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DFA1101TZ5AD6-920/938

DFA1101GZ5AD6-907/920/921/938
C26-901/902/908/928

LIGHT COMMERCIAL VEHICLE

SPARE PARTS CATALOG

PEOPLE'S REPUBLIC OF CHINA


DONGFENG AUTOMOBILE CO., LTD.
FOREWORD
1. The catalog has compiled the spare parts numbers, part names, quantities of the
parts in the assemblies of DFA1101TZ/GZ5AD6 series commercial light truck and
the assembling figures of those assembly mechanisms for the reference of customers
when they purchase or order spare parts. This catalog can also provide references for
customers to get to know the assembling relations between those parts of the assem-
bly mechanisms of the vehicles.

2. When you submit your request of purchasing our parts or when ordering,
please offer correct and complete part numbers and clarify the part names and quanti-
ties.

3. The same assembly of the same model may be chosen from different suppliers.
When you purchase spare parts, please choose the right ones according to the actual
configurations of your vehicle.

4. The spare part catalog is compiled on base of the production drawings before
Aug, 2007. Due to continuous improvements and perfections of our product con-
struction, the structure, size or number of some parts may be changed, so please clar-
ity the production date of your vehicle when putting spare part orders.

5. Dongfeng Automobile Co., Ltd. is responsible for the compiling of this spare
part catalog. No copy to part of or all content of this catalog is allowed before written
approval.

DONGFENG AUTOMOBILE CO., LTD.


Sep, 2007
INSTRUCTION
The catalog has compiled the spare part numbers, part names, quantities of the
parts in the assemblies of DFA1101TZ/GZ5AD6 series commercial light truck and
the assembling figures of those assembly mechanisms for the customers as reference
to purchasing or ordering spare parts..
Code Vechile Character
Cab with bed, tiltable cab, power steering, air braking
DR02 DFA1101GZ5AD6-907
system, cab heating and refrigerating apparatus
Single row cab/cab with bed, tiltable cab, power steering,
DR07/
DFA1101TZ/GZ5AD6-938 ABS-Anti lock air braking system, cab heating and
DR08
refrigerating apparatus
DR09/ Single row cab/cab with bed, tiltable cab, power steering,
DFA1101TZ/GZ5AD6-920
DR12 air braking system, cab heating apparatus
Cab with bed, tiltable cab, power steering, air braking
DR11 DFA1101GZ5AD6-921
system, cab heating apparatus
C26901/ Add electric glass of door window on the basis of DR07/
C26-901/C26-902
C26902 DR08
C26908 C26-908 Cab with bed, power steering, A/C, heater, electric glass
C26928 C26-928 Cab with bed, power steering, heater, electric glass

1.Compiling Method of the Figure Numbers


Fig. No.:□××○○
□ -----Representing letter of the English name of the assembly
×× --Representing number of the systems of the vehicle
○○ --Series number of the disassembling figure of the part in this system

2.Signification of theRepresenting Letters of the Systems:


5AD--EQB140-20 engine ES--Engine system
CL--Clutch TM--Transmission
FS--Frame & suspension system PS--Propeller shaft
FA--Front axle RA--Rear axle
WS--Wheel & spare wheel carrier ST--Steering system
BS--Brake system EL--Electric system
CA--Cab TO--Tools
CB--Cargo body
CONTENTS

1.Engine
2.Engine System
3.Clutch
4.Transmission
5.Propellor Shaft
6.Front Axle
7.Rear Axle
8.Frame, Suspension System
9.Wheel, Spare Wheel Carrier
10.Steering System
11.Brake System
12.Electric System
13.Cab
14.Cargo body & Tools
1. Engine

Engine Assembly .....................................................................................................1-1


Fig.5AD01 Cylinder Block..............................................................................1-2
Fig.5AD02 Crankshaft ...................................................................................1-4
Fig.5AD03 Piston, Connecting Rod...............................................................1-6
Fig.5AD04 Gear Cover ..................................................................................1-8
Fig.5AD05 Camshaft ...................................................................................1-10
Fig.5AD06 Oil Pump....................................................................................1-12
Fig.5AD07 Oil Filter, Oil Cooler ...................................................................1-14
Fig.5AD08 Water Pump...............................................................................1-16
Fig.5AD09 Cylinder Head And Rocker Train...............................................1-18
Fig.5AD10 Fan And Bracket........................................................................1-21
Fig.5AD11 Injection Pump, Injector And High Pressure Pipes....................1-23
Fig.5AD12 Supply Pump .............................................................................1-26
Fig.5AD13 Fuel Filter...................................................................................1-28
Fig.5AD14 Turbocharger, Exhaust Manifold ...............................................1-30
Fig.5AD15 Oil Level Dipstick .......................................................................1-32
Fig.5AD16 Oil Sump....................................................................................1-34
Fig.5AD17 Push Rod Chamber Cover ........................................................1-36
Fig.5AD18 Flywheel ....................................................................................1-38
Fig.5AD19 Flywheel Housing ......................................................................1-40
Fig.5AD20 Valve Chamber Cover ...............................................................1-42
Fig.5AD21 Starter, Alternator ......................................................................1-44
Fig.5AD22 Thermostat And Alternator Bracket ...........................................1-46
Fig.5AD23 Pulley Tensioner, Air-condition Comperssor, Intake Pipe
And Installation Console ............................................................1-48
Engine Assembly
No. Part No. Part Name & Description Qty.
EQB140-20 Engine with clutch ass'y(be used
10GB04-DE12-A in DR02, DR07, DR08, C26901, C26902)
1

EQB140-20 Engine with clutch


10GB04-DR09-A 1
ass'y(be used in DR09, DR12)
EQB140-20 Engine with clutch
10GB04-DR11-A 1
ass'y(be used in DR11)

1-1
Cylinder Block Fig·5AD01

1-2
Cylinder Block Fig·5AD01
No. Part No. Part Name & Description Qty.
1 A3903920 Cylinder block ass'y(Inc No.2,3,4,6,7,17) 1
2 A3901306 Bushing, camshaft 1
3 A3900068 Ring, setting 10
4 A3900635 Plug, expansion 3
5 A3007956 Plug, expansion 2
6 A3900965 Plug, expansion 4
7 A3904217 Bolt, cover, main bearing 8
8 C3906619 Plug 1
9 C3008468 Plug 1
10 A3900955 Plug, expansion 2
11 C3900257 Dowel 2
12 A3900687 Spacer 1
13 A3900958 Plug, expansion 1
14 A3919002 Nozzle 4
15 A3902343 Ring, setting 2
16 A3913917 Main bearing cap ass'y(Inc No.3) 5
17 A3904166 Liner, cylinder(only used for repair)

1-3
Crankshaft Fig·5AD02

1-4
Crankshaft Fig·5AD02
No. Part No. Part Name & Description Qty.
1 A3907803 Crankshaft 1
2 C3904483 Dowel 1
3 A3901258 Gear, camshaft 1
4 A3901090 Bearing, upper, main, crankshaft 4
5 3927772 Bearing, thrust, crankshaft 1
6 A3901150 Bearing, lower, main, crankshaft 5
7 A3914494 Pulley, crankshaft 1
8 A3903857 Bolt 4

1-5
Piston, Connecting Rod Fig·5AD03

1-6
Piston, Connecting Rod Fig·5AD03
No. Part No. Part Name & Description Qty.
A3901569 Connecting rod ass'y(Inc No.2,3,4) 4
1 A3901170 Bearing, connecting rod 8
2 A3941476 Bushing, connecting rod 1
3 A3901572B Connecting rod 1
4 A3900919 Bolt, connecting rod 2
5 A3926631 Piston 4
6 A3919053 Pin, piston 4
7 A3901706 Ring, snap 8
8 A3903384 Ring ass'y, oil, piece 4
9 A3902286 Compression ring, middle 4
10 A3902401 Ring, upper, compression 4

1-7
Gear Cover Fig·5AD04

1-8
Gear Cover Fig·5AD04
No. Part No. Part Name & Description Qty.
1 A3900257 Dowel 2
2 A3960061 Gasket 1
3 A3960071 Gear chamber 1
4 A3900633 Bolt 11
5 A3900629 Bolt 16
6 A3914092 Ring, seal 1
7 C3919683 Seat, timing pin 1
8 A3913994 O-ring 1
9 A3903924 Pin, timing gear 1
10 A3904849 Ring, snap 1
11 C3907998 Screw 2
12 A3960319 Gasket 1
13 A3903794 Cover, gear chamber 1
14 A3900709 Oil seal, front 1
15 A3914092 Gasket 1
16 A3903463 Cover, hole 1
17 C3911314 Spec plate 1
18 RQ541255 Nail, spec plate 2

1-9
Camshaft Fig·5AD05

1-10
Camshaft Fig·5AD05
No. Part No. Part Name & Description Qty.
1 3929885 Camshaft 1
2 A3907431 Gear, camshaft 1
3 Q5500416 Key, woodruff 1
4 C3927155 Thrust, camshaft 1
5 Q150B0820 Bolt 2
6 3931623 Tappet 8

1-11
Oil Pump Fig·5AD06

1-12
Oil Pump Fig·5AD06
No. Part No. Part Name & Description Qty.
1 1011Q01-010-A Oil pump 1
2 Q150B0830 Bolt 4

1-13
Oil Filter, Oil Cooler Fig·5AD07

1-14
Oil Filter, Oil Cooler Fig·5AD07
No. Part No. Part Name & Description Qty.
1 A3960317 Seal gasket, oil cooler 1
2 A3921557 Oil cooler 1
3 A3960320 Gasket 1
4 A3913967 Seat ass'y, oil filter 1
5 A3902338 Valve, bypass 1
6 A3900632 Bolt 14
7 1012Q01-001 Oil filter ass'y 1
8 A3918428 Plug 1
9 A3918427 Spring 1
10 A3909397 O-ring 1
11 A3915787 Plug 1

1-15
Water Pump Fig·5AD08

1-16
Water Pump Fig·5AD08
No. Part No. Part Name & Description Qty.
1 A3960342 Pump ass'y, water 2
2 A3906698 Gasket 1
3 Q150B0822 Bolt 2

1-17
Cylinder Head And Rocker Train Fig·5AD09

1-18
Cylinder Head And
Fig·5AD09
Rocker Train
No. Part No. Part Name & Description Qty.
1 A3902343 Ring, setting 2
2 A3933422 Cylinder head with expansion plug 1
3 A3902606 Plug, expansion 3
4 A3903845 Flange 1
5 C3008468 Plug 2
6 RQ61901-J8 Plug 1
7 A3901117 Valve, inlet 4
8 A3901607 Valve, exhaust 4
9 3921640 Oil seal 8
10 A3900276 Spring, valve(inlet) 4
A3916691 Spring, valve(exhaust) 4
11 A3900299 Retainer, spring, valve 8
12 3900250 Lock cone, valve 16
13 A3903939 Bolt 10
14 A3903938 Bolt 4
15 A3921393 Gasket 1
Rocker shaft base with arm ass'y (Inc
16 A3910815 No.17~25)
4
A3910810 Rock arm ass'y, exhaust(Inc No.20~23) 4
A3910811 Rock arm ass'y, intake(Inc No.19~22) 4
17 A3910814 Rocker shaft support ass'y 4
18 A3907555 Plug, expansion 8
19 A3910809 Rock arm, intake 4
20 A3900705 Insert, rock arm 8
21 A3900706 Bolt 8
22 A3960358 Nut 8
23 A3910808 Rock arm, exhaust 4
24 A3900245 Washer 8
25 Q43119 Ring, spring 8

1-19
Cylinder Head And
Fig·5AD09
Rocker Train
No. Part No. Part Name & Description Qty.
26 A3904679 Rod, push 8
27 Q150B0875 Bolt 4
28 A3903940 Bolt, cylinder head 4

1-20
Fan And Bracket Fig·5AD10

1-21
Fan And Bracket Fig·5AD10
No. Part No. Part Name & Description Qty.
1 A3960076 Bracket ass'y, fan(Inc No.2,3,4,5,9) 1
2 A3910739 Bearing 1
3 A3911924 Fan hub 1
4 A3910410 Hub ring, fan 1
5 Q150B1070-2H1 Bolt 1
6 C3901447 Bolt 1
7 A3902114 Bolt 3
8 A3914462 Pulley, fan belt 1
9 Q43065 Ring, snap 2
10 1308D5-050-A Silicon oil fan clutch ass'y 1
11 1308D5-010 Fan ass'y 1
12 13Q01-08006 Flange 1
13 Q150B1020 Bolt 4
14 A3911584 Belt 1

