207 Di Ex Cat.

TATA 207 DI EX
(Bharat Stage II & Bharat Stage III)

SPARE PARTS LIST
(DOMESTIC)
Catalogue No. 8854 374463 4 • Edition No. SPT - 113 • March 2006
Tata Motors Limited

Mumbai • Jamshedpur • Pune • Lucknow • Thane
BLANK
II
CONTENTS PA GE NO
NO..
PRELIMINARY REMARKS ......................................................................................................................................................................... IV
INSTRUCTIONS ......................................................................................................................................................................................... VII
ORDERING OF PARTS ............................................................................................................................................................................ VIII
ENGINE AND CHASSIS GROUP INDEX .......................................................................................................................................... IX-XI
ENGINE AND CHASSIS PARTS ..................................................................................................................................................... 3 - 323
III
PRELIMINARY REMARKS
This list comprises of spare part for Engine, Gear Box, Chassis, Front Axle, Body of undermentioned vehicles.
BASIC CHASSIS SALES APPERTAINING
VC NO. TYPE DESIGNATION DESCRIPTION ENGINE TYPE
28263728000R 374 461 207 DI EX TATA 207DI EX, 2825 mm Wheel Base, Power SStt eer ing
eering
ing, 240 Dia. 497 SP NA BS II
Clutch, 7.00-16 Tyres, 497 SP NA Engine with B hara t SStage
hara tage IIII.
28263631000R 374 462 207 DI EX TATA 207DI EX, 3150 mm Wheel Base, Power SStteer ing
eering
ing, 240 Dia. 497 SP NA BS II
Clutch, 7.00-16 Tyres,Without Load Body, 497 SP NA Engine with
497 SP NA Engine with Bharat Stage II II.
ing, 240 Dia.
eering 497 SP NA BS II
28265031000R Clutch, 7.00-16 Tyres, Load Body, 497 SP NA Engine with
497 SP NA Engine with Bharat Stage II II.
28303231000R 374 464 207 DI EX TATA 207DI EX Cr ew C ab, 3150 mm Wheel Base,P
ab
Cab Power SStteer ing
eering
ing, 497 SP NA BS II
240 Dia. Clutch, 7.00-16 Tyres, 497 SP NA Engine with
Bharat Stage IIII.
eering
ing, 240 Dia. 497 SP NA BS III
Clutch, 7.00-16 Tyres, 497 SP NA Engine with B hara t SStage
hara tage III
III.
eering
28265031000R Clutch, 7.00-16 Tyres, Load Body, 497 SP NA Engine with
Bharat Stage III
IV
PRELIMINARY REMARKS
DESCRIPTION
VC NO. TYPE DESIGNATION ENGINE TYPE
eering
Clutch, 7.00-16 Tyres,Without Load Body, 497 SP NA Engine with
Bharat Stage IIIIII.
28303031000R 374 468 207 DI EX TATA 207DI EX Cr ew C ab ,3150 mm Wheel Base,P
Cab Power SStt eer ing
eering
ing, 497 SP NA BS III
240 Dia. Clutch, 7.00-16 Tyres, 497 SP NA Engine with
Bharat Stage III
III.
28263331000R 374 481 207 DI EX TATA 207DI EX, 3150 mm Wheel Base, M echanic
echanicalal SStt eer ing
eering
28264731000R 240 Dia. Clutch, 7.00-16 Tyres, Load Body, 497 SP NA Engine with
Bharat Stage IIII.
28263431000R 374 482 207 DI EX TATA 207DI EX, 3150 mm Wheel Base, M echanic al SStt eer
echanical ing
eering
240 Dia. Clutch, 7.00-16 Tyres,WW ithout LLoad
oad B
Bood y , 497 SP NA
Engine with Bharat Stage II II.
28303131000R 374 483 207 DI EX TATA 207DI EX Cr ew C ab
ab, 3150 mm Wheel Base,M
Cab M echanical
echanical 497 SP NA BS II
S t eer ing
ing,, 240 Dia. Clutch, 7.00-16 Tyres, 497 SP NA Engine with
eering
Bharat Stage II.
V
PRELIMINARY REMARKS
VC NO. TYPE DESIGNATION DESCRIPTION ENGINE TYPE
28262831000R 374 484 207 DI EX TATA 207DI EX, 3150 mm Wheel Base, M echanic
echanicalal SStteer
eering
ing,
ing 497 SP NA BS III
28264931000R 240 Dia. Clutch, 7.00-16 Tyres, Load Body, 497 SP NA Engine with
Bharat Stage III
III.
28262931000R 374 485 207 DI EX TATA 207DI EX, 3150 mm Wheel Base, M echanic al SStteer
echanical ing
eering
ing, 497 SP NA BS III
240 Dia. Clutch, 7.00-16 Tyres,Without Load Body, 497 SP NA
Engine with Bharat Stage III III.
28302931000R 374 486 207 DI EX TATA 207DI EX Cr ew C ab
ab,, 3150 mm Wheel Base,M
Cab M echanic al
echanical 497 SP NA BS III
S teer ing
eering
ing, 240 Dia. Clutch, 7.00-16 Tyres, 497 SP NA Engine with
Bharat Stage IIIIII.
VI
INSTRUCTIONS
1. The designation ''Left and Right'' as well as ''Front'' and ''Rear'' refer to driving direction.
2. The indication ''First'', ''Second'' (e.g. cross member of frame) are counted from the Radiator side.
3. The word "Optional" in the remarks column against an item having two or more part numbers indicates that depending or
availability, the item will be supplied under any one of these part numbers.
4. The designation ''AR'' in column ''Quantity'' stands for ''As Required''.
5. The illustrations of parts of the table are only for easy reference and they may not be exact replica of the part.
6. The parts fitted on the vehicle are subject to modification without prior notice.
7. The contents of this catalogue are based on 207 DI EX TPLs dated February 2006 are subject to change without notice.
8. Abbreviation used in catalogue are as :
a) SC = Single Cab b) CC = Crew Cab c) BS = Bharat Stage
9. This is a publication of the Parts Division of the TATA MOTORS LIMITED.
Any correspondence relating to this Parts List may be made to :
Technical Cell
Tata Motors Ltd.,
Parts Head Quarters,
Teen Hath Naka,
Gyan Sadhana College Service Road,
Thane-400 604.
VII
INTRODUCTION
NTRODUCTION
WHEN ORDERING PAR

PAR
ARTT S, PLEASE INDIC
INDICAATE
Chassis Type and Chassis Number
Engine Type and Engine Number
Part No. — See Column “PART NUMBER”
Precise Description — See Column “DESCRIPTION”
WHEN ORDERING PAR

PAR
ARTT S FOR AGGREGA
AGGREGA TES, PLEASE INDIC
GGREGATES, INDICAATE THE AGGREGA
AGGREGA TE NUMBER
GGREGATE
Gear Box Unit No. —
Rear Axle Unit No. —
Steering Unit No. —
VIII
ENGINE GROUP INDEX
GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE
01 01.1 Assy. Engine and Half Blocks 3 20 20.1 Engine Cooling 61

01.2 Overhauling Gasket Kit 5 24 24.1 Engine Suspension 67
01.3 Cylinder Block 9 25 25.1 Clutch 69
01.4 Cylinder Head and Cover 17
03 03.1 Moving Parts 21
05 05.1 Engine Timings 29
07 07.1 Fuel Injection Pump 33
07.2 Injector (Mico) 37
09 09.1 Fuel Filter (Mico) 39
09.2 Fuel Filter 41
09.3 Air Filter (Front Entry Air Intake) 43
09.4 Air Filter (Side Entry Air Intake) 45
14 14.1 Exh. Manifold with EGR 47
Arrangement
15 15.1 Engine Electrical Equipment 51
18 18.1 Engine Lubrication (Oil Pump/Filter) 53
18.2 Oil Cooler 59
IX
CHASSIS GROUP INDEX
26 26.1 Gear Box (G-76) 71 40 40.1 Wheel 169

26.2 Gears and Shafts (G-76) 77 41 41.1 Propeller Shaft (Monotron) 171
26.3 Gear Shifting Arrangement (G-76) 89 42 42.1 Front Wheel Brake (DISC) 173
29 29.1 Clutch Control 93 42.2 Rear Wheel Brake (Spicer) 177
30 30.1 Accelerator Control 99 42.3 Tandem Master Cylinder 181
31 31.1 Frame (Single Cab) 101 42.4 Booster Assy. 185
31.2 Frame (Single Cab)-Flat Load Body 107 42.5 Parking Brake Unit 187
31.3 Frame (31 WB, Crew Cab) 113 42.6 Brake Lines 195
32 32.1 Front Suspension 119 46 46.1 Steering Gear Box (Variable Ratio) 199
32.2 Front Anti Roll Bar 123 46.2 Steering Linkages 205
32.3 Rear Spring Parabolic 125 46.3 Steering Linkages 209
32.4 Rear Shock Absorber 129 46.4 Power Steering Pump Mounting 213
32.5 Rear Anti Roll Bar (Flat Load Body) 131 46.5 Pipe Lines (Power Steering) 217
33 33.1 Front Axle 133 46.6 Power Steering Gear Box - Rane 221
35 35.1 Rear Axle (Spicer) 137 46.7 Power Steering Pump (Rane) 225
35.2 Rear Axle (Tata) 143 46.8 Power Steering Reservoir (Rane) 227
X
CHASSIS GROUP INDEX
47 47.1 Fuel Tank and Lines (Single Cab) 229 72.2 Front Door (Locking System) 275
47.2 Fuel Tank and Lines (Crew Cab) 235 72.3 Door Glass and Window Regulator 277
49 49.1 Exhaust System 239 73 73.1 Door Rear - Double Cab 279
50 50.1 Radiator 241 73.2 Rear Door Glass and 281
54 54.1 Electrical Equipments 245 Window Regulator
54.2 Wiring Harness 251 73.3 Rear Door Locking System 283
60 60.1 Cab Complete and Body Shell 253 81 81.1 Inaternal and External Fitments 287
(Single Cab) 82 82.1 Wiper System 297
60.2 Cab Complete and Body Shell 255 88 88.1 Bonnet Centre 301
(Double Cab) 88.2 Bumper 305
60.3 Sheet Metal Parts (Single Cab) 257 89 89.1 Body Mounting 309
60.4 Sheel Metal Parts (Crew Cab) 259 91 91.1 Seat and Seat Belts 311
60.5 Sheet Metal Parts (Engine House) 261 70 70.1 Load Body and its Mtg. (Normal) 315
60.6 Sheet Metal Parts (Partial Body) 263 70.2 Load Body and its Mounting 319
67 67.1 Windshield Glass 265 (Double Cab)
68 68.1 Dash Board 267 70.3 Load Body and its Mtg. (Flat Bed) 323
72 72.1 Door (Front) 271
XI
TABLE 01.1 ASSY
ASSY.. ENGINE AND HALF BLOCKS
BLOCKS GROUP 01
2
TABLE 01.1 ASSY
BLOCKS GROUP 01
FIG. QT Y. FOR 207 DI EX

PAR
ARTT NUMBER DESCRIPTION REMARKS
NO
NO..
ALL SC 28 SC 31 CC 31
ASSY
BLOCKS
— 2534 0100 02 22 Assy.Eng.Comp.W/Cl.Hsg.BS-II Mech.Stg. 1
— 2534 0100 02 23 Assy.Eng.Comp.W/Cl.Hsg.BS-II Power Stg. 1
— 2534 0100 02 25 Assy Eng Comp.W/Cl Hsg BS-III Mech Stg 1
— 2534 0100 02 26 Assy Eng Comp W/Cl Hsg BS-III Power Stg 1
2534 0199 02 24 Half Block 4SPNA BS-II 1 Bharat Stg II
2534 0199 01 45 Long Block 4SPNA BS-II 1 Bharat Stg II
2534 0199 02 02 Half Block 4SPNA BS-III 1 BS-III
2534 0199 02 03 Long Block 4SPNA BS-III 1 BS-III
3
TABLE 01.2 OVERHAULING GASKET KIT GROUP 01
4

PAR
NO
NO..
OVERHAULING GASKET KIT

2534 0199 02 22 Engine Overhaul Gasket Kit Consisting of : 1 BS-II/BS-III
Sealing Washer 14X18 Al 11
Sealing Washer 8X14 Cu 4
Sealing Washer 10X13.5 Cu 4
Gasket Ring For Cyl Head 1
Gasket 2
Assy.Gasket Oil Sump 1
Gasket Timing Gear Housing 1
Gasket Top Cover 1
Cylinder Head Gasket 1
Gasket (Cyl.Head Cover) 1
Gasket-Air Intake Elbow 1
Gasket (Oil Cooler) 1
Gasket Oil Filter On Cyl Block 1
Gasket 1
5
6

PAR
NO
NO..
Gasket 1
Gasket 2
Gasket (For Support Inj.Pump) BS-II 1
2534 0199 02 23 Decarbonising Gaskets Kit Consisting of : 1 BS II/BS III

Nozzle Sealing Washer 4
Gasket (Exhaust Manifold) 1
Gasket (Cyl. Head Cover) 1
Gasket Cylinder Head 1
Gasket (EGR Valve - Air intake Elbow) 1
7
TABLE 01.3 CYLINDER BLOCK
BLOCK GROUP 01
8
BLOCK GROUP 01

PAR
NO
NO..
CYLINDER BLOCK
1 2534 0110 01 81 Assy.Cyl.Crankcase W/O Cl.Hsg. 1
— 2547 0115 48 01 Hollow Dowel - Cylinder Head 1
3 2534 0110 37 02 Cylinder Liner 4
5 186 991 00 55 Locating Pin 2
6 321 992 00 25 Clamping Sleeve Cyl. Block 1
7 312 188 11 35 P Sleeve Cyl. Block 1
8 1305 091030 4 Cyl. Pin 12 H 8X30 2
9 2534 0110 72 01 Plug (Oil Gallary) 2
— 2534 0110 72 02 Plug (Main Oil Gallery) 1
10 1622 071024 0 Sealing Washer 16X20 Cu 2
— 321 997 00 20 Locking Cover 1
11 312 991 02 60 Cyl. Pin (Cyl. Head To Cyl. Block) 2
12 2523 0110 72 01 Sealing Plug 1
15 1305 050816 6 Cyl. Pin 8 M 6X16 10
16 2523 0110 32 01 Main Bearing Cap Bolt 10
17 2523 0310 78 02 Sealing Ring Half 2
9
BLOCK GROUP 01
10
BLOCK GROUP 01

PAR
NO
NO..
18 2534 0113 02 46 Assy.Oil Sump Comp. W/Coup.Nut&Ferrule 1

19 2534 0113 01 11 Assy. Magnetic Drain Plug 1
— 1622 071028 2 Sealing Washer 18X22 Cu 1
21 2523 0113 37 03 Flange Oil Sump Dipstick 1
22 2523 0113 37 02 Retaining Flange On Oil Sump 1
23 352 018 03 80 Gasket 2
24 1132 399806 1 Hex. Screw M 6X12 1
25 1252 069801 7 Spring Washer B 6 1
26 1132 419603 1 Hex. Screw M 8X22 3
28 2547 1513 01 02 Assy.Socket With Tube 1
29 1622 051021 6 Sealing Washer 14X18 Al 1
29 1622 071025 8 Sealing Washer 16X22 Is3175 Cu 1
30 2534 0117 01 02 Assy. Tube Dipstick W/O Nut & Slip Ring 1
33 2534 0117 01 45 Assy. Oil Dipstick 1
35 2534 0113 01 24 Assy. Gasket Oil Sump 1
36 2523 0113 01 14 Assy. Combi. Screw 12
— 312 995 24 20 Clamp 1
43 2534 0114 01 32 Assy. Tgh With Bottom Cover 1
11
BLOCK GROUP 01
12
BLOCK GROUP 01

PAR
NO
NO..
44 1305 050816 6 Cyl. Pin 8 M 6X16 2

45 1305 090925 0 Cyl. Pin 10 H 8X25 2
47 2527 0114 37 06 Cover Front Tgh With Out Oil Hole 1
48 2534 0310 78 01 Oil Seal Crankshaft Front 1
49 2527 0114 53 05 Gasket (Tgh Cover) 1
52 2534 0114 53 05 Gasket Timing Gear Housing 1
— 2534 0114 01 19 Assy. Plug (Timing Gear Housing) 1
53 312 994 03 10 Locking Plate 3
54 312 010 02 80 Assy. Top Cover With Pointer 1
55 312 015 00 80 Gasket Top Cover 1
56 2523 0114 01 19 Assy. Combi. Screw 3
58 2534 0114 01 01 Assy. Push Rod Chamber Cover 1
59 2534 0114 53 08 Gasket Push Rod Chamber Cover 1
Optional
59 2534 0114 53 07 Gasket Push Rod Chamber Cover 1
60 1622 181009 4 Sealing Washer 8X11.5 Cu 2
61 1106 409602 0 Hex. Bolt M 8X40 2
62 2523 0117 01 22 Assy. Breather 1
63 2527 0117 58 08 Assy. Hose (Breather) 1
13
BLOCK GROUP 01
14
BLOCK GROUP 01

PAR
NO
NO..
64 1427 020250 1 Hose Clamp 25 1

65 2534 0117 42 05 Clamp (Support - Breather Hose) 1
66 2534 0117 01 46 Assy. Bracket Dipstick Mtg. 1
67 2540 0117 71 03 Flange 1 To block Air comp.
Piston hole
68 2527 1310 53 12 Gasket (0.5 Thk) 1 To block Air comp.
Piston hole
15
TABLE 01.4 CYLINDER HEAD AND COVER GROUP 01
16

PAR
NO
NO..
CYLINDER HEAD AND COVER

1 2534 0115 01 89 Assy. Cyl. Head With Valves 1 Bharat Stg II
1 2534 0115 01 87 Assy. Cyl. Head With Valves 1 BS-III
2 2534 0115 01 88 Assy. Cyl. Head Without Valves 1 Bharat Stg II
2 2534 0115 01 90 Assy. Cyl. Head without Valves 1 BS-III
3 1608 180300 9 Plug MC 30x1.5 3
4 1608 180240 1 Plug MC 24x1.5 2
5 312 016 00 61 Sealing Plug 1
6 352 053 16 31 Valve Seat Ring Inlet 4
7 2525 0115 34 10 Valve Seat - Ring Exhaust STD 4
8 2534 0515 34 02 Valve Guide Inlet Std 4
9 2534 0515 34 15 Valve Guide-Exhaust (Std) 4
— 2520 0116 80 01 Pressure Lock 4
15 2534 0115 53 01 Cylinder Head Gasket 1
17 2525 0115 99 12 Hex. Collar Bolt (with Relief Groove) 17
18 2527 0115 53 02 Gasket (Cyl.Head Cover) 1
19 2524 0115 38 07 Cyl. Head Cover 1
— 2534 0115 01 77 Assy. Isolator 4
17
18

PAR
NO
NO..
20 2534 0115 88 01 Stud (40.5) 3

— 2534 0115 88 02 Stud (115) 1
— 2534 0115 92 01 Washer (Cyl. Head Cover Mtg.) 4
21 2534 0115 01 74 Air Inlet Elbow 1 Bharat Stg. II
21 2534 0115 02 03 Air Intake Elbow 1 Bharat Stg. III
22 2521 0115 53 06 Gasket (Air Intake Elbow) 1
27 2534 0515 99 09 Valve Guide Seal-Inlet 4
27 2534 0515 99 10 Valve Guide Seal-Exh 4
28 2534 0515 87 02 Valve Spring (Outer) 8
29 352 990 20 40 Valve Spring Washer 8
30 2534 0515 51 01 Lock Retainer Valve Spring 8
32 312 053 01 27 Valve Spring Lock Half 16
— 2534 0599 01 03 Engine Valve Kit (Minor) Consisting of : 1
33 2534 0512 90 13 Inlet Valve 4
34 2534 0512 90 14 Exhaust Valve 4
35 2534 0515 87 01 Valve Spring (Inner) 8
36 2534 0115 01 17 Assy. Oil Cap(With Breathing Provision) 1
37 2547 0115 53 25 Gasket 1
19
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03
20
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03

PAR
NO
NO..
MOVING P
MOVING AR
PAR
ARTTS
1 2534 0310 79 13 Crankshaft Normal (Integral) 1
3 2534 0311 01 50 Assy. Flywheel With Ring Gear 1
4 2534 0311 54 01 Ring Gear 1
6 1502 050204 2 Srdg Brg. 20 BC 02 6204 1
8 312 990 03 01 Hex. Head Bolt 8
9 312 994 02 32 Locking Plate 4
10 352 052 00 03 Crank Shaft Gear 1
11 1365 051009 1 Key 8x13 1
— 2527 0313 86 03 Spacer (Oil Slinger) 1
12 2525 0313 82 01 Oil Slinger 1
13 2534 0313 70 26 Pulley Crankshaft 1
14 2523 0313 86 03 Thrust Spacer 1
15 2523 0313 32 02 Vibration Damper Lock 1
22 2534 0315 01 10 Assy. Connecting Rod W/o Bearing Shells 4
23 8854 0352 25 34 Connecting Rod Bush Set STD 1
23 8854 0353 25 34 Connecting Rod Bush Set RS 1 1
25 2534 0315 32 02 Connecting Rod Bolt 8
21
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03
22
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03

PAR
NO
NO..
26 8854 0343 25 34 Connecting Rod Bearing Set STD 1

27 Connecting Rod Bearing STD 8
26 8854 0345 25 34 Connecting Rod Bearing Set RS 1 1
27 Connecting Rod Bearing RS 1 8
16 8854 0337 25 34 Main Bearing Set w/o T/W STD 1
17 Main Bearing Half Upper STD 5
18 Main Bearing Half Lower STD 5
16 8854 0339 25 34 Main Bearing Set w/o T/W RS 1 1
17 Main Bearing Half Upper RS 1 5
18 Main Bearing Half Lower RS 1 5
23
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03
24
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03

PAR
NO
NO..

