longi- position, secure it with a Spring cotter 5mm.
tudinal axis)
(no pull-tight function)
98036-203-04
98036-203-06
999803802 - 08/2014 21
Wall formwork User Information Large-area formwork Top 100 tec
B
A
98038-321-01
C
22 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
A B
1 2 3 4 5 6 7 8 9 10 11 12
☞ Important note:
Always do a statical check to determine
X+
X+
X+
17.5
20.0
22.5
2
3
4
8
9
10
X+
X+
X+
67.5
70.0
72.5
2
3
4
8
9
10
whether an extra form-tie is needed in the clo-
X+ 25.0 5 11 X+ 75.0 5 11
sure zone.
X+ 25.0 1 7 X+ 75.0 1 7
The following closure widths [mm] are possible X+ 27.5 6 12 X+ 77.5 6 12
with the Top100 tec adjustable waling extension: X+ 30.0 2 8 X+ 80.0 2 8
0 to 537.5 mm X+ 32.5 3 9 X+ 82.5 3 9
in a 2.5 mm grid X+ 35.0 4 10 X+ 85.0 4 10
542.5 to 575.0 mm
as well as the following: X+ 37.5 5 11 X+ 87.5 5 11
580.0 582.5 585.0 587.5 592.5 595.0 597.5 600.0 X+ 37.5 1 7 X+ 87.5 1 7
602.5 605.0 607.5 612.5 617.5 620.0 622.5 625.0 X+ 40.0 6 12 X+ 90.0 6 12
630.0 632.5 635.0 637.5 642.5 650.0 655.0 657.5 X+ 42.5 2 8 X+ 92.5 2 8
662.5 667.5 670.0 672.5 675.0 687.5 692.5 700.0 X+ 45.0 3 9 X+ 95.0 3 9
705.0 707.5 712.5 725.0 742.5 750.0 X+ 47.5 4 10 X+ 97.5 4 10
X ... 0, 100, 200, 300, 400, 500, 600 or 700 mm
Example:
▪ Closure needed: 432.5 mm
Result:
- pin-holes in waling: 'f' and 'a'
- pin-holes in Adjustable waling extension: '3' and '9'
999803802 - 08/2014 23
Wall formwork User Information Large-area formwork Top 100 tec
A B
To make the formwork easier to strip:
Approx. 2 hours after pouring, loosen the Joint
plate and pull it out a short way by crane.
a D E a 98036-203-05
☞ Important note:
Always do a statical check to determine
whether an extra form-tie is needed in the clo-
sure zone.
98038-225-01
a C B a
98036-217-01
24 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
Height adjustment
using "Height adjuster for formwork using Height adjuster WS10-WU16
beams"
The Height adjuster WS10-WU16 is used for vertical
adjustment of timber-beam formwork elements used in
The 'Height adjuster for formwork beams' is used for the horizontal.
vertical adjustment of upright Top100 tec elements,
e.g. on shafts. C
a
C
A A
a
98038-240-01 B
B
98038-322-01
☞
The Adjusting spindle M36 is used for vertical adjust-
When using the height adjuster on shaft form-
ment of horizontal Top100 tec elements.
work, ensure that the platform decking is ade-
quately dimensioned, as the loads act on the
decking in a concentrated manner via the spin- B
dles!
Elements can be moved and relocated more
easily using sliding plates.
a
A
C
98038-241-01
Ways of operating:
▪ Box nut 24 and Reversible ratchet 1/2"
999803802 - 08/2014 25
Wall formwork User Information Large-area formwork Top 100 tec
90 degree corners
The flange reinforcement prevents the flange of the
beam breaking when exposed to high oblique pull from
the tie-rod.
98036-216-01
E
☞ Important note:
Risk of tie overload if not correctly positioned!
Make sure that the angle tie bracket is pinned
into the right holes of the Top100 tec waling!
A A
B B
E F
D
D 98038-269-01 98038-269-03
C
98036-208-03
98036-208-02
26 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
X
b a
A C B
c
X
98036-214-01
999803802 - 08/2014 27
Wall formwork User Information Large-area formwork Top 100 tec
98036-208-04
C
B
A
a
B
C
98036-208-01
28 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
98036-208-05
98038-323-01
Pull-tight function C
a ... 40 cm
A Squared timbers 6.2 x 10 x 35 cm
Distance between squared timbers: max. 30 cm
B Fastening plate
C Top100 tec internal angle plate
98036-208-06
Note:
Only pull tight where there actually is a gap to close!
999803802 - 08/2014 29
Wall formwork User Information Large-area formwork Top 100 tec
D
A
d
d
D
c
c B C a
b
B
98038-243-01
d
A C
b
L
98040-346-01
30 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
Corner connections
98038-245-01
A In-situ support
999803802 - 08/2014 31
Wall formwork User Information Large-area formwork Top 100 tec
Stop-end formwork
Top100 tec anchoring plate
The Top100 tec anchoring plate ensures that the
loads are safely transferred into the waling system of
the Top100 tec elements.
The tie rods are screwed into the anchoring plate, and
the correct spacing of the stop-end element is adjusted
using the Super-plate 20.0.
A B
E
98038-227-01
F
G
98036-210-01
☞
A Top100 tec anchoring plate
Do a static check to determine whether shor- B Connecting pin 10cm
ing/tension anchoring is required to restrain C Super-plate 20.0 B
the formwork (horizontal forces on short
D Tie-rod 20.0mm
walls/large wall thicknesses).
E Doka beam I tec 20
F Nailed-on plank
G Top100 tec waling WU14
H Strip of formwork sheeting
☞ Important note:
Make sure the anchoring plate is fitted in the
correct mounting position, as shown here!
98038-320-01
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User Information Large-area formwork Top 100 tec Wall formwork
☞
Included in scope of supply:
Important note: ▪ 4 hexagonal bolts M20x70 (width-across 30 mm)
The vertical stacking joint must not be exposed ▪ 4 hexagon nuts M20
to loads from concrete pressure or concrete ▪ 4 spring washers A20
weight. This means:
▪ that the cantilever arms at the beam-joints Note:
must be as short and symmetrical as possi-
Make sure that the bolted connections are tightened
ble,
firmly!
▪ or that users must take all statically required
measures (e.g. extra waling level).
with board-plates
with Stacking plate H20
An in-situ solution that often works well in practice. The
existing holes at the end of the beam can be used for
The Stacking plate H20 serves as a bolt-on longitudinal making the bolted connections.
connector for Doka beams, and is used for vertical
stacking of formwork elements. The plate is bolted onto
the beams through the pre-drilled holes at either end of
the beam. c
a
d
b
a
98038-252-01
98038-251-01
98038-250-01
a ... 22.4 cm
b ... 18.0 cm
c ... 11.5 cm
d ... min. 80.0 cm
Dimension 'a'
Permitted moment: 0.7 kNm
Top100 tec element min. 40 cm
Top100 tec corner element
(with Top100 tec outside corner waling min. 48 cm Items needed for each beam join:
or Top100 tec inside corner waling) Plank*) 115/25, lmin = 80.0 cm 2 pcs.