1-22
Injection Pump, Injector And High Pressure
Pipes Fig·5AD11

1-23
Injection Pump, Injector And
High Pressure Pipes Fig·5AD11
No. Part No. Part Name & Description Qty.
A3356586ZZ Injector ass'y(Inc No.1,2) 1
1 A3356587 Injector with gasket ass'y 4
2 A3909356 Gasket 4
3 A3960901 Injection pump 1
4 A3902501 Stud 3
5 A3960318 Gasket 1
6 Q32008 Nut 3
7 A3911331 Gear, fuel pump 1
8 A3905313 Bracket 1
9 A3900630 Bolt 3
A3960018 Pipe, fuel(Inc No.10,11,12) 1
10 A3916984 Fitting 1
11 A3960021 Pipe, fuel 1
12 A3960019 Pipe, fuel 1
13 Z3900518 Washer, seal 2
14 A3911446 Bolt 1
15 A3905403 Bolt 1
16 A3960029 Pipe, connecting 1
Z3900516 Washer, seal 2
A3960375 Fitting 1
17 A3960033 Pipe ass'y, 1st cylinder 1
18 A3960035 Pipe ass'y, 2nd cylinder 1
A3960725 Pipe ass'y, 1-2 cylinder 1
19 A3903482 Pipe ass'y, 3rd cylinder 1
20 A3903483 Pipe ass'y, 4th cylinder 1
A3960761 Pipe ass'y, 3-4 cylinder 1
21 A3913900 Bracket 1
21A A3960355 Bracket 1

1-24
Injection Pump, Injector And
High Pressure Pipes Fig·5AD11
No. Part No. Part Name & Description Qty.
22 A3917746 Buffer 8
23 A3904711 Bracket 4
24 Q150B0525 Bolt 3
25 Q40105 Washer 3
Q40305 Washer, spring 4
26 A3913900 Bracket 1
26A A3960380 Bracket 1
27 A3960041 Fuel return sub-pipe 1
28 C3903380 Washer 4
29 A3905307 Bolt 4
30 A3900630 Bolt 2
31 Q1840828-J8 Bolt 1
32 A3960374 Fitting, 3-way 1
33 A3960340 Pipe ass'y, fuel 1
34 A3960042 Pipe, fuel 1
35 A3900267 Seal 2
36 3903382 Connector(with pump) 1
37 A3903729 Bolt 2
38 S-609 Washer(with pump) 1
39 3903739 Nut(with pump) 1
40 3902332 Key, woodruff(with pump) 1
41 A3909356 Sealing washing 1

1-25
Supply Pump Fig·5AD12

1-26
Supply Pump Fig·5AD12
No. Part No. Part Name & Description Qty.
1 A3960316 Gasket 1
2 1106N-010 Supply pump ass'y 1
3 A3900631 Bolt 2
4 Z3900518 Washer, seal 2
5 A3905649 Pipe, fuel 1
6 A3903035 Bolt 1

1-27
Fuel Filter Fig·5AD13

1-28
Fuel Filter Fig·5AD13
No. Part No. Part Name & Description Qty.
1 A3906694 Gasket 1
2 A3904362 Fuel filter seat ass'y 1
3 A203933 Plug, expansion 1
4 A3906695 Gasket 1
5 A3903845 Flange 1
6 Q351B16 Nut 1
7 1117N-001 Fuel filter ass'y, secondary 1
8 1125N-001 Fuel filter ass'y , primary 1

1-29
Turbocharger, Exhaust Manifold Fig·5AD14

1-30
Turbocharger, Exhaust
Fig·5AD14
Manifold
No. Part No. Part Name & Description Qty.
1 A3592318 Turbocharger ass'y 1
2 A3901356 Gasket, turbocharger 1
3 C3818823 Stud 4
4 C3818824 Nut 4
5 A3960056 Manifold, exhaust 1
6 C3929881 Gasket, exhaust manifold 4
7 C3930249 Bolt 8
8 RQ61901 Plug 1
9 A3960324 Gasket 1
10 Q1840828-J8 Bolt 7
11 A3960726 Cap, manifold 1
12 A3960322 Hose 1
13 A3960026 Unit, tube fitting 2
14 A3960859 Gasket 1
15 A3960057 Pipe, oil return, turbocharger 1
16 Q1840825 Bolt 2
17 A3903745 Hose 1
18 A3903744 Pipe, oil return, turbocharger 1
19 Q67635B Clamp 2

1-31
Oil Level Dipstick Fig·5AD15

1-32
Oil Level Dipstick Fig·5AD15
No. Part No. Part Name & Description Qty.
1 A3922886 Tube ass'y, dipstick 1
2 Q340B08 Nut 1
3 A3900629 Bolt 1
4 A3900955 Plug, expansion 2
5 A108722 Clip 1
6 A3907708 Dipstick ass'y 1
7 A3905821 Bracket, dipstick 1
8 Q1841225 Bolt 2
9 A3960369 Hanger, rear 1

1-33
Oil Sump Fig·5AD16

1-34
Oil Sump Fig·5AD16
No. Part No. Part Name & Description Qty.
1 A3960349 Oil suction pipe ass'y 1
2 A3960332 Gasket 1
3 A3900629 Bolt 4
4 A3907537 Washer 28
5 A3911535 Gasket 1
6 A3901049 Oil sump 1
7 A3900630 Bolt 28
8 A3902425 Ring, seal 1
9 A3904386 Plug 1
10 A3900216 Ring, seal 1
11 A3900215 Plug, oil sump 1

1-35
Push Rod Chamber Cover Fig·5AD17

1-36
Push Rod Chamber Cover Fig·5AD17
No. Part No. Part Name & Description Qty.
1 A3922078 Gasket 1
2 A3905023 Cover, tappet chamber 1
3 A3960500 Baffle, oil 1
4 A3900267 Seal 2
5 A3900630 Bolt 2
6 A3918612 Hose, vent 1
7 Q67627B Clamp 1

1-37
Flywheel Fig·5AD18

1-38
Flywheel Fig·5AD18
No. Part No. Part Name & Description Qty.
1 A3913914 Flywheel ass'y 1
A3901395 Bolt 8
A3900269 Washer 8

1-39
Flywheel Housing Fig·5AD19

1-40
Flywheel Housing Fig·5AD19
No. Part No. Part Name & Description Qty.
1 A3960313 Gasket 1
2 A3913447 Seat, oil seal 1
3 A3925529 Oil seal ass'y, rear 1
4 A3912473 Gasket 1
5 A3900627 Bolt 6
6 A3900068 Ring, setting 2
7 A3960410 Flywheel housing 1
8 A3910540 Bolt 8
9 A3908095 Plate, cover 1
10 Q2610820 Screw 2
11 A3910260 O-ring 1
12 A3910248 Plug 1
13 3834N-010 Sensor ass'y 1
14 A3909670 Clip 1
15 C3008469 Plug 1

1-41
Valve Chamber Cover Fig·5AD20

1-42
Valve Chamber Cover Fig·5AD20
No. Part No. Part Name & Description Qty.
1 A3902666 Gasket 4
2 A3960326 O-ring 4
3 A3960357 Bolt 4
4 A3960372 Cover, valve chamber 3
5 A3960373 Cover, valve chamber with oil refilling tube 1
6 A3902363 Ring, seal 1
7 A3901895 Cap, oil refilling tube 1

1-43
Starter, Alternator Fig·5AD21

1-44
Starter, Alternator Fig·5AD21
No. Part No. Part Name & Description Qty.
1 37V66-08010-A Starter ass'y 1
2 A3903834 Bolt 3
3 37V66-01010 Alternator ass'y 1

1-45
Thermostat And Alternator Bracket Fig·5AD

1-46
Thermostat And Alternator
Bracket Fig·5AD22
No. Part No. Part Name & Description Qty.
1 A3903105 Bolt 1
2 A3920560 Pulley, alternator 1
3 Q1841225 Bolt 2
4 A3960350 Bracket, alternator 1
5 37V66-01010 Alternator ass'y 1
6 Q32012 Nut 1
7 A3900632 Bolt 1
8 Q150B1025 Bolt 1
Q40310 Washer, spring 1
9 Q1840825 Bolt 1
10 A3960083 Bracket 1
11 Q150B1040 Bolt 1
Q40310 Washer, spring 1
12 A3903096 Bolt 2
13 A3960078 Seat, thermostat 1
14 1306R2-010-B2 Thermostat 1
15 A3923331 Seal, thermostat 1
16 A3913929 Hanger, front 1

1-47
Pulley Tensioner, Air-condition Comperssor,
Intake Pipe And Installation Console Fig·5AD23

1-48
Pulley Tensioner, Air-condition
Comperssor, Intake Pipe And Fig·5AD23
Installation Console
No. Part No. Part Name & Description Qty.
1 Q150B1075 Bolt 1
2 A3924026 Tensioner, belt 1
3 Q40110 Washer 1
4 A3924012 Plate, pulley tensioner 1
5 A3960082 Bracket 1
6 Q150B10120 Bolt 1
7 A3906697 Gasket 2
8 Q340B10 Nut 1
Q40310 Washer, spring 3
9 A3960370 Inlet, water 1

NO.10~16 are only in 10GB04-DE12-A


10 Q340B10 Nut 3
11 Q40310 Washer, spring 3
12 Q40110 Washer 1
13 81V46-04200 Air condition compressor 1
14 Q1840825 Bolt 2
15 Q150B1035 Bolt 2
16 A3960085 Bracket, air conditioner 1

17 A3960086 Bracket, alternator 1


18 Q1201080 Stud 3
19 Q1840825 Bolt 2

1-49
2. Engine System

Fig.ES1001 Engine Mounting..........................................................................2-1


Fig.ES1101 Fuel Supply System.....................................................................2-3
Fig.ES1102 Throttle Controlling Mechanism...................................................2-5
Fig.ES1103 Inlet System.................................................................................2-7
Fig.ES1104 Intercooling System ...................................................................2-10
Fig.ES1201 Exhaust System.........................................................................2-12
Fig.ES1301 Cooling System .........................................................................2-15
Engine Mounting Fig·ES1001

2-1
Engine Mounting Fig·ES1001
No. Part No. Part Name & Description Qty.
1 10Q01-01016-C Support--front engine mounting 2
Q4501238 Rivet--bracket to frame 8
2 10C-01019 Bolt 2
Q40212 Plain washer 2
Q40312 Spring washer 2
3 10Q01-01020-B Front mounting cushion assy 2
Q40310 Spring washer 4
Q340B10 Nut 4
4 10Q01-01014-B Front mounting right bracket 1
Q150B1030 Bolt 3
Q40310 Spring washer 3
5 10Q01-01013-B Front mounting left bracket 1
Q150B1030 Bolt 3
Q40310 Spring washer 3
6 10Q54-01053 Engine rear mounting cushion 2
10Q57-01052 Inner bushing--engine rear mounting cushion 2
Q150B16100 Hex bolt 2
Q40116 Plain washer 4
Q340B16 I type hex nut 4
7 10Q54-01037 Bushing--engine rear mounting cushion 2
8 10V65A-01060 Rear mounting left bracket assy 1
Q150B1030 Hex bolt 3
Q40316 Spring washer 3
9 10V65A-01065 Rear mounting right bracket assy 1
Q150B1030 Hex bolt 3
Q40316 Spring washer 3

2-2
Fuel Supply System Fig·ES1101

2-3
Fuel Supply System Fig·ES1101
No. Part No. Part Name & Description Qty.
1 1101V65-001 Fuel tank assy 1
11Q01-01115 Tank cushion strap 1
2 11Q01-01110 Clamp ring--fuel tank 3
Q340B10 I type hex nut 6
Q40108 Plain washer 6
Q40110 Plain washer 3
Q500B3216 Cotter pin 3
Q510B0850 Axis pin 3
3 11Q01-01105-A Fuel tank bracket assy 3
Q150B1030 Bolt 12
Q340B10 I type hex nut 12
Q40110 Plain washer 24
Q40310 Spring washer 12
4 1104A6-V65C Hose--from fuel tank to prefilter 1
11.2D-04027 Washer--diesel oil prefilter 2
35N-06109 Pipe joint 2
RQ860B10105 Fuel supply hose assy 1
ZD250X7.5 Nylon lacing 2
5 11.2D-04034 Ring with channel 1
6 1104K6-V65C Hose--oil return 1
37F65-24016 Rubber sleeve 1
RQ86008115 Hose assy 1
ZD250X7.5 Nylon lacing 2
7 1119G-019 Diesel oil prefilter assy 1
8 1104B6-V65C Hose--prefilter to fuel pump 1
11.2D-04034 Ring with channel 1
RQ860B10065 Hose assy 1
ZD250X7.5 Nylon lacing 1