19 8854 0349 25 34 Thrust Washer Set STD 1
20 Thrust Washer Upper Half STD 2
21 Thrust Washer Lower Half STD 2
19 8854 0350 25 34 Thrust Washer Set RS1 1
20 Thrust Washer Upper Half RS 1 2
21 Thrust Washer Lower Half RS 1 2
19 8854 0351 25 34 Thrust Washer Set RS 2 1
20 Thrust Washer Upper Half RS 2 2
21 Thrust Washer Lower Half RS 2 2
35 2534 0399 02 15 Set of Bare Piston STD, Consisting of : 1
28 Piston 4
25
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03
26
TABLE 03.1 MOVING P
MOVING AR
PAR
ARTTS GROUP 03

PAR
NO
NO..
32 Piston Pin 4
33 Circlip 8
36 2534 0399 02 21 Set of Bare Piston Rings STD, 1
Optional
36 2534 0399 02 22 Set of Bare Piston Rings STD, 1
Consisting of :
29 Double Trapeze Ring Groove I 4
30 Compression Ring Groove II 4
31 Assy. Oil Control Ring Groove III 4
27
TABLE 05.1 ENGINE TIMING GROUP 05
28

PAR
NO
NO..
ENGINE TIMING
1 2534 0510 01 15 Assy.Camshaft With Cyl Pin Normal 1
3 2527 0713 01 34 Assy Camshaft Gear And Drive Gear(FIP) 1
7 2527 0713 54 01 Drive Gear Injection Pump 1
4 2527 0511 54 03 Camshaft Gear 1
6 352 075 00 71 Pin Inj. Timer Mtg. 1
11 2523 0510 59 01 Parallel Key 1
12 352 051 00 62 Butting Ring 1
15 352 052 07 62 Thrust Washer 1
16 312 990 00 04 Hex. Screw 4
17 2534 0513 99 02 Valve Tappet Inlet & Exhaust 8
18 2534 0516 79 01 Valve Push Rod Inlet & Exhaust 8
45 2527 0514 01 01 Assy. Rocker Arm Shaft with Arms 1
19 2527 0514 01 02 Assy. Rocker Arm Shaft 1
20 1707 100140 7 Sealing Cap 14 2
21 352 050 10 33 Assy Rocker Arm Left With Bush 2
23 2523 0514 67 01 Ball End Tappet Adjuster 8
24 312 990 02 51 Hex Nut (Ball Pin - Rocker Arm) 8
29
30

PAR
NO
NO..
25 352 050 06 34 Assy Rocker Arm Right With Bush 4

22 000 055 00 50J Bush 8 Optional
22 312 055 00 50 Bush 8 Optional
26 352 055 06 10 Rocker Arm Support No 1 1
27 352 055 04 10 Rocker Arm Support No 2, 5, 6 2
28 352 055 05 10 Rocker Arm Support No 3, 4 1
29 1143 320610 1 Grub Screw E M 6x10 1
30 312 993 07 01 Spring Long 3
31 312 993 00 05 Spring Short 2
32 312 993 00 25 Spring Clip 2
41 312 055 01 71 Bolt (Rocker Arm) 3
42 1106 401263 2 Hex. Bolt M 12x75 1
2534 0599 01 02 Camshaft Bearing Set consisting of : 1
13 Camshaft Bush 2
14 Camshaft Bearing No. 1 1
31
TABLE 07.1 FUEL INJECTION PUMP GROUP 07
32

PAR
NO
NO..
FUEL INJECTION PUMP

1 0 460 424 227 Assy. FIP (Rotary) 1 Bharat Stg II
1 0 460 414 245 Assy. FIP (Rotary) 1 BS-III
2 2527 0712 37 01 Support - Inj. Pump 1
3 2527 0713 54 02 Injection Pump Gear 1
5 2527 0712 53 01 Gasket Support Injection Pump 1
6 2534 0714 01 34 Set Assy. H.P. Fuel Pressure Lines BS-II/BS-III 1
— 2534 0714 01 35 Assy. Fuel Pressure Line - Bent Cyl. No. 1 1
9 2527 0714 01 35 Assy. Fuel Leakage Line 1
10 312 997 02 30 Plug 1
11 312 997 03 30 Plug 1
12 312 997 08 40 Gasket Ring / For Cyl Head 1
— 2547 0712 84 01 Locking Sleeve 1
— 2547 0712 65 01 Self Locking Nut 1
— 2527 0714 82 01 Pipe Clamp Upper 1
33
34

PAR
NO
NO..
— 2527 0714 01 02 Assy. Clamp Lower 1

— 2527 0714 82 02 Clamping Piece Lower 1
19 2527 0712 53 02 Gasket (FIP to Support) 1
23 2527 0913 02 74 Assy. Air Line (Air Intake Elbow to LDA) 1 Bharat Stg II
— 2547 0710 01 14 Assy. Boost Line (FIP Side) 1 Bharat Stg II
— 2547 0714 42 01 Clamp (Injector Over Flow Line) 1 Bharat Stg II
24 2534 0712 01 02 Assy.Bracket (FIP Mtg.on Cyl.Crankcase) 1 Bharat Stg II
24 2534 0712 01 03 Assy.Bracket (FIP Mtg.On Cyl.Crankcase) 1 BS-III
35
TABLE 07.2 INJECTOR (MICO) GROUP 07
36
TABLE 07.2 INJECTOR (MICO) GROUP 07

PAR
NO
NO..
INJECTOR (MICO)
1 F 002 C8Z 874 Assy. Nozzle Holder with Nozzle 4 Bharat Stg II
1 F 002 C8Z 887 Assy. Nozzle Holder with Nozzle 4 BS-III
2 B 433 385 992 Nozzle 4 Bharat Stg II
2 F 002 C40 620 Nozzle 4 BS-III
37
TABLE 09.1 FUEL FILTER (MIC
FILTER O)
(MICO) GROUP 09
38
TABLE 09.1 FUEL FILTER (MIC
FILTER O)
(MICO) GROUP 09

PAR
NO
NO..
FUEL FILTER (MIC

FILTER O)
(MICO)
— 9 450 030 116 Fuel Filter Assy. 1
1 9 450 035 101 Filter Bowl 2
2 2527 0911 01 05 Cartridge Fuel Filter 1
OR
2 9 451 037 405 Star Type (with Sealing Ring) 1
3 9 451 037 404 Prefilter Insert (with Sealing Ring) 1
4 9 451 035 558 Filter Cover Assy. 1
5 9 451 030 109 Sealing Ring 2
39
TABLE 09.2 FUEL FILTER
FILTER GROUP 09
40
TABLE 09.2 FUEL FILTER
FILTER GROUP 09

PAR
NO
NO..
FUEL FILTER
FILTER
1 9 450 030 116 Assy. Fuel Filter 1
2 2534 0911 37 03 Assy. Bracket (Fuel Filter Mtg.) 1
4 2527 0912 01 57 Assy. Overflow Line (Combined) 1
5 2527 0911 80 01 Air Vent Screw (On Fuel Filter Banjo) 1
6 2527 0912 58 05 Hose (340 Lg) 1
7 1428 050012 8 Hose Clamp 12 2
8 2534 0912 01 43 Assy. Fuel Line (Feed Pump to Filter) 1
9 2527 0911 32 01 Pipe Union Bolt 10 M 14 x1.5 4
10 1622 051021 6 Sealing Washer 14 x 18 Al 8
12 2534 0912 01 47 Fuel Line (Filter to FIP) 1
— 2534 0911 01 10 Spacer 9 ID (For Eng. Shut Off Mtg.Brkt) 1
— 2534 0911 01 11 Spacer 11ID(For Eng.Shut Off Mtg. Bkt) 1
41
TABLE 09.3 AIR FILTER (FR
FILTER ONT ENTR
(FRONT Y AIR INT
ENTRY AKE)
INTAKE) GROUP 09
42
TABLE 09.3 AIR FILTER (FR
FILTER ONT ENTR
(FRONT Y AIR INT
ENTRY AKE)
INTAKE) GROUP 09

PAR
NO
NO..
Following Air Filter Arrangement is effective from Dec. 05 Pl. refer Table 09.4
1 2534 0913 02 45 Assy Air Filter Complete 1 Page No. 45
2 2534 0913 02 41 Assy Element Air Cleaner 1 for old Air Filter
3 2534 0913 02 42 Assy Bracket (Air Filter Mounting) 1 arrangement
4 2534 0913 58 45 Rubber Hose (Air Filter To Inlet Elbow) 1
5 2534 0913 58 53 Hose(Pre-Cleaner To Air Filter) 1
6 2547 0913 82 30 Strap 1
7 2534 0913 82 40 Strap(25 Width) 1
8 2534 0913 99 04 Rubber Strap 2
9 2547 0913 99 14 Rubber Strap(260 mm long) 2
— 2547 0913 69 33 Tube Air Filter Mtg. 1
— 2547 0913 72 06 Grommet (Air Filter Mtg. Bracket) 1
11 2534 0913 02 39 Vacuum Indicator 1
12 2547 0913 42 18 Hose Clamp (75 Dia) 2
— 2547 0913 42 14 Hose Clamp (82 Dia.) 1
15 2547 0913 03 23 Assy. Mounting Plate (Air Intake) 1
16 2534 0913 02 43 Assy Precleaner With Mounting. 1
43
TABLE 09.4 AIR FILTER (SIDE ENTR
FILTER Y AIR INT
ENTRY AKE)
INTAKE) GROUP 09
44
TABLE 09.4 AIR FILTER (SIDE ENTR
FILTER Y AIR INT
ENTRY AKE)
INTAKE) GROUP 09

PAR
NO
NO..
Following Air Filter Arrangement was discontinued Pl. refer Table 09.3
after November 05 Page No. 43
1 2547 0913 03 45 Assy. Air Filter Complete 1 for new Air Filter
2 2547 0913 01 82 Assy. Filter Element 1 arrangement
3 2547 0913 03 40 Assy. Bracket (Complete) 1
10 2547 0913 99 14 Rubber Strap (260 mm long) 4
11 2547 0913 58 41 Hose (Air Inlet Elbow to Air Filter) 1
14 2534 0913 58 43 Hose (Air Filter to Elbow) 1
— 2547 0913 72 06 Grommet (Air Filter Mtg. Bkt.) 3
— 2547 0913 69 33 Tube (Air Filter Mtg. Bkt.) 3
15 2547 1460 42 15 Hose Clamp (65 Dia.) 1
16 2547 0913 01 35 Assy. Service Indicator 1
— 2547 0913 42 18 Hose Clamp (75 Dia.) 1
— 2547 0913 42 14 Hose Clamp (82 Dia.) 1
— 2534 0913 01 99 Assy. Mounting Plate-Air Intake 1
— 2547 0913 01 24 Assy. Air Inlet Elbow 1
45
TABLE 14.1 EXHAUST MANIFOLD WITH EGR ARRANGEMENT GROUP 14
46

PAR
NO
NO..
EXHAUST MANIFOLD WITH EGR ARRANGEMENT

1 2534 1411 37 13 Exhaust Manifold 1
2 2524 1411 53 04 Gasket Exhaust Manifold 1
3 2534 1411 01 11 Assy. EGR Tube 1
4 2534 1411 53 07 Gasket (EGR Valve - Air Intake Elbow) 1
— 2547 1411 88 03 Stud On Manifold 1
— 2699 8240 63 10 Washer Pipe-Clamp. 3 Bharat Stg II
— 2547 5010 42 27 Clamp(Aux.Tank To Radiator Tube Clamping 1 Bharat Stg II
7 2534 1411 01 12 Assy. EGR Valve 1 Bharat Stg II
7 2534 1411 01 22 Assy. EGR Valve 1 BS-III
9 2534 1411 58 02 Hose-Vac Solenoid Valve To EGR 1 Bharat Stg II
9 2534 1411 58 04 Hose(Vacuum Modulator To EGR Valve) 1 BS-III
10 2534 1411 58 05 Hose-Vac.Pump To Vac.Solenoid Valve 1 Bharat Stg II
10 2534 1411 58 03 Hose(Air Compressor To Vacuum Modulator) 1 BS-III
— 2534 1411 42 01 Clamp (EGR Tube) On EGR Flange. 2 Bharat Stg II
— 2534 0117 42 03 Clamp (For EGR Valve) 2 BS-III
12 2790 1411 99 01 Assy.Solenoid Valve 1 Bharat Stg II
14 2534 1411 01 23 Vacuum Modulator. 1 BS-III
47
48

PAR
NO
NO..
13 2534 1411 01 33 Assy Bracket Solenoid Valve 1 Bharat Stg II

13 2534 1411 01 31 Assy.Bracket(For Vacuum Modulator) 1 BS-III
49
TABLE 15.1 ENGINE ELECTRICAL EQUIPMENT GROUP 15
50
TABLE 15.1 ENGINE ELECTRICAL EQUIPMENT GROUP 15

PAR
NO
NO..
ENGINE ELECTRICAL EQUIPMENT

1 2651 1510 01 02 Starter Motor 12 V 1
2 2827 1540 01 04 Alternator 12V,75A,With Vaccum Pump 1
3 2534 1514 01 31 Assy. Bracket(Alternator Mounting) 1
4 2534 1514 34 02 Bush(Alternator Mounting Bracket) 1
6 2534 1514 01 30 Assy.Tensioning Rod Complete 1
— 2525 2311 01 09 Silent Block Bush Assy 1
7 2534 1514 42 01 Clamping Piece 1
8 2524 1514 65 01 Clamping Nut 1
51
TABLE 18.1 ENGINE LLUBRIC
UBRIC
UBRICAATION (OIL PUMP/FILTER)
PUMP/FILTER) GROUP 18
52
UBRIC

PAR
NO
NO..
ENGINE LLUBRIC
UBRICATION (OIL PUMP/FIL
UBRICA TER)
PUMP/FILTER)
1 2534 1810 01 22 Assy. Oil Pump Complete 1
2 1365 050505 5 Woodruff Key 3x6.5 2
3 2534 1810 54 02 Drive Gear Oil Pump 1
4 2523 1810 54 09 Oil Pump Gear 1
5 2523 1810 79 01 Shaft Driven Gear 1
6 2534 1815 01 03 Assy. Oil Pump Strainer 1
7 2533 1810 37 01 Housing, Oil Pump. 1
8 352 997 07 30 Plug (Oil Pressure Relief Valve) 1
— 352 184 03 29 Valve Housing Oil Pressure Relief Valve 1
9 326 993 04 01 Spring Pressure Relief Valve 1
10 321 181 00 42 Plunger (for Oil Pressure Relief Valve) 1
11 2527 1810 79 01 Drive Shaft Oil Pump 1
12 2523 1810 54 10 Oil Pump Gear Drive Shaft 1
13 352 181 12 20 Oil Pump Cover 1
14 1132 419603 1 Hex. Screw M 8x22 2
15 1106 409603 8 Hex. Bolt M 8x45 1
16 1106 409601 1 Hex. Bolt M 8x35 1
53
UBRIC
54
UBRIC

PAR
NO
NO..
17 312 186 00 80 Gasket 1

-- 1252 069802 5 Spring Washer B 8 2
-- 1132 419602 3 Hex. Screw M 8x20 2
20 1134 240828 3 Screw M 8x28 3
21 1252 069802 5 Spring Washer B 8 3
22 2534 1813 01 34 Assy. Oil Filter Complete 1
23 2534 1813 01 31 Assy. Oil Filter Head 1
24 352 184 00 32 Oil Filter By-pass Valve Plunger 1
26 1622 071038 0 Sealing Washer 24x29 Cu 1
27 2534 1813 72 01 Screw Plug 1
28 314 990 03 63 Sealing Plug 1 For BS-II
29 1622 051043 7 Sealing Washer 26x32 Al 1
30 2534 1813 63 01 Adaptor 1
31 314 180 02 60 Assy. Sealing Ring 2
32 2534 1813 32 02 Centre Pin 1
33 2534 1813 77 04 Seal 1
34 2534 1813 01 30 Assy. Oil Filter Housing 1
55
UBRIC
56
UBRIC

PAR
NO
NO..
35 2520 1813 77 01 Sealing Ring 1

36 2534 1813 01 29 Assy. Filter Cartridge 1
Optional For BS-II
36 2534 1813 01 41 Assy. Oil Filter Cartridge 1
— 2534 1813 01 74 Assy. Oil Filler Complete (Spin-on) 1
For BS-III
— 2534 1813 01 69 Assy. Oil Filler (w/o Head) Spin-on 1
37 2525 1817 01 74 Assy.Oil Line(Oil Filter To FIP 1
— 2654 5450 01 39 Low Oil Pressure Switch 1
39 314 184 01 79 Gasket (Oil Filter On Cylinder Block) 1
40 2547 1513 32 02 Pipe Union Bolt 1
— 2534 1817 58 10 Rubber Hose-21 Od(Vacuum Pump-Oil Sump) 1
57
TABLE 18.2 OIL COOLER GROUP 18
58
TABLE 18.2 OIL COOLER GROUP 18

PAR
NO
NO..
OIL COOLER
1 2534 1817 01 07 Assy. Oil Cooler 1
2 2534 1817 01 17 Assy. Plate Type Heat Exchanger 1
3 2534 1817 37 05 Oil Cooler Cover 1
4 2534 1817 80 01 Collar Screw 4
— 1622 061010 5 Sealing Washer A 8x12 4
5 2534 1817 90 01 Plunger By Pass Valve 1
7 1622 051034 8 Sealing Washer 22x27 Al 1
8 2534 1817 72 03 Sealing Plug 1
Optional
8 2534 1817 72 05 Sealing Plug 1
10 2534 1817 53 04 Gasket (Oil Cooler) 1
— 1622 051028 3 Sealing Washer 18x22 Al 1
59
TABLE 20.1 ENGINE COOLING GROUP 20
60

PAR
NO
NO..
ENGINE COOLING
1 2534 2010 01 29 Assy Water Pump 1
2 2534 2014 70 05 Water Pump Pulley PS 1 Power Strg.
2 2534 2014 70 06 Water Pump Pulley- W/O PS 1 Mech Strg.
3 1132 419602 3 Hex. Screw M 8X20 6 Power Strg.
4 312 994 03 30 Lock Plate 3
5 2534 2015 63 32 Poly V Belt 1
6 2827 5450 99 02 Temp.Switch 15 Deg. Cent. 1
7 2534 2012 01 39 Assy.Upper Cooling Line 1 Bharat Stg II
7 2534 2012 01 53 Assy.Upper Cooling Line - BSIII 1 BS-III
8 2632 5420 99 03 Temperature Transducer 1
9 1622 051021 6 Sealing Washer 14X18 Al 1
10 2520 2012 53 01 Gasket 2
11 2534 2012 01 07 Assy.Thermostat 1
12 2534 2012 58 28 Hose-U.C.L To Thermostat 1 Bharat Stg II
12 2523 5000 58 05 Rubber Hose (U.C. L. To Thermostat) 1 BS-III
13 2547 2012 42 13 Hose Clamp (50 Dia.) 2
14 2534 2012 58 27 Hose Thermostat To Water Pump 1 Bharat Stg II
61
62

PAR
NO
NO..
14 2534 2012 58 16 Hose (Thermostat To Water Pump) 1 BS-III

15 2547 2012 42 13 Hose Clamp (50 Dia.) 1 Bharat Stg II
16 2534 5000 58 07 Rubber Bellow T'Stat To Radiator 1
13 1430 051251 9 Spring Band Clamp Form-A 12X51D 2
— 2534 2099 01 05 Repair Kit (Major) For Water Pump 1
Consisting Of :
Impeller 1
Slide Ring 1
Gasket Water Pump 1
Gasket (Back Cover) 1
Assy. Packing Holder 1
Gasket (Water Pump) 1
— 2534 2099 01 04 Repair Kit (Minor) For Water Pump 1
Consisting Of :
Slide Ring 1
Gasket Water Pump 1
Gasket (Back Cover) 1
63
64