Hexagonal bolt M20x110 4 pcs.
Permitted moment: Hexagon nut M20 4 pcs.
▪ with Doka beam I tec 20: 2.5 kNm Washer 22 4 pcs.
*) It is also possible to use strips of 3-SO 21 or 27 mm formwork sheet
The number of Stacking plates H20 needed will depend instead of the planks.
on the overall height of the gang-form:
▪ Up to an overall height of 6.0m: A Stacking plate
H20 must be fastened to every 2nd beam.
▪ Up to an overall height of 8.0m: A Stacking plate
H20 must be fastened to every beam.
In addition, it is advisable to place extra multipurpose
walings across the horizontal joins, in order to
achieve greater stability.
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Wall formwork User Information Large-area formwork Top 100 tec
Shaft formwork
Shaft formwork with Stripping corner Mounting the Framax stripping spindles I
I and Transition plate These mounting instructions apply to both Stripping
spindles I and Stripping spindles I with ratchet.
With the Stripping corner I, the entire shaft formwork 1) Pull out the U-bolt from the stripping spindle.
unit is detached from the wall, in one piece, before 2) Place the stripping spindle on the centering stud of
being lifted and reset by crane. the stripping corner.
Product features: 3) Twist the stripping spindle clockwise until fully
▪ No negative impression in the concrete. engaged.
▪ Formwork set-up and stripping function integrated in 4) Position the ratchet or spindle nut between the
the inside corner (no need for crane – uses stripping holes in the push-rod.
spindles). 5) Fix the stripping spindle with the U-bolt.
▪ Entire shaft formwork unit is lifted and reset in one
piece (with lifting-brackets and four-part lifting
1
chain).
Two different types of stripping spindle can be used A
for setting up and stripping the formwork: 2 B 5
▪ Framax stripping spindle I with ratchet
▪ Framax stripping spindle I C 3
E
The Transition plate makes it possible to use the D
The outside and inside formwork must be dimen- Tr750-202-01 Tr750-203-01 Tr750-203-02
sioned in line with the structural-design requirements
for Large-area formwork Top 100 tec and a permitted A Framax stripping spindle I or
waling load of 90 kN/m! Framax stripping spindle I with ratchet
B U-bolt
C Centering stud of stripping corner
Vertical stacking of Framax stripping corners I D Ratchet or spindle nut
E Push-rod
1) Pull out the coupling bolt.
2) Manoeuvre the Stripping corner I into place so that
it is flush with the one below it. Operating the Framax stripping spindle I with
3) Push the coupling bolt back in. ratchet
4) Bolt the Stripping corners I together with 2 hexago-
nal bolts M16x45. ➤ Screw a Tie-rod 15.0mm into the Weldable coupler
15.0 of the ratchet.
➤ Setting up:
- shift the change-over lever into the "L" position
- turn the ratchet clockwise
B ➤ Stripping:
A - shift the change-over lever into the "R" position
- turn the ratchet anti-clockwise.
C
D
9764-281-01
B
C
A
A Coupling bolt
B Stripping corner I
C Hexagonal bolt M16x45
Tr706-202-01
A Tie-rod 15.0mm
B Weldable coupler 15.0
C Ratchet
D Change-over lever
34 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
A
B
a
98036-213-03
a ... 25 cm minimum distance between the connecting pins
Tr750-204-01
98036-213-02
a ☞ In order to obtain the full available stripping-
play, make sure that the Framax quick-acting
clamps RU are mounted at staggered heights
(i.e. not opposite one another).
B
E
D Max. spacing c [cm] between 2 transition plates
(form-ply not supported by Framax moulded timber
or squared timber)
b Permitted formwork pressure [kN/m2]
a ... 41.0 - 53.5 cm Type of formwork sheet 30 40 50 60 70
b ... adjusting range 12.5 cm, in 2.5 cm increments 3-ply sheet 21mm 15 10 10 -- --
A Top100 tec waling WU14 Multi-ply sheet 21mm 50 40 35 30 25
B Top100 tec transition plate 21mm
Number of quick-acting clamps RU needed where
C Connecting pin 10cm and Spring cotter 5mm
form-ply is supported by Framax moulded timbers
D Framax stripping corner I Spacing c [cm] N° of quick-acting clamps RU
E Quick-acting clamp RU max. 30 1
max. 60 2
Possible sizes of shaft max. 90 3
Top100 tec waling WU14 Width of shaft max. 120 4
Length [cm] min. [cm] max. [cm] max. 150 5
75 165 180
100 180 205
125 205 230
150 230 255 B
175 255 280
E
200 280 305
225 305 330
250 330 355 G
275 355 380 c
300 380 405
98036-213-04
999803802 - 08/2014 35
Wall formwork User Information Large-area formwork Top 100 tec
Shaft formwork closed ready for pour Shaft formwork stripped ready for lifting
98038-253-01 98038-254-01
b
x
98038-253-02 98038-254-02
☞
b ... 6.0 cm
Important note:
▪ Only tie through the waling.
It is not permitted to tie through the Transition
plate.
36 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
9785-202-01
999803802 - 08/2014 37
Wall formwork User Information Large-area formwork Top 100 tec
Circular formwork
The use of special connecting plates enables curved
structures to be formed.
Profiled timber formers are placed between the Doka
beams and the form-ply to provide the desired shape.
98038-256-02
98038-256-01
38 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
Plumbing accessories
where higher wind pressure is encountered, the num-
ber of struts must be determined by statical calculation.
For more information, see the Calculation
Guide "Wind loads to the Eurocodes" or ask
your Doka technician!
Note:
Every gang-form must be supported by at least 2
plumbing accessories.
Horizontal waling
Vertical waling
Method 1 Method 2
A B A B A
98038-270-03
Plumbing accessories brace the formwork against wind
loads and make it easier to plumb and align.
☞
98038-270-01 98038-270-02
Important note:
The formwork panels must be held stable in A Prop head EB
every phase of the construction work! B Connecting pin 10cm + Spring cotter 5mm
Please observe all applicable safety regula-
tions!
Fixing to the ground
CAUTION
➤ Anchor the plumbing accessories in such a way as to
There is a risk of the formwork tipping over in resist tensile and compressive forces!
high winds.