2-4
Throttle Controlling Mechanism Fig·ES1102

2-5
Throttle Controlling Mechanism Fig·ES1102
No. Part No. Part Name & Description Qty.
Acceleration drive mechanism assy (included
11V66-08020-A NO.1, 3, 4, 8 )
1
1 11V66-08030-A Limiting bracket assy 1
Q150B0820 Bolt 3
Q40108 Plain washer 3
Q40308 Spring washer 3
2 11V65-08050 Acceleration drive controlling cable assy 1
Q40106 Plain washer 2
Q500B1620 Cotter pin 2
Q510B0614 Axis pin 2
3 11V66-08025-A Acceleration push rod assy 1
Q40112 Plain washer 1
Q500B2530 Cotter pin 1
4 11N-08036 Plastic bushing 2
11V66-08010 Accelerator pedal assy (included NO.5--7) 1
5 11QA-08011 Accelerator pedal 1
6 11V66-08014 Axis pin--connecting pedal bracket and pedal 1
7 11V66-08015-A Accelerator pedal bracket assy 1
11V66-08016 Limiting pipe 1
Q150B0830 Bolt 1
Q350B08 Hex thin nut 1
Q40106 Plain washer 1
Q150B0614 Bolt 2
Q40106 Plain washer 2
Q40306 Spring washer 2
8 11QA-08023 Return spring 1

2-6
Inlet System Fig·ES1103

2-7
Inlet System Fig·ES1103
No. Part No. Part Name & Description Qty.
1 11V50-09010-A Inlet pipe assy 1
2 11V65-09061 Upper bracket 1
11V50-09069 Inlet cap cushion--body 1
Q150B0820 Bolt 2
Q40108 Plain washer 2
Q40308 Spring washer 2
Q340B08 I type hex nut 2
3 11V50-09071 Lower bracket 1
Q150B0820 Bolt 2
Q40108 Plain washer 2
Q40308 Spring washer 2
Q340B08 I type hex nut 2
11V50-09065 Inlet pipe cushion assy 3
Q40106 Plain washer 6
Q40308 Spring washer 6
Q340B08 I type hex nut 6
4 11V50-09042 Air filter inlet hose 1
Q672120 Clamp 1
5 1109V67-010 Air filter assy(in single row cab) 1
1109V65-010 Air filter assy(in one and half row cab) 1
1109.6B-020 Main cartridge assy 1
1109.6B-030 Safety cartridge assy 1
6 11V93B-09015 Air filter bracket assy 1
7 11Q01-09019 Air filter clamp 2
Q150B1035 Bolt 8
Q40110 Plain washer 8
Q40310 Spring washer 8
Q340B10 I type hex nut 8

2-8
Inlet System Fig·ES1103
No. Part No. Part Name & Description Qty.
8 11V65-09023 Inlet hose-- Ⅱ 1
JK-442.120 Clamp 1
9 11V65-09025 Inlet steel pipe assy 1
JK-442.090 Clamp 2
10 11V65-09021 Inlet hose-- I 1
JK-442.090 Clamp 1

2-9
Intercooling System Fig·ES1104

2-10
Intercooling System Fig·ES1104
No. Part No. Part Name & Description Qty.
1 11Q01-18117 Inlet hose--engine 1
JK-442.090 Clamp 2
2 11V65-18116 Air outlet pipe--intercooler 1
3 11Q01-18113 Air outlet hose--intercooler 1
JK-442.095 Clamp 2
4 11Q01-18114 Inlet hose--intercooler 1
JK-442.095 Clamp 2
5 11V65-18112 Inlet pipe--intercooler 1
6 11V65-18119 Air outlet hose--supercharger 1
JK-442.065 Clamp 2
7 1118Q01-010-A Intercooler assembly 1

2-11
Exhaust System Fig·ES1201

2-12
Exhaust System Fig·ES1201
No. Part No. Part Name & Description Qty.
1 12N-03062 Sealing slice 2
2 12N-03061 Sealing ring 1
3 12N-03051 Thimble 2
Q150B0835 Bolt 2
Q40108 Calm washer 2
Q40308 Spring washer 2
Q340B08 Nut 2
4 12D-03039 Muffler screw 4
Q40110 Plain washer 4
Q40310 Spring washer 4
Q340B10 Nut 4
5 12V65-03033 Bracket(in DR02, DR09, DR11, DR12) 1
12V65C-03033 Bracket(in DR07, DR08, C26901, C26902) 1
Q150B1225 Bolt 2
Q40112 Plain washer 2
Q40312 Spring washer 2
6 12V65C-03010 Inlet pipe assy--muffler 1
7 12D09-03018 Flange-muffler Inlet pipe 1
8 112V65-03050 connecting pipe assembly 1
Q150B10110 Bolt 4
Q340B10 Nut 8
9 1201Q01-010 Muffler assembly 1
Q150B1040 Bolt 2
Q40110 Plain washer 2
Q40310 Spring washer 2
Q340B10 Nut 2
10 12D-03032 Clamp--to fix the rear end of muffler 1
11 12Q01-03036 Muffler exhaust pipe 1

2-13
Exhaust System Fig·ES1201
No. Part No. Part Name & Description Qty.
12 12Q01-03026 Supporting plate 2
Q150B1025 Bolt 4
Q40110 Plain washer 4
Q40310 Spring washer 4
Q340B10 Nut 4
13 12.6B-03029 suspend plate 2
Q173B1265 Bolt 2
Q381B12 Nut 2
Q500B3230 Cotter pin 2
14 12DD-03027 Cushion 4
15 12DD-03028 Spacer-cushion 4
16 12D-03033-A Clamp--to fix the muffler 2

2-14
Cooling System Fig·ES1301

2-15
Cooling System Fig·ES1301
No. Part No. Part Name & Description Qty.
1 13V65-03012 Radiator water outlet hose 1
JK-442.080 Clamp 2
2 13V65-09011 Fan shroud 1
Q150B0816 Bolt 2
Q150B0825 Bolt 5
Q150B0822 Bolt 5
Q40108 Plain washer 8
Q40308 Spring washer 8
3 1301Q01-010-A Radiator assy 1
4 13V65-02001 Radiator frame set 1
13Q01-02101 Bracket drag link 1
13Q01-02131 Bracket lower support plate 1
13V65-02120 Bracket right support plate assy 1
13V65-02110 Bracket left support plate assy 1
Q150B1020 Bolt 10
Q40110 Plain washer 10
Q40310 Spring washer 10
5 13V65-02040 Radiator bracket assy 2
Q150B1025 Bolt 4
Q40110 Plain washer 4
Q40310 Spring washer 4
6 13V65-02036 Radiator stop block 2
Q150B1030 Bolt 2
Q40110 Plain washer 4
Q40310 Spring washer 4
7 13Q01-02030 Radiator cushion support assy 2
Q40110 Plain washer 4
Q40310 Spring washer 4

2-16
Cooling System Fig·ES1301
No. Part No. Part Name & Description Qty.
Q150B1025 Bolt 4
8 13Q01-02015 Vibration isolation cushion assy 2
Q40110 Plain washer 4
Q40310 Spring washer 4
Q340B10 I type hex nut 4
9 13V65-02026-A Side support 2
Q150B1025 Bolt 2
Q40110 Plain washer 2
Q40310 Spring washer 2
10 13V65C-03011 Radiator water inlet hose 1
JK442.060 Clamp 2
11 13V65-11051 Thermostat degassing hose 1
12 1311Q04-061 Steam outlet pipe 1
13 1311V65C-010-A Expansion tank assy 1
14 13Q04-11066-B1 Expansion tank support 1
Q150B0818 Bolt 5
Q40108 Plain washer 5
Q40308 Spring washer 5
15 13Q01-11057 Front water return hose 1
JK-442.040 Clamp 2

2-17
3.Clutch

Fig.CL1601 Clutch Housing ............................................................................3-1


Fig.CL1602 Clutch Cover................................................................................3-3
Fig.CL1603 Clutch Driven Disc .......................................................................3-5
Fig.CL1604 Clutch Controlling Pipe ................................................................3-7
Fig.CL1605 Clutch Controlling Mechanism...................................................3-10
Clutch Housing Fig·CL1601

3-1
Clutch Housing Fig·CL1601
No. Part No. Part Name & Description Qty.
1 16C-02052 Release bearing return spring 1
2 16C-02053 Return spring hook 1
3 Q150B1640 Bolt 1
4 Q40316 Spring washer 4
5 16N-01019 Bushing 1
6 Q72132 Spacer 1
7 16K1-01015 Clutch housing 1
8 16DD-01013 Clutch vent cap 1
9 Q150B0612 Bolt 2
10 Q40306 Spring washer 2
11 16N-01019 Bushing 1
12 16.6B-02067 Clutch release fork spacer sleeve 1
13 16.6B-02060 Release fork shaft and release fork assy 1
14 Q5500625 woodruff key 1
15 Q40316 Spring washer 2
16 Q150B1645 Bolt 2
17 16DD-02063 Clutch release fork 1
18 Q40310 Spring washer 1
19 Q150B1035 Bolt 1
20 16.6B-02050 Relese bearing seat and release bearing assy 1

3-2
Clutch Cover Fig·CL1602

3-3
Clutch Cover Fig·CL1602
No. Part No. Part Name & Description Qty.
1601M-090 Clutch Cover and pressure plate 1
1 FD330-1601101 Driving blade 12
2 FD330-1601102 Rivet--pressure plate 4
3 FD330-1601103 Rivet--cover 4
4 FD330-1601104 Rivet--supporting ring 12
5 FD330-1601105 Supporting ring 2
6 FD330A-1601106 Diaphragm spring 1
7 FD330-1601107 Pressure plate 1
8 FD330A-1601108 Clutch cover 1
9 FD330-1601108-12 Balancing rivet need

3-4
Clutch Driven Disc Fig·CL1603

3-5
Clutch Driven Disc Fig·CL1603
No. Part No. Part Name & Description Qty.
1601.6B-130 Clutch driven disc assy 1
1 FD330-1601201 Friction lining rivet 40
2 FD330-1601202 Friction lining 2
3 FD330-1601203 Wave spacer 10
4 FD330-1601210 Front damping disc 1
5 FD330-1601211 Wave spacer rivet 20
6 FD330-1601212 Damping spring 6
7 FD330-1601206 Damping spacer 1
8 FD330-1601207 Disc hub 1
9 FD330-1601208 Damping impact spacer 1
10 FD330-1601205 Damping spring spacer 1
11 FD330-1601209 Limiting pin 3
12 FD330-1601204 Rear damping disc 1

3-6
Clutch Controlling Pipe Fig·CL1604

3-7
Clutch Controlling Pipe Fig·CL1604
No. Part No. Part Name & Description Qty.
1 1604V45-010-A Clutch master cylinder assy 1
Q340B08 I type hex nut 2
Q40308 Spring washer 2
Oil pipe assy--clutch master cylinder to slave
2 16V66-06030 cylinder
1
3 35QA-06013 Free flowing coupling 1
2nd front oil pipe assy--clutch master
4 16V66-06035 1
cylinder to booster
5 35V66-06513 Hose bracket 1
Q41010 Lock washer with inner sawtooth 2
Q351B10 Hex thin nut 2
6 16V66-06040 Front hose assy--clutch 1
Rear oil pipe assy--clutch master cylinder to
7 16V66-06050 booster
1
8 16V66-06066 Clutch rear oil pipe bracket 1
Q150B1020 Bolt 1
Q40310 Spring washer 1
Q340B10 I type hex nut 1
Q351B10 Hex thin nut 1
Q41010 Hex thin nut 1
9 16N-06060 Rear hose assy--clutch 1
10 1608N-001 Booster assy 1
16A-02049 adjusting washer-booster 1
16A-02075 Handspikeassembly-booster 1
16B06-06068 Booster free flow coupling 1
11 RQ85010340 Nylon hose assy 1
12 16V66-05010 Oil reservoir assy 1
13 16DA01-02040 Bracket set--Clutch booster 1
14 16A-02043 Return spring--release fork arm 1
15 Q510B1035 Axis pin 1
Q500B2520 Cotter pin 1