PAR
NO
NO..
Assy. Packing Holder 1

Gasket (Water Pump) 1
65
TABLE 24.1 ENGINE SUSPENSION GROUP 24
66
TABLE 24.1 ENGINE SUSPENSION GROUP 24

PAR
NO
NO..
ENGINE SUSPENSION
1 2534 2212 51 04 Front Engine Support Right 1
2 2534 2212 51 11 Front Engine Support Left 1
— 2547 2312 48 01 Hollow Dowel (For A/C & Idler Bkt.) 2
4 2534 2410 01 07 Assy. Engine Mtg. Front LH 1
5 2534 2410 01 08 Assy. Engine Mtg. Front RH 1
— 1246 050170 7 Bright Washer 17 4
— 1252 069603 1 Spring Washer B 16 4
— 1132 391635 9 Hex. Screw M 16X35 4
10 2641 2410 82 11 Cover Eng. Mtg. Front/Rh 1
11 1246 050130 8 Bright Washer 13 2
12 1252 069601 4 Spring Washer B 12 2
13 1106 389615 4 Hex. Bolt M 12X55 2
14 2698 2420 01 01 Assy. Engine Mounting Rear (Spacio) 1
15 2534 2420 71 06 Support Plate (Rear Mtg.Rtv) 1
— 2651 2420 92 01 Washer 2
67
TABLE 25.1 CLUTCH GROUP 25
68
TABLE 25.1 CLUTCH GROUP 25

PAR
NO
NO..
CLUTCH
1 2534 2510 37 21 Clutch Housing 1
2 2534 2510 67 03 Ball Pin (Clutch Housing) 1
— 2534 0110 80 01 Hex. Screw 3
— 2523 2510 67 01 Pin 1
— 312 421 10 68 Cover 1
— 2523 2510 99 02 Cheese Head Screw 1
7 2534 2510 82 10 Clutch Housing (Lower Part) 1
8 2534 2510 82 11 Protective Cover(Cl.Hsg.Front TCD Redn.) 1
— 2534 2510 82 06 Cover (For Inspection Window) 1
10 2534 2510 82 08 Cover (On Clutch Hsg.) 1
— 1132 399822 3 Hex. Screw M 8X16 2
12 2724 2520 01 27 Assy. 240 Dia. Clutch Disc(F510) 1
13 2724 2540 01 25 Assy. 240Dia. Clutch Pressure Plate. 1
14 2724 2560 01 06 Assy. Clutch Release Fork 1
15 2724 2560 01 37 Assy. Rel. Brg. (Self Centering) 1
16 2724 2560 87 01 Locking Wire 2
69
TABLE 26.1 GEAR BOX (G-76) GROUP 26
70

PAR
NO
NO..
GEAR BOX (G -76)

1 2684 2601 03 56 Assy G76-5/4.1 Comp.With G.S.Linkage 1
2 2684 2610 01 33 Sub Assy. Gear Box Housing 1
3 2519 2610 88 04 Stud 8
4 2519 2610 88 08 Stud 6
6 2519 2610 88 06 Stud 11
7 2519 2610 88 02 Stud 1
— 2684 2610 88 02 Stud Transportation Bkt Mtg 2
8 2684 2610 53 01 Gasket 1
9 2506 2610 72 03 Magnetic Drain Plug 1
10 000 997 00 06 J Plug Oil Filling 1
11 2684 2625 38 01 Gear Case Cover Front 1
11a 2684 2625 53 01 Gasket [Gear Case Cover Front] 1
12 2519 2625 78 01 Double Lip Oil Seal (Drive Shaft) 1
13 2684 2625 01 21 Assy Bearing Tube 1
15 2574 2815 01 01 Assy. Breather 1
18 2519 2620 01 05 Speedometer Drive Gear 1
19 2519 2620 79 06 Shaft (Speedometer Drive ) 1
71
72

PAR
NO
NO..
20 2519 2620 67 01 Plug (Speedo Shaft) 1

21 2519 2620 78 08 Oil Seal (Main Shaft) 1
22 2698 5450 01 40 Reverse Light Switch 1
23 2519 2620 53 01 Gasket (Gear Case Cover Rear) 1
30 2684 2651 82 01 Pressure Plate, OD Gear 1
31 2684 2651 72 01 Threaded Plug, OD Pr. Plate 1
32 2684 2651 87 15 Spring (Detent Plate OD Gear) 1
33 2684 2651 34 05 Roller (Detent Plate) 1
34 2684 2651 82 02 Pressure Plate (Reverse Gear) 1
35 2684 2680 02 50 Assy G.S.Lever (Upper+Lower)Spacio/207D 1
36 2684 2680 34 01 Bush (Ball-Seat Gear Shift Lever) 1
37 1705 100287 3 'O' Ring 28X3 A Nitrile 1
38 2684 2680 77 04 Rubber Bellow 2
40 2684 2680 63 03 Base Plate (G.S.L.Bellow) 1
41 2684 2680 02 12 Assy G.S.Lever Knob 1
42 1208 099605 3 Hex. Thin Nut M 10X1 1
43 2684 2680 77 12 Rubber Bellow (G.S.Lever) 1
44 2684 2671 63 01 Collar Bush (Shift Link) 2
73
74

PAR
NO
NO..
45 2684 2671 01 58 Assy Shift Link 2

46 2684 2670 82 07 Retainer Plate 2
47 2684 2671 38 17 Extension Arm 1
48 2684 2651 37 06 Shifting Yoke (Flat End Version) 1
-- 2519 2651 43 01 Spring Clip 1
-- 2684 2651 67 06 Cylindrical Pin 1
52 2684 2651 71 01 Detent Cover (Shifter Shaft Detent) 1
53 2684 2651 53 01 Gasket, Detent Cover 1
56 2684 2620 01 90 Assy Rear Cover 1
— 2506 2620 78 04 Oil Seal 1
— 321 261 00 31 Adaptor 1
61 2684 2610 38 14 Adaptor Plate 1
75
TABLE 26.2 GEARS AND SHAFTS (G-76) GROUP 26
76

PAR
NO
NO..
GEARS AND SHAFTS (G - 76)

1 2684 2620 79 03 Main Shaft 1
2 2684 2620 02 42 Assy Rev.Speed Gear (Rev 3.75 Ratio) 1
3 2515 2620 31 04 Needle Cage 1st/2nd Speed 1
5 2684 2620 02 41 1St Speed Gear, 4.1 (Rev 3.75 Ratio) 1
3 2515 2620 31 04 Needle Cage 1st/2nd Speed 1
4 2684 2620 38 21 Synchrocone (1/Rev.Gear) 1
6 2684 2620 46 11 Engaging Gear (1st/2nd; Rev/OD Speed) 1
7 2684 2620 87 01 Compression Spring 3
8 1595 010050 5 Ball 5 Dia Grade-20 3
9 2684 2620 99 01 Carrier (1/2 & R/od & 3/4) 3
10 2684 2620 46 22 Shifter Sleeve (1st/2nd Speed) 1
— 2684 2620 38 04 Synchrocone (2nd/ OD Gear) 1
12 2684 2620 43 02 Snap Ring (2.00 - 0.04 Thk) 1 For Selection
77
78

PAR
NO
NO..

12 2684 2620 43 23 Snap Ring (2.10 Thk.) 1 For Selection
— 2684 2620 38 14 Synchrocone (2nd/ OD Gear) 1
6 2684 2620 46 11 Engaging Gear (1st/2nd; Rev/OD Speed) 1
8 1595 010050 5 Ball 5 Dia. Grade - 20 3
9 2684 2620 99 01 Carrier (1/2 & R/OD & 3/4) 3
14 2684 2620 46 24 Shifter Sleeve (Rev./OD Speed) 1
79
80

PAR
NO
NO..
12 2684 2620 43 23 Snap Ring (2.10 Thk) 1 For Selection

12 2684 2620 43 24 Snap Ring (2.20 Thk) 1 For Selection
15 2684 2620 01 97 Sub Assy. Helical Gear (Over Drive) 1
16 2684 2620 31 10 Needle Cage (OD Gear Main Shaft) 1
17 2684 2620 86 04 Spacer (Between OD Gear & TRB) 1
18 2651 3340 31 29 Taper Roller Bearing 1
19 2684 2620 02 10 Assy 2nd Gear ,2.22 Ratio(Unequal Dach) 1
20 2684 2620 31 03 Needle Cage (2nd/3rd Speed) 1
21 2684 2620 86 01 Spacer (Between 2nd & 3rd Gear) 1
— 1595 020030 5 Ball 5 Dia. Grade - 20 1
— 2684 2620 34 07 Inner Ring 1
24 2684 2620 02 18 Assy Helical Gear (3rd Speed)1.37 1
20 2684 2620 31 03 Needle Cage (2nd/3rd Speed) 1
25 2684 2620 38 02 Synchrocone (3rd/D/Shaft) 1
26 2684 2620 46 10 Engaging Gear, 3rd/D/Shaft) 1
8 1595 010050 5 Ball 5 Dia. Grade 20 3
81
82

PAR
NO
NO..
9 2684 2620 99 01 Carrier (1/2 & R/OD & 3/4) 3

27 2684 2620 46 23 Shifter Sleeve (3rd/4th Speed) 1
28 2684 2620 86 02 Spacer, Engaging Gear (3rd Speed) 1
12 2684 2620 43 11 Snap Ring (2.3 -0.04 Thk) 1 For Selection
— 2682 2625 86 01 Spacer (Thrust Brg) 4 1 For Selection
— 2682 2625 86 02 Spacer (Thrust Brg) 4.1 1 For Selection
83
84

PAR
NO
NO..

— 2682 2625 86 11 Spacer (Thrust Brg) 5 1 For Selection
30 2684 2625 31 07 Thrust Needle Cage 1
31 2684 2625 31 04 Needle Cage 1
32 2684 2625 87 01 Compression Spring (Drive Shaft) 1
25 2684 2620 38 13 Synchrocone (3rd/D/Shaft) 1
34 2684 2625 01 16 Sub Assy Drive Shaft 1
36 2684 2630 79 10 Counter Shaft (Deeper Rev. 3.75 Ratio) 1
37 2519 2630 86 01 Spacer (Countershaft) 1
38 2684 2630 54 18 Constant Mesh Gear (Counter Shaft) 1
38A 2684 2630 54 20 3Rd Gear (Counter Shaft) 1
39 1455 060380 3 Ext. Circlip 38x1.75 n 1
40 2684 2630 54 11 O.D. Gear (Counter Shaft) 1
42 2519 2630 83 02 Shim (Counter Shaft) AR For Selection
85
86

PAR
NO
NO..

43 2684 2635 79 01 Reverse Idler Shaft 1
44 2574 2830 31 03 Roller Cage 2
45 2684 2635 43 01 Snap Ring Reverse Idler Gear 2
47 2684 2635 54 03 Reverse Idler Gear (Rev. 3.75 Ratio) 1
46 2684 2635 82 02 Retainer Plate 1
— 2684 2635 65 01 Hexagon Bolt (Reverse Idler Gear) 1
— 312 263 14 52 Shim 0.125 AR For Selection
50 2684 2620 01 13 Assy. Gear (Speedometre Drive) 1
51 2684 2620 01 20 Assy. End Yoke 1
52 2663 3535 65 01 Nut (Pinion) 1
87
TABLE 26.3 GEAR SHIFTING ARRANGEMENT (G-76) GROUP 26
88

PAR
NO
NO..
GEAR SHIFTING ARRANGEMENT (G - 76)

1 2684 2670 79 17 Shifter Shaft (Rev./OD) 1
2 2684 2610 65 02 Hexagon Fit Bolt 1
3 2684 2651 01 01 Assy. Selector Lever 1
4 2684 2651 34 01 Roller, Selector Lever 1
5 2684 2651 86 02 Tubular Spacer 1
6 2684 2651 87 14 Torsion Spring (tata Spacio/207 DI) 1
7 2684 2610 31 01 Linear Bearing 1
8 2684 2670 79 20 Selector Shifter Shaft ,4X2 (Flat End) 1
9 2684 2670 67 01 Pin, Selector & Shifter Shaft 2
10 2684 2651 34 08 Roller (Selector & Shifting Shaft) 4
12 2684 2651 67 04 Spiral Pin (6x28) 1
13 2684 2670 86 01 Spacer (Oil Seal, Sel. & Shifter Shaft) 1
14 2684 2670 78 07 Double Lip Oil Seal 1
15 1595 010080 7 Ball 5 Dia. Grade 20 1
16 2684 2670 79 16 Shifter Shaft (3/4 Speed) 1
17 2684 2651 38 02 Shifter Fork, 3rd/4th 1
18 2684 2651 67 04 Spiral Pin (6x28) 1
89
90

PAR
NO
NO..
— 2684 2651 30 02 Roller (Inter Lock Device) 1

19 2684 2670 79 01 Shifter Shaft, 1st/2nd 1
20 2684 2651 38 01 Shifter Fork,1st/2nd 1
21 2684 2651 37 02 Shifter Dog (1st/2nd) 1
22 2684 2651 87 03 Detent Spring (Rev/OD Shifter Shaft) 3
24 2684 2651 38 03 Shifter Fork, Rev./OD 1
18 2684 2651 67 04 Spiral Pin (6x28) 1
25 2684 2651 99 06 Bearing Block (Swing Lever) 1
26 2684 2651 01 14 Assy. Inhibiter 1
30 2684 2651 87 17 Detent Spring, Shifter Shaft, Central 1
31 2684 2651 34 14 Detent 1
— 2684 2651 34 08 Roller (Selector & Shifting Shaft) 1
— 2684 2651 65 01 Threaded Plug (Centrel Detent) 1
— 2684 2610 82 01 Sealing Cup 1
36 2549 1410 82 04 Core Plug (25 Dia.) 1
— 2684 2610 82 04 Cap (Shifter Shaft) 6
— 1608 180100 6 Plug MC 10x1 1
11 2684 2651 51 06 Selector and Shifter Finger 2
12 2684 2651 67 04 Spiral Pin (6x28) 6
91
TABLE 29.1 CLUTCH CONTROL GROUP 29
92

PAR
NO
NO..
CLUTCH CONTROL
1 2658 2910 01 14 Assy. Clutch Master Cylinder 1
3 1132 399803 7 Hex. Screw M 8x25 2
4 1252 069802 5 Spring Washer B 8 2
5 1205 159802 2 Hex. Nut M 8 2
6 2573 2920 99 01 Clevis Pin 1
7 2651 2910 63 07 Bush 2
8 1246 050105 7 Bright Washer 10.5 1
9 1315 060820 6 Split Pin 3.2x20 1
— 2654 2910 77 03 Rubber Spacer 1
11 2698 2910 01 54 Assy.Clutch Slave Cylinder (23.8 Dia) 1
12 1205 159802 2 Hex. Nut M 8 2
13 1252 069802 5 Spring Washer B 8 2
— 2698 2920 77 02 Rubber Sealing 1
16 2651 2910 67 01 Adjusting Eccentric Pin 1
17 1214 050080 0 Nyloc Nut M 8 1
18 2699 2910 01 69 Assy. Hose 1
19 2654 2910 01 93 Assy. Pipe (6 O.D) 1 Mech Stg
93
94

PAR
NO
NO..
19 2654 4281 01 20 Assy. Pipe (6 O.D) 1 Power Stg

34 2654 2911 01 34 Assy. Control Mtg. Bracket 1
21 2654 2911 01 37 Assy. Clutch Pedal Lever 1
22 2654 2911 01 36 Assy. Pedal Lever (Brake) 1
23 2651 2910 34 01 Sintered Bush 2
24 2651 2910 86 02 Spacer 1
25 1106 389917 0 Hex. Bolt M 10x65 1
26 2658 2910 77 04 Rubber Cover (Brake & Clutch Pedal) 2
27 2699 2910 34 02 Pivot Bush 2
28 2699 2910 67 07 Pin (for Pedal Mtg.) 1
30 2699 2910 77 04 Stay Rod (for Clutch Assistance) 1
31 2699 2910 87 08 Compression Spring (for Clutch Assistance) 1
— 2699 2910 99 08 Pivot Pin 1
33 1315 060936 9 Split Pin 4x36 1
— 1455 080060 9 Circlip E 6.0x0.7 1
— 1205 159807 3 Hex. Nut M 10 4
36 2658 2930 87 01 Return Spring(Pedal Lever) 1
95
96

PAR
NO
NO..
37 2698 2910 01 40 Assy. Stopper Bolt 1

38 2654 2910 77 02 Rubber Cap (for Pedal Lever Stopper) 1
97
TABLE 30.1 A CCELER
CELERAAT OR CONTR
CONTR OL
ONTROL GROUP 30
98
TABLE 30.1 A CCELER
CELERAAT OR CONTR
CONTR OL
ONTROL GROUP 30

PAR
NO
NO..
ACCELER
CELERAATOR CONTR
CONTR OL
ONTROL
1 2654 3010 01 30 Assy. Accelerator Cable 1
2 2698 3010 01 32 Assy. Accl. Rod With Bracket Complete 1
3 2654 3010 77 01 Rubber Stopper 1
4 2698 3010 87 01 Spring (for Accelerator Rod) 1
5 2654 3010 86 01 Spacer 1
6 1315 060816 8 Split Pin 3.2x16 1
7 2698 3010 01 18 Assy. Bracket (Accl Pedal Mtg.) 1
9 2698 3010 77 03 Rubber Cover (Pedal Plate) 1
— 2651 2910 63 07 Bush 2
14 1727 120100 1 Ball End Assy. B 10 1
15 1445 060100 5 Locking Ring 10 1
16 1208 089603 2 Hex. Thin Nut M 6 1
— 2654 4270 42 07 Clip 1
99
TABLE 31.1 FRAME (SINGLE CAB) GROUP 31
100

PAR
NO
NO..
FRAME (SINGLE CAB)

1 2826 3100 01 01 Assy.Frame 28 WB (TCD Reduction) 1
1 2654 3100 01 64 Assy.Frame 31 WB (TCD Reduction) 1 For Existing LB & W/O LB
4 2654 3120 01 85 Assy. Cross Member Front 1 1
5 2654 3140 01 17 Towing Hook (Front) 1 1
6 2654 3120 01 88 Assy. Body Mtg. Bracket RH 1 1
6 2654 3120 01 89 Assy. Body Mtg. Bracket LH 1 1
8 2654 3213 01 75 Assy. Cross Member Front 1 1
9 2654 3213 01 35 Assy. Bracket RH Front (Lower Wb. Mtg.) 1 1
9 2654 3213 01 36 Assy. Bracket LH Front (Lower Wb. Mtg.) 1 1
10 2654 3121 01 04 Assy. Bracket RH (Front Skirt Mtg.) 1 1
10 2654 3121 01 05 Assy. Bracket LH (Front Skirt Mtg.) 1 1
11 2698 3232 01 05 Assy. Bracket RH (Shock Abs. Mtg. Top) 1 1
11 2698 3232 01 06 Assy. Bracket LH (Shock Abs. Mtg. Top) 1 1
12 2654 3213 01 40 Assy. Cross Member Rear (Lower Wb. Mtg.) 1 1
13 2654 3213 01 73 Assy Bracket Comp RH(Spring Cup Mtg) 1 1
13 2654 3213 01 72 Assy Bracket Comp LH(Spring Cup Mtg) 1 1
15 2654 3120 01 71 Assy. Body Mounting Bracket 2 2
101
102

PAR
NO
NO..
18 2698 3120 82 81 Cross Member (For Engine Mtg. Rear) 1 1

20 2654 3120 01 82 Assy. Cross Member Centre Bearing 1 For 28 WB
20 2654 3130 01 04 Assy. Cross Member Centre Bearing 1 For Existing LB & W/O LB
21 2698 3120 01 83 Assy. Bracket (Centre Bearing ) 1 1
22 2654 3120 01 79 Assy. Cross Runner Front 1 1
25 2654 3121 01 24 Assy. .Cross Runner Load Body Mtg. 1 For Existing LB & W/O LB
— 2654 3121 01 21 Assy.Fuel Tank Support (Front L.H.) 1 1
— 2654 3121 01 22 Assy.Fuel Tank Support (Front R.H.) 1 1
26 2654 3120 01 75 Assy. Cross Runner (Rear) 1 1
27 2654 3121 82 32 Support Reinforcement (Rear R.H.) 1 1
27 2654 3121 01 25 Assy Reinforcement Rear R,H 1 1
29 2654 3120 01 61 Assy. Body Mounting Bracket 2 2
31 2698 3240 01 48 Assy.Spring Hanger Bracket Front L.H. 1 1
31 2698 3240 01 49 Assy.Spring Hanger Bracket Front R.H. 1 1
33 2698 3260 01 16 Assy. Bracket - LH (Rear S/A Mtg.) 1 1
33 2698 3260 01 17 Assy. Bracket - RH (Rear S/A Mtg.) 1 1
34 2654 4010 82 04 Spare Wheel Mtg. Bracket 1 1
35 2654 3121 01 12 Assy. Body Mtg. Bracket 2 2
103
104