➤ If high wind speeds are likely, and when Drilled holes in the footplates
work finishes for the day or before prolonged Panel struts Eurex 60 550
work-breaks, always take extra precautions d d c
to fix the formwork in place. b a
Suitable precautions:
- set up the opposing formwork
- place the formwork against a wall 9727-343-01
9745-214-01
- anchor the formwork to the ground
a ... diam. 26 mm
Permitted spacings [m] of the plumbing accesso- b ... diam. 18 mm
ries: c ... diam. 28 mm
d ... diam. 18 mm
Panel strut
Formwork height [m] Eurex 60 550
340 540
3.00 4.00
4.00 3.00
5.00 3.00
6.00 2.00
7.00 4.00 4.00
8.00 3.00 4.00
The values apply where the wind pressure we =
0.65 kN/m2. This results in a dynamic pressure qp =
0.5 kN/m2 (102 km/h) where cp, net = 1.3. The greater
wind loads encountered at exposed formwork-ends
must be constructionally sustained by additional plumb-
ing accessories (e.g. struts or pipe-braces). In cases
999803802 - 08/2014 39
Wall formwork User Information Large-area formwork Top 100 tec
TR632-201-01 C
a
B
98038-247-01
98038-248-01
for foot-plates: a a
Rd 20.3 kN (Fpermissible 13.5 kN)
Follow the manufacturer's applicable fitting instruc-
b b
tions.
a ... 190.8 - 341.8 cm a ... 310.5 - 549.2 cm
b ... 134.6 - 185.5 cm b ... 228.1 - 277.2 cm
... approx. 60°
A Panel strut 340 IB
B Panel strut 540 IB
C Prop head EB
40 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
plumbing accessory
As the "Doka plumbing strut Eurex 60 550" - fitted with G
F G
98038-249-01
a a
E
9745-208-01
1 2 3 4 5
Plumbing strut shoe Eurex 60 EB (E)
Weight [kg]
Type
999803802 - 08/2014 41
Wall formwork User Information Large-area formwork Top 100 tec
Note:
The plank and board thicknesses given here comply
with the C24 category of EN 338.
Observe all national regulations applying to deck-
boards and guard-rail boards.
Universal brackets
98038-221-01
b h
98038-258-01
Width b Height h
Universal bracket 90 87 160
Universal bracket 60 57 106
42 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
h
dimensioning to EN 12811.
Deck and guardrail boards: Per 1 metre length of
platform, 0.9 m2 of floor decking and 0.8 m2 of guard-
rail boards are needed (in-situ).
Fastening the floor decking: with 5 square bolts M
10x70 and 1 square bolt M10x180 per bracket
(included with product).
Fastening the guard-rail boards: with 4 nails per
98038-260-01
bracket (not included with product).
B
Permitted service load: 1.5 kN/m2 (150 kg/m2)
Load Class 2 to EN 12811-1:2003
Max. influence width: 2.00 m
999803802 - 08/2014 43
Wall formwork User Information Large-area formwork Top 100 tec
C
D
E
98038-259-01
98038-261-01
9732-220-02
A Guard-rail board min. 15x3 cm (site-provided)
B Handrail post XP 1.20m
C Railing clamp XP 40cm
D Toeboard holder XP 1.20m
E Pouring platform
How to mount:
➤ Fasten Railing clamps XP onto the decking of the
pouring platform, by tightening the wedge (clamping
range 2 to 43 cm).
➤ Working from below, push a Toeboard
holder XP 1.20m onto the Handrail post XP 1.20m.
➤ Push the Handrail post XP 1.20m into the post-hold-
ing fixture on the Railing clamps XP until the locking
mechanism engages.
➤ Fix guard-rail boards to the handrail post plates with
nails (diam. 5 mm).
Handrail clamp S
44 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
999803802 - 08/2014 45
Wall formwork User Information Large-area formwork Top 100 tec
Pouring platforms
can be quickly readied for use, and make concreting Xsafe plus platform
both easy and safe.
These pre-assembled, fold-out working platforms
with their integral side railings, self-closing man-
hole lids and integrable ladders are ready for imme-
diate use and greatly improve workplace safety.
Follow the directions in the 'Platform system
Xsafe plus' User Information booklet!
A B
98040-356-01
B
98038-339-01
98040-357-02
C Connecting pin 10cm and Spring cotter 5mm of the Xsafe plus
platform
46 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
Lifting the platform onto the formwork: ➤ Fix the platform in the top waling.
➤ Lift the lifting-bracket by hand to easily attach the ➤ Detach the four-part lifting chain.
Doka 4-part chain. The safety hooks latch into place automatically.
Do a sight check to make sure that the safety
hooks have latched into place!
The platform is now secured against accidental lift-out.
98040-357-03
a
98040-358-03 98038-341-01 98038-342-01
CAUTION
Platforms with platform extensions can tip up.
Falling hazard!
➤ Do not step onto the platform extension
until the safety hooks have been fixed in
place.
➤ Fix the safety hooks of both Lifting adapters
in place with the Connecting pins 10cm and
the Spring cotters 5mm.
98038-341-02
999803802 - 08/2014 47
Wall formwork User Information Large-area formwork Top 100 tec
Repositioning:
98038-343-01
D Lifting-bracket
98038-343-02
CAUTION
It is not permitted to lift or lay down formwork
units with heights of >6.00 m!
➤ In these cases, remove the platform before
lifting / laying down the formwork.
48 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
Opposing guard-rail
If there are work platforms mounted on one side of the ➤ Tilt the safety barrier outward.
formwork only, then a fall-protection barrier must be
mounted to the opposing formwork.
Note:
The plank and board thicknesses given here comply
with the C24 category of EN 338. F
Observe all national regulations applying to deck-
boards and guard-rail boards.
9732-220-05
A
a F Safety bolt
C
The safety bolt now automatically drops and secures
the tilted barrier unit.
Do a sight-check to make sure that the safety
bolt is in the correct position!
B Types of safety barrier:
Protective grating Guard-rail boards
D
E
98038-221-02
a
...15°
A Handrail post XP 1.20m
B Timber-beam formwork adapter XP
9732-220-06
9732-220-07
☞
protective gratings and/or guard-rail boards).
Important note:
When guard-rail boards are used to make the
safety barrier, it is not allowed to fit guard-rail
boards in the top handrail-post plates.
F
9732-220-04
F Safety bolt
999803802 - 08/2014 49
Wall formwork User Information Large-area formwork Top 100 tec
B H
9732-419-01
9732-418-02
a ... 10 cm
A 9732-419-03 A
50 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
Structural design
b
9732-420-01 a a b
Note:
The wind conditions likely to be encountered in Europe,
in accordance with EN 13374, are largely recognised
by the dynamic pressure q=0.6 kN/m2 (highlighted in
the tables).