3-8
Clutch Controlling Pipe Fig·CL1604
No. Part No. Part Name & Description Qty.
Q350B12 Hex thin nut 1
Q40110 Plain washer 1

3-9
Clutch Controlling Mechanism Fig·CL1605

3-10
Clutch Controlling
Fig·CL1605
Mechanism
No. Part No. Part Name & Description Qty.
1 16QF24-02110 Clutch pedal bracket assy 1
Q150B0820 Bolt 1
Q40108 Plain washer 1
Q40308 Spring washer 1
Q340B08 I type hex nut 1
2 16QA-02127-B Lower fixed plate--pedal bracket 1
Q32208 Hex lock nut with flange 2
16QA-02020 Clutch pedal assy (included NO.3-7) 1
3 16QA-02021 Clutch pedal welding assy 1
4 35QA-04022 Pedal sleeve 1
5 16QA-02037 Clutch pedal shaft 1
Q40308 Spring washer 1
Q350B08 Hex thin nut 1
6 16QA-02039 Clutch pedal return spring 1
7 35QA-04019 Bushing--pedal assy 2
8 17QA-03122 Pin 1
Q510B0820 Axis pin 1
9 1604V45-010-A Clutch master cylinder assy 1

3-11
4. Transmission

Fig.TM1700 Transmission Assembly...............................................................4-1


Fig.TM1701 Transmission Housing and Drive Gear Shaft ..............................4-3
Fig.TM1702 Transmission Mainshaft and Gear...............................................4-6
Fig.TM1703 Transmission Countershaft, Reverse Gear Shaft and Gear........4-9
Fig.TM1704 Transmission Cover...................................................................4-11
Fig.TM1705 Transmission Controlling Mechanism........................................4-14
Transmission Assembly Fig·TM1700

4-1
Transmission Assembly Fig·TM1700
No. Part No. Part Name & Description Qty.
1 17G0A7-DE18 Transmission assembly with clutch housing 1

4-2
Transmission Housing and Drive Gear Shaft Fig·TM1701

4-3
Transmission Housing and Drive Gear Shaft Fig·TM1701
No. Part No. Part Name & Description Qty.
1 Q150B1030-J0 Small hex guide bolt 4
2 Q40310 Spring washer 4
3 1700K1-041 Bearing cover--drive gear shaft 1
4 1700E--042 Bearing cover spacer--drive gear shaft 1
5 1700D4-001 Oil seal --transmission drive gear shaft 1
6 Q43165 Snap ring for shaft 1
7 Q433120 Staved steel ring for shaft 1
8 150213 Rear bearing--transmission drive gear shaft 1
9 1700K16-031 Transmission drive gear shaft 1
10 Q40310 Spring washer 6
11 Q150B1020 Hex bolt 6
12 1700C-026 Cover board--power take-off hole 1
13 1700C-027 Cover board spacer--power take-off hole 1
14 1700K1-530 Oil screw plug assy 1
15 Q72324-9 Sealing washer 2
16 1700K45-025 Transmission housing 1
Q5221026 Pin 2
17 Q5221026 Dowel pin 1
18 1700K1-152-B Rear bearing seat spacer--mainshaft 1
19 1700N-525 Speedometer oil seal assy 1
20 1700N-526 Speedometer flexible joint 1
21 Q72327-9 Sealing washer 1
22 1700DE03-522 Speedometer driven gear 1
23 1700K13-151 Rear bearing seat--mainshaft 1
24 2402E03-060 Skeleton oil seal assy 1
25 Q150B1030-J0 Small hex guide bolt 5
26 Q40310 Spring washer 5
27 1700D4-630 Bolt--for bearing cover 4

4-4
Transmission Housing and Drive Gear Shaft Fig·TM1701
No. Part No. Part Name & Description Qty.
28 Q40310 Spring washer 4
29 1700K1-071 Countershaft rear bearing cover 1
30 1700K1-072 Spacer--countershaft rear bearing cover 1
31 Q72324-9 Sealing washer 1
32 1700K1-530 Oil screw plug assy 1
33 1700K1-059 O-ring--transmission countershaft 1

4-5
Transmission Mainshaft and Gear Fig·TM1702

4-6
Transmission Mainshaft and Gear Fig·TM1702
No. Part No. Part Name & Description Qty.
1 Z*K324632 Front roller bearing--mainshaft 1
2 1700K1-145 Lock nut 1
3 1700K1-144 Lock nut lock shim 1
4 1700K6-032 Direct gear synchronizer conical ring 1
5 1700K1-148 5th, 6th gear baulk ring 1
6 1700K1-132 5th, 6th gear sliding sleeve 1
7 1700K1-146-B 5th, 6th gear fixed gear seat 1
8 1700N-184 5th, 6th gear synchronizer lockpin 3
9 1700N-186 Lockpin 3
10 1700N-183 Synchronizer push rod 3
11 1700N-182 5th, 6th gear baulk ring 1
12 1700K3-140 5th gear assy 1
13 1700K1-138 6th gear bearing seat ring 1
14 1700K1-139 6th gear thrust ring 1
15 1700K1-135-B 4th gear assy 1
16 Z*KK637040 Needle bearing 1
17 1700K1-149 4th gear bearing seat ring 1
18 1700N-182 4th gear baulk ring 2
19 1700K1-132 3rd, 4th gear sliding sleeve 1
20 1700N-184 3rd, 4th gear synchronizer lockpin 3
21 1700N-186 Lockpin 3
22 1700N-183 Synchronizer push block 3
23 1700K1-136-B 3rd, 4th gear fixed gear seat 1
24 1700N-182 3rd gear baulk ring 2
25 1700K1-130-B 3rd gear 1
26 Z*KK707740 Needle bearing 1
27 1700K1-133 3rd gear bearing seat ring 1
28 1700KT-105 Transmission mainshaft 1

4-7
Transmission Mainshaft and Gear Fig·TM1702
No. Part No. Part Name & Description Qty.
29 1700KT-115 2nd gear assy 1
30 Z*KK758240 Needle bearing 1
31 1700NB-117 2nd gear bearing seat ring 1
32 1700NB-128-B 1st, 2nd gear baulk ring 1
33 1700KT-126 1st, 2nd gear synchronizer gear sleeve 1
34 1700KT-126 1st, 2nd gear synchronizer gear seat 1
35 1700N-184 3rd, 4th gear synchronizer lockpin 3
36 1700N-186 Lockpin spring 3
37 1700N-183 Synchronizer push block 1
38 1700NB-128-B 1st, 2nd gearbaulk ring 1
39 K849244 Needle bearing 1
40 1700NB-117 2nd gear bearing seat ring 1
41 1700KT-110 1st gear--mainshaft 1
42 1700K1-181 Reverse gear seat 1
43 1700K1-183 Reverse gear slide sleeve 1
44 1700K1-178 Reverse gear bearing seat ring 1
45 Z*KK758230 Needle bearing 1
46 1700K1-182 Driven gear--reverse gear 1
47 1700K1-185-B Reverse gear thrust spacer 1
48 Z*192310K Rear roller bearing--mainshaft 1
49 Q433110 Staved steel ring for shaft 1
50 1700DE03-521 Drive gear--speedometer 1
51 1700K27-160 Mainshaft flange 1
52 1700K1-169 Disc spring 4
53 2402N-072 Hex slotted nut 1

4-8
Transmission Countershaft, Reverse Gear Shaft and Gear Fig·TM1703

4-9
Transmission Countershaft, Reverse Gear Shaft and Gear Fig·TM1703
No. Part No. Part Name & Description Qty.
1 Q43140 Snap ring for shaft 1
2 Z*42508 Countershaft front roller bearing 1
3 1700K1-063 Constant mesh gear thrust shim 1
4 1700K8-056-B Countershaft constant mesh gear 1
5 1700K1-062 Countershaft 6th gear sleeve 1
6 1700K1-061 Countershaft 4th gear lock ring 2
7 1700K3-055 Countershaft 5th gear 1
8 1700K1-053-B Countershaft 4th gear 1
9 1700K1-052 Sleeve 1
10 1700K1-051-B Countershaft 3rd gear 1
11 1700N-054 Key 1
12 1700N-057 Key 1
13 Q5501038 Woodruff key 1
14 1700KT-048 Transmission countershaft 1
15 192309K Countershaft rear roller bearing 1
16 Q433100 Steel ring for shaft 1
17 1700K1-143 Lock nut washer 1
18 1700K1-144 Lock nut lock spacer 1
19 1700K1-145 Lock nut 1
20 1700K1-082 Reverse gear 1
21 K384630 Reverse gear needle bearing 2
22 1700K1-092 Reverse gear shaft 1
23 1700N-093 O-ring 1
24 1700N-098 Reverse shaft lock spacer 1
25 Q40310 Spring washer 1
26 Q150B1020 Hex bolt 1

4-10
Transmission Cover Fig·TM1704

4-11
Transmission Cover Fig·TM1704
No. Part No. Part Name & Description Qty.
1 1700K1-321 Controlling shaft 1
2 1700N-308 Oil seal 1
3 1700DE03-301 Top cover 1
4 Q40110 Plain washer 4
5 Q40310 Spring washer 4
6 Q150B1030 Hex bolt 4
7 1700N-350-A Vent plug assy 1
8 Q43117 Snap ring for shaft 1
9 1700N-334 Washer 1
10 1700N-303 Cup spacer 1
11 1700N-328 Pin 1
12 1700N-331 O-ring 1
13 1700K17-330-A Gear select rocker arm assy 1
14 1700K1-311 Gear shift lever 1
15 1700K1-327 Balancing spring --gear select 1
16 Q966095 Steel ball 1
17 1700N-313 Damping spring--reverse gear 1
18 1700N-314 Lock shim--spring seat 1
19 1700N-312 Damping spring seat--reverse gear 1
20 1700K1-302 Top cover spacer 1
21 1700C-291 Lock transmission fork shaft spring 4
22 Q966111 Steel ball 4
23 1700N-257 Limiting stop pilot bolt 2
24 Q40312 Spring washer 2
25 1700HY-470 Switch assy--for neutral, reverse gear 2
26 1700N-471 Spacer 2
27 Q966143 Steel ball 3
28 1700K4-252 Reverse shift fork 1

4-12
Transmission Cover Fig·TM1704
No. Part No. Part Name & Description Qty.
29 1700K4-253 Reverse gear guide block 1
30 Q50512175 Steel wire rope 3
31 1700K4-251 Reverse gear fork shaft 1
32 Q50512175 Steel wire rope 4
33 1700KT-262-B 1st, 2nd gear fork 1
34 1700KT-254 Gear fork catch bolt 2
35 1700KT-261 1st, 2nd gear fork shaft 1
36 1700K4-263 1st, 2nd gear guide block 1
37 1700K4-271 3rd, 4th gear fork shaft 1
38 1700N-292 Interlock pin 3
39 Q966143 Steel ball 3
40 1700K4-272 3rd, 4th gear fork 1
41 1700K4-282 5th, 6th gear fork 1
42 1700K4-281 5th, 6th gear fork shaft 1
43 1700K4-283 5th, 6th gear guide block 1
44 Q500B3220 Cotter pin 1
45 1700JH21B-258 Safety stop pin spring 1
46 1700D4-256 Safety stop pin 1
47 1700K1-214 Spacer--transmission upper cover 1
48 1700K4-215 Transmission upper cover 1
49 Q40310 Spring washer 14
50 Q150B1060 Hex bolt 14
51 Q72222 Cup spacer 4
52 1700DE03-333-B Gear select rocker arm 1
53 1700Q08-304 Catch bolt 1

4-13
Transmission Controlling Mechanism Fig·TM1705

4-14
Transmission Controlling Mechanism Fig·TM1705
No. Part No. Part Name & Description Qty.
1 17V65-03080 Transmission controlling knob assy 1
17V65-03001 Transmission controlling--cab (included NO.2--15) 1
Controlling lever and support seat assy (included
17V65-03025 NO.2--13)
1
2 17V65-03026-A Controlling lever assy 1
3 17N-03035 Floating support seat assy 1
Q150B0830 Hex bolt 2
Q40108 Plain washer 2
Q40408 Light spring washer 2
Q150B0830-5 Hex bolt 2
RQ42308 Saucer spring washer 2
Q340B08-6 I type hex nut 2
17N-03030 Floating support seat with dust shield assy 1
17N-03032 Floating support seat with bush assy 1
4 17N-03038 Dust shield 2
5 17N-03037 Spherical bushing 1
17N-03036 Spherical bushing assy 1
6 17N-03039 Sleeve 1
7 17N-03031 Bush 2
8 17N-03233 Washer 2
9 Q43615 Split collar 1
10 17B1-03040 Gear select arm with shaft assy 1
11 17N-03044 Ball cup 1
12 17N-03034 Ball joint bolt assy 1
Q33512-6 I type all metal hex lock nut 1
13 17V65-03045 I type support assy 1
Q150B0816 Hex bolt 2
Q40108 Plain washer 2
Q40408 Light spring washer 2