PAR
NO
NO..
36 2698 3240 01 26 Assy. Spg. Hanger Bkt. Rear (Rear Spg.) 2 2

37 2654 3121 01 13 Assy.End Cross Member 1 1
38 2654 3121 01 11 Assy.Body Mtg.Bracket 2 2
39 2654 3140 01 16 Assy. Towing Hook 1 1
40 2654 3100 01 57 Assy.Front Skirt 1 1
— 2654 3121 01 06 Assy.Bracket L.H.(Front Skirt Mtg.) 1 1
— 2654 3121 01 07 Assy.Bracket R.H.(Front Skirt Mtg.) 1 1
— 2698 3130 01 19 Assy Noise Shield 1 1
— 2698 3130 01 17 Assy Support Bracket (Noise Shield Rear) 1 1
— 2698 3130 01 23 Assy Bracket(Noise Sheild Mtg) 1 1
— 2654 3170 01 46 Assy Cross Runner (Tail Lamp Mtg.) 1 For W/O Load Body
105
TABLE 31.2 FR AME - SINGLE C
FRAME AB - FL
CAB AT LLO
FLA OAD BODY
BODY GROUP 31
106
FRAME AB - FL
CAB AT LLO
FLA OAD BODY
BODY GROUP 31

PAR
NO
NO..
FR AME - SINGLE C
FRAME AB - FL
CAB FLAAT LLO
OAD BODY)
BODY
1 2826 3100 01 06 Assy. Frame (207DI Flat Load Body) 1
4 2654 3120 01 85 Assy. Cross Member Front 1
5 2654 3140 01 17 Towing Hook (Front) 1
6 2654 3120 01 88 Assy. Body Mtg. Bracket RH 1
6 2654 3120 01 89 Assy. Body Mtg. Bracket LH 1
8 2654 3213 01 75 Assy. Cross Member Front 1
9 2654 3213 01 35 Assy. Bracket RH Front (Lower Wb. Mtg.) 1
9 2654 3213 01 36 Assy. Bracket LH Front (Lower Wb. Mtg.) 1
10 2654 3121 01 04 Assy. Bracket RH (Front Skirt Mtg.) 1
10 2654 3121 01 05 Assy. Bracket LH (Front Skirt Mtg.) 1
11 2698 3232 01 05 Assy. Bracket RH (Shock Abs. Mtg. Top) 1
11 2698 3232 01 06 Assy. Bracket LH (Shock Abs. Mtg. Top) 1
12 2654 3213 01 40 Assy. Cross Member Rear (Lower Wb. Mtg.) 1
13 2654 3213 01 73 Assy Bracket Comp RH(Spring Cup Mtg) 1
13 2654 3213 01 72 Assy Bracket Comp LH(Spring Cup Mtg) 1
15 2654 3120 01 71 Assy. Body Mounting Bracket 2
18 2698 3120 82 81 Cross Member (For Engine Mtg. Rear) 1
107
FRAME AB - FL
CAB AT LLO
FLA OAD BODY
BODY GROUP 31
108
FRAME AB - FL
CAB AT LLO
FLA OAD BODY
BODY GROUP 31

PAR
NO
NO..
20 2826 3120 01 41 Assy. Cross Member Centre Bearing 1

21 2698 3120 01 83 Assy. Bracket (Centre Bearing ) 1
22 2826 3120 01 42 Assy.Cross Member 1
23 2826 3120 01 37 Assy. Bracket Load Body Mtg. 2
— 2826 3120 01 38 Assy. Bracket Breather Pipe Support 1
25 2826 3120 01 05 Assy Bracket (Fuel Tank Mtg.) 2
26 2826 3120 01 09 Assy Bracket L.H.(Load Body Mtg. Middle) 1
26 2826 3120 01 10 Assy Bracket R.H.(Load Body Mtg. Middle) 1
27 2826 4920 01 09 Assy. Bracket (Silencer Mtg.) 1
31 2698 3240 01 48 Assy.Spring Hanger Bracket Front L.H. 1
31 2698 3240 01 49 Assy.Spring Hanger Bracket Front R.H. 1
33 2698 3260 01 11 Assy. Bracket Rear S/A (LH)Parabolic Spg 1
33 2698 3260 01 12 Assy. Bracket Rear S/A RH Parabolic Spg 1
34 2654 4010 82 04 Spare Wheel Mtg. Bracket 1
35 2826 3120 01 14 Assy. Body Mtg. Bracket 2
36 2698 3240 01 26 Assy. Spg. Hanger Bkt. Rear (Rear Spg.) 2
37 2826 3120 01 44 Assy.Cross Member (Rear) 1
109
FRAME AB - FL
CAB AT LLO
FLA OAD BODY
BODY GROUP 31
110
FRAME AB - FL
CAB AT LLO
FLA OAD BODY
BODY GROUP 31

PAR
NO
NO..
38 2826 3120 01 39 Assy Bkt L.H. Long Mem Extn.(L.B. Mtg) 1

38 2826 3120 01 40 Assy Bkt R.H. Long Mem Extn.(L.B. Mtg) 1
39 2654 3140 01 16 Assy. Towing Hook 1
40 2654 3100 01 57 Assy.Front Skirt 1
— 2654 3121 01 06 Assy.Bracket L.H.(Front Skirt Mtg.) 1
— 2654 3121 01 07 Assy.Bracket R.H.(Front Skirt Mtg.) 1
— 2698 3130 01 19 Assy Noise Shield 1
— 2698 3130 01 17 Assy Support Bracket (Noise Shield Rear) 1
— 2698 3130 01 23 Assy Bracket(Noise Sheild Mtg) 1
111
TABLE 31.3 FRAME (31 WB, CREW CAB) GROUP 31
112

PAR
NO
NO..
FRAME (31 WB, CREW CAB)

1 2701 3100 01 41 Assy.Frame 207 DI CC (TCD Reduction) 1
4 2654 3120 01 85 Cross Member Front 1
5 2654 3140 01 17 Towing Hook (Front)
6 2654 3120 01 89 Assy. Body Mtg. Bracket LH 1
— 2654 3120 01 76 Assy. Body Mtg. Bracket 2
8 2654 3213 01 75 Assy.Cross Member Front 1
9 2654 3213 01 35 Assy. Bracket Front (Lower Wb Mtg.) 1
9 2654 3213 01 36 Assy. Bracket LH Front (Lower Wb. Mtg.) 1
10 2654 3121 01 04 Assy. Bracket (Front Skirt Mtg.) 1
10 2654 3121 01 05 Assy. Bracket LH (Front Skirt Mtg.) 1
11 2698 3232 01 05 Assy. Bracket (Shock Abs. Mtg. Top) 1
11 2698 3232 01 06 Assy. Bracket LH (Shock Abs. Mtg. Top) 1
12 2654 3213 01 40 Assy. Cross Member Rear (Lower Wb Mtg.) 1
13 2654 3213 01 73 Assy Bracket Comp (Spring Cup Mtg) 1
13 2654 3213 01 72 Assy Bracket Comp LH(Spring Cup Mtg) 1
113
114

PAR
NO
NO..
18 2698 3120 82 81 Cross Member (For Engine Mtg. Rear) 1

20 2654 3130 01 04 Assy. Cross Member Centre Bearing 1
21 2698 3120 01 83 Assy. Bracket (Centre Bearing) 1
22 2701 3120 01 24 Assy.Cross Member 1
23 2701 3120 01 19 Assy. Cross Member 1
24 2701 4710 01 18 Assy.Bracket (Fuel Tank Mtg.Front) 2
25 2701 3120 01 25 Assy.Cross Runner (Load Body Mtg.) 1
31 2698 3240 01 49 Assy.Spring Hanger Bracket Front R.H. 1
31 2698 3240 01 48 Assy.Spring Hanger Bracket Front L.H. 1
32 2654 3243 01 07 Assy. Bracket (Rear Axle Stopper) 2
33 2698 3260 01 16 Assy. Bracket - LH (Rear S/A Mtg.) 1
33 2698 3260 01 17 Assy. Bracket - (Rear S/A Mtg.) 1
34 2654 4010 82 04 Spare Wheel Mtg. Bracket 1
36 2698 3240 01 26 Assy. Spg. Hanger Bkt. Rear (Rear Spg.) 2
37 2654 3120 01 77 Assy. End Cross Member 1
38 2654 3121 01 11 Assy.Body Mtg.Bracket 2
115
116

PAR
NO
NO..
39 2654 3140 01 16 Assy. Towing Hook 1

40 2654 3100 01 57 Assy.Front Skirt 1
41 2654 3121 01 06 Assy.Bracket L.H.(Front Skirt Mtg.) 1
41 2654 3121 01 07 Assy.Bracket R.H.(Front Skirt Mtg.) 1
42 2698 3130 01 19 Assy Noise Shield 1
43 2698 3130 01 17 Assy Support Bracket (Noise Shield Rear) 2
44 2698 3130 01 23 Assy Bracket(Noise Sheild Mtg) 2
117
TABLE 32.1 FRONT SUSPENSION GROUP 32
118

PAR
NO
NO..
FRONT SUSPENSION
1 2698 3210 01 63 Assy. Top Wishbone W/O Ball Joint 2
2 2698 3210 01 65 Assy. Pivot Bush (Upper Wishbone) 4
4 1132 429606 1 Hex. Screw M 12X1.5X25 4
5 1252 069601 4 Spring Washer B12 4
6 2659 3210 01 14 Assy. Ball Joint Assy. (Upper Wishbone) 2
10 2698 3212 32 02 Hexagonal Bolt (Top Spindle) 4
11 2654 3210 83 15 Shim AR
For Selection
11 2654 3210 83 09 Shim AR
12 2654 3212 82 21 Lock Plate 1
— 2698 3212 82 57 Special Nut (M12) 4
13 1205 239605 9 Hex. Nut M 12X1.5 4
14 2654 3211 01 28 Assy. Rubber Stopper (Bump) 2
15 1205 159807 3 Hex. Nut M 10 2
16 1252 069805 0 Spring Washer B 10 2
17 2654 3213 01 64 Assy Lower Wishbone Comp RH 1
17 2654 3213 01 65 Assy Lower Wishbone Comp LH 1
18 2658 3210 01 34 Assy. Pivot Bush (Front Susp. Lower Link) 4
119
120

PAR
NO
NO..
22 1106 389623 5 Hex. Bolt M 12X60 4

23 1205 229605 4 Hex. Nut M 12 4
26 2698 3212 01 44 Assy. Pin 4
27 2654 3210 92 03 Tongue Washer 4
28 1214 060160 6 Nyloc Nut M 16X1.5 4
29 2654 3212 82 19 Lock Plate 2
32 8854 3201 02 07 Assy. Front Spring & Rubber Seat 2 For Existing Load Body
32 2826 3210 01 02 Assy. Front Spring & Rubber Seat 2 For Flat Load Body
34 2698 3230 01 05 Front Shock Absorber 2 For Existing Load Body
34 2826 3230 01 01 Assy. Front Shock Absorber 2 For Flat Load Body
35 1106 419801 9 Hex. Bolt M 12X1.5X65 2
36 1214 060120 7 Nyloc Nut M 12X1.5 2
121
TABLE 32.2 FRONT ANTI ROLL BAR GROUP 32
122
TABLE 32.2 FRONT ANTI ROLL BAR GROUP 32

PAR
NO
NO..
FRONT ANTI ROLL BAR

1 2659 3280 01 01 Assy. Anti - Roll Bar (Complete) 1
2 2659 3280 77 01 Rubber Bush (Frt. ARB) 2
3 2696 3280 82 05 Cup (Front Anti - Roll Bar) 4
4 2696 3280 75 02 Rubber Bush (Front Anti - Roll Bar) 8
5 2696 3280 82 04 Cup (Front Anti - Roll Bar) 4
6 2698 3280 01 09 Assy. Sleeve (Front Anti - Roll Bar) 2
7 1106 389667 7 Hex. Bolt M 10X130 2
8 1214 050100 8 Nyloc Nut M 10 2
— 2699 3210 77 01 Rebound Stop 2
— 2654 3213 01 63 Assy Kit, Front Suspension Rubber Parts 1
Consisting Of :
2 Rubber Bush (Frt. ARB) 2
4 Rubber Bush (Front Anti-Roll Bar) 8
2 Assy. Pivot Bush (Upper Wishbone) 4
Refer Table 32.1
18 Assy.Pivot Bush (Lower Link) 8
123
TABLE 32.3 REAR SPRING PAR
PAR ABOLIC
ARABOLIC GROUP 32
124
PAR ABOLIC
ARABOLIC GROUP 32

PAR
NO
NO..
REAR SPRING PAR

PARABOLIC
ARABOLIC
1 2654 3240 01 47 Assy. Rear Spring Parabolic 2
2 2654 3240 01 49 Assy. First Leaf With Bush 2
3 2698 3240 34 01 Spring Bush 4
4 2654 3240 71 84 Second Leaf 2
5 2654 3240 71 85 Third Leaf 2 For Existing Load Body
6 012 324 01 53J Spacer 4
— 2654 3240 77 08 Tip Insert 8
9 2654 3240 42 17 Clamp 4
— 2698 3240 71 49 Center Pad 6
16 2826 3240 01 02 Assy. Rear Spring (Parabolic) 2
17 2826 3240 01 03 Assy. First Leaf With Bushes 2
3 2698 3240 34 01 Spring Bush 4
18 2826 3240 71 02 Second Leaf 2 For Flat Load Body
19 2826 3240 71 03 Third Leaf 2
20 2826 3240 71 04 Fourth Leaf 2
— 2698 3240 71 49 Center Pad 4
21 2654 3240 71 90 Packing 70X6X100 2
125
PAR ABOLIC
ARABOLIC GROUP 32
126
PAR ABOLIC
ARABOLIC GROUP 32

PAR
NO
NO..
9 2826 3240 42 01 Clamp 2

— 2826 3240 42 02 Clamp 2
— 2654 3240 77 08 Tip Insert 4 For Flat Load Body
— 2826 3240 71 05 Center Pad 4
— 2826 3240 77 01 Tip Insert 4
— 2826 3240 77 02 Tip Insert 4
7 2698 3240 67 01 Spring Pin 2
7 2698 3240 67 02 Spring Pin 4
8 1214 060160 6 Nyloc Nut M 16X1.5 10
10 2654 3240 01 16 Assy. Shackle (Rear Spring) 4
11 2654 3250 01 01 Assy. Rear Axle Stopper 2 For Existing Load Body
11 2826 3250 01 01 Assy. Rear Axle Stopper 2 For Flat Load Body
12 2698 3240 01 43 Assy. Guide Plate LH (Rear Spring) 1
12 2698 3240 01 44 Assy. Guide Plate RH (Rear Spring) 1
13 2654 3250 42 05 U Clamp (Rear Spring) 4 For Existing Load Body
13 2696 3240 42 01 U Clamp (Rear Spring) 4 For Flat Load Body
14 1205 239605 9 Hex. Nut M 12x1.5 8
15 1208 099601 1 Hex. Thin Nut M 12x1.5 8
127
TABLE 32.4 REAR SHOCK ABSORBER GROUP 32
128
TABLE 32.4 REAR SHOCK ABSORBER GROUP 32

PAR
NO
NO..
REAR SHOCK ABSORBER

1 2698 3260 01 20 Assy. Rear Shock Absorber 2 For Existing Load Body
1 2826 3260 01 01 Assy. Rear Shock Absorber 2 For Flat Load Body
3 2698 3260 82 04 Washer 2
4 1265 060170 8 Washer A 17 2
5 1246 050170 7 Bright Washer 17 4
6 1214 060160 6 Nyloc Nut M16X1.5 4
— 2698 3260 67 05 Pin (Rear S/A Bottom) 2
129
TABLE 32.5 REAR ANTIR OLL B
ANTIROLL AR (FL
BAR (FLAAT LLO
OAD BODY)
BODY GROUP 32
130
TABLE 32.5 REAR ANTIR OLL B
ANTIROLL AR (FL
BAR (FLAAT LLO
OAD BODY)
BODY GROUP 32

PAR
NO
NO..
REAR ANTIR OLL B

ANTIROLL AR ( FL
BAR FLAAT LLO
OAD BODY)
BODY
1 2659 3280 01 01 Assy. Anti Roll Bar (Complete) 1
2 2654 3290 01 17 Assy Connecting Rod 2
3 2651 3280 69 03 Spacer Tube 4
— 2651 3280 77 02 Rubber Bush 8
4 2654 3290 82 24 Clamp 2
5 2654 3290 77 01 Bearing Block 2
6 2651 3280 32 01 Bolt 4
131
TABLE 33.1 FRONT AXLE GROUP 33
132

PAR
NO
NO..
FRONT AXLE
2 2823 3320 01 01 Assy. Stub Axle With Seal Race R.H. 1
2 2823 3320 01 02 Assy. Stub Axle With Seal Race L.H. 1
3 2654 3320 01 26 Assy.Lower Ball Joint (Normal) 2
4 1455 060550 4 Ext. Circlip 55X2 N 2
5 2654 3340 86 01 Seal Race 2
6 2823 3340 01 01 Assy. Hub With Brake Disc (Front) 2
7 2823 3340 37 01 Hub (Front) 2
8 2654 3340 31 01 Taper Roller Bearing - Inner 2
9 2654 3340 31 02 Taper Roller Bearing - Outer 2
— 2698 3320 83 02 Shim 0.1 Mm Thk AR
— 2698 3320 83 03 Shim 0.15 Mm Thk AR
— 2698 3320 83 04 Shim 0.2 Mm Thk. AR
— 2698 3320 83 05 Shim 0.25 Mm Thk. AR
— 2698 3320 83 06 Shim 0.3 Mm Thk. AR
— 2698 3320 83 07 Shim 0.4 Mm Thk. AR
— 2698 3320 83 08 Shim 0.5Mm Thk. AR
— 2698 3320 83 09 Shim 0.7Mm Thk. AR
133
134

PAR
NO
NO..
— 2698 3320 86 01 Spacer Tube 2

10 2654 3340 78 01 Oil Seal 2
11 2654 4010 67 02 Wheel Mounting Bolt 10
12 2654 4210 37 04 Brake Disc (Ventilated) 2
13 2823 4280 32 01 Bolt (Brake Disc) 10
14 1252 069805 0 Spring Washer B 10 10
15 1205 229601 1 Hex. Nut M 10 10
16 2654 3340 92 01 Thrust Washer 2
19 2654 3340 77 01 Gasket 2
20 2654 3340 82 02 Hub Cover 2
21 1134 150612 5 Hex Fl Screw M6X12 10
135
TABLE 35.1 REAR AXLE (SPICER) GROUP 35
136

PAR
NO
NO..
REAR AXLE (SPICER)

1 2663 3500 01 93 Assy Dana Rear Axle (Ratio 4.55) 1 Normal load body vehicle
1 2663 3500 02 18 Assy Dana Rear Axle (Ratio 41/9) 1 Flat load Body vehicle
2 2663 3510 01 60 Assy. Rear Axle Housing 1
3 2663 3510 32 02 Bolt Wheel RH 10
4 2663 3510 32 03 Retainer Bolt 2
5 2663 3510 80 01 Screw Flanged Head 10
6 2663 3510 82 03 Cover Carrier Finish 1
7 2663 3510 83 01 Shim Adjustment AR
8 2663 3530 01 34 Gear Hypoid Drive Finish / Pinion Set 1
9 2663 3530 31 04 Bearing Cup / Cone Roller 1
10 2663 3530 31 05 Bearing Cup / Cone Roller 1
11 2663 3530 51 04 Case Finished (Diff. STD) 1
12 2663 3530 51 05 Pin Roll 1
13 2663 3530 51 06 Case Assy. Diff. STD 1
14 2663 3530 54 25 Gear Diff. Finished 2
15 2663 3530 54 26 Pinion Diff. Finished 2
16 2663 3530 54 27 Shaft Diff. STD 1
137
138

PAR
NO
NO..
17 2663 3530 77 10 Slinger - Pinion Oil Seal (Outer) 1

18 2663 3530 77 11 Seal Oil 1
19 2663 3530 80 01 Screw Hex 10
20 2663 3530 86 01 Spacer Collapsible 1
21 2663 3530 86 09 Washer Flat 1
22 2663 3531 92 75 Thrust Washer Diff. Gear 2
23 2663 3531 92 76 Thrust Washer Diff. Pinion 2
24 2663 3535 50 03 End Yoke 1
25 2663 3535 65 02 Nut Pinion 1
26 2663 3570 31 06 Bearing Cone / Cup Roller 2
27 2663 3570 31 07 Bearing Assy. Taper Roller 2
28 2663 3570 31 08 Retainer Wheel Bearing Inner 2
29 2663 3570 43 01 Snap Ring 2
30 2663 3570 77 08 Retainer Oil Seal 2
31 2663 3570 77 09 Seal Oil 2
32 2663 3570 83 12 Shim Adjustment AR
33 2663 3575 79 09 Shaft Flanged Axle Finish (SF) 2
139
140

PAR
NO
NO..
— 2699 4230 37 02 Brake Drum Rear 2

36 2574 3315 01 02 Breather 1
141
TABLE 35.2 REAR A XLE ((T
AXLE TATA) GROUP 35
142
AXLE TATA) GROUP 35

PAR
NO
NO..
REAR A XLE ((T

AXLE TATA)
— 2663 3500 02 17 Assy R.A Comp (41/9),W/A.R.Bar,Wo/Sh.Abs 1
1 2663 3510 01 34 Assy. Rear Axle Housing 1
2 2663 3535 01 05 Assy. Crown Wheel & Pinion 41/9 Ratio 1
3 2663 3530 51 01 Differential Housing 1
4 2663 3530 92 06 Thrust Washer 1.45 Thk. 2
4 2663 3531 92 71 Thrust Washer (1.90 Thick) 2
5 2663 3530 54 16 Rear Axle Shaft Gear 2
143
AXLE TATA) GROUP 35
144
AXLE TATA) GROUP 35

PAR
NO
NO..
6 2663 3530 54 15 Differential Bevel Pinion 2

7 2663 3530 92 01 Spherical Washer 2
8 2663 3530 86 04 Thrust Block 1
9 2663 3530 51 02 Differential Cross Pin 1
10 1312 051050 3 Dowel Sleeve Heavy 6x50 1
11 2663 3530 61 01 Lock Plate 5
12 2663 3530 32 01 Hex Bolt, Crown Wheel 10
14 2663 3530 92 14 Selection Spacer (Diff.) 4.90 Thk. 2
145
AXLE TATA) GROUP 35
146
AXLE TATA) GROUP 35

PAR
NO
NO..