999803802 - 08/2014 51
Wall formwork User Information Large-area formwork Top 100 tec
Ladder system
The Ladder system XS permits safe vertical access to Assembly instructions
and from the intermediate platforms and pouring plat-
forms:
▪ when attaching/detaching the formwork to/from the Preparing the formwork
crane tackle
▪ when opening/closing the formwork ➤ Pre-assemble elements face-down on an assembly
▪ when placing the reinforcement bench (see "Inter-panel connections").
▪ during pouring ➤ Mount the platforms to the face-down element (see
"Pouring-platforms with single brackets").
Note: ➤ Mount panel struts to the face-down element (see
The Ladder system XS must be implemented in such a "Plumbing accessories").
way that all national regulations are complied with.
Attaching connectors to the formwork
WARNING
➤ The Ladders XS may only be used as part of
the XS system, and must NOT be used sep- ☞ Important note:
➤ The Ladder system XS is normally mounted
arately (as "lean-to" ladders). inside an element (i.e. not to either side of it).
➤ If this is not possible (e.g. because of a sup-
porting construction frame), then a beam
grille (consisting of min. 4 Doka beams) can
be attached on one side of the element to
make this possible. This also makes it possi-
ble to change quickly to another position.
➤ Place the 'Connector XS wall formwork' onto the
Top100 tec waling near the top of the formwork and
place a squared timber under it (pressure point). Nail
the squared timber to the Doka beams.
➤ Fasten the "Connector XS wall formwork" to the wal-
ing with a tie-rod and 2 super-plates.
98038-236-01
C
A
D
98038-231-01
98038-236-03
C
A
C
B
52 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
➤ Place the 'Connector XS wall formwork' onto the to the bottom "Connector XS wall formwork"
Top100 tec waling near the bottom of the formwork ➤ Pull out the push-in bolt, pivot both safety hooks out
(no need for a squared timber). of the way, and place the ladder onto the Connector
➤ Fasten the "Connector XS wall formwork" to the wal- XS.
ing with a tie-rod and 2 super-plates. ➤ Close the safety hooks, re-insert the push-in bolt and
secure it with a linch pin.
B C
B
C
a
b
A
98038-236-02
98038-234-01
999803802 - 08/2014 53
Wall formwork User Information Large-area formwork Top 100 tec
Ladder system XS for heights above 3.75 m Permanently fixed ladder extension
➤ Insert the Ladder extension XS 2.30m into the
Telescoping ladder extension (for adjusting to uprights of the System ladder XS 4.40m, with its
ground level) hooking brackets facing downwards, and fasten it.
➤ To telescope the ladders past one another, lift the Tighten the screws only very slightly!
safety latch on the ladder and fix the Ladder exten-
sion XS 2.30m onto the desired rung of the other lad- A
C
der.
C B
A
B Tr625-202-01
Screws (C) are included in the scope of supply of the System ladder
XS 4.40m and the Ladder extension XS 2.30m.
Tr625-201-04
A System ladder XS 4.40m
B Ladder extension XS 2.30m
Close-up C Screws, width-across 17 mm
Tr625-201-03
☞ Important note:
➤ Always observe all relevant safety regula-
tions applying to the use of the Ladder cage
A System ladder XS 4.40m
XS in the country in which you are operating
B Ladder extension XS 2.30m (e.g. in Germany: BGV D 36).
C Safety latch
➤ Attach the Ladder cage exit XS (the bottom of the
cage must always be at the same height as the plat-
A telescoping join between two Ladder extensions
form). The safety latches prevent the cage from
XS 2.30m can be made in the same way.
being accidentally lifted out.
98038-232-01
54 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
➤ Attach further ladder cages, in each case to the next Exit onto an intermediate platform
available rung.
Basic rule:
▪ The number of "Connectors XS wall formwork" and
ladder components is shown in the "Items needed"
E table.
▪ For each additional exit, one "Ladder cage exit XS"
and one "Securing barrier XS" are required.
▪ Any over-large openings above the intermediate
exit must be reduced with a Ladder cage XS
0.25m.
98038-232-02
1 2
E Ladder cage XS
F Safety latches (lift-out guard)
Items needed
Formwork height
9764-269-01 9764-270-01
Connectors + ladder 2.70- >3.25- >6.00-
3.25 m 6.00 m 8.00 m
Connector XS for wall formwork 2 2 3
System ladder XS 4.40m 1 1 1
Ladder extension XS 2.30m 0 1 2
Tie-rod 15.0 galvanised ..... m
2 2 3
(length = 0.40 m)
Super-plate 15.0 4 4 6
Squared timber 10x14 cm 1 1 1
Formwork height
Ladder cage 2.70- >3.15- >4.05- >5.40- >6.60- >7.65-
3.15 m 4.05 m 5.40 m 6.60 m 7.65 m 8.00 m
Ladder cage
1 1 1 1 1 1
exit XS 1)
Securing bar-
1 1 1 1 1 1
rier XS 1)
Ladder cage
0 1 2 3 4 5 98038-233-01
XS 1.00m 1)
1) No allowance made here for intermediate exits.
999803802 - 08/2014 55
Wall formwork User Information Large-area formwork Top 100 tec
Resetting by crane
with lifting-brackets and pressure
bracing
C
C
98038-228-02
9732-298-01
A
CAUTION
➤ It is strictly prohibited to lift the formwork
without pressure bracing.
For instructions on mounting the lifting-bracket and
pressure bracing (top plank), see 'Element assembly'.
For your own safety, please also observe the following
points:
▪ Only set down the elements, or stack of elements, on
flat surfaces that are capable of supporting the load.
▪ Do not detach an element from the crane until it has
been safely set down.
▪ Never climb onto the stack of elements.
▪ Never set down the units in such a way as to impose
98038-228-01
98038-229-01
Max. load:
▪ 1300 kg per lifting-bracket (with Doka beam
I tec 20)
☞▪ Important note:
Shore the formwork in a windproof manner
when erecting it and when it is temporarily
placed in the standing position.
56 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
C D
F
Framax Xlife framed formwork
A B
98038-257-01
F
Wall formwork FF100 tec
999803802 - 08/2014 57
Wall formwork User Information Large-area formwork Top 100 tec
58 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork
C
B
98038-235-01
D
98038-244-01
Numbers of Framax screws 7x22mm needed per
A H20 screw-on brackets for formwork sheets
'H20 screw-on bracket for formwork sheets'
Screw-on bracket fixing points
B Framax screw 6.7x20.6 (Article n° 508302100)
Type of formwork sheet on form-
C Countersunk screw 4.5x30 on formwork sheet
work beam
D Doka beam I tec 20 Multi-ply formwork sheet
2
E Formwork sheet (Dokaplex or equivalent)
2
3-ply sheet
4
Advantages: (3-SO or equivalent)
▪ Can be used with various different thicknesses of
formwork sheet, from 18 to 27 mm. Permitted pull-out forces per Framax screw
7x22mm
▪ Can be dismounted quickly, leaving no damage. Screw-in Permitted pull-out
☞
Type of formwork sheet
depth force 1)
Important note:
Multi-ply formwork sheet
▪ On 18 mm thick sheets, the brackets can (e.g. Dokaplex 18 or 21mm)
15 mm 0.5 kN
only be used together with an extra 3 mm 3-ply sheet
18 mm 0.2 kN
thick packing strip (otherwise the screws (e.g. 3-SO 21 or 27mm)
might protrude on the other side of the 1) Values obtained when sheet was in moisture-penetrated state
sheet).