4-15
Transmission Controlling Mechanism Fig·TM1705
No. Part No. Part Name & Description Qty.
14 17V65-03110 Pull rod assy 2
Q33410 All metal lock nut 4
15 17V65-03050 U --support with rocker arm assy 1
Q150B0816 Bolt 4
Q40408 Light spring washer 4
16 17V65-03140-A Pull rod assy 2
Q33410 All metal lock nut 2
17 17V65-03160 Rocker arm and support seat assy 1
Q150B0825 Bolt 2
Q150B0830 Bolt 2
Q41908 Wave spring washer 4
Q340B08 I type hex nut 4
18 17V65-03151 Connecting plate 2
17V65-03152 Connecting plate 2
Q150B0825 Bolt 4
Q41908 Wave spring washer 4
Q340B08 I type hex nut 4
Q150B1025 Bolt 2
Q40110 Plain washer 2
Q40310 Spring washer 2
Q350B10 Hex thin nut 2
19 17V65-03295 Front bracket assy--flexible shaft 1
Q150B1025 Bolt 2
Q40110 Plain washer 2
Q40310 Spring washer 2
Q350B10 Hex thin nut 2
20 17V65-03060 Gear shif flexible shaft with ball joint assy 1
21 17V65-03070 Gear select flexible shaft with ball joint assy 1

4-16
Transmission Controlling Mechanism Fig·TM1705
No. Part No. Part Name & Description Qty.
Q33410 All metal lock nut 3
Q33510 All metal lock nut 1
Q150B1020 Bolt 4
Q40110 Plain washer 4
Q40310 Spring washer 4
22 17V65-03117 Flexible shaft clamp bracket 1
17B1-03116 Flexible shaft clamp 2
17B1-03118 Flexible shaft clamp fixing plate 2
Q150B0820 Bolt 2
Q40108 Plain washer 2
Q40308 Spring washer 2
Q340B08 I type hex nut 2
23 17V66A-03292 Flexible shaft bracket 1
24 17N-03272 Dust shield 1
25 17V66A-03271 Spherical seat support plate 1
17V66A-03270 Spherical seat assy (included NO. 25--27) 1
Q150B0620-5 Bolt 2
RQ42306 Saucer spring washer 2
Q340B06-6 I type hex nut 2
Q151B1025 Bolt 1
RQ42410 Saucer spring washer 1
Q341B10 I type hex nut 1
Q151B1235 Bolt 2
Q40312 Spring washer 2
Q341B12 I type hex nut 2
26 17N-03276 Spherical seat 2
27 17N-03277 Spherical bushing 1
28 17N-03273 Dust shield 1

4-17
Transmission Controlling Mechanism Fig·TM1705
No. Part No. Part Name & Description Qty.
29 17V65-03285 Welding joint yoke assy 1
Gear shift drive shaft assy (included NO.29--
17V65-03280 31)
1
30 3405MB-030 Cross shaft with bearing assy 1
3405MB-021 Cross shaft 1
3405MB-025 Cross shaft needle bearing assy 4
Q701B90 Elbow grease nipple 1
31 17N-03281 Spline joint yoke 1
Q151B1045 Hex bolt 1
Q40310 Spring washer 1
Q33510 All metal lock nut 1

4-18
5. Propeller Shaft

Fig.PS2201 Propeller Shaft.............................................................................5-1


Fig.PS2202 Intermediate Propeller Shaft and Center Bearing........................5-3
Propeller Shaft Fig·PS2201

5-1
Propeller Shaft Fig·PS2201
No. Part No. Part Name & Description Qty.
Propeller shaft and slip york assy (included NO.1--
2201V65A-010 14)
1
2201V65-045 Propeller shaft with cross shaft and flange fork assy 1
Flange fork with cross shaft and needle bearing
2202D5-025 assy
1
2201BA1-025 Slip fork with flange fork assy 1
1 2201D-023-B Flange fork 2
2 22D-01222 Bolt 8
Q341B14 I type hex nut 8
Q40314 Spring washer 16
3 8047/25K Cross shaft needle bearing assy 8
4 2201D5-032 Dust collar 8
2201D5-030 Cross shaft assy (included NO.3--6) 2
5 2201D5-031 Cross shaft 2
6 Q701B90 Grease elbow 2
7 2201C-026 Snap ring for holes 8
8 2201D-052 Slip york plug 1
9 2201D-050 Slip york assy 1
10 Q700B01 Grease fitting 1
11 2201D-061-B Slip york oil seal 1
12 2201D-062 Oil seal spacer--slip york 1
13 2202C-011 Oil seal cover--slip york 1
14 2201V65A-015 Propeller shaft assy 1
14A 2201D-(071 ~ 079)-A Balance patch Need

5-2
Intermediate Propeller Shaft and Center Bearing Fig·PS2202

5-3
Intermediate Propeller Shaft and Center Bearing Fig·PS2202
No. Part No. Part Name & Description Qty.
2202V65A-010 Intermediate propeller shaft and bearing assy 1
2202V65A-045 Intermediate propeller shaft and universal joint assy 1
Flange fork with cross shaft and needle bearing
2202D5-025 assy
1
1 2201D-023-B Flange fork 1
Q341B14 I type hex nut 4
Q40314 Spring washer 4
2 8047/25K Cross shaft needle bearing assy 4
3 2201D5-032 Dust collar 4
4 2201D5-031 Cross shaft 1
2201D5-030 Cross shaft assy 1
5 Q701B90 Grease elbow 1
6 2201C-026 Snap ring for holes 4
7 2202V65A-015 Intermediate propeller shaft assy 1
7A 2201D-071-A Balance patch Need
2201D-072-A Balance patch Need
2201D-073-A Balance patch Need
2201D-074-A Balance patch Need
2201D-076-A Balance patch Need
2201D-077-A Balance patch Need
2201D-078-A Balance patch Need
2201D-079-A Balance patch Need
8 2202D-084-A Washer--center bearing bearing seat 1
2202D-080 Center bearing assy 1
9 22D-02220-A2 Center bearing bracket assy 1
Q151B1438 Hex bolt 2
Q341B14 I type hex nut 2
Q40114 Plain washer 2
Q40314 Spring washer 2

5-4
Intermediate Propeller Shaft and Center Bearing Fig·PS2202
No. Part No. Part Name & Description Qty.
10 22D-02223-A Upper cover board--center bearing 1
11 2202D-085 Oil seal--center bearing 2
12 2202D-081-B2 Bearing seat--center bearing 1
13 3000210 Bearing--center bearing 1
14 2202D-092 Flange--driving conic gear 1
15 2402D-071 Washer--driving conic gear nut 1
16 2402D-072 Hex slotted flat nut 1
Q500B0545 Cotter pin 1
17 Q700B01 Grease fitting 1

5-5
6. Front Axle

Front Axle Assembly .....................................................................................................6-1


Fig.FA3001 Front Axle, Steering Knuckle .......................................................6-2
Fig.FA3002 Front Wheel Hub and Brake Drum ..............................................6-4
Front Axle Assembly
No. Part No. Part Name & Description Qty.
30G0A7-DE20 Front axle assembly 1
Front axle assy.
30G0A7-DR07 (only in DR07, DR08, C26901, C26902)
1

6-1
Front Axle, Steering Knuckle Fig·FA3001

6-2
Front Axle, Steering Knuckle Fig·FA3001
No. Part No. Part Name & Description Qty.
1 30B14-01027 Upper cover--steering knuckle 2
Q150B0616 Hex bolt 6
Q40306 Spring washer 6
2 30B14-01028 Spacer--steering knuckleUpper cover 2
3 30B14-01021 Steering knuckle pin 2
4 30Q68-01019 Upper bushing 4
5 30V27-01017 Left steering knuckle 1
6 30B14-01037 Knuckle pin plug assy 2
7 30D5-01039 Bolt--knuckle pin plug 2
8 Q701B70 Grease elbow 2
9 30D5-01022~1029 Adjusting spacer--steering knuckle Need
10 30Q92-01041 Left Steering knuckle arm 1
11 30D5-01048 Double head bolt--upper steering arm 6
30N-01045 Slotted nut--steering knuckle arm 6
Q500B0440 Cotter pin 6
12 30Q92-01044 Upper steering arm--left steering knuckle 1
13 30D-01031 Wedge cotter pin--steering knuckle pin 2
14 30V65-01011 Front axle 1
15 30V65-01035 Thrust bearing 2
16 30V27-01018 Right steering knuckle 1
17 30Q92-01042 Right steering knuckle arm 1
18 30D5-01032 Steering limiting bolt 2
Left sensor bracket assy.
19 35RS07-02600 (in DR07,DR08,C26901,C26902)
1
Right sensor bracket assy
35RS07-02610 (in DR07,DR08,C26901,C26902)
1
20 Q1-35S32ABS-01600 ABS sensor(in DR07,DR08,C26901,C26902) 2
Elastic bushing--sensor
Q1-35S32ABS-01610
(in DR07,DR08,C26901,C26902)
2
Clip-fix sensor wire
Q1-35S32ABS-01605
(in DR07,DR08,C26901,C26902)
2
Clip-fix sensor wire
35RDS02A-01605
(in DR07,DR08,C26901,C26902)
2

6-3
Front Wheel Hub and Brake Drum Fig·FA3002

6-4
Front Wheel Hub and Brake Drum Fig·FA3002
No. Part No. Part Name & Description Qty.
1 31Q68-03080 Hub oil seal assy 2
2 31Q68-03020 Hub outer bearing assy 2
3 Q341B20 I type hex nut 16
4 31Q02-03055 Front wheel nut, left 8
31Q02-03056 Front wheel nut, right 8
Front wheel nut, left
31QS03D-03055 (in DR07,DR08,C26901,C26902)
8
Front wheel nut, right
31QS03D-03056 (in DR07,DR08,C26901,C26902)
8
5 Q1-31S23SY-03015 Rear hub 2
Rear hub
31VS02B-03015 (only in DR07,DR08,C26901,C26902)
2
6 31Q02-03020 Hub inner bearing assy 2
7 Q1-35S23SY-01075 Rear brake drum 2
Ring with gear
8 C*884 797 182 4 (only in DR07,DR08,C26901,C26902)
2

6-5
7.Rear Axle

Rear Axle Assembly .....................................................................................................7-1


Fig.RA2401 Rear Axle Housing and Half-axle ................................................7-2
Fig.RA2402 Final Drive and Differential ..........................................................7-4
Fig.RA2403 Rear Wheel Hub and Brake Drum...............................................7-7
Rear Axle Assembly
No. Part No. Part Name & Description Qty.
24F0AC-DE03 Rear axle ass'y 1
Rear axle ass'y
24F0AC-DR07 (only in DR07, DR08, C26901, C26902)
1

7-1
Rear Axle Housing and Half-axle Fig·RA2401

7-2
Rear Axle Housing and Half-axle Fig·RA2401
No. Part No. Part Name & Description Qty.
1 Q341B12 I type hex nut 20
Q40512 Heavy spring washer 20
2 24D-03063 Rear axle half-axle bolt 20
3 24C-03069 Conic bush 20
4 Q1-24S68-03065 Rear axle half-axle 2
5 Q1-24S68-03064 Rear axle half-axle gasket 2
6 24V65-01090 Half-axle oil seal assy 2
7 2401V65A-010 Rear axle housing &half-axle bushing 1
2401V65A-025 Rear axle housing 1
Q1-2401S68-026 Half-axle bushing 2
8 24V65A-01020 Rear axle housing cover assy 1
24D-01062-B Gasket--axle housing rear cover 1
Q150B1430-J0 Bolt--fix the rear axle housing cover 12
9 Q614B10-J8 Oil vent plug with glue 1
10 Q614B03-J8 Screw plug--oil level hole and sprue 2
11 24N-01068 Vent plug 1
Left sensor bracket assy.
12 35RS07-02600 (in DR07,DR08,C26901,C26902)
1
Right sensor bracket assy
35RS07-02610 (in DR07,DR08,C26901,C26902)
1