147
AXLE TATA) GROUP 35
148
AXLE TATA) GROUP 35

PAR
NO
NO..

149
AXLE TATA) GROUP 35
150
AXLE TATA) GROUP 35

PAR
NO
NO..

14 2663 3531 92 55 Selection Spacer (Diff. Brg.) 6.10 Thk. 2
151
AXLE TATA) GROUP 35
152
AXLE TATA) GROUP 35

PAR
NO
NO..

46 2663 3530 92 74 Selection Spacer (Tail Pinion) 5.10 Thk. 1
153
AXLE TATA) GROUP 35
154
AXLE TATA) GROUP 35

PAR
NO
NO..

155
AXLE TATA) GROUP 35
156
AXLE TATA) GROUP 35

PAR
NO
NO..

46 2663 3531 92 04 Selection Spacer (Tail Pinion) 5. 68Thk. 1
157
AXLE TATA) GROUP 35
158
AXLE TATA) GROUP 35

PAR
NO
NO..

159
AXLE TATA) GROUP 35
160
AXLE TATA) GROUP 35

PAR
NO
NO..

15 2576 3340 31 03 Taper Roller Bearing Outer 1
16 2663 3530 86 06 Spacer (Between Coupling Flange and Tail Pinion Brg.) 1
17 2663 3530 86 03 Collapsible Spacer, Tail Pinion 14.9 Thk. 1
161
AXLE TATA) GROUP 35
162
AXLE TATA) GROUP 35

PAR
NO
NO..

18 1705 100264 4 O-Ring 26x3 1
19 2663 3530 77 01 Oil Seal Tail Pinion (Inner) 1
20 2663 3530 77 02 Oil Seal Tail Pinion (Outer) 1
21 2663 3535 50 02 End Yoke. 1
22 2663 3535 65 01 Nut (Pinion) 1
23 2663 3510 01 04 Assy. Rear Cover w/o Screw Plug 1
24 000 997 05 06 Screw Plug Oil Filling 1
25 2663 3510 53 01 Gasket, Rear Cover 1
26 2663 3510 71 01 Reinforcement (Rear Cover) 1
27 1132 399807 0 Hex Screw M 8x20 11
29 1132 399809 6 Hex Screw M 8x35 1
30 1252 069802 5 Spring Washer B 8 12
31 2663 3510 72 07 Magnetic Drain Plug 1
34 2663 3575 79 01 Rear Axle Shaft RH Threading 1
-34 2663 3575 79 06 Rear Axle Shaft LH Threading 1
35 2663 3570 82 01 Oil Catcher 2
36 2663 3570 53 01 Gasket 2
163
AXLE TATA) GROUP 35
164
AXLE TATA) GROUP 35

PAR
NO
NO..
37 2654 4010 67 02 Wheel Mounting Bolt 10

38 2663 3570 51 02 Bearing Case 2
39 2663 3570 31 09 Taper Roller Bearing, Axle Shaft 2
40 2663 3570 86 01 Pressure Ring 2
41 2663 3570 61 01 Lock Washer 2
42 2663 3570 65 01 Grooved Lock Nut RH Thread 1
-42 2663 3570 65 02 Grooved Lock Nut LH Thread 1
43 2663 3570 77 01 Oil Seal, Supporting Tube Inner 2
44 2663 3570 77 02 Oil Seal, Bearing Case Outer 2
45 2663 3570 83 03 Shim, Hub Rear 0.10 Thk. AR
48 2663 3570 53 02 Gasket, Bearing Case 2
165
AXLE TATA) GROUP 35
166
AXLE TATA) GROUP 35

PAR
NO
NO..
49 2663 3570 32 01 Bolt, Bearing Case 12

50 1205 229601 1 Hex Nut M 10 12
51 1208 080100 7 Hex Thin Nut M 10 12
52 2574 3515 99 01 Adapter 1
53 2574 2815 99 01 Breather 1
54 2699 4230 37 02 Brake Drum Rear 2
— 2663 3530 01 54 Differential Gear Kit, Consisting of :
9 Differential Cross Pin 1
6 Differential Bevel Pinion 2
5 Rear Axle Shaft Gear 2
167
TABLE 40.1 WHEEL GROUP 40
168
TABLE 40.1 WHEEL GROUP 40

PAR
NO
NO..
WHEEL
1 2704 4010 01 03 Assy. Wheel Rim (5.50 Fx16) 5
2 2654 4010 65 01 Wheel Nut 20
3 2701 4030 01 04 Assy. Spare Wheel Carrier 1
4 2701 4030 01 07 Assy. Shaft 1
5 2701 4030 01 08 Assy. Rope 1
6 2701 4030 82 07 Holder Bracket 1
7 2701 4030 87 02 Spring (Holder Bkt.) 1
8 2701 4030 65 01 Spare Wheel Nut (A/F 19) 1
9 2654 4030 69 20 Hex. Bolt M 12 1
10 2654 4030 69 21 Washer 1
11 1315 060822 2 Split Pin 3.2x22 1
12 1265 060150 3 Washer A 15 1
169
TABLE 41.1 PROPELLER SHAFT (MONOTRON) GROUP 41
170
TABLE 41.1 PROPELLER SHAFT (MONOTRON) GROUP 41

PAR
NO
NO..
PROPELLER SHAFT (MONOTRON)

1 2654 4100 01 08 Assy. Propeller Shaft (Monotron) 1
1 2701 4100 01 03 Assy. Propeller Shaft (Monotron) 1 1
2 1132 399839 8 Hex. Screw M 12x40 2
— 2654 4130 92 01 Washer 2
— 1214 050120 2 Nyloc Nut M 12 2
5 2654 4110 01 04 Bearing Strap and Bolt Kit 1
6 2698 4110 01 01 U. J. Kit 1
— 2698 4111 01 20 Assy.Centre Brg,(W/O Extn) Kit Consists Of : 1
— 2698 4111 31 01 Bearing 1
7 2698 4111 77 01 Centre Bearing Rubber 1
— 2698 4111 82 01 Dust Seal Retainer 2
— 2698 4111 82 02 Dust Seal 2
8 2698 4111 82 03 Centre Bearing Bracket 1
— 2698 4111 82 04 Slinger 1
— 2698 4111 99 01 L'Type Spacer 1
9 2698 4111 01 18 Slip Yoke Assy. 1
— 2698 4111 51 01 Midship Tube Shaft 1
171
TABLE 42.1 FRONT WHEEL BRAKE (DISC) GROUP 42
172

PAR
NO
NO..
FRONT WHEEL BRAKE (DISC)

5 2654 4210 01 37 Assy. Caliper Brake LH 1
5 2654 4210 01 38 Assy. Caliper Brake RH 1
6 1132 409612 6 Hex. Screw M 12X1.25X32 4
7 2654 4210 01 11 Assy. Pad 4
8 2654 4210 82 02 Anti Rattle Clip 4
9 2651 2910 80 01 Bleder Screw 2
2654 4210 80 01 Bleeder Screw (M 10) 2
10 2654 4210 01 08 Kit Caliper With Piston Consisting Of : 1
8 Clip 2
11 Piston 1
12 Sealing Ring 1
13 Boot (Piston) 1
14 Grease Sachet 1
15 Gasket 2
16 2654 4210 01 09 Kit Caliper W/O Piston Consisting Of : 1
12 Sealing Ring 1
13 Boot (Piston) 1
173
174

PAR
NO
NO..
14 Grease Sachet 1
15 Gasket 2
17 Boot (Sliding Pin) 2
18 2654 4210 01 10 Kit Sliding Pin Consisting Of : 1
14 Grease Sachet 1
17 Boot (Sliding Pin) 2
19 Sliding Pin 2
20 Bolt (Sliding Pin) 2
2654 4210 01 19 Kit Anti Rattle Spring 4
Rivet 1
Spring 1
175
TABLE 42.2 REAR WHEEL BRAKE (SPICER) GROUP 42
176

PAR
NO
NO..
REAR WHEEL BRAKE (SPICER)

4 2654 4230 82 01 Anchor Plate LH 1
4 2654 4230 82 02 Anchor Plate RH 1
5 2654 4230 01 08 Assy. Leading Shoe With Liners 2
6 2654 4230 01 32 Assy. Trailing Shoe LH With Liners 1
6 2654 4230 01 33 Assy. Trailing Shoe RH With Liners 1
7 2654 4230 87 01 Spring, Cylinder End 2
8 2654 4230 87 02 Spring, Abutment End 2
9 2654 4230 01 14 Assy. Strut 2
10 2654 4230 01 15 Assy. Lever Hand Brake LH 1
10 2654 4230 01 16 Assy. Lever Hand Brake RH 1
11 2654 4230 01 19 Assy. Wheel Cylinder (22.22 mm Dia.) 2
Repair Kits
12 2654 4230 01 17 Kit Wheel Cylinder Consists of 1
Gland Seal 2
Dust Cover 2
13 2654 4230 01 10 Kit Lining Set (std) Consisting Of : 1
14 Lining Leading 2
177
178

PAR
NO
NO..
15 Lining Trailing 2
16 Rivets 44
13 2654 4230 01 11 Kit Lining Set (rs i) Consisting Of : 1
14 Lining Leading 2
15 Lining Trailing 2
16 Rivets 44
18 2654 4230 01 12 Kit (Cam Adjuster) Consisting Of : 1
19 Cam 1
20 Nut 1
21 Spring Washer 1
22 2654 4230 01 13 Kit Shoe Hold-down Consisting Of : 1
23 Cap Washer 4
24 Pin 2
25 Spring 2
179
TABLE 42.3 TANDEM MASTER CYLINDER GROUP 42
180

PAR
NO
NO..
TANDEM MASTER CYLINDER

1 2698 4310 01 01 Tandem Master Cyl. (Dia.23.81) 1
2 2654 4310 01 19 Brake Fluid Reservoir With Motherson Connector 1
Repair Kits
2654 4310 01 08 Repair Kit (Major) Consisting Of :
3 Circlip 1
4 Bearing Ring 2
5 Primary Back Seal 2
7 Primary Plunger 1
8 Recuperating Seal 3
9 Secondary Piston 1
10 Shim 1
11 Spring Retainer 1
12 Secondary Spring 1
13 'O' Ring 1
14 Assy. Residual Valve 1
15 Gasket (Cu) 1
16 Stop Screw 1
181
182

PAR
NO
NO..
17 Rubber Washer 1
18 Seal 2
19 Gasket (Cu) 1
20 Grease Sachet 1
2654 4310 01 09 Repair Kit (Minor) Consisting Of :
3 Circlip 1
5 Primary Back Seal 2
6 Spacer Ring 1
7 Primary Plunger 1
8 Recuperating Seal 3
10 Shim 1
13 'O' Ring 1
14 Assy. Residual Valve 1
18 Seal 2
19 Gasket (Cu) 1
20 Grease Sachet 1
183
TABLE 42.4 BOOSTER ASSY
ASSY.. GROUP 42
184
TABLE 42.4 BOOSTER ASSY
ASSY.. GROUP 42

PAR
NO
NO..
BOOSTER ASSY
ASSY..
1 2658 4350 01 02 10" Vacuum Booster (10 Inch Dia) 1
Repair Kit (Major) For Vacuum Booster
2651 4350 01 22 Repair Kit (Major) 1
2 Non Return Valve Assy. 1
3 Rubber Grommet 1
4 Sealing Ring 1
5 Operating Rod Assy. 1
6 Lip Seal 1
7 Gaiter 1
2651 4350 01 23 Repair Kit (Minor) 1
8 Filter 1
9 Filter 1
7 Gaiter 1
185
TABLE 42.5 PARKING BR AKE UNIT
BRAKE GROUP 42
186
BRAKE GROUP 42

PAR
NO
NO..
PARKING BRAKE UNIT

BRAKE
1 2654 4270 01 90 Assy. Parking Brake Unit 1
2 2654 4270 01 93 Assy. Guiding Tube 1
3 2654 4270 82 01 Pawl 1
4 2654 4270 87 02 Helical Torsion Spring 1
5 2654 4270 67 07 Clevis Pin 1
6 1246 050053 1 Bright Washer 5.3 1
7 1315 060512 6 Split Pin 1.6x12 1
8 2654 4270 01 92 Assy. Handle 1
9 2654 4270 79 09 Ratchet Rod 1
10 2654 4270 01 02 Assy. Tube 1
11 2654 4270 87 01 Helical Spring 1
— 2654 4270 77 02 Washer 1
12 2654 4270 99 09 Cam (Sintered) 1
13 2654 4270 67 14 Pin (5p6x17.5) 2
14 2654 4270 01 74 Assy. Handle Complete 1
15 2654 4270 71 01 Cam 1
16 2654 4270 67 16 Pin (5 p 6x30) 1
187
BRAKE GROUP 42
188
BRAKE GROUP 42

PAR
NO
NO..
17 2654 4270 99 06 Disc 1

19 2654 4271 01 22 Assy. Parking Brake Cable Front 1
20 2654 4270 67 15 Cyl. Pin 5 p 6x20 (Case Hardened) 1
21 2654 4271 01 06 Assy. Bracket 1
22 2654 4270 70 01 Pulley 1
23 2651 2910 63 07 Bush 1
24 2654 4270 67 06 Clevis Pin 1
25 1246 050105 7 Bright Washer 10.5 1
26 1315 060618 1 Split Pin 2x18 1
27 2651 4280 42 01 Holder Brake Hose 1
28 1132 399807 0 Hex. Screw M B 8x20 2
29 1252 069802 5 Spring Washer B 8 2
30 2698 4270 01 17 Assy. Lever Complete LH 1
33 2654 4270 67 11 Pin 1
34 2654 4270 87 06 Torsion Spring 1
35 2651 2910 63 06 Pivot Bush 1
36 2575 2920 86 01 Spacer 1
37 1210 109601 5 Slotted Nut M 10 1
189
BRAKE GROUP 42
190
BRAKE GROUP 42

PAR
NO
NO..
38 1315 060618 1 Split Pin 2x18 1

39 2651 4270 67 06 Clevis Pin 1
40 2651 4270 86 01 Spacer 1
41 1315 060618 1 Split Pin 2x18 1
42 2654 4270 01 65 Assy. Parking Brake Cable 1 28 WB
42 2701 4270 01 07 Assy. Parking Brake Cable 1 1 31 WB
43 2654 4270 01 28 Assy. Pull Rod 1
44 2654 4270 65 01 Turn Buckle Nut 1
45 2654 4270 67 04 Screw 1
48 2651 2910 63 07 Bush 1
49 2651 4270 67 06 Clevis Pin 1
50 2651 4270 86 01 Spacer 1
51 1315 060618 1 Split Pin 2x18 1
52 2651 4280 42 01 Holder Brake Hose 3
56 2654 4270 01 44 Assy. Clip With Pvc Sleeving 4
57 1132 399822 3 Hex. Screw M 8x16 4
58 1252 069802 5 Spring Washer B 8 4
2698 4270 86 01 Spacer 2
191
BRAKE GROUP 42
192
BRAKE GROUP 42

PAR
NO
NO..
2573 2930 92 05 Washer 2

2651 4270 43 01 Clip 2
193
TABLE 42.6 BRAKE LINES GROUP 42
194

PAR
NO
NO..
BRAKE LINES
1 2651 4350 58 02 Hose 1
2 2654 4280 01 01 Tube 12.00 Od X 1Thk. 1
4 2651 4350 58 04 Hose 1
5 1428 050020 9 Hose Clamp 20 2
6 2654 4281 01 21 Assy. Tube RH 1
7 2654 4281 01 26 Assy. Brake Hose Front 2
8 2654 4280 68 01 Union Bolt 1
9 2654 4280 92 01 Gasket 2
10 2654 4281 01 22 Assy. Tube LH 1
7 2654 4281 01 26 Assy. Brake Hose Front
8 2654 4280 68 01 Union Bolt 1
9 2654 4280 92 01 Gasket 2
11 2654 4280 01 14 Assy. Tube 1
11 2654 4281 01 14 Assy.Tube 1 1
11 2654 4280 01 93 Assy.Tube. 1
12 2651 4280 68 04 Adapter 1
13 2701 4280 01 62 Assy. Tube Rear 1 For Double cab
195
196

PAR
NO
NO..
13 2654 4281 01 16 Assy. Tube Rear 1 For 31 WB Normal LB

13 2654 4281 01 15 Assy. Tube Rear 1 For 28 WB
13 2826 4280 01 19 Assy. Tube Rear 1 For Flat LB
14 2654 4280 01 28 Assy. Brake Hose 1
15 2651 4280 68 03 Three Way Union 1
16 2698 4280 01 31 Assy. Tube (From Tee To Rear RH Wheel Cyl.) 1
17 2698 4280 01 30 Assy. Tube (From Tee To Rear LH Wheel Cyl.) 1
— 2698 4280 01 53 Assy. Bracket - Rear Brake Tee Clamping 1 1
— 2654 4280 01 85 Assy. Bracket RH (Front Brake Hose) 1
— 2654 4280 01 86 Assy. Bracket LH (Front Brake Hose) 1
197
TABLE 46.1 STEERING GEAR BOX ((V
BOX VARIABLE R
RAATIO) GROUP 46
198
BOX VARIABLE R
RAATIO) GROUP 46

PAR
NO
NO..
STEERING GEAR BOX ((V

BOX VARIABLE R
RAATIO)
1 2698 4620 01 40 Assy. Steering Gear Box (Variable Ratio) 1
2 2658 4620 01 40 Housing Sub. Assembly 1
3 2654 4620 34 03 Bush Bearing 1
4 2654 4620 34 04 Bush Bearing 1
5 2654 4620 77 01 Oil Seal (31.76x48x7) 1
6 2698 4620 01 42 Assy. Stg. Nut and Worm Without Bearing 1
7 2651 4620 31 09 Angular Contact Ball Brg 2
8 2651 4620 47 04 Cover For Worm 1
9 2651 4620 77 07 Oil Seal (19.6x32x7) 1
10 1705 050150 7 'O' Ring 72.70x2.62 1
11 2698 4620 79 22 Sector Shaft (Ratio: 32.5 To 36.5) 1
12 2654 4620 32 01 Adjusting Screw 1
13 2654 4620 86 02 Spacer 1 For Selection
199
BOX VARIABLE R
RAATIO) GROUP 46
200
BOX VARIABLE R
RAATIO) GROUP 46

PAR
NO
NO..

14 2654 4620 47 07 Cover 1
15 2654 4620 53 04 Gasket 1
16 1622 071014 2 Sealing Washer 10x14 Cu 1
17 1205 229601 1 Hex. Nut M 10 1
18 1252 069802 5 Spring Washer B 8 4
19 2651 9900 01 01 Hex. Screw With Nylon Insert 4
21 1608 100120 4 Sealing Plug AM 12x1.5 1
— 1622 051018 6 Sealing Washer 12x16 Al 1
22 1208 099603 7 Hex. Thin Nut M 22x1.5 1
29 2658 4620 92 02 Tab Washer 1
25 2651 4620 83 02 Shim AR For Selection
201
BOX VARIABLE R
RAATIO) GROUP 46
202
BOX VARIABLE R
RAATIO) GROUP 46

PAR
NO
NO..