▪ While being screwed onto the 'H20 screw-on Fixing options
brackets for formwork sheets', the formwork In the middle of the sheet At joints between sheets
sheet must be secured against being lifted
off the beams.
Approx. five 'H20 screw-on brackets for formwork
sheets' per m2 are needed for attaching the formwork
sheeting.
Tr807-201-03
Tr807-201-04
999803802 - 08/2014 59
Wall formwork User Information Large-area formwork Top 100 tec
60 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Wall formwork with Platform system Xsafe plus
98038-283-01
999803802 - 08/2014 61
Other possible areas of use User Information Large-area formwork Top 100 tec
62 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Other possible areas of use
Adjusting plate T
The Adjusting plate T makes it possible to set continu-
ous height- and angle adjustments of Top 100 tec ele-
ments, e.g. in bridge superstructures.
98038-345-01
A
B
b a
Fzul
98038-344-01
G D
Fpermissible = 37 kN
999803802 - 08/2014 63
Other possible areas of use User Information Large-area formwork Top 100 tec
E
F
B
A
C D
9732-319-01
D
A
G C
9732-320-01
64 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Other possible areas of use
Tunnel formwork
B
C
9732-321-01
E
F
999803802 - 08/2014 65
Other possible areas of use User Information Large-area formwork Top 100 tec
A 98038-265-01
D d
d
c
a b
98038-266-01
a ...116±2 mm
b ... 110 mm
c ... 140 mm
d ... 200 mm
Where the connection is made via a plate, allowance should be made
for the axis tolerance of 116 ±2 mm in the transverse direction. We
recommend planning for slotted holes (18x20 mm) in the transverse
direction.
A Top100 tec waling WU14
B Strut
C Adapter (special component - project-specific)
D Hexagonal bolt M16x45 with hexagon nut and washer
66 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Other possible areas of use
B A C
999803802 - 08/2014 67
Other possible areas of use User Information Large-area formwork Top 100 tec
A F
D
98038-276-01
98038-277-01
68 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Other possible areas of use
98038-278-01
999803802 - 08/2014 69
Other possible areas of use User Information Large-area formwork Top 100 tec
70 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Other possible areas of use
999803802 - 08/2014 71
Element assembly User Information Large-area formwork Top 100 tec
Element assembly
Element assembly
To optimise the concrete finish and to ensure that the Placing the walings
Doka large-area formwork Top 100 tec functions at its
best, the elements must be assembled correctly and
precisely. ➤ Bolt Top100 tec assembly angles to the waling. The
assembly angles are used to ensure exact alignment
Doka beams and walings are quickly assembled into
of the Doka beams, and as stop-bars for the form-
finished elements, using simple connecting devices -
work sheets.
either on-site or by the Doka "Ready-to-Use" Service.
E
➤ Clean the assembly bench.
C
F
➤ Place the Top100 tec walings, complete with the
mounted assembly angles, onto the assembly
98038-328-01 bench.
A
D
C B A
98038-328-02
A Assembly bench
B Stop-bar for Top100 tec walings 98038-329-01
9732-233-01
72 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Element assembly
B
Waling clamp H20
A
For clamping Doka beams anywhere onto the waling.
Can also be used for retrofitting beams at a later stage.
a
b Tools needed:
9732-380-01 ▪ Reversible ratchet 1/2"
▪ Box nut 13 1/2"
a ... 20.0 cm
b ... 22.4 cm
A Lifting-bracket
B Extra drilled holes (diam. 18 mm)
☞
98038-331-02
Important note:
Be careful to ensure that the Lifting-brackets
are mounted in the correct position!
98038-331-01
98038-331-03
98038-331-06
98038-330-03
999803802 - 08/2014 73
Element assembly User Information Large-area formwork Top 100 tec
98038-333-02
and for transferring longitudinal forces.
b
Can only be screwed onto the ends of the waling (in the
case of walings of 1.00 m and above), to the left or right a
of the connection plate, in the flanges.
c ... bottom of formwork
Tools needed:
▪ Drill bit, diam. 17 mm Clamping ranges [cm]
▪ Reversible ratchet 1/2" b 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
▪ Box nut 24 1/2" amin 15.8 15.8 15.0 14.5 13.4 13.2 13.0 13.0 12.8
▪ Fork spanner 24 amax 23.8 23.3 23.2 22.7 22.3 21.9 21.3 20.7 20.0
Flange claw
Also for subsequent fastening of Doka beams or
Double-headed nails 80mm squared timbers to any position on walings and (IPB-
section) steel girders.
Tools needed:
WARNING
▪ Drill bit, diam. 17 mm
➤ Doka beams which have lifting-brackets
mounted to them must be attached to the ▪ Reversible ratchet 1/2"
Top100 tec walings by means of threaded ▪ Box nut 19 1/2" L
joints or flange-clamps.
Simply nailing them only to the Connection 98038-334-02
plate is not sufficient.
b
place.
Fasten the Doka beam to the connection plate with 4 a
double-headed nails.
Clamping ranges [cm]
b 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
amin 17.3 17.1 17.0 16.7 16.3 16.0 15.5 14.8 14.2
98038-333-04
amax 29.0 28.9 28.8 28.7 28.6 28.4 28.1 27.7 27.4
98038-333-01
74 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Element assembly
a
A B
9732-561-01
98038-330-05
A Bottom plank
a ... min. 10 mm (minimum support surface)
B Doka beam
C e.g. 200x200 mm board
999803802 - 08/2014 75
Element assembly User Information Large-area formwork Top 100 tec
D
C
a
A
98038-330-02
98038-336-02
Tie-hole protector 20.0
A Doka beam
In order to fit the Form-ply protector, a 35 mm diameter B Nailed joint
hole must be drilled in the form-ply first. C Profiled timber former
D Beam block
A
B
C
C
B
98036-202-04
98038-336-01
A Tie-hole protector 20.0
B Framax screw 7x22 (4 in all) A Beam block screwed onto Doka beam
C Silicone B Profiled timber former nailed onto Doka beam
D Formwork sheet 21mm C Profiled timber former nailed onto beam-block
76 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Element assembly
Mounting the outside corner with the Mounting the inside corner with the
Top100 tec outside corner waling Top100 tec inside corner waling
B
G
E
F
H
A
F
D D
C
98036-206-01
C
B
G A
999803802 - 08/2014 77
Structural design User Information Large-area formwork Top 100 tec
Structural design
Structural design
Top100 tec walings WU14
☞ Important note:
This table refers only to one single element with
Practical example:
400-1200-400 tie-spacing in a Top100 tec waling
WU14 2.00m
2 cantilever arms.