13 C*441 032 809 0 ABS sensor(in DR07,DR08,C26901,C26902) 2


Elastic bushing--sensor
C*899 759 815 4 (in DR07,DR08,C26901,C26902)
2

35Q01-06026 Rubber pipe(in DR07,DR08,C26901,C26902) 2


Clip-fix sensor wire
Q1-35S32ABS-01065
(in DR07,DR08,C26901,C26902)
2
Clip-fix sensor wire
35RDS02A-01605
(in DR07,DR08,C26901,C26902)
2

7-3
Final Drive and Differential Fig·RA2402

7-4
Final Drive and Differential Fig·RA2402
No. Part No. Part Name & Description Qty.
1 2402D-072 Slotted flat nut--driving conic gear 1
2 2402C-071 Washer--driving conic gear nut 2
3 2402D-065-B Flange assy--driving conic gear 1
4 2402D-056-A Oil seal seat 1
5 2402D-053 Gasket--driving conic gear oil seal seat 1
6 2402D-001 Oil seal assy 1
7 2402D-052 Thrust washer 1
8 27311E Front bearing assy 2
9 2402D-041~048 Adjusting spacer Need
10 2402D-036 Bearing seat 1
11 Q1-2402D939-025 Driving conic gear 1
12 C4G532307EK Rear bearing assy 1
13 2402D-081~084 Driving conic gear adjusting spacer Need
14 2402D-115-B Final drive housing 1
15 24D-01061-B Gasket 1
16 Q150B1435-0H1-J1 Bolt 10
Q40514 Heavy spring washer 10
17 2402D-381 Adjusting nut 2
18 7516E Differential bearing 2
19 2402D-356-B Bolt 12
20 Q1-2402D939-026 Rear axle driven bevel gear 1
21 2402D-318 Differential right housing 1
22 2402D5-335-B Half-axle gear 2
23 2402D-346-B Supporting washer--planetary gear 4
24 2402D5-345-B Planetary gear 4
25 2402C-331 Cross shaft--bevel gear differential 1
26 2402D5-345-B Supporting washer--half-axle gear 2
27 Q1-2402S85ABSC-317 Differential left housing 1

7-5
Final Drive and Differential Fig·RA2402
No. Part No. Part Name & Description Qty.
28 2402D-357 Lock shim--differential housing & driven bevel gear 6
29 2402D-117 differential bearing cover 2
30 2402D-121-A Lock shim--differential bearing cover 4
31 2402D-119-B Bolt--differential bearing cover 4
32 2402D-383 Stop spacer--differential bearing adjusting nut 2
33 2402C-384 Lock shim--adjusting nut stop spacer bolt 4
Q150B0814 Hex bolt 4
34 Q1-2402D85ABSC-127 Anchor stud-driven bevel gear 1
35 2402D-126-A Supporting bush--driven bevel gear 1

7-6
Rear Wheel Hub and Brake Drum Fig·RA2403

7-7
Rear Wheel Hub and Brake Drum Fig·RA2403
No. Part No. Part Name & Description Qty.
1 Q2140616 Crossed slotted head bolt 6
2 Q40506 Spring washer 6
3 24Q68-01081 Lock washer--rear wheel hub bearing nut 2
4 24Q68-01076 Nut--rear wheel hub bearing 2
5 24V65-01090 Rear wheel hub oil seal assy 2
6 7814E Hub outer bearing assy 2
7 31D-04055 Left rear wheel outer nut 8
31D-04056 Right rear wheel outer nut 8
8 31D-04053 Left rear wheel inner nut 8
31D-04054 Right rear wheel inner nut 8
9 31D-03051 Left wheel bolt 8
31D-03052 Right wheel bolt 8
Left wheel bolt
31VS02B-03051 (in DR07,DR08,C26901,C26902)
8
Right wheel bolt
31VS02B-03052 (in DR07,DR08,C26901,C26902)
8
10 Q1-31S68E-04015 Rear hub 2
31RS04K-04015 Rear hub(in DR07,DR08,C26901,C26902) 2

11 Q1-35S68E-02075 Rear brake drum 2


Ring with gear
12 C*884 797 182 4 (in DR07,DR08,C26901,C26902)
2
13 7815E Hub inner bearing assy 2
14 31D-04086 Outer ring--half-axle oil seal assy 2
15 31D-04080 Rear wheel hub inner oil seal assy 2

7-8
8. Frame, Suspension System

Fig.FS2801 Chassis Frame ............................................................................8-1


Fig.FS2901 Front Shock Absorber..................................................................8-3
Fig.FS2902 Front Suspension ........................................................................8-5
Fig.FS2903 Rear Suspension .........................................................................8-8
Chassis Frame Fig·FS2801

8-1
Chassis Frame Fig·FS2801
No. Part No. Part Name & Description Qty.
1 28G1A9-DE03 Chassis frame assy. 1
Chassis frame assy.
28G1A9-DR08 (in DR07,DR08,C26901,C26902)
1

2 28V66-03009 Front bumper assembly 1


3 28V66-03041 Left connecting bracket-front bumper 1
28V66-03042 Right connecting bracket-front bumper 1
Q1841025 Bolt 8
Q32010 Nut 8
Q340B12 Nut 6
Q40210 Washer 6
Q40310 Spring washer 6
4 28V66-05013 Bracket, hook 2
Q150B1025 Bolt 6
Q150B1645 Bolt 4
Q340B10 Nut 6
Q340B16 Nut 4
Q40310 Spring washer 6
Q40316 Spring washer 4
5 28V66-06010 Hook ass'y-front 1
6 28V66-06018 Hook-rear 1
Q150B1645 Bolt 4
Q340B16 Nut 4
Q40316 Spring washer 4

8-2
Front Shock Absorber Fig·FS2901

8-3
Front Shock Absorber Fig·FS2901
No. Part No. Part Name & Description Qty.
1 2921C-010-A Shock absorber assy 2
2 29V66-01267 Shock absorber upper bracket 2
Q151B1238 Bolt 6
Q341B12 Type I hex nut 6
Q40312 Spring washer 6
3 29D-01271 Shock absorber pin 2
Q341B16 Type I hex nut 2
Q40316 Spring washer 2
4 29V56C-01276 Plain washer 8
5 29C-01272 Rubber bush 8
6 29C-01273 Shock absorber pin 4
7 29Q68-01119 Shock absorber lower bracket 2
Q341B16 Type I hex nut 2
Q341B20 Type I hex nut 2
Q40120 Plain washer 2
Q40124 Bolster 2
Q40316 Spring washer 2
Q40320 Spring washer 2

8-4
Front Suspension Fig·FS2902

8-5
Front Suspension Fig·FS2902
No. Part No. Part Name & Description Qty.
1 2912DH16-010 Leaf spring ass'y, front 2
2912DH16-020 Leaf No. 1 with bushing ass'y 2
2912DH16-021 Leaf No. 1 2
2912DH16-023 Leaf No. 2 2
2912DH16-025 Leaf No. 3 2
2912DH16-027 Leaf No. 4 2
2912DH16-030 Leaf No. 5 with clip ass'y 4
2912DE03-042 Clip 4
2912DH16-030 Leaf No. 5 2
2912DH16-031 Leaf No. 6 2
2912DH16-035 Leaf No. 7 2
2912DH16-040 Leaf No. 8 with clip ass'y 2
2912DE03-042 Clip 8
Q4501216 Rivet 4
2912DH16-041 Leaf No. 8 2
2912DH16-043 Leaf No. 9 2
2912DH16-045 Leaf No. 10 2
2912DH16-047 Leaf No. 11 2
2912C-107 Tube 4
Q150B1095 Bolt 4
Q340B10 Nut 4
Q4501218 Rivet 4
2913DA01-106 Center bolt 1
2912V56-108 Gradient plate 1
2 29DS-01132 U bolt--front suspension 4
Q363B18 Hex thick nut 8
3 29V66-01105 Cover board 2
4 29C-01106 Limit block 2

8-6
Front Suspension Fig·FS2902
No. Part No. Part Name & Description Qty.
5 29V66-01205 Bracket assembly-limit block 2
Q151B1230 Bolt 6
Q341B12 Nut 6
Q40312 Spring washer 6
6 29V66-01249 Fasten end bracket 2
Q4501238 Half round head rivet 10
7 29V66-01259 Hanger end bracket 2
Q4501242 Half round head rivet 10
8 29C-01254 Spring pin positioning bolt 8
Q341B12 Nut 8
Q40312 Spring washer 8
9 29C-01252 Leaf spring pin 4
Q701B45 Bend grease nozzle 4
10 29Q01-02285-A Hanger with bush assy 2
29Q01-02286-A Hanger 1
29Q01-02287 Hanger bush 1
11 29Q01-02253 Leaf spring pin 2
Q150B1060 Bolt 4
Q340B10 Nut 4
Q40310 Spring washer 4
12 29N-01263 Turnbuckle--hanger pin 2
Q701B45 Bend grease nozzle 2

8-7
Rear Suspension Fig·FS2903

8-8
Rear Suspension Fig·FS2903
No. Part No. Part Name & Description Qty.
1 2913DH16-010 Rear leaf spring assy 2
2912C-107 Clamping collar sleeve 4
2913DH16-020 1st spring leaf with lining assy 1
2913DH16-021 1st spring leaf 1
2913Q-022 Lining 2
2913DH16-023 2nd spring leaf 1
2913DH16-025 3rd spring leaf 1
2913DH16-027 4th spring leaf 1
2913DH16-030 5th spring leaf with clamping collar assy 1
2913DH16-031 5th spring leaf 1
2913DH16-032 Clamping collar 2
Q4501216 Half round head rivet 2
2913DH16-033 6th spring leaf 1
2913DH16-035 7th spring leaf 1
2913DH16-040 8th spring leaf with clamping collar assy 1
2913DH16-041 8th spring leaf 1
2913DH16-042 Clamping collar 2
Q4501216 Half round head rivet 2
2913DH16-043 9th spring leaf 1
2913DH16-045 10th spring leaf 1
2913DH16-047 11th spring leaf 1
2913DH16-049 12th spring leaf 1
2913DH16-051 13th spring leaf 1
2913DH16-106 Center bolt 1
Q150B1095 Bolt 4
Q340B10 Nut 4
Q341B12 Nut 1
2 2914DH16-010 Assist leaf spring assembly 2

8-9
Rear Suspension Fig·FS2903
No. Part No. Part Name & Description Qty.
2912C-107 Clamping collar sleeve 2
2914DE03-106 Center bolt 1
2914DH16-021 1st sprng leaf 1
2914DH16-023 2nd spring leaf 1
2914DH16-025 3rd spring leaf 1
2914DH16-030 4th spring leaf with clamping collar assy 1
2914DE03-032 Clamping collar sleeve 2
2914DH16-031 4th spring leaf 1
2914Q-109 Half round head rivet 2
2914DH16-033 5th spring leaf 1
2914DH16-035 6th spring leaf 1
2914DH16-037 7th spring leaf 1
2914DH16-039 8th spring leaf 1
Q150B1095 bolt 2
Q340B10 nut 2
Q341B12 nut 1
3 29DH16-02131 U bolt 4
Q363B20 Hex thick nut 8
4 29Q01-02105 Cover board 2
5 29Q01-02109-B Back plate--assist leaf spring 2
6 29DE04-02110 Swash plate withset collar assembly 2
29DE04-02111 Swash plate-rear suspension 1
29DS5B-02113 Set collar 1
7 29DE04-02115 U bolt bottom plate--rear suspension 2
8 29Q01-02252 Leaf spring pin--rear suspension hanger end 4
Q700B01 Grease fitting nipple 6
9 29Q01-02257-A Wedge lock pin 4
Q40312 Spring washer 4

8-10
Rear Suspension Fig·FS2903
No. Part No. Part Name & Description Qty.
Q340B12 Nut 4
10 29DE03-02278 Assist leaf spring bracket 4
Q4501242 Half round head rivet 16
11 29V66-02249 Fasten end bracket 2
Q4501242 Half round head rivet 12
12 29V66-02259 Hanger end bracket 2
Q4501242 Half round head rivet 12
13 29Q01-02253 Leaf spring pin 2
Q150B1060 Bolt 4
Q40310 Spring washer 4
Q340B10 Type I hex nut 4
14 29N-01263 Turnbuckle--hanger pin 2
Q700B01 Grease fitting nipple 2
15 29V66-04205 Limit block assy 2
Q150B1295 Bolt 4
Q341B12 Nut 4
Q40312 Spring washer 4
16 29V56A-04207 Limit gasket 4