26 2651 4660 01 02 Assy. Universal Joint 1
27 1106 389807 6 Hex. Bolt M 8x40 2
28 1214 050080 0 Nyloc Nut M 8 2
30 1106 389634 1 Hex. Bolt M 10x120 3
30 1106 381030 6 Hex. Bolt M 10x30 1
31 2654 7080 92 01 Washer 1
— 1246 050105 7 Bright Washer 10.5 4
32 1214 050100 8 Nyloc Nut M 10 3
203
TABLE 46.2 STEERING LINKAGES GROUP 46
204

PAR
NO
NO..
STEERING LINKAGES (REDUCED T.C.D

LINKA .)
.C.D.)
1 2654 4630 01 34 Assy. Idler Arm Bracket - Mech Stg 1 Mech. Strg.
1 2654 4630 01 35 Assy. Idler Arm Bracket - Power Stg 1 Power Strg.
2 1106 389916 1 Hex. Bolt M 10X110 3
— 2654 7080 92 01 Washer 1
— 1132 399817 7 Hex. Screw M 10X20 1
3 1246 050105 7 Bright Washer 10.5 4
4 1214 050100 8 Nyloc Nut M 10 3
5 2823 4630 01 02 Assy.Idler Arm With Bush (M/Stg.) 1 Mech. Strg.
5 2823 4630 01 01 Assy.Idler Arm With Bush (P/Stg.) 1 Power Strg.
6 2654 4630 34 16 Bush (Idler Arm) 1
7 1717 060060 6 Grease Nipple Am 6 1
8 2654 4630 92 01 Thrust Washer (Idler Arm) 2
9 2654 4630 92 02 Washer (For Idler Arm) 1
10 1210 229602 6 Thin Castle Nut M 16X1.5 1
11 1315 060928 8 Split Pin 4X28 1
12 2826 4660 01 01 Assy. Centre Link 1
13 2826 4660 01 18 Tie Rod Assembly 2
205
206

PAR
NO
NO..
14 1132 409613 4 Hex. Screw M 14X1.5X50 2

15 1208 099602 9 Hex. Thin Nut M 14X1.5 2
— 2654 4660 01 37 Major Repair Kit - Centre Link End Assy. 1
— 2654 4660 01 36 Minor Repair Kit - Centre Link End Assy. 1
16 2823 4630 60 03 Pitman Arm,Mechanical Steering-RHD 1 Mech. Strg.
16 2823 4630 60 01 Pitman Arm,Power Steering-RHD 1 Power Strg.
207
208

PAR
NO
NO..
STEERING LINKAGE
1 2826 4640 01 02 Assy Steering Wheel Dia 420 1 Mech. Strg.
1 2698 4640 01 13 Assy Steering Wheel (380 Dia Black) 1 Power Strg.
— 1208 099602 9 Hex. Thin Nut M 14X1.5 1
— 1252 069602 2 Spring Washer B 14 1
4 2654 4620 79 36 Steering Spindle Bottom 1
5 2658 4620 63 06 Rubber Bellow (Top) 1
— 1462 050350 0 Spring Ring 35 1
7 2654 4620 63 14 Bush (For Rubber Bellow) 1
8 2654 4620 63 18 Rubber Bellow (Bottom) 1
9 2654 4620 82 81 Stiffener 1
-10 2654 4620 01 98 Assy. Stay Bracket 1 Power Strg./Mech
11 2659 4620 01 24 Assy.Bracket (Stg.Column Mtg.) 1
12 2654 4621 01 09 Assy. Pawl With Guide Pin 1
13 2654 4620 67 04 Pin 1
14 2654 4620 63 15 Bush (Cam Pivot) 1
15 2654 4620 01 91 Assy. Handle 1
— 2654 4620 92 03 Washer.( 1.25 Mm Thick). AR
209
210

PAR
NO
NO..
— 2658 4620 92 01 Washer ( 1 Mm Thick) AR

17 2654 4610 01 01 Steering Column 1
19 2640 4620 31 02 Deep Groove Ball Bearing 2
20 1458 060420 1 Internal Circlip 42X1.75 N 2
21 2658 4620 01 47 Assy. Steering Spindle Top 1
22 2651 4660 01 02 Assy. Universal Joint 2
23 2654 4620 99 15 Spring Seat 1
25 2654 4620 82 78 Spring Seat Cup 1
26 2654 4620 01 81 Assy Sleeve
27 2654 4620 01 37 Bolt With Nylon Insert 2
28 2654 4620 92 02 Washer 4
29 2654 4620 87 04 Tension Spring 3
30 2654 4620 01 62 Assy. Ratchet 1
31 2654 4620 32 05 Fitting Screw 3
32 1258 060084 9 Tab Washer 8.4 3
— 2658 4620 35 04 Boss 1
211
TABLE 46.4 POWER STEERING PUMP MOUNTING GROUP 46
212

PAR
NO
NO..
POWER STEERING PUMP MOUNTING

1 2534 2340 01 12 Assy. Bracket Power Strg.- Ms Rane 1 For Rane Stg Pump
1 2534 2340 01 07 Assy. Bracket Power Strg.- Ms ZF 1 For ZF Stg Pump
2 1106 409616 0 Hex. Bolt M 10x40 4
3 1252 069805 0 Spring Washer B 10 4
4 2525 2311 67 04 Pin 1
5 1214 050120 2 Nyloc Nut M 12 1
6 2534 2340 01 13 Assy. Tensioner 1 For Rane Pump
6 2534 2340 01 15 Assy. Tensioner 1 For ZF Stg Pump
7 1208 089602 4 Hex. Thin Nut M 12 2
8 1106 389637 5 Hex Bolt M10X45 1
9 1252 069805 0 Spring Washer B 10 1
— 1106 389615 4 Hex. Bolt M 12x55 1
— 1252 120120 5 Spring Washer 12 1
12 2534 2340 63 03 V Belt (Cogged - 860 Long) 1
13 2826 4660 01 22 Power Steering Pump M/s Rane 1
13 2699 4660 02 43 Power Steering Pump M/s Z/F 1
14 2533 2340 01 02 Assy Bkt Power Strg. 1
213
214

PAR
NO
NO..
— 1132 399821 5 Hex. Screw M 6x25 3

— 1252 069801 7 Spring Washer B 6 3
17 2534 2340 70 04 Pulley 1 For Rane Pump
17 2534 2340 70 06 Pulley 1 For ZF Stg Pump
18 1132 399816 9 Hex. Screw M 6x20 3
19 1252 069801 7 Spring Washer B 6 3
20 2540 1540 42 01 Clamping Piece 1
21 2524 1514 65 01 Clamping Nut 1
215
TABLE 46.5 PIPE LINES (POWER STEERING) GROUP 46
216

PAR
NO
NO..
PIPE LINES (POWER STEERING)

1 2699 4600 01 23 Assy.Power Stg.Gear Box-M/S Rane 1
1 2659 4620 01 68 Assy Power Strg Gear Box M/S Zf 1
2 2826 4660 01 22 Power Steering Pump M/S Rane 1 For Rane Power Stg
2 2699 4660 02 43 Power Steering Pump M/S Z/F 1 For ZF Power Stf
3 2699 4660 02 01 Assy. Power Stg. Reservoir M/S Rane 1 For Rane Power Stg
3 2699 4660 02 09 Assy.Power Stg.Reservoir M/S Zf 1 For ZF Power Stf
4 1430 051223 3 Spring Band Clamp Form A 12X23D 2
5 2826 4680 01 23 Assy Suction Hose 1 For Rane Power Stg
5 2654 4680 01 13 Assy Suction Hose 1 For ZF Power Stf
4 1430 051219 5 Spring Band Clamp Form A 12X19D 1
— 2574 4290 82 07 Bracket 2
8 2658 4480 68 17 Banjo M16X1.5 1
— 2625 4290 42 01 Clamp 2
— 012 429 07 40J Clamp 2
9 2654 4680 01 11 Assy. High Pressure Hose Complete 1 For Rane Power Stg
9 2654 4680 01 16 Assy. High Pressure Hose Complete 1 For ZF Power Stf
217
218

PAR
NO
NO..
11 2659 4480 68 05 Socket 1

13 2654 4680 01 17 Assy.Return Hose (Gear Box Side) 1 For Rane Power Stg
13 2826 4680 01 06 Assy.Return Line (Gear Box Side) 1 For ZF Power Stf
14 1642 080120 7 Coupling Body L12 1
15 2654 4680 01 15 Assy. Return Line (Reservoir Side) 1 Common for Rane and
ZF Stg.
8 2658 4480 68 17 Banjo M16X1.5 1
16 2699 4660 02 16 Assy. Stg. Reservoir Bkt 1 For ZF Reservoir
— 2702 4660 82 13 Mounting Strap (For Rane Trw Resrervoir) 1 For Rane Reservoir
219
TABLE 46.6 POWER STEERING GEAR BOX - RANE GROUP 46
220

PAR
NO
NO..
POWER STEERING GEAR BOX - RANE

1 2699 4600 01 23 Assy. Power Stg. Gear Box - M/s Rane 1
2 2658 4660 01 32 Input Shaft Seal Kit Consisting of : 1
Double Lip Seal 1
Back - up Washer 1
Retaining Ring 1
15 2658 4660 01 39 Piston Rack Seal Kit Consisting of : 1
Piston Pad Guide 1
'O' Ring Piston Rack 1
Piston Seal Ring 1
24 2658 4660 01 63 Roller Shaft Seal Kit Consisting of : 1
Pressure Seal 1
Back - up Washer 1
Retaining Ring 1
Dirt Seal 1
221
222

PAR
NO
NO..
2658 4660 01 66 Seal Kit - Major 1 Consisting of Items

2,4,6,9,11,12,14,15,18,
19,24,27,32
7 2699 4660 02 44 Worm and Valve Assembly 1
16 2699 4660 02 47 Piston Rack Assembly 1
223
TABLE 46.7 POWER STEERING PUMP (RANE) GROUP 46
224
TABLE 46.7 POWER STEERING PUMP (RANE) GROUP 46

PAR
NO
NO..
POWER STEERING PUMP (RANE)

1 2826 4660 01 22 Assy. Power Steering Pump M/s Rane 1
2 2651 4660 01 72 Cartridge Assembly 1
3 2658 4660 01 73 Seal Kit 1
225
TABLE 46.8 POWER STEERING RESERVOIR (RANE) GROUP 46
226
TABLE 46.8 POWER STEERING RESERVOIR (RANE) GROUP 46

PAR
NO
NO..
POWER STEERING RESERVOIR (RANE)

1 2699 4660 02 01 Assy. Reservoir 1
2 2658 4660 01 16 Strainer Assembly 1
— 2658 4660 01 20 Service Kit Consists of : 1
11 Rubber Sleeve 1
12 Cover Seal 1
13 Steel and Rubber Washer 1
14 'O' Ring 1
15 'O' Ring Cup 1
227
TABLE 47.1 FUEL TANK AND LINES (SINGLE C AB)
CAB) GROUP 47
228
CAB) GROUP 47

PAR
NO
NO..
FUEL TANK AND LINES (SINGLE C AB)

CAB)
1 2654 4710 01 65 Assy. Fuel Tank Complete (w/o Valve) 1 1 1
2 2654 4710 01 56 Assy. Suction Tube 1 1 1
3 2654 5420 99 80 Fuel Tank Unit 1 1 1
4 1705 050130 2 'O' Ring 40.95x2.62 1 1 1
5 1252 069804 1 Spring Washer B 5 6 6 6
6 1140 560510 6 CR. Pan Hd. Screw M 5x10 6 6 6
7 1705 050124 8 'O' Ring 31.5x2.65 1 1 1
8 2658 4710 53 01 Sealing Ring (For Suction Flange) 1 1 1
9 1252 069801 7 Spring Washer B 6 6 6 6
10 1132 399834 7 Hex. Screw M 6X14 6 6 6
11 1608 100180 8 Sealing Plug Am18X1.5 1 1 1
12 1622 071028 2 Sealing Washer 18X22 Cu 1 1 1
13 2654 4750 01 11 Assy. Strap 2 2
13 2826 4750 01 04 Assy.Strap 2 For Flat load Body
14 2654 4750 77 10 Rubber Packing 2 2
15 2654 4750 77 06 Rubber Packing 4 4
15 2826 4750 77 01 Rubber Packing 2 For Flat load Body
229
CAB) GROUP 47
230
CAB) GROUP 47

PAR
NO
NO..
— 2654 4760 58 01 Fuel Hose (16.5 OD & 10 ID) 1 1 1

16 1205 159802 2 Hex. Nut M 8 4 4 4
17 2654 4710 77 21 Hose (Fuel Filling) 1 1
17 2826 4710 77 01 Hose (Fuel Filling) 1 For Flat load Body
18 1428 050060 8 Hose Clamp 60 2 2 2
19 2654 4710 01 92 Assy. Filler Neck Top With Bracket 1 1 1
20 2826 4760 01 21 Assy. Breather Tube. (15 OD) 1 For Flat load Body
20 2654 4760 01 46 Assy Breather Tube (Filler Neck To Tank) 1 1
22 2654 4710 01 81 Assy.Tube 1 For W/O Load Body
23 2654 4760 82 01 Clip (15 OD Breather Tube) 1 1 1
22 2826 4760 58 07 Breather Hose(Dia.14.5ID.) 1 1 1
24 2702 4710 01 25 Assy Screw Cap-Vented 1 1 1
26 1622 071022 3 Sealing Washer 14X20 Cu 2 2
27 1653 199904 9 Pipe Union Bolt 10 M 14X1.5 1 1
28 2654 4760 01 44 Assy. Suction Line (Tank To Hose) 1 28 WB
28 2654 4760 01 34 Assy. Suction Line (Tank To Hose) 1 31 WB
28 2826 4760 01 22 Assy.Suction Pipe (Tank To Hose) 2 For Flat Load Body
29 312 476 00 26 Rubber Hose 3 3
231
CAB) GROUP 47
232
CAB) GROUP 47

PAR
NO
NO..
30 1428 050016 1 Hose Clamp 16 6 6

30 2547 1513 42 02 Hose Clamp ( 23 Dia.) 2 2 2
31 2698 4760 01 17 Assy. Suction Line (Hose To Filter) 1 For W/O Load Body
31 2701 4760 01 10 Assy Suction Pipe (Hose To Feed Pump) 1 31 WB
32 1622 071021 5 Sealing Washer 14X18 Cu 2 2
33 1653 199904 9 Pipe Union Bolt 10 M 14X1.5 1 1
34 2654 4760 01 45 Assy. Return Line (Hose To Tank) 1 28 WB
34 2654 4760 01 35 Assy. Return Line (Hose To Tank) 1 31 WB
34 2826 4760 01 23 Assy.Return Line (Hose To Tank) 1 For Flat Load Body
35 2701 4760 69 21 Return Line (Tube 10X0.7) 1 31 WB
— 2698 4750 82 03 Clamp ( 10 OD Pipe) 6 6 6
— 012 476 00 36J Holding Plate 2 2 2
233
TABLE 47.2 FUEL TANK AND LINES (CRE
(CREWWC AB)
CAB) GROUP 47
234
(CREWWC AB)
CAB) GROUP 47

PAR
NO
NO..
FUEL TANK AND LINES (CRE

(CREWWCAB)
CAB)
1 2701 4710 01 25 Assy. Fuel Tank Complete 1
2 2658 4710 01 09 Assy. Suction Tube 1
3 2658 5420 99 24 Fuel Tank Unit[New Orint.] - Offer 1
4 1705 050130 2 O - Ring 40.95X2.62 1
7 1705 050124 8 O - Ring 31.5X2.65 1
8 2698 5420 75 01 Seal Ring (Fuel Tank Unit) 1
9 1252 069804 1 Spring Washer B5 6
10 1140 560510 6 Cr Pan Hd Screw M5X10 6
11 1608 100180 8 Sealing Plug Am18X1.5 Ts16460 1
13 2701 4710 01 31 Assy. Pipe (Fuel Filling) 1
14 2701 4710 77 08 Rubber Hose (Fuel Filling) 1
15 2701 4710 77 07 Rubber Hose (Fuel Filling) 1
16 2701 4710 82 26 Clamp 1
19 2701 4710 01 30 Assy. Filler Neck With Bracket 1
20 2701 4760 69 16 Pipe 8 Dia. (Hose To Hose) 1
22 312 476 00 26 Rubber Hose 2
235
(CREWWC AB)
CAB) GROUP 47
236
(CREWWC AB)
CAB) GROUP 47

PAR
NO
NO..
23 1427 020170 0 Hose Clip 17 4

24 2702 4710 01 25 Assy. Fuel Tank Screw Cap(Ventd) 1
27 1653 199904 9 Pipe Union Bolt 10 1
28 2701 4760 01 08 Suction Line, Single Piece (Tank To Hose) 1
30 1428 050016 1 Hose Clamp 16 4
31 2701 4760 01 10 Assy Suction Pipe (Hose To Feed Pump) 1
32 1622 071022 3 Sealing Washer 14x20 - Cu 2
33 1653 199904 9 Pipe Union Bolt 10 M 14x1.5 2
34 2701 4760 01 09 Return Line, Single Piece (Hose to Tank) 1
22 312 476 00 26 Rubber Hose 2
30 1428 050016 1 Hose Clamp 16 2
237
TABLE 49.1 EXHAUST SYSTEM GROUP 49
238
TABLE 49.1 EXHAUST SYSTEM GROUP 49

PAR
NO
NO..
EXHAUST SYSTEM
1 2651 4920 53 01 Gasket Exh. Manifold Elbow 1
2 1106 399602 7 Hex. Bolt M 12X1.5X45 2
3 1205 169601 6 Hex. Nut M 12X1.5 2
4 2654 4920 01 76 Assy. Exhaust Pipe Front 31 WB 1 1 31 WB
4 2826 4920 01 03 Assy. Exhaust Pipe Front 28 WB 1 28 WB
5 2547 4910 01 08 Catalytic Converter BSII 1
5 2534 4910 01 03 Catalytic Converter BSIII 1
15 2699 4920 01 78 Assy. Gasket (Exhaust Manifold Pipe) 2
6 1106 409601 1 Hex. Bolt M 8X35 8
7 1252 069802 5 Spring Washer B 8 8
8 1246 050084 1 Bright Washer 8.4 8
9 1205 159802 2 Hex. Nut M 8 2
10 2826 4920 01 04 Assy. Exhaust Pipe Mid (28WB) 1 28 WB
10 2826 4920 01 01 Assy. Exhaust Pipe Mid. (31WB) 1 1 31 WB
11 2698 4920 77 02 Rubber Hanger 8
12 2658 4920 53 05 Gasket 2
13 2827 4910 01 02 Assy Silencer 1
14 2826 4920 01 02 Assy. Exhaust Pipe Rear 1
239
TABLE 50.1 R ADIAT OR
ADIAT GROUP 50
240
ADIAT GROUP 50

PAR
NO
NO..
R ADIATOR
ADIAT
1 2659 8850 80 01 Pointed Hex. Screw M 8X27 4
2 2654 9900 65 02 Rectangular Nut M 8 4
7 1132 399816 9 Hex Screw M6X20 2
7 1132 399806 1 Hex Screw M6X12 2
8 2547 5050 92 01 Washer (For Fan Shroud) 6
9 1252 069801 7 Spring Washer B 6 6
10 1205 150060 0 Hex. Nut M 6 6
11 2547 5010 42 04 Clamp 2
12 2547 5010 32 01 T - Bolt 2
16 2534 5010 58 39 Hose Radiator To Water Pump 1
17 2547 5010 42 22 Hose Clamp (50 Dia.) 6
18 1430 051251 9 Spring Band Clamp Form-A 12X51D 1
19 2547 5010 63 08 Aux. Water Tank 1
20 2547 5010 63 05 Cap (Aux. Water Tank) 1
— 2547 5010 63 15 Button Platform 1
— 2547 5010 69 05 Pipe (650 Mm ) 1
23 2547 5010 69 23 Pipe (Aux. Tank To Rad.) (1540 Mm) 1
241
ADIAT GROUP 50
242
ADIAT GROUP 50

PAR
NO
NO..
— 2654 5460 43 01 Clip (Small) 1

— 2754 2910 01 28 Coated Clamp (Dia. 10 Pipe) 1
27 2534 5010 02 66 Assy. Radiator With Electric Fan 1
28 2534 5010 02 67 Assembly Radiator 1
29 2534 5010 99 05 Pressure Cap. 1
30 2547 5010 99 04 Drain Cock 1
31 2699 5452 99 22 Thermostat Switch (93 Deg. C) 1
32 2699 5452 99 23 Thermostat Switch(100 Deg. C) 1
33 2534 5010 99 07 Fan Shroud (Electric Fan Gates) 1
34 2534 5010 02 68 Assy. Electric Fan 12V,130W 2
243
TABLE 54.1 ELECTRICAL EQUIPMENT GROUP 54
244

PAR
NO
NO..
ELECTRICAL EQUIPMENT
2 2654 5410 01 14 Assy. Battery Clamp 1
3 2658 5410 88 02 Battery Clamping Stud 2
4 2698 5410 01 03 Assy.Battery Cable +Ve & -Ve 1
5 2826 5420 01 09 Inst Cluaster 1:0.935 W/Tr Odometer 1
6 2654 5420 99 69 Speedometer (1:0.935) 1
7 2826 5420 99 09 RPM Meter 0-4000 Green Band [1:2.82] 1
8 2654 5420 99 99 Fuel And Temp Gauge 1
9 2699 5420 99 28 Wiper Controller 1
10 2654 5420 49 13 Relay (With Resistor) 12 V 4
11 2842 5420 99 12 Miniature Relay 12V 20A 1 N/O 2 Qty 3 For BS-III
15 2654 5420 49 14 Relay (For Auxiliaries) 12 V 1
16 2702 5422 99 06 EGR Controller (BS-II) 1 Bharat Stg II
16 2827 5420 99 01 EGR Controller 1 BS-III
20 2654 5420 99 98 3.2 Dia Speedocable 1300 Mm - Jis 1
21 2698 5420 99 80 Horn 12V 1
23 2659 5441 01 62 Assy. Motorised Head Lamp W/E'Mark Bulbs LH 1
23 2659 5441 01 61 Assy. Motorised Head Lamp W/E'Mark Bulbs RH 1
245
246