98036-212-01
It takes no account of:
▪ continuity effects with other elements
▪ combinations of elements
▪ closures
▪ stop-ends etc.
a a
Number of ties
98036-207-01
a ... 30 cm
Length
[kN/m]
[mm] Middle
End zone 'a'
0.50 1 250 - 250 516 258 zone
2 200 - 350 - 200 695 261 Permitted moment M [kNm] 23.4 21.9
0.75 Permitted shear force V [kN] 143 143
1 375 - 375 281 211
2 250 - 500 - 250 515 258 Permitted normal force N [kN]1) 462 442
1.00 Moment of inertia [cm4] 1210 1210
1 500 - 500 181 181
2 250 - 750 - 250 380 238
1.25 Interaction diagram
1 625 - 625 119 149
2 300 - 900 - 300 309 232 24 23.41
1.50
1 750 - 750 83 125 22.25
22
1.75 2 300 - 1150 - 300 194 170 21.92
21.20
2 400 - 1200 - 400 217 217 20 A
2 450 - 1100 - 450 203 203
2.00 C
2 500 - 1000 - 500 182 182 18
2 525 - 950 - 525 166 166
Permitted moment M [kNm]
16
2 450 - 1600 - 450 107 134 B
2 500 - 1500 - 500 149 186 14
14.49
D
2.50 2 550 - 1400 - 550 144 180 12.99
2 625 - 1250 - 625 119 149 12
3 360 - 890 - 890 - 360 278 249
3 450 - 1050 - 1050 - 450 205 210 10 9.64
2
143.0
71.5
78 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Structural design
☞ Important note:
Dimensioning of the form-ply must be carried
out separately.
We recommend high-grade birch plywood
sheets or Doka formwork sheets 3-SO or 3-S
plus.
Technical data:
▪ Permitted bending moment: 9 kNm
▪ Permitted shear force: 20 kN
▪ Rigidity: 640 kNm2
▪ Weight: 5.6 kg/lin.m
98036-101
30 3 2.5
98036-100
4 3.5
p [kN/m]
2
4.5
25
L
5
1.5
20
6
7
Deflection [mm]
8
15
Q
9 1
10
12.5
10
15 L/500
20 0.5 kN/m
L/250
5 25
30
0
1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
999803802 - 08/2014 79
Structural design User Information Large-area formwork Top 100 tec
18 mm
Doka formwork sheets 3-SO Doka 3.0 25 20 15
9732-103
textured formwork sheets 3-SO 2.5
p [kN/m²]
30
10
Q
L L L L M
☞
7.5
Deflection [mm]
2.0
angles to the supports (B) . 40
50
1.5
5
A L/500
1.0
60
2.5 kN/m²
0.5
B
9792-210-01
20 30 40 50 60
M
L L L L
3.0
20
Deflection [mm]
3.0 30 25 20
2.5 9732-104
p [kN/m²] 15
Q
25 5 M
2.0 2.5
30 L L L L
L/500
1.5 40
40
Deflection [mm]
2.0
50 2.5 kN/m² 10
1.0 60
80
100 1.5 7.5
0.5 50
L/500
1.0
20 30 40 50 60 70 80 60 5
9mm
L L L L M 15
3.0
25
The Dokaplex formwork sheet 9mm is only used for facing profiled
Deflection [mm]
2.5
30 timber formers, e.g. as a simple way of forming curved surfaces.
10
2.0
40
L/500
1.5 50
60 7.5
1.0 80 5
100
2.5 kN/m²
0.5
20 30 40 50 60 70 80
80 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Structural design
999803802 - 08/2014 81
Structural design User Information Large-area formwork Top 100 tec
hs
Bk
Max. span deflection [mm] 1.5 2.0 2.1 2.0 1.8 1.6 1.5
—
Cantilever deflection at bottom [mm] -0.8 -1.2 -1.3 -1.2 -0.9 -0.6 -0.4
Waling load Bk [kN/m] 48.5 55.3 58.8 60.0 59.8 59.0 58.5
Waling load Ak [kN/m] 41.5 56.7 71.2 84.0 94.2 101.0 103.5
98036-204-01
Ak
shk
Bk Max. span deflection [mm] 1.8 2.5 3.0 2.9 2.7 2.4 2.2 2.1
Cantilever deflection at bottom [mm] -0.9 -1.5 -1.8 -1.8 -1.5 -1.2 -0.8 -0.7
Waling load Bk [kN/m] 57.0 66.1 71.7 74.4 75.1 74.7 73.8 73.3
Waling load Ak [kN/m] 45.0 61.9 78.3 93.6 106.9 117.3 124.2 126.7
Ak
98036-204-02
shk
Max. span deflection [mm] 0.9 0.9 0.9 1.0 1.1 1.2 1.3 1.2
Cantilever deflection at bottom [mm] -0.3 -0.3 -0.3 -0.4 -0.5 -0.5 -0.6 -0.5
Waling load Ck [kN/m] 36.8 40.4 41.6 41.4 40.6 39.9 39.4 39.4
Waling load Bk [kN/m] 55.5 74.8 92.3 106.8 117.5 124.4 127.6 128.2
Bk Waling load Ak [kN/m] 39.7 52.8 66.1 79.9 93.9 107.8 121.0 132.5
98036-204-03
Ak
shk
82 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Structural design
hs
Max. span deflection [mm] 1.9 1.9 1.8 1.9 2.1 2.2 2.4 2.5
Cantilever deflection at bottom [mm] -1.1 -1.0 -1.0 -1.1 -1.2 -1.3 -1.4 -1.5
Waling load Ck [kN/m] 46.6 52.8 56.0 57.0 56.7 55.8 54.7 53.8
Waling load Bk [kN/m] 69.8 94.5 118.2 139.7 158.1 172.9 183.8 190.8
Waling load Ak [kN/m] 45.7 60.7 75.8 91.3 107.2 123.3 139.5 155.4
Bk
Ak
98036-204-04
shk
999803802 - 08/2014 83
Structural design User Information Large-area formwork Top 100 tec
Struts
Fixed struts Spindle struts
B
A A A A
98038-274-01
98038-274-02
a B
a B B
a a
Min. angle between strut and waling = 30° Min. angle between strut and waling = 30°
A Strut A Spindle strut
B Bracing B Bracing
50 E G
Permitted load [kN]
50 A
40
40 B
C
30
30
D 20
20
9732-109
10
9732-107
10
0
0 1,0 2,0 3,0 4,0 5,0 6,0 7,0
0 0,5 1,0 1,5 2,0 2,5
Length of strut [m]
Length of strut [m]
A Spindle strut T6 100/150cm
A With no bracing on the strut
B Spindle strut T7 150/200cm
Ensure that the parallel frame sections are adequately braced!