8-11
9. Wheel, Spare Wheel Carrier

Fig.WS3101 Wheel ..........................................................................................9-1


Fig.WS3102 Spare Wheel Carrier....................................................................9-3
Wheel Fig·WS3101

9-1
Wheel Fig·WS3101
No. Part No. Part Name & Description Qty.
3101DE03-001 8.25-20 14PR wheel ass'y(Inc No.1,2) 7
1 3101DE03-011 7.00T-20-130 wheel 7
2 3106B37-010-A 8.25-20 14PR tyre assembly 7
3106B37-015 8.25-20 14PR shoe 7
3106G-012 8.25R20 inner tube 7
3106G-014 Flap 7
Z1-01-7A tyre valve assembly 7
3101B-023 weight counterbalance standby

3101B-024 weight counterbalance standby

3101B-025 weight counterbalance standby

3101B-026 weight counterbalance standby

3101B-027 weight counterbalance standby

3101B-028 weight counterbalance standby

3101B-029 weight counterbalance standby

9-2
Spare Wheel Carrier Fig·WS3102

9-3
Spare Wheel Carrier Fig·WS3102
No. Part No. Part Name & Description Qty.
1 28V66-05011 Crossmember, A 1
2 28V66-05012 Crossmember, B 1
Q150B1022 Bolt 4
Q40310 Washer, spring 4
Q40110 Washer 4
Q350B10 Nut 4
3 31DA01-05010 Regulator ass'y, spare wheel carrier 1
Q150B1022 Bolt 4
Q40310 Washer, spring 4
Q40110 Washer 4
Q350B10 Nut 4
4 31DS5B-05046 Support 1
5 31N-05040 Rocker ass'y 1
Q510B0840 Pin 1
Q500B3226 Pin, cotter 1
Q40108 Washer 1

9-4
10. Steering System

Fig.ST3301 Draglink .....................................................................................10-1


Fig.ST3302 Tie rod .......................................................................................10-3
Fig.ST3401 Steering Gear Ass'y...................................................................10-5
Fig.ST3402 Power Steering Tubing ..............................................................10-8
Draglink Fig·ST3301

10-1
Draglink Fig·ST3301
No. Part No. Part Name & Description Qty.
1 33DE20-01001 Tie draglink ass'y 1

10-2
Tie Rod Fig·ST3302

10-3
Tie Rod Fig·ST3302
No. Part No. Part Name & Description Qty.
1 RQ38718 Nut 2
2 3303C-081 Boot--tie rod joint 2
3303C-082 Lower boot--tie rod joint 2
3 3303B14-060 Tie rod joint(right) 1
4 Q700B01 Grease fitting nipple 2
5 3303C-064 Upper ball headup 2
6 3303C-066 Ball pin 2
7 3303C-067 Lower ball headup 2
8 3303C-068 Taper springo 2
9 3303C-071 male plug 2
10 33Q92-03052 Tie rod 1
11 3303B14-059 Tie rod joint(leftt) 1
12 33Q92-03050 The tie rod ass'y 1

10-4
Steering Gear Ass'y Fig·ST3401

10-5
Steering gear ass'y Fig·ST3401
No. Part No. Part Name & Description Qty.
1 3402V50-001 Steering wheel ass'y 1
Steering wheel ass'y
3402DH36-001 (in DR07,DR08,C26901,C26902)
1
Steering gear with adjuster ass'y
3404DE09-001-B (in DR07,DR08,C26901,C26902)
1
3404V65A-001-B Steering gear with adjuster ass'y(Inc No.2 ~ 30) 1
2 3404C-014 Washer-steering wheel 2
3 3404QA-057-B Adjuster bolt 1
4 3404V65-080 Steering column bracket welding ass'y 1
Q151B1065 Hex bolt 1
Q341B10 Hex nut,I type 1
Q40410 Light spring Washer 1
5 3404QA-055 Plate,sliding 1
6 RQ42412 Taper washer, spring 1
7 3404QA-053-B Compaction nut 1
8 3404V65-050 Spanner ass'y,Adjuster 1
9 3404MB-059 Washer-tighten immobility spanner 1
10 3404M-052 Bolt-tighten immobility spanner 1
11 3404QA-058 Restoration spring 2
12 3404QF16-066 Limiting bush 1
Steering shaft with Steering column assembly(Inc
3404V65A-070 No.13 ~ 30)
1
13 3404V50-015 Steering column welding ass'y 1
14 3404V50-032 bush-Steering column 1
Steering column with bearing ass'y and slide fork
3404V65A-090 assembly(Inc No.15 ~ 30)
1
15 3404V50-011 Steering column 1
16 3404V50-025 Bearing 1
Slide fork with universal joint ass'y
3404V65A-040
(Inc No.17 ~ 25)
17 3405MB-022 Fork,universal joint 1
3405MB-030 Spider with bearing ass'y(Inc No.18 ~ 20) 1

10-6
Steering Gear Ass'y Fig·ST3401
No. Part No. Part Name & Description Qty.
18 Q701B90 Fitting, grease 1
19 3405MB-021 Spider 1
20 3405MB-025 Needle bearing assembly 4
Universal joint assembly-glide fork(Inc No.21
3405V65A-015 1
~ 25)
21 3405MB-016 Steering universal joint fork-slide fork 1
22 3405MB-017 Oil seal-slide fork 1
23 3405MB-018 Oil seal cover-slide fork 1
24 3405MB-020 Grease fitting distance limited piece 1
25 Q700B06 Fitting, grease 1
3405V65A-019 Slide spline sheath 1
Universal joint with spline shaft assembly(Inc
3404V65A-045 1
No.26 ~ 29)
26 3404V65A-065 Joint with spline shaft assembly 1
3404V50-030 Spider with bearing ass'y(Inc No.27 ~ 28) 1
27 3405V50-021 Spider 1
28 3405V50-025 Needle bearing assembly 1
29 3405V50-022 Steering universal joint fork 1
30 3405V50-014 Bolt-steering universal joint fork 1
341B08 Nut 1
Q40308 Washer, spring 1
Q43120 Washer, spring 1

10-7
Power Steering Tubing Fig·ST3402

10-8
Power Steering Tubing Fig·ST3402
No. Part No. Part Name & Description Qty.
1 3401V66-001 Power steering gear assy. 1
Power steering gear assy.
3401V67-001-A (only in DR07,C26901,DR09)
1
2 34V66-06040 Elbow assembly, inlet oil 1
3 35D-06801 Upper bracket 2
Q40308 Washer, spring 2
Q40108 Washer 2
Q340B08 Hex nut,I type 2
Q150B0860 Bolt 2
4 34V66-06045 Elbow assembly, outlet oil 1
5 34V66-05022 Bracket 1
6 Q68610 Clip 2
Q40308 Washer, spring 1
Q40108 Washer 1
Q340B08 Hex nut,I type 1
Q150B0825 Bolt 1
7 Q67218 Clip 2
8 3406V65-001 Oil pump 1
9 34V45A-05016 Bolt-joint of the oil pump 1
34V45A-05017 Seal washer 2
10 34V66-05014 joint-inlet oil tubing 1
34V66-05017 Seal washer 2
34V66-06014 Joint-return oil tubing 1
11 34V66-05081 Jacket 1
12 34V68-05030 High pressure hose assembly 1
13 34V68-06015 Hose 1
34V67-06015 Hose(only in DR07,C26901,DR09) 1
14 34V66-06065 Hose-steering gear to oil reservoir 1
Hose-steering gear to oil reservoir
34V67-06065-B (only in DR07,C26901,DR09)
1
15 3410V66-001 Oil reservoir assembly, steering 1

10-9
11.Brake System

Fig.BS3501 Front brake Assembly..............................................11-1


Fig.BS3502 Rear Brake Assembly ..............................................11-4
Fig.BS3503 Brake Line, Iniside Cab............................................11-7
Fig.BS3504A Frame Brake Lines ..................................................11-9
Fig.BS3504B Frame Brake Lines(in ABS Vehicle) ......................11-13
Fig.BS3505A Air Tank..................................................................11-17
Fig.BS3505B Air Tank(in ABS Vehicle)........................................11-20
Fig.BS3506 Brake Valve Control System ..................................11-22
Fig.BS3507 Exhaust Air Brake System .....................................11-25
Fig.BS3508 Load Sensor Valve Assy. .......................................11-27
Fig.BS3509 Dual direction & Quick Release Valve Assy...........11-29
Fig.BS3510 Air Dryer and Unload Valve Assy. ..........................11-31
Front brake Assembly Fig·BS3501

11-1
Front brake Assembly Fig·BS3501
No. Part No. Part Name & Description Qty.
3501DE20-010 Front brake assembly L. H. 1
3501DE20-015 Front brake assembly R. H. 1
1 Q500B6336 Pin, cotter 2
2 3501D-050-A Front brake adjust arm assembly 2
3 Q500B4036 Pin, cotter 2
4 Q40112 Washer 2
5 Q510B1238 Pin shaft-chamber push rod 2
6 Q50B1240 Hex bolt 4
7 Q40312 Washer, spring 4
8 Q40314 Washer, spring 8
9 Q1231435 Bolt 8
10 Q1-3501S23SY-031 Front brake bracket assembly L. H. 1
Q1-3501S23SY-032 Front brake bracket assembly R. H. 1
11 3501C-044 Shim, adjusting 4
12 3519G-020 Front brake chamber assembly L. H. 1
3519G1-020 Front brake chamber assembly R. H. 1
13 Q150B0812 Hex bolt-to fix dust shield 8
14 Q40308 Washer, spring 8
15 2S35J-01076 Plug-rear dust shield 8
16 Q1-3501S23SY-022 Front dust shield 2
17 Q1-3501S23SY-026 Front brake plate L. H. 1
Q1-3501S23SY-126 Front brake plate R. H. 1
18 HT1082JQ-3502134-JL Screw 4
19 Q50512200 Wire, lock 2
20 3501N-132 Shoe shaft-front brake 4
21 Q460819-5 Rivet 48
22 3501N-093 Bushing-brake shoe 4
23 Q1-3501S23SY-101 Front brake shoe 4

11-2
Front brake Assembly Fig·BS3501
No. Part No. Part Name & Description Qty.
24 Q1-3502S36A-064 Return spring-rear brake shoe 2
25 Q40314 Washer, spring 12
26 Q151B1435-OH1 Hex bolt 12
27 3501N-102 Roller shoe-brake shoe 4

28 HT1082JQ-3502213-JL Roller 4

29 3501N-118 Lock ring-brake shoe roller shaft 2


HT1082JQ-
30 35011108-JL
Pin shaft-Washer, spring 4

31 Q1-3501S23SY-022 Front dust shield 2


32 Q700B01 Fitting, grease 2
33 35E-01039 Bush-brake plate 2
34 Q734B380355 Seal washer,O type 2
35 Q1-3501S23SY-041 Camshaft-front brake L. H. 1
Q1-3501S23SY-042 Camshaft-front brake R .H. 1
36 Q1-3501S23SY-105 Brake lining 4
37 3501C-046 Washer-brake cam 2

11-3
Rear Brake Assembly Fig·BS3502

11-4
Rear Brake Assembly Fig·R2402
No. Part No. Part Name & Description Qty.
3502DE03-010 Rear brake assembly L. H. 1
3502DE03-015 Rear brake assembly R. H. 1
1 Q1-3502S68E-105 Brake lining-rear brake shoe 8
Rear brake plate,brake shoe&dustproof tray
2 Q1-3502S68E-010
assy.
1
3 Q150B1235-0H1-J1 Bolt 8
4 35Q54-02140~02143 Spring brake air chamber bracket washer need
5 Q1-35S68E-02130 Rear brake bracket with bushing assy L. H. 1
Q1-35S68E-02131 Rear brake bracket with bushingassy R. H 1
6 3501C-044 Washer-camshaft 2
7 35D-02050-A brake adjust arm 2
8 3501C-044 Washer-camshaft 2
9 3501C-046 Washer-brake cam 2
10 Q510B1238 Pin shaft 2
11 Q40112 Flat washer 2
12 Q500B0424 Pin, cotter 2
13 Q40512 Spring washer 4
14 3530V65A-001 Rear spring accumulator chamber L. H. 1
3530V65A-002 Rear spring accumulator chamber R. H 1
15 Q500B6330 Pin, cotter 2
16 Q1-3502S68E-041 Cam-rear brake L. H. 1
Q1-3502S68E-042 Cam-rear brake R .H. 1