PAR
NO
NO..
26 2659 5441 01 39 E'Cert. Blinker Lamp W/È'Mk. Bulb LH 1

26 2659 5441 01 40 E'Cert. Blinker Lamp W/È'Mk. Bulb RH 1
— 2654 5420 82 23 Timer And Relay Cover 2 Qty 1 For BS-III
— 2698 5420 99 81 Mtg. Bracket Horn 1
27 2658 5440 92 01 'U' Washer 4
28 2823 5440 01 17 Side Repater Lamp 2
29 2659 5440 01 81 Roof Lamp W/È'mark Bulb w/o Connector 1
29 2654 5442 01 81 Roof Lamp W/È'mark Bulb w/o Connector 1 1
33 2659 5441 01 23 Assy. Tail Lamp LH 1
33 2659 5441 01 24 Assy. Tail Lamp RH 1
— 2574 5441 01 72 Assy. Tail Lamp LH 1 For W/O Load Body
— 2574 5441 01 70 Assy. Tail Lamp RH 1 For W/O Load Body
— 2654 8110 75 03 Screw Grommet 8
34 2654 5441 01 04 Registration Plate Lamp 1
34 2654 5441 01 03 Registration Plate Lamp 1
— 2654 5440 63 12 Spacer 1
— 2678 8110 63 06 Reflex Reflector (Door) 2
40 2658 5450 01 65 IC. Flasher W/Mtg. Bracket W/O. Conn. 1
247
248

PAR
NO
NO..
41 2826 5450 01 04 Steering Combi Switch 1

42 2830 5450 99 01 Hazard Warning Switch 1
43 2702 5450 99 30 Stop Light Switch, M 10X1.25 1
— 2699 5451 99 66 Hand Brake Switch 1
44 2654 5451 01 77 Assy.Blower Piano Switch 1
44 2698 5450 63 03 Dummy Piano Switch Cover 2
44 2698 5450 01 11 Head Lamp Levelling Sw.[Vertical] 1
— 2698 5470 99 08 Low Speed Fusible Resistor 1
— 2654 5441 01 94 Engine Lamp 1
— 2654 5480 75 03 Cover-Antenna Mounting Hole-RH 1
249
TABLE 54.2 WIRING HARNESS GROUP 54
250
TABLE 54.2 WIRING HARNESS GROUP 54

PAR
NO
NO..
WIRING HARNESS
1 2826 5460 01 54 Wiring Harness Main BS-II-EX 1
1 2826 5460 01 55 Wiring Harness Main BS-III-EX 1 BS-III
2 2654 5462 01 64 Wiring Harness Tail - BS-II/BS-III 1
2 2701 5460 01 45 Wiring Harness Tail - BS-II/BS-III 1 Optional
2 2826 5460 01 14 Wiring Harness Tail - BS-II/BS-III 1
3 2826 5460 01 32 Wiring Harness Engine BS-II 1
Optional - Bharat Stg II
3 2826 5460 01 39 Wiring Harness Engine BS-II 1
3 2827 5460 01 15 Wiring Harness Engine BS-III 1 BS-III
4 2654 5462 01 29 Wiring Harness Roof (Single Cab) 1 1
4 2654 5462 01 67 Wiring Harness Roof (Single Cab) 1 1 Optional
4 2826 5460 01 15 Wiring Harness Roof (Single Cab) 1 1
4 2701 5460 01 47 Wiring Harness Roof (Double Cab) 1
— 2826 5460 01 33 Wiring Harness EGR Ctrl BS-II 1
Optional
— 2826 5460 01 40 Wiring Harness EGR Ctrl.BS-II 1
251
TABLE 60.1 CAB COMPLETE AND BODY SHELL (SINGLE CAB) GROUP 60
252
TABLE 60.1 CAB COMPLETE AND BODY SHELL (SINGLE CAB) GROUP 60

PAR
NO
NO..
CAB COMPLETE AND BODY SHELL (SINGLE CAB)

1 2832 6000 01 79 BF Assy. Body Comp With Fitments Arctic White 1 1
1 2832 6000 01 79 BL Assy. Body Comp With Fitments Dark Neptue Blue 1 1
1 2832 6000 01 79 BS Assy. Body Comp With Fitments Solid Green 1 1
1 2832 6000 01 79 CN Assy. Body Comp With Fitments Irish Cream 1 1
2 2832 6000 01 88 BF Assy. Body Shell Painted Arctic White 1 1
2 2832 6000 01 88 BL Assy. Body Shell Painted Dark Neptue Blue 1 1
2 2832 6000 01 88 BS Assy. Body Shell Painted Solid Green 1 1
2 2832 6000 01 88 CN Assy. Body Shell Painted Irish Cream 1 1
253
TABLE 60.2 CAB COMPLETE AND BODY SHELL (DOUBLE CAB) GROUP 60
254
TABLE 60.2 CAB COMPLETE AND BODY SHELL (DOUBLE CAB) GROUP 60

PAR
NO
NO..
CAB COMPLETE AND BODY SHELL (DOUBLE CAB)

1 2833 6001 01 19 BF Assy. Body Comp With Fitments Arctic White 1
1 2833 6001 01 19 BL Assy. Body Comp With Fitments Dark Neptue Blue 1
1 2833 6001 01 19 CN Assy. Body Comp With Fitments Irish Cream 1
2 2830 6000 01 02 BF Assy. Body Shell Painted Arctic White 1
2 2830 6000 01 02 BL Assy. Body Shell Painted Dark Neptue Blue 1
2 2830 6000 01 02 CN Assy. Body Shell Painted Irish Cream 1
255
TABLE 60.3 SHEET METAL P
METAL AR
PAR
ARTT S (SINGLE C AB)
CAB) GROUP 60
256
METAL AR
PAR
ARTT S (SINGLE C AB)
CAB) GROUP 60

PAR
NO
NO..
SHEET METAL P
METAL AR
PAR
ARTT S (SINGLE CAB)
CAB)
1 2654 6310 82 02 20 Door Post Frame LH 1 1
1 2654 6310 82 03 20 Door Post Frame RH 1 1
3 2654 6360 82 04 Panel Post Side LH 1 1
3 2654 6360 82 05 Panel Post Side RH 1 1
4 2654 6370 82 15 Panel Outer Corner LH (R/W Side) 1 1
4 2654 6370 82 16 Panel Outer Corner RH (R/W Side) 1 1
257
METAL AR
PAR
ARTT S (CRE
(CREWWCAB)
CAB) GROUP 60
258
METAL AR
PAR
ARTT S (CRE
(CREWWCAB)
CAB) GROUP 60

PAR
NO
NO..
SHEET METAL P
METAL AR
PAR
ARTT S (CRE
(CREWWCAB)
CAB)
1 2701 6300 01 10 Assy. Side Wall LH 1
1 2701 6300 01 06 Assy. Side Wall RH 1
2 2654 6310 82 02 20 Door Post Frame LH 1
2 2654 6310 82 03 20 Door Post Frame RH 1
3 2701 6310 82 15 Door Post Frame Rear LH 1
3 2701 6310 82 16 Door Post Frame Rear RH 1
11 2654 6360 82 17 Panel Side W/S Inner LH 1
11 2654 6360 82 18 Panel Side W/S Inner RH 1
259
METAL AR
PAR
ARTT S (ENGINE HOUSE) GROUP 60
260
METAL AR
PAR
ARTT S (ENGINE HOUSE) GROUP 60

PAR
NO
NO..
SHEET METAL P
METAL AR
PART S (ENGINE HOUSE)
ART
3 2654 6011 01 14 Assy. Tie Member Complete 1
4 2654 6060 01 42 20 Panel Inner Side Bonnet LH 1
4 2658 6060 01 05 20 Panel Inner Side Bonnet RH 1
7 2659 8810 01 09 Assy. Bonnet Side LH 1
7 2659 8810 01 10 Assy. Bonnet Side RH 1
8 2654 8810 01 03 Assy. Reinforcement LH (Side Bonnet) 1
8 2654 8810 01 04 Assy. Reinforcement RH (Side Bonnet) 1
9 2654 6060 01 41 Assy. Mudguard Front LH 1
9 2659 6060 01 18 Assy. Mudguard Front RH 1
14 2658 5470 01 12 Assy. Blocon Unit Mounting Bracket 1
15 2658 6010 01 34 Assy. Bracket Head Lamp Mtg. 4
261
METAL AR
PAR
ARTT S (PAR
(PAR TIAL BOD
ARTIAL Y)
BODY GROUP 60
262
METAL AR
PAR
ARTT S (PAR
(PAR TIAL BOD
ARTIAL Y)
BODY GROUP 60

PAR
NO
NO..
SHEET METAL P
METAL AR
PAR
ARTT S (PAR
(PAR TIAL BOD
ARTIAL Y)
BODY
1 2654 6570 01 01 Assy.Roof Panel 1 1
1 2701 6570 01 01 Assy.Roof Panel. 1
2 2701 6470 82 01 Panel Centre (Rear Wall) 1
2 2654 6470 82 03 Panel Centre (Rear Wall) 1 1
3 2654 6360 01 12 Assy. Panel Inner Corner Rear Wall LH 1 1
3 2701 6360 82 01 Panel Inner Corner Rear Wall LH 1
3 2654 6360 01 13 Assy. Panel Inner Corner Rear Wall RH 1 1
3 2701 6360 82 02 Panel Inner Corner Rear Wall RH 1
4 2654 6060 01 01 Panel Inner Top Windshield 1
5 2654 6250 82 01 Panel W/S Outer Bottom 1
6 2654 8110 82 01 Cover Panel (Panel Outer W/S Bottom) 1
263
TABLE 67.1 WINDSHIELD GLASS GROUP 67
264
TABLE 67.1 WINDSHIELD GLASS GROUP 67

PAR
NO
NO..
WINDSHIELD GLASS
1 2654 6710 23 02 Wind Shield Glass 1
2 2654 6710 63 01 Rubber Mould (W/S Glass) 1
3 2654 6780 23 01 Fixed Glass (Rear Window) 1
4 2654 6710 63 03 Rubber Mould (Rear Window) 1
265
TABLE 68.1 DASHBOARD GROUP 68
266

PAR
NO
NO..
DASHBOARD
1 2832 6890 63 07 Dash Board (Dark Gray) 1
3 2654 6890 01 76 Assy. Stiffner (Dash Board) 2
4 2654 6890 01 36 Assy. Foam Packing (Stiffner) 2
5 2654 6890 01 75 Assy. Mounting Bracket (Glove Box Side) 1
5 2654 6890 01 74 Assy.Mounting Bracket(Driver Side) 1
6 2654 6890 01 64 Assy. Support (Glove Box) 1
7 2654 6890 01 69 Assy. Reinforcement - For Plastic Dashboard 1
— 2698 8310 63 03 Cover Distribution Duct 1
— 2654 6890 63 99 Cover(Vent Control Cut-Out) 1
9 2654 8330 01 90 Assy.Ventilation Nozzle 4
10 2654 6890 63 09 Cover (Radio) 1
11 2654 6891 01 34 Assy. Instrument Shroud (Dark Grey) 1
12 2654 6890 63 80 Screw Cap Lh (Dark Grey) 1
-12 2654 6890 63 81 Screw Cap Rh (Dark Grey) 1
14 2654 6890 63 16 Cover Speaker Apparture (Dashboard) 2
15 2654 6891 01 37 Assy. Glove Box Complete (Dark Gray) 1
267
268

PAR
NO
NO..
17 2832 6890 01 05 Assy. Nacelle Set Consists of : 1

— Nacelle Front 1
— Nacelle Rear 1
19 2659 6890 63 55 Nacelle Bottom Dark Gray 1
20 2654 6890 63 41 Rubber Spacer 6
20 2654 6890 63 41 Rubber Spacer 1
21 2654 5420 01 13 Assy. Cluster Mounting Bracket Upper 1
22 2654 5420 01 11 Assy. Cluster Mounting Bracket Lower 1
23 2654 6891 01 29 Assy. Mounting Bracket Centre (Dash Board) 1
269
TABLE 72.1 DOOR (FRONT
ONT))
(FRONT GROUP 72
270
ONT))
(FRONT GROUP 72

PAR
NO
NO..
DOOR (FR ONT

ONT))
(FRONT
1 2654 7220 01 30 Assy. Door Shell LH 1
1 2654 7220 01 31 Assy. Door Shell RH 1
2 2658 7230 01 14 Assy. Door Hinge LH 2
2 2658 7230 01 15 Assy. Door Hinge RH 2
3 2658 7230 01 25 Assy. Door Check Front 1
4 2654 7250 01 37 Assy. Weather Strip Outer Front LH 1
4 2654 7250 01 38 Assy. Weather Strip Outer Front RH 1
5 2654 7270 01 51 Assy. Padding Door LH 1
5 2654 7270 01 52 Assy. Padding Door RH 1
6 2654 7270 63 07 Door Pad Clip (Bottom) 24
7 2654 7270 63 10 Door Pad Clip (Top Cap) 24
8 2654 7231 01 26 Assy.Door Pull LH (Black) 1
8 2654 7231 01 27 Assy.Door Pull RH (Black) 1
9 2658 7270 63 08 Cover Padding LH (Door) Darker Gray 1
9 2658 7270 63 09 Cover Padding RH (Door) Darker Gray 1
10 2654 7250 01 35 Assy. Weather Strip Inner Front 2
— 2701 7370 63 07 Cap(Cover Padding Screwed Type)Gray 6
271
ONT))
(FRONT GROUP 72
272
ONT))
(FRONT GROUP 72

PAR
NO
NO..
11 2658 7250 82 01 Spring Clip (Inner Weather Strip) 10

12 2654 7270 63 17 Magazine Pocket LH (Darker Gray) 1
12 2654 7270 63 18 Magazine Pocket RH (Darker Gray) 1
13 2654 6950 43 01 Spring Clip (Inner Lining) 6
14 2654 7230 63 24 Holder (Outer Sealing) 2
15 2654 8110 01 86 Assy. Door Stopper 2
16 2654 7250 82 01 Clip (weather Strip Outer) 10
17 2654 8110 01 70 Assy. Sealing Inner LH (for Front Door) 1
17 2654 8110 01 71 Assy. Sealing Inner RH (for Front Door) 1
18 2658 7230 25 03 Sealing Mould RH 1
18 2658 7230 25 02 Sealing Mould LH 1
19 2654 7230 02 12 Assy. Door Striker 2
273
TABLE 72.2 FRONT DOOR (L
FRONT OCKING SY
(LOCKING STEM)
SYSTEM) GROUP 72
274
TABLE 72.2 FRONT DOOR (L
FRONT OCKING SY
(LOCKING STEM)
SYSTEM) GROUP 72

PAR
NO
NO..
FRONT DOOR (LOCKING SYSTEM)

1 2654 7231 01 20 Assy. Door Lock Complete LH 1
1 2654 7231 01 19 Assy. Door Lock Complete RH 1
2 2654 7230 63 13 Snap Connector RH 2
3 2698 7230 01 49 Assy. Inner Handle 2
5 2658 7230 60 01 Link (Inner Handle) 2
10 2658 7230 01 16 Assy.Pop Up Knob Black 2
20 2654 7231 01 09 Assy. Door Lock Set 1
Consists of :
21 2658 7230 01 88 Assy. Door Outer Handle LH 1
21 2658 7230 01 89 Assy. Door Outer Handle RH 1
22 2651 7230 01 62 Assy. Glove Box Lock 1
23 2654 7000 01 19 Assy. Fuel Lid Lock 1
24 2698 5450 01 18 Ignition Switch 1
275
TABLE 72.3 DOOR GLASS AND WINDO
GLASS W REGUL
WINDOW ATOR
REGULA GROUP 72
276
TABLE 72.3 DOOR GLASS AND WINDO
GLASS W REGUL
WINDOW ATOR
REGULA GROUP 72

PAR
NO
NO..
DOOR GL ASS AND WINDO

GLASS WINDOWW REGULATOR
REGULA
1 2654 7220 01 14 Assy. Guide Channel LH (Door Glass) 1
1 2654 7220 01 15 Assy. Guide Channel RH (Door Glass) 1
2 2654 7250 25 01 Velvet Channel 1
3 2654 7250 23 05 Regulating Glass Front Door LH 1
3 2654 7250 23 06 Regulating Glass Front Door RH 1
4 2654 7250 01 15 Assy. Door Glass Holder LH 1
4 2654 7250 01 16 Assy. Door Glass Holder RH 1
5 2654 7250 63 12 Beading (Door Glass Holder) 4
6 2654 7250 01 28 Assy. Window Regulator LH 1
6 2654 7250 01 27 Assy. Window Regulator RH 1
9 2832 7230 01 05 Assy.Handle Window Winding (Black) 1
277
TABLE 73.1 DOOR REAR - DOUBLE CAB GROUP 73
278
TABLE 73.1 DOOR REAR - DOUBLE CAB GROUP 73

PAR
NO
NO..
DOOR REAR - DOUBLE CAB

1 2701 7320 01 01 Assy. Door Shell LH 1
1 2701 7320 01 02 Assy. Door Shell RH 1
2 2701 7330 01 10 Assy. Door Check Rear 1
3 2701 7370 01 17 Assy Padding Rear Door LH 1
3 2701 7370 01 18 Assy Padding Rear Door RH 1
4 2701 7330 01 01 Assy. Outer Sealing LH (Rear Door) 1
4 2701 7330 01 02 Assy. Outer Sealing RH (Rear Door) 1
5 2701 7350 01 09 Assy. Weather Strip Outer LH (Rear Door) 1
5 2701 7350 01 10 Assy. Weather Strip Outer RH (Rear Door) 1
6 2701 7350 01 07 Assy. Weather Strip LH (Rear Door) Inner 1
6 2701 7350 01 08 Assy. Weather Strip RH (Rear Door) Inner 1
7 2701 7370 63 06 Cover Padding RH (Darker Gray) 1
7 2701 7370 63 05 Cover Padding LH (Darker Gray) 1
8 2701 8110 01 12 Assy. Inner Sealing (Rear Door) 2
9 2658 7330 01 91 Assy. Door Hinge Bottom LH 1
9 2658 7330 01 92 Assy. Door Hinge Bottom RH 1
10 2658 7330 01 87 Assy. Door Hinge Top LH 1
10 2658 7330 01 88 Assy. Door Hinge Top RH 1
279
TABLE 73.2 REAR DOOR GLASS AND WINDO
GLASS WINDOWW REGULAT OR
REGULA GROUP 73
280
TABLE 73.2 REAR DOOR GLASS AND WINDO
GLASS WINDOWW REGULAT OR
REGULA GROUP 73

PAR
NO
NO..
REAR DOOR GL ASS AND WINDO

GLASS WINDOWW REGULATOR
REGULA
1 2701 7350 23 01 Regulating Glass Rear Door LH 1
1 2701 7350 23 02 Regulating Glass Rear Door RH 1
2 2658 7350 01 31 Assy. Door Glass Holder LH 1
2 2658 7350 01 32 Assy. Door Glass Holder RH 1
3 2701 7320 01 09 Assy. Guide Channel LH 1
3 2701 7320 01 10 Assy. Guide Channel RH 1
4 2701 7350 25 03 Velvet Channel 2
5 2658 7350 01 53 Assy. Window Regulator LH (Manual) 1
5 2658 7350 01 54 Assy. Window Regulator RH (Manual) 1
6 2832 7230 01 05 Assy.Handle Window Winding (Black) 2
281
TABLE 73.3 REAR DOOR LLOCKING
OCKING SYSTEM
SYSTEM GROUP 73
282
OCKING SYSTEM
SYSTEM GROUP 73

PAR
NO
NO..
REAR DOOR LOCKING SYSTEM

1 2658 7231 01 03 Assy.Inner Handle (Black) 2
2 2701 7330 01 18 Assy.Outer Handle LH(Rear Door) 1
2 2701 7330 01 19 Assy.Outer Handle RH(Rear Door) 1
3 2701 7330 60 03 Pull Rod LH (Inner Handle) 1
3 2701 7330 60 04 Pull Rod RH (Inner Handle) 1
4 2658 7330 60 02 Bell Crank 1
5 2658 7330 63 02 Bush (Bell Crank Pop Up Knob) 4
6 2658 7330 63 03 Button (Bell Crank Pop Up Knob) 4
7 2658 7330 63 01 Pin [bell Crank Pop Up Knob] 4
8 2701 7330 60 01 Link LH (Lock To Pop Up Knob Bell Crank) 1
8 2701 7330 60 02 Link RH (Lock To Pop Up Knob Bell Crank) 1
9 2701 7330 60 05 Pull Rod LH (Pop-Up Knob) 1
9 2701 7330 60 06 Pull Rod RH (Pop-up Knob) 1
10 2658 7330 63 04 Holder (Pop-up Knob) 2
11 2701 7330 60 09 Link (Pop-up Knob) 2
12 2658 7330 60 02 Bell Crank 1
13 2654 7231 01 20 Assy. Door Lock Complete LH 1
283
OCKING SYSTEM
SYSTEM GROUP 73
284
OCKING SYSTEM
SYSTEM GROUP 73