C Spindle strut T7 200/250cm
B With bracing on the strut
D Spindle strut T7 250/300cm
C With bracing on the strut + 2% longitudinal bridge slope
E Spindle strut T7 305/355cm
D With bracing on the strut + 4% longitudinal bridge slope
F Spindle strut T10 350/400cm
G Spindle strut T10 ....mm (specify min. length of strut)
100
90
80
Permitted load [kN]
70
60 A
50
40 B
30 C
20
9732-116
10
0
0,6 0,8 1,0 1,2 1,4 1,6
84 999803802 - 08/2014
User Information Large-area formwork Top 100 tec General remarks
General remarks
General remarks
Doka multi-trip packaging
Utilise the benefits of Doka multi-trip packaging
Using Doka skeleton transport boxes
on your site. 1.70x0.80m as storage units
Multi-trip packaging such as containers, stacking pal-
lets and skeleton transport boxes keep everything in Max. n° of boxes on top of one another
place on the site, minimise time wasted searching for Outdoors (on the site) Indoors
parts, and streamline the storage and transport of sys- Floor gradient up to 3% Floor gradient up to 1%
tem components, small items and accessories.
2 5
It is not allowed to stack empty
pallets on top of one another!
Doka skeleton transport box
1.70x0.80m Using Doka skeleton transport boxes
1.70x0.80m as transport devices
Lifting by crane
999803802 - 08/2014 85
General remarks User Information Large-area formwork Top 100 tec
Tr755-200-04 Tr755-200-05
A
Tr755-200-02
9206-202-01
86 999803802 - 08/2014
User Information Large-area formwork Top 100 tec General remarks
Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices
Lifting by crane
Storage and transport devices for long items:
☞ ▪▪
▪ durable Multi-trip packaging items may only be lifted
▪ stackable one at a time.
Suitable transport appliances: Use a suitable lifting chain
▪ crane (e.g. Doka 4-part chain 3.20m).
▪ pallet stacking truck Do not exceed the permitted load-bearing
capacity.
▪ forklift truck
▪ Load the items centrically.
The Bolt-on caster set B turns the stacking pallet into a ▪ Fasten the load to the stacking pallet so that
fast and manoeuvrable transport trolley. it cannot slide or tip out.
Follow the directions in the "Bolt-on castor set ▪ When lifting stacking pallets to which Bolt-on
B" Operating Instructions! castor sets B have been attached, you must
also follow the directions in these Operating
Instructions!
▪ Spread-angle max. 30°!
= =
a
92815-224-01
Max. load: 1100 kg
Permitted imposed load: 5900 kg a
Doka stacking pallet 1.55x0.85m max. 4.0 m
999803802 - 08/2014 87
General remarks User Information Large-area formwork Top 100 tec
92816-206-01
Max. n° of boxes on top of one another The Bolt-on caster set B can be mounted to the follow-
Outdoors (on the site) Indoors ing multi-trip packaging items:
Floor gradient up to 3% Floor gradient up to 1% ▪ Doka accessory box
3 6 ▪ Doka stacking pallets
It is not allowed to stack empty
pallets on top of one another! Follow the directions in the Operating Instruc-
88 999803802 - 08/2014
User Information Large-area formwork Top 100 tec General remarks
999803802 - 08/2014 89
General remarks User Information Large-area formwork Top 100 tec
Cleaning
Cleaning Cleaning equipment
☞ Important note:
Do not use any chemical cleaning agents!
High-pressure spray cleaner
98038-272-01
90 999803802 - 08/2014
User Information Large-area formwork Top 100 tec General remarks
Concrete scraper
For removing any concrete remnants, we recommend
using a Double scraper Xlife and a spatula.
9727-015
Functional description:
Tr741-200-02
A B
Tr741-200-01
Note:
Do not use any pointed or sharp objects, wire brushes,
rotating grinding disks or pan scourers.
Release agents
999803802 - 08/2014 91
General remarks User Information Large-area formwork Top 100 tec
a
a
98031-200-01
9755-205-01
geprüfte geprüfte
Sicherheit Sicherheit
Follow the directions in the "Edge protection Follow the directions in the "Handrail clamp T"
system XP" User Information booklet! User Information!
▪ Attached with integral clamp ▪ Fixed in a Screw sleeve 20.0 or Attachable sleeve
▪ Guard-rail boards or scaffold tubes can be used as 24mm
the safety barrier ▪ Guard-rail boards or scaffold tubes can be used as
the safety barrier
a
a
9771-200-01
9756-206-01
geprüfte
Sicherheit
geprüfte
Sicherheit
Follow the directions in the “Handrail clamp S” Follow the directions in the "Handrail
User information! post 1.10m" User Information!
92 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Component overview
Top100 tec waling WU14 0.50m 15.2 586901000 Beam screw S 8/60 0.06 580116000
Top100 tec waling WU14 0.75m 21.4 586902000 Riegelverschraubung S 8/60
Top100 tec waling WU14 1.00m 28.6 586903000 Galvanised
Top100 tec waling WU14 1.25m 35.8 586904000 Length: 7 cm
Top100 tec waling WU14 1.50m 43.3 586905000
Width-across: 13 mm
Top100 tec waling WU14 1.75m 51.2 586906000
Top100 tec waling WU14 2.00m 57.8 586907000
Top100 tec waling WU14 2.25m 67.8 586908000 Beam screw H 8/70 0.06 580117000
Top100 tec waling WU14 2.50m 72.2 586909000 Riegelverschraubung H 8/70
Top100 tec waling WU14 2.75m 79.0 586910000 Galvanised
Top100 tec waling WU14 3.00m 85.8 586911000 Length: 8 cm
Top100 tec waling WU14 3.50m 100.7 586912000
Top100 tec waling WU14 4.00m 114.2 586913000 Width-across: 13 mm
Top100 tec waling WU14 4.50m 119.0 586914000
Top100 tec waling WU14 5.00m 144.5 586915000 Fastening plate 2.7 580110000
Top100 tec waling WU14 5.50m 166.5 586916000 Anschraublasche
Top100 tec waling WU14 6.00m 182.2 586917000 Painted blue
Top100 tec-Riegel WU14
Width: 13 cm
Painted blue
Height: 15 cm
999803802 - 08/2014 93
Component overview User Information Large-area formwork Top 100 tec
Top100 tec anchoring plate 7.1 586925000 Joint plate 3.00m 36.8 580332000
Top100 tec-Ankerungslasche Joint plate 4.00m 51.2 580334000
Painted blue Ausgleichsschiene
Length: 56 cm Powder-coated, blue
Length: 25 cm
94 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Component overview
A
Doka express anchor 16x125mm 0.31 588631000
Doka-Expressanker 16x125mm
Galvanised
Length: 18 cm
Follow fitting instructions!