11-5
Brake Lines, Iniside Cab Fig·BS3503

11-6
Brake Lines, Iniside Cab Fig·BS3503
No. Part No. Part Name & Description Qty.
Nylon pipe assembly-Brake valve 21 connect
1 35V66-06542 hole to hose bracket
1
Nylon pipe assembly-Brake valve 22 connect
2 35V66-06544 hole to hose bracket
1
Nylon pipe assembly-Brake valve12 connect
3 35V66-06546 hole to hose bracket
1
Nylon pipe assembly-Brake valve11connect
4 35V66-06548 hole to hose bracket
1
35N35-06070 Transition tie-in 4
Q351B18 Hex thin bolt 4
Q41018 Washer 4
5 35D-06803 Bracket, upper 1
35D-06804 Bracket, lower 1
Q150B0865 Bolt 1
Q340B08 Hex bolt,I type 1
Q40108 Washer 1
Q40308 Washer, spring 1
6 35V66-06552 Hose bracket 1
Q150B0825 Bolt 1
Q40108 Washer 1
Q40308 Washer, spring 1
7 35V66-06519 Jacket 1
8 3514V66-001 Brake valve assembly 1
Brake valve assy.
3514DH36-001 (in DR07,DR08,C26901,C26902)
1
9 35V66-06513 Hose bracket 1
Air line -hose bracket to hand control valve 1
10 35V65-06562 connect hole
1
Air line -hose bracket to hand control valve 1
35DH23-06562 connect hole
1
Air line-hose bracket to hand control valve 2
11 35V65-06572 connect hole(in DR07,DR08,C26901,C26902)
1
Air line-hose bracket to hand control valve 2
35DH23-06572 connect hole(in DR07,DR08,C26901,C26902)
1
35N-06070 Connector 2
Q351B16 Nut 2

11-7
Brake Lines, Iniside Cab Fig·BS3503
No. Part No. Part Name & Description Qty.
Q41016 Spring washer 2
12 35D-06801 Bracket,upper,two-tube 1
35D-06802 Bracket,lower,two-tube 1
Q150B0865 Bolt 1
Q340B08 Nut 1
Air line assembly-hose bracket to hand control
13 35V65-06560 valve 1 connect hole 1
Air line assembly-hose bracket to hand control
14 35V65-06570 valve 2 connect hole
1

15 3517V66-001 hand control valve assembly 1


hand control valve assy
3517DH36-001 (in DR07,DR08,C26901,C26902)
1
35N-06109 Fitting 2
35N-06039 Washer,seal 2
Q174B0620 Bolt 2
Q40306 Spring washer 2
Q40106 Plat washer 2
16 35N-06107 Straight connector 2

11-8
Frame Brake Lines Fig·BS3504A

11-9
Frame Brake Lines Fig·BS3504A
No. Part No. Part Name & Description Qty.
1 35.6B2-06071 Elbow fitting 2
35C-06037 Fitting 2
Q351B18 Hex thin bolt 2
Q41018 Washer 2
2 3541V65A-001 Exhaust brake valve assembly 1
35N-41040 Fitting, hose 1
Air line assy-electromagnetic valve to exhaust
3 35V66-41046 brake valve
1
4 35N-41042 Fitting-for electromagnetic valve 1
5 35.6B2-06017 Fitting, hose 1
6 35V66-06031 Three way fitting 1
Q340B10 Hex bolt,I type 1
Q40310 Washer, spring 1
7 RQ85010210G Nylon pipe assembly 1
8 RQ85010155H Nylon pipe assembly 1
9 RQ85010190K Nylon pipe assembly 1
10 35V66-06141 Three way fitting 2
Q351B18 Hex thin bolt 2
Q41018 Washer 2
11 RQ85010630A Nylon pipe assembly 1
12 3542V65A-001 loading sensing valve assembly 1
13 35DE03-06322 Air line assembly 1
14 35N-06105 Fitting 4
35N-06037 Washer 4
15 35DE03-06326 Air line assembly 1
16 RQ85010100 Nylon pipe assembly 1
17 RQ8501058B Nylon pipe assembly 1
18 3533E1-010 Quick release valve assembly 1
19 RQ85010125 Nylon pipe assembly 1

11-10
Frame Brake Lines Fig·BS3504A
No. Part No. Part Name & Description Qty.
20 35V65A-06075 Hose assembly,hand braking 2
35V66-06075 Hose assembly 4
Q351B16 Hex thin bolt 6
Q41016 Washer 6
35V66-06015 Hose bracket assembly 1
Q150B0825 Bolt 4
Q340B08 Hex bolt,I type 4
Q40308 Washer, spring 4
21 Q-22-650W Hose assembly 2
22 35V66-06024 Hose bracket 1
Q351B18 Hex thin bolt 1
Q41018 Washer 1
Q40312 Washer, spring 1
Q150B1225 Bolt 1
23 35V66-06050 Hose assembly 1
2nd air brake line assy.-air compressor to
24 35V65A-06104 unloader valve
1
3rd air brake line assy.-air compressor to
25 35V65A-06106 unloader valve
1
26 RQ85010100G Nylon pipe assembly 1
Parking and wet air tank with 4-way protection
27 35H1FC-V65A valve assy.
1

28 35V69-06208 Air line assembly-desiccator to wet air tank 1


29 35V66-06901 Air dryer and unloader valve set 1
Double direction valve and quick release
30 35V66-06903 valve set
1
31 Q-22-450W Hose assembly 1
32 RQ8501030 Nylon pipe assembly 1
33 35DE03-06320 Air line assembly 1
34 35.6B2-06092 Fitting 1
1st air brake line assy.-air compressor to
35 35V65A-06102 unloader valve
1

11-11
Frame Brake Lines Fig·BS3504A
No. Part No. Part Name & Description Qty.
36 RQ85010425E Nylon pipe assembly 1
37 RQ85010580F Nylon pipe assembly 1
38 RQ85010395C Nylon pipe assembly 1
39 RQ85006100 Nylon pipe assembly 1
40 RQ85010145 Nylon pipe assembly 1
41 Q-22-500W Hose assembly 1
42 35DE03-06324 Air line assembly 1
43 35H1GC-02 Front and rear air tank assy. 1
44 RQ85010575D Nylon pipe assembly 1

11-12
Frame Brake Lines(in ABS Vehicle) Fig·BS3504B

11-13
Frame Brake Lines
Fig·BS3504B
(in ABS vehicle)
No. Part No. Part Name & Description Qty.
1 3541V65A-001 Exhaust brake valve assy. 1
Air line assy-electromagnetic valve to exhaust
2 35V66-41046 brake valve
1

3 37DE10-54010 Exhaust brake electromagnetism valve 1


4 RQ85006100 Nylon pipe assy. 1
5 RQ85010220 Nylon pipe assy. 1
6 RQ85010400C Nylon pipe assy. 1
7 RQ85010490D Nylon pipe assy. 1
8 RQ85010510A Nylon pipe assy. 1
9 RQ85010155H Nylon pipe assy. 1
10 RQ8501058 Nylon pipe assy. 1
11 RQ8501035 Nylon pipe assy. 1
12 RQ8501045 Nylon pipe assy. 1
13 RQ85010185K Nylon pipe assy. 1
14 Q-22-600W Hose assembly 2
15 Q-22-700W Hose assembly 2
35N-06037 Seal washer 4
35DS5B-06037 End type tie-in 4
16 RQ85010675F Nylon pipe assy. 1
17 35DN13-06904 Quick release valve set-hand brake 1
18 3527D9-010 Relay valve assy. 1
35.6B2-06012 Tape end tie-in 3
19 3550BG25-001 ABS air pressure adjusting valve 4
35N-06036 Seal washer 4
35Z41-06027 End type tie-in 4
20 35DN13-06089 Bracket 2
21 Q-22-650W Hose assembly 2
35C-06037 End type tie-in 2

11-14
Frame Brake Lines
Fig·BS3504B
(in ABS Vehicle)
No. Part No. Part Name & Description Qty.
22 35V66-06075 Hose assembly 4
23 35V65A-06075 Hose assembly,hand braking 2
Q351B16 Hex thin bolt 6
Q41016 Washer 6
24 35V66-06015 Hose bracket 1
25 35V66-06904 Quick release valve set 1
26 RQ8501058B Nylon pipe assy. 1
27 RQ8501085 Nylon pipe assy. 1
28 RQ85010100 Nylon pipe assy. 1
29 35.6B2-06092 Fitting 1
1st air brake line assy.-air compressor to
30 35V65A-06102 unloader valve
1
31 35V66-06024 Hose bracket 1
Q351B18 Hex thin bolt 1
Q41018 Washer 1
Q40312 Washer, spring 1
Q150B1225 Bolt 1
32 35V66-06050 Hose assembly 1
2nd air brake line assy.-air compressor to
33 35DR07-06104 unloader valve
1
34 RQ63112 Straight tie-in 2
35 RQ85010420E Nylon pipe assy. 1
3rd air brake line assy.-air compressor to
36 35V65A-06106 unloader valve
1
37 RQ85010100G Nylon pipe assembly 1
38 35V69-06208 Air pipe assy.-dryer to wet air tank 1
39 35V66-06901 Air dryer and unloader valve set 1
Parking and wet air tank with 4-way protection
40 35H1FC-DH21 valve assy.
1
41 35H1GC-DN13 Front and rear air tank assy. 1
42 35N-06026 Clamp nut 4

11-15
Frame Brake Lines
Fig·BS3504B
(in ABS Vehicle)
No. Part No. Part Name & Description Qty.
35N-06031 O type seal ring 4
35.6B2-06027 Elbow tie-in 4
43 35B06-06097 Elbow tie-in 1
35D-06629 Clamp nut 1
35D-06634 O type seal ring 1
35DS8-06513 Transition tie-in 1
Q618B03 Hex tape plug 1
44 35.6B2-06810 Pipe clip assy. 12
37QA-24053 Harness clip 3
45 35D-06805 Single pipe clip upper bracket 5
35D-06806 Single pipe clip lower bracket 5
Q150B0865 Bolt 5
Q340B08 Hex bolt,I type 5
Q40308 Washer, spring 5

11-16
Air Tank Fig·BS3505A

11-17
Air Tank Fig·BS3505A
No. Part No. Part Name & Description Qty.
Parking and wet air tank with 4-way protection
35H1FC-V65A valve assy.
1

35H1GC-02 Front and rear air tank assy. 1


1 35Q54-13020 Bracket with clamp assembly 4
Q340B12 Nut 8
Q150B1225 Bolt 8
Q40312 Washer, spring 8
Q340B10 Nut 8
2 3513N-010 Air tank assembly (20L × 2) 2
3 35N-06032 O-ring,seal 1
4 35N-06027 Nut 1
5 35B06-06096 Elbow tie-in 1
6 35N-06031 O-ring,seal 1
7 35N-06026 Nut 1
8 35Z41-06104 Elbow tie-in 1
9 35N-06037 Washer,seal 1
10 35N-06152 Tie-in 1
11 35N-06027 Nut 1
12 35N-06032 O-ring,seal 1
13 35B06-06096 Elbow tie-in 1
14 35N-06026 Nut 1
15 35N-06031 O-ring,seal 1
16 35Z41-06104 Elbow tie-in 1
17 35N-06037 Washer,seal 1
18 35N-06152 Tie-in 1
20 35N-06027 Nut 1
21 35N-06032 O-ring,seal 1
22 35B06-06096 Elbow tie-in 1
23 35N-06037 Washer,seal 1

11-18
Air Tank Fig·BS3505A
No. Part No. Part Name & Description Qty.

24 35ZB1-06031 Coupling tie-in 1

25 35N-06046 Tie-in 1
26 35N-06026 Nut 1
27 35N-06031 O-ring,seal 1
28 35N-06036 Washer,seal 1
29 35N-06037 Washer,seal 1
30 35BY-06513 Coupling tie-in 1
31 35N-06037 Washer,seal 1
32 35N-06037 Washer,seal 1
33 35N-06032 O-ring,seal 1
34 35N-06027 Nut 1
35 35B06-06096 Elbow tie-in 1
36 3513D-040 Water drain cock assy. 4
37 3515Q54-001 4-way protection valve 1
38 35N-06032 O-ring,seal 1
39 35N-06027 Nut 1
40 35B06-06904 Tee tie-in 1
41 35N-06032 O-ring,seal 1
42 35N-06027 Nut