PAR
NO
NO..
13 2654 7231 01 19 Assy. Door Lock Complete RH 1

14 2654 7230 63 23 Snap Connector LH 3
15 2654 7230 63 13 Snap Connector RH 14
16 2658 7230 01 16 Assy.Pop Up Knob Black 2
285
TABLE 81.1 INTERNAL AND EXTERNAL FITMENTS GROUP 81
286

PAR
NO
NO..
INTERNAL AND EXTERNAL FITMENTS

1 2654 8880 01 06 Assy. Front Grill with 'T' Emblem 1
2 2698 8880 01 07 Assy.`T' Emblem 1
3 2654 8180 01 03 Assy. 207 DI Mascot 1
4 2654 8180 01 04 Assy. '3.0L' Mascot 1
5 2698 8180 01 10 Assy. 'TATA' Mascot 1
6 2654 8180 01 14 Assy.ÈX' Mascot 1
— 2832 8110 01 37 Decal Set,207DI EX Tatamobile Mech. Stg. 1 1 Mech stg
— 2832 8110 01 38 Decal Set,207DI EX Tatamobile Power. Stg. 1 1 Power Stg
— 2833 8110 01 36 Decal Set,207DI EX Crew Cab Mech.Stg. 1 Mech stg
— 2833 8110 01 37 Decal Set,207DI EX Crew Cab Power Stg. 1 Power Stg
7 2653 8110 63 07 Fender Extension Front LH - Grey 1
7 2653 8110 63 08 Fender Extension Front RH - Grey 1
— 2659 8111 63 52 Fender Extension Beading (Front)-Grey 2
— 2659 8860 63 22 Screw Grommet 8
— 2660 8110 82 01 Bracket Front LH (Front Fender Extension) 1
— 2660 8110 82 02 Bracket Front RH (Front Fender Extension) 1
8 2640 6880 99 01 Clip (Mascot) 22
287
288

PAR
NO
NO..
— 2660 8110 82 03 Bracket Centre (Front Fender Ext.) 2

— 2660 8110 82 04 Rear Bracket (Front Fender Ext.) 2
— 2660 8110 82 05 Rear Bottom Bracket LH (Front Fender Ext.) 1
— 2660 8110 82 06 Rear Bottom Bracket RH (Front Fender Ext.) 1
9 2654 8110 01 73 Assy.Rear View Mirror Outside RH 1
10 2654 8110 63 40 Cover Outer RH (Rear View Mirror) 1
11 2654 8110 63 39 Cover Outer LH (Rear View Mirror) 1
12 2654 8110 63 70 Cover (Rear View Mirror Mtg.) LH 1
13 2654 8110 86 01 Spacer 3
14 2658 8111 01 10 Assy. Cover Inner RH (Gray) 1
14 2658 8111 01 09 Assy. Cover Inner LH (Gray) 1
15 2658 8111 01 11 Assy. Internal RVM (Gray) 1
16 2654 8110 01 03 Assy Plastic Grill Outer (Rear) LH 1 1
16 2654 8110 01 04 Assy Plastic Grill Outer (Rear) RH 1 1
16 2701 8110 01 02 Assy. Plastic Grill Outer (Rear) LH 1
16 2701 8110 01 03 Assy. Plastic Grill Outer (Rear) RH 1
18 2654 8110 01 61 Assy Plastic Grill Rear Inner 2
19 2654 8110 63 88 Clip (Outer Grill) 2
289
290

PAR
NO
NO..
20 2654 8110 63 80 Roof Beading LH 1 1

20 2654 8110 63 81 Roof Beading RH 1 1
20 2701 8110 63 02 Roof Beading LH 1
20 2701 8110 63 03 Roof Beading RH 1
21 2654 8110 63 82 End Cap LH Front (Roof Beading) 1
21 2654 8110 63 83 End Cap RH Front (Roof Beading) 1
24 2654 8110 42 01 Bracket (Tool Bag) 1 1
25 2654 8110 01 72 Assy. Cover (Support Panel) RH 1
26 2654 8110 01 83 Assy. Cover 1 1
27 2654 8110 01 34 Assy.Cover RH (Support Panel) 1
— 2654 8110 77 01 Sealing Cover (Support Panel) RH 1
— 2654 8110 77 02 Sealing Cover (Support Panel) LH 1
28 2654 8111 63 07 Mudguard Liner Inner LH (Front Wheel Arch) 1
28 2654 8111 63 08 Mudguard Liner Inner RH (Front Wheel Arch) 1
29 2659 8110 63 15 Mudguard Liner LH (Front Outer) 1
29 2659 8110 63 16 Mudguard Liner RH (Front Outer) 1
30 2654 8111 01 09 Assy. Sunvisor LH RHD Light Gray 1
30 2654 8111 01 10 Assy. Sunvisor RH RHD Light Gray 1
291
292

PAR
NO
NO..
— 2654 8110 82 38 Clamp L.H.(Sun Visor) 1

— 2654 8110 82 37 Clamp R.H.(Sun Visor) 1
— 2640 6880 99 01 Clip (Mascot) 27
— 2659 8110 99 03 Pin 27
32 2654 8190 63 01 Button (Cross Member) 8
33 2654 8190 63 02 Button (Cross Member) 6
34 2660 8110 63 08 Mudflap Front LH 1
34 2660 8110 63 09 Mudflap Front RH 1
35 2654 7250 43 01 Spring Clip 30
37 2654 8110 63 58 Side Beading Carpet (Black) 2
37 2658 6920 63 80 Side Beading Carpet (Rear)LH Darker Gray 1
37 2658 6920 63 81 Side Beading Carpet (Rear)RH Darker Gray 1
— 2654 8110 75 01 Rubber Grommet 7
— 2654 8111 01 12 Assy. Side Step Complete with Cover 2 2
— 2701 8111 01 02 Assy. Side Step Complete with Cover 2
— 2654 8110 63 87 Deflector (Water Wading) 1 1
— 2654 8110 01 86 Assy. Door Stopper 2
43 2678 6950 63 11 Assy. Inner Handle 1
293
294

PAR
NO
NO..
— 2658 8110 63 58 Beading Tie Member 1

— 2658 8110 01 18 Assy. Inner Handle, Rear 2
44 2654 8111 01 29 Assy.Closing Piece (Blower Cut-Out) 1
45 2699 6910 01 02 Assy Cabin Air Extractor Valve 1
295
TABLE 82.1 WIPER SYSTEM GROUP 82
296

PAR
NO
NO..
WIPER SYSTEM
1 2654 8240 01 65 Wiper Motor 1
2 2654 8240 01 27 Assy. Wiper Motor Mounting Bracket 1
3 1132 399816 9 Hex. Screw M 6x20 4
4 1252 069801 7 Spring Washer B 6 4
5 2654 8240 01 76 Assy. Wiper Kit 1
6 Assy. Wheel Box 1
7 Assy. Wheel Box 1
8 Assy. Link Rod (I) 1
9 Assy. Link Rod (II) 1
10 2654 8240 63 02 Cover. 1
16 2702 8240 99 72 Wiper Blade (500Mm) 2
17 2654 8241 01 30 Assy. Wiper Arm LH 1
17 2654 8241 01 29 Assy. Wiper Arm RH 1
18 2654 8240 75 01 Gasket (for Wiper Motor Bracket) 1
19 2654 8240 01 09 Electric W/S Washer Kit Consisting Of : 1
20 Pump Assy. With Motor & Tank 1
21 Tube - Tank To Pump Inlet 1
297
298

PAR
NO
NO..
22 Assy. Bracket 1
23 Sl. Ch. Screw M 5X20 1
24 Tube (2000 mm) 1
25 Nozzle Unit (Twin Jet) 2
26 Nozzle Adaptor 1
1
299
TABLE 88.1 BONNET CENTRE GROUP 88
300

PAR
NO
NO..
BONNET CENTRE
1 2832 8870 01 01 Assy.Stay Rod 1
2 2658 8870 01 01 Assy. Bonnet Centre 1
3 2654 8870 34 01 Bush (Stay Rod) 1
4 2654 8870 82 20 Bracket Bonnet Stay Rod 1
4a 2832 8870 63 01 End Cap(Stay Rod) 1
4b 2654 8110 63 94 Cover (Bonnet Stay Rod) 1
5 2654 8870 01 33 Assy. Bonnet Lock (Bonnet Side) 1
6 2654 8870 01 29 Assy. Bracket Bottom Bonnet Lock 1
7 2654 8870 42 02 Clamp Bonnet Stay Rod 1
8 2654 8870 63 11 Rubber Buffer 2
9 2654 8870 63 10 Rubber Buffer 2
10 2654 8870 63 04 Sealing Bonnet (W/s Side) 1
11 2654 8870 01 47 Assy. Release Cable Comp. RH 1
12 2654 8870 87 02 Tension Spring (Bonnet Lock - Return) 1
13 2654 8870 82 36 Link Bonnet Lock 1
15 2654 8870 01 01 Assy. Bonnet Hinge LH 1
15 2654 8870 01 02 Assy. Bonnet Hinge RH 1
301
302

PAR
NO
NO..
16 2654 8870 01 65 Assy.Bonnet Insulation 1

— 2640 6880 99 01 Clip (Mascot) 27
— 2659 8110 99 03 Pin 27
303
TABLE 88.2 BUMPER GROUP 88
304

PAR
NO
NO..
BUMPER
1 2832 8850 01 02 BF Assy. Bumper Front Comp. Arctic White 1
1 2832 8850 01 02 BL Assy. Bumper Front Comp. Dark Neptue Blue 1
1 2832 8850 01 02 BS Assy. Bumper Front Comp. Solid Green 1
1 2832 8850 01 02 CN Assy. Bumper Front Comp. Irish Cream 1
2 2654 8850 01 56 BF Assy. Bumper Centre Comp. Arctic White 1
2 2654 8850 01 56 BL Assy. Bumper Centre Comp. Dark Neptue Blue 1
2 2654 8850 01 56 BS Assy. Bumper Centre Comp. Solid Green 1
2 2654 8850 01 56 CN Assy. Bumper Centre Comp. Irish Cream 1
3 2659 8850 01 25 BF Assy. Bumper Front LH. Arctic White 1
3 2659 8850 01 25 BL Assy. Bumper Front LH. Dark Neptue Blue 1
3 2659 8850 01 25 BS Assy. Bumper Front LH. Solid Green 1
3 2659 8850 01 25 CN Assy. Bumper Front LH. Irish Cream 1
3 2659 8850 01 26 BF Assy. Bumper Front RH. Arctic White 1
3 2659 8850 01 26 BL Assy. Bumper Front RH. Dark Neptue Blue 1
3 2659 8850 01 26 BS Assy. Bumper Front RH. Solid Green 1
3 2659 8850 01 26 CN Assy. Bumper Front RH. Irish Cream 1
4 2654 8850 01 44 Assy. Bracket LH (Side Bumper Mtg.) 1
305
306

PAR
NO
NO..
4 2654 8850 01 45 Assy. Bracket RH (Side Bumper Mtg.) 1

5 2654 8850 01 51 Assy Cover(Front Bumper)LH - Grey 1
5 2654 8850 01 52 Assy Cover(Front Bumper)RH - Grey 1
6 2654 8850 01 40 Assy. Bracket (Front Bumper Mtg.) 1
7 2654 8850 01 25 Assy. Support Complete LH Front Bumper Mtg. 1
7 2659 8850 01 19 Assy. Support RH (Front Bumper Mtg.) 1
8 2573 5441 01 37 Assy. Reflex Reflector White 2
307
TABLE 89.1 BODY MOUNTING GROUP 89
308
TABLE 89.1 BODY MOUNTING GROUP 89

PAR
NO
NO..
BODY MOUNTING
1 2654 8910 01 08 Assy. Rubber Mtg. (Top) 6 6 10
2 2654 8910 63 02 Rubber Mounting (Bottom) 6 6 10
3 2654 8910 69 04 Spacer Tube 6 6 8
4 2654 7080 92 01 Washer 6 6 8
4 2654 8910 92 01 Washer 6 6 14
5 1106 389606 5 Hex. Bolt M 12x95 2 2 2
6 1246 050130 8 Bright Washer 13 6 6 8
7 1214 050120 2 Nyloc Nut M 12 6 6 8
9 1106 389632 4 Hex. Bolt M 12x125 4 4 6
309
TABLE 91.1 SEAT AND SEA
SEAT T BEL
SEAT T
BELT GROUP 91
310
SEAT T BEL
SEAT T
BELT GROUP 91

PAR
NO
NO..
SEAT AND SEA

SEAT T BEL
SEAT T
BELT
1 2832 9100 01 02 Assy. Driver Seat (Adjustable) 1
2 2832 9100 01 03 Assy. Co-Driver Seat 1
3 2833 9300 01 01 Assy.Rear Seat 1
7 2658 9150 01 03 Assy. Bracket 2 2 4
8 2654 9150 63 03 Cover Seat Belt Mtg. Bracket 2 2 4
9 2654 8111 63 09 Cover(For Elr Unit)Dark Grey 2 2
9 2701 8110 63 12 Cover (For Elr Cover)Dark Grey 2
— 2654 9150 34 01 Bush 2 2 4
— 2698 8190 01 11 Offer Drg.Assy.Clip Dark Grey 17Dia. 4
10 2654 9150 01 81 Seat Belt Kit Front Seat Consisting of : 1
— Twin Buckle Assy. 1
— Assy. Seat Belt Middle 1
— Assy. Seat Belt (Co-Passenger) 1
— Assy. Seat Belt (Driver) 1
— 2701 9350 01 04 Assy. Seat Belt Kit Rear Seat Consisting of : 1
— Seat Belt Complete LH 1
311
SEAT T BEL
SEAT T
BELT GROUP 91
312
SEAT T BEL
SEAT T
BELT GROUP 91

PAR
NO
NO..
— Seat Belt Complete RH 1

— Seat Belt Middle 1
313
TABLE 70.1 LOAD BODY AND IT
BODY S MOUNTING (NORMAL)
ITS GROUP 70
314
BODY S MOUNTING (NORMAL)
ITS GROUP 70

PAR
NO
NO..
LOAD BODY AND ITS MOUNTING (NORMAL)

1 2654 7000 01 29 BF Assy.L/B Comp. 31 WB Arctic White 1 31 WB
1 2654 7000 01 29 BN Assy.L/B Comp. 31 WB Ruby Red 1 31 WB
1 2654 7000 01 29 BS Assy.L/B Comp. 31 WB Solid Green 1 31 WB
1 2654 7000 01 17 BF Assy.L/B Comp. 28 WB Arctic White 1 28 WB
1 2654 7000 0117 BN Assy.L/B Comp. 28 WB Ruby Red 1 28 WB
1 2654 7000 01 17 BS Assy.L/B Comp. 28 WB Solid Green 1 28 WB
2 2654 7040 01 69 Assy.Tail Gate Complt. 1 1 28/31 - WB
— 2654 7040 63 06 Cover(T/G Inner Panel Cutout) 2 2
— 2640 7090 01 03 .Assy.Handle-LH 1 1
— 2640 7090 01 04 .Assy.Handle-RH 1 1
— 2654 7040 01 67 .Assy.Chain With Sleeve 1 2
— 2651 7090 01 05 Assy. Stopper (Side And Rear) 2 2
4 2654 7090 01 03 Assy.Packing 8 10
5 2654 7080 01 10 Assy.Bolt With Nylon Insert 8 10
6 2654 7080 92 01 Washer 8 10
7 2654 7080 92 03 Washer 8 10
— 2654 8910 63 03 Rubber Pad 2 2
315
BODY S MOUNTING (DOUBLE C
ITS AB)
CAB) GROUP 70

PAR
NO
NO..
11 2833 7000 63 01 Fender Extn.(L/B)-Gray(Common For LH/RH) 2

Fender Extn.Beading (207DI-EX L/B) - Grey 2
12 2653 7000 63 18 Mudflap Rear With `T' 2
321
BODY S MOUNTING (FL
ITS (FLAAT BED) GROUP 70
322
BODY S MOUNTING (FL
ITS (FLAAT BED) GROUP 70

PAR
NO
NO..
LOAD BODY AND IT

BODY S MOUNTING (FL
ITS (FLAAT BED)
1 2832 7000 01 10 BF Assy. L/B Comp. 31WB Flat Bed Arctic White 1
1 2832 7000 01 10 CN Assy. L/B Comp. 31WB Flat Bed Irish Cream 1
2 2832 7040 01 03 Assy.Tail Gate Complt. 1
— 2654 7040 63 06 Cover (T/G Inner Panel Cutout) 2
— 2640 7090 01 03 Assy. Handle-LH 1
— 2640 7090 01 04 Assy. Handle-RH 1
— 2654 7040 01 67 Assy. Chain With Sleeve 2
— 2651 7090 01 05 Assy. Stopper (Side And Rear) 2
— 2830 7090 63 01 Packing (Load Body-Chassis) 10
— 2830 7090 63 02 Packing (Suppt. Brkt.) 2
12 2653 7000 63 18 Mudflap Rear With `T' 2
323

207 Di Ex Cat.

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207 Di Ex Cat.

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TATA 207 DI EX

(Bharat Stage II & Bharat Stage III)

Tata Motors Limited

PRELIMINARY REMARKS ......................................................................................................................................................................... IV

INSTRUCTIONS ......................................................................................................................................................................................... VII

ORDERING OF PARTS ............................................................................................................................................................................ VIII

ENGINE AND CHASSIS GROUP INDEX .......................................................................................................................................... IX-XI

ENGINE AND CHASSIS PARTS ..................................................................................................................................................... 3 - 323

WHEN ORDERING PAR

WHEN ORDERING PAR

GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE

01 01.1 Assy. Engine and Half Blocks 3 20 20.1 Engine Cooling 61

GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE

26 26.1 Gear Box (G-76) 71 40 40.1 Wheel 169

GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE

FIG. QT Y. FOR 207 DI EX

FIG. QT Y. FOR 207 DI EX

OVERHAULING GASKET KIT

FIG. QT Y. FOR 207 DI EX

2534 0199 02 23 Decarbonising Gaskets Kit Consisting of : 1 BS II/BS III

FIG. QT Y. FOR 207 DI EX

FIG. QT Y. FOR 207 DI EX

18 2534 0113 02 46 Assy.Oil Sump Comp. W/Coup.Nut&Ferrule 1

FIG. QT Y. FOR 207 DI EX

44 1305 050816 6 Cyl. Pin 8 M 6X16 2

FIG. QT Y. FOR 207 DI EX

64 1427 020250 1 Hose Clamp 25 1

FIG. QT Y. FOR 207 DI EX

CYLINDER HEAD AND COVER

FIG. QT Y. FOR 207 DI EX

20 2534 0115 88 01 Stud (40.5) 3

FIG. QT Y. FOR 207 DI EX

FIG. QT Y. FOR 207 DI EX

26 8854 0343 25 34 Connecting Rod Bearing Set STD 1

FIG. QT Y. FOR 207 DI EX

18 Main Bearing Half Lower RS 2 5

FIG. QT Y. FOR 207 DI EX

FIG. QT Y. FOR 207 DI EX

FIG. QT Y. FOR 207 DI EX

25 352 050 06 34 Assy Rocker Arm Right With Bush 4

FIG. QT Y. FOR 207 DI EX

FUEL INJECTION PUMP

FIG. QT Y. FOR 207 DI EX

— 2527 0714 01 02 Assy. Clamp Lower 1

FIG. QT Y. FOR 207 DI EX

FIG. QT Y. FOR 207 DI EX

FUEL FILTER (MIC

FIG. QT Y. FOR 207 DI EX

FIG. QT Y. FOR 207 DI EX

FIG. QT Y. FOR 207 DI EX

FIG. QT Y. FOR 207 DI EX

EXHAUST MANIFOLD WITH EGR ARRANGEMENT

FIG. QT Y. FOR 207 DI EX

13 2534 1411 01 33 Assy Bracket Solenoid Valve 1 Bharat Stg II

FIG. QT Y. FOR 207 DI EX

ENGINE ELECTRICAL EQUIPMENT

FIG. QT Y. FOR 207 DI EX

FIG. QT Y. FOR 207 DI EX

17 312 186 00 80 Gasket 1

FIG. QT Y. FOR 207 DI EX

35 2520 1813 77 01 Sealing Ring 1

FIG. QT Y. FOR 207 DI EX

FIG. QT Y. FOR 207 DI EX