999803802 - 08/2014 95
Component overview User Information Large-area formwork Top 100 tec
Top scaffold bracket L painted 12.0 587153000 Handrail post XP 1.20m 4.1 586460000
Betonierkonsole L lackiert Geländersteher XP 1,20m
Painted blue Galvanised
Length: 101 cm Height: 118 cm
Height: 159 cm
96 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Component overview
Handrail clamp S 11.5 580470000 Doka 4-part chain 3.20m 15.0 588620000
Schutzgeländerzwinge S Doka-Vierstrangkette 3,20m
Galvanised Follow the directions in the "Operat-
Height: 123 - 171 cm ing Instructions"!
999803802 - 08/2014 97
Component overview User Information Large-area formwork Top 100 tec
Spindle strut T7 75/110cm 13.2 584308000 Adjusting spindle M36 6.2 500663002
Spindle strut T7 100/150cm 16.8 584309000 Höhenjustierspindel M36
Spindle strut T7 150/200cm 21.6 584324000 Galvanised
Spindle strut T7 200/250cm 26.2 584325000 Length: 31 cm
Spindle strut T7 250/300cm 29.4 584326000
Height: 29.2 cm
Spindle strut T7 305/355cm 35.0 584327000
Spindelstrebe T7
Galvanised
Adjusting plate T 6.5 584393000
Justierlasche T
Painted blue
Length: 23.5 cm
Height adjuster for formwork beams 11.9 580218000 Filler neck GF SCC 39.0 580217000
Höhenjustierung für Schalungsträger GF-Füllstutzen SCC
Galvanised Galvanised
Height: 46 cm Length: 66 cm
98 999803802 - 08/2014
User Information Large-area formwork Top 100 tec Component overview
Top100 tec assembly angle 6.6 586929000 Doka beam I tec 20 1.80m 10.1 188001000
Top100 tec-Montagelasche Doka beam I tec 20 2.45m 13.7 188002000
Galvanised Doka beam I tec 20 2.65m 14.8 188003000
Length: 53.2 cm Doka beam I tec 20 2.90m 16.2 188004000
Doka beam I tec 20 3.30m 18.5 188005000
Width: 48.2 cm
Doka beam I tec 20 3.60m 20.2 188006000
Doka beam I tec 20 3.90m 21.8 188007000
Doka beam I tec 20 4.50m 25.2 188008000
Doka beam I tec 20 4.90m 27.4 188009000
Doka beam I tec 20 5.35m 30.0 188013000
Strip tensioner B 6.00m 3.0 580394500 Doka beam I tec 20 5.90m 33.0 188010000
Bandzwinge B 6,00m Doka beam I tec 20 .....m 5.6 188011000
Galvanised Doka-Träger I tec 20
Varnished yellow
Grey
999803802 - 08/2014 99
Component overview User Information Large-area formwork Top 100 tec
Doka formwork sheet 3-SO 27mm 100/50cm 6.5 187007000 Ladder system XS
Doka formwork sheet 3-SO 27mm 150/50cm 9.8 187008000
Doka formwork sheet 3-SO 27mm 200/50cm 13.0 187009000
Doka formwork sheet 3-SO 27mm 250/50cm 16.3 187011000 Connector XS Wall formwork 20.8 588662000
Doka formwork sheet 3-SO 27mm 300/50cm 19.5 187012000 Anschluss XS Wandschalung
Doka formwork sheet 3-SO 27mm 350/50cm 22.8 187028000 Galvanised
Doka formwork sheet 3-SO 27mm 400/50cm 26.0 187013000 Width: 89 cm
Doka formwork sheet 3-SO 27mm 450/50cm 29.3 187029000 Height: 63 cm
Doka formwork sheet 3-SO 27mm 500/50cm 32.5 187014000
Doka formwork sheet 3-SO 27mm 550/50cm 35.8 187023000
Doka formwork sheet 3-SO 27mm 600/50cm 39.0 187027000
Doka formwork sheet 3-SO 27mm 100/100cm 13.0 187015000
Doka formwork sheet 3-SO 27mm 150/100cm 19.5 187016000
Doka formwork sheet 3-SO 27mm 200/100cm 26.0 187017000
Doka formwork sheet 3-SO 27mm 250/100cm 32.5 187018000
Doka formwork sheet 3-SO 27mm 300/100cm 39.0 187019000
Doka formwork sheet 3-SO 27mm 350/100cm 45.5 187030000 System ladder XS 4.40m 33.2 588640000
Doka formwork sheet 3-SO 27mm 400/100cm 52.0 187020000 System-Leiter XS 4,40m
Doka formwork sheet 3-SO 27mm 450/100cm 58.5 187031000 Galvanised
Doka formwork sheet 3-SO 27mm 500/100cm 65.0 187021000
Doka formwork sheet 3-SO 27mm 550/100cm 71.5 187022000
Doka formwork sheet 3-SO 27mm 600/100cm 78.0 187024000
Doka formwork sheet 3-SO 27mm 250/125cm 40.6 187106000
Doka formwork sheet 3-SO 27mm 300/150cm 58.5 187107000
Doka formwork sheet 3-SO 27mm 600/150cm 117.0 187108000
Doka formwork sheet 3-SO 27mm 150/50cm BS 9.8 187008100
Doka formwork sheet 3-SO 27mm 200/50cm BS 13.0 187009100
Doka formwork sheet 3-SO 27mm 250/50cm BS 16.3 187011100
Doka formwork sheet 3-SO 27mm 300/50cm BS 19.5 187012100
Doka-Schalungsplatte 3-SO 27mm
Ladder cage exit XS 17.0 588666000 Universal cone 26mm 0.008 581464000
Rückenschutz-Ausstieg XS Universal-Konus 26mm
Galvanised Grey
Height: 132 cm Diameter: 5 cm
Xsafe plus platform extension 0.60m 43.4 586418000 Xsafe plus ladder extension 1.15m 7.0 586422000
Xsafe plus-Bühnenverlängerung 0,60m Xsafe plus-Leiternverlängerung 1,15m
Galvanised Galvanised
Height: 120 cm Height: 126 cm
Delivery condition: railing included
Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 5600.
tribution network which ensures that equipment and
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | oesterreich@doka.com | www.doka.com 999803802 - 08/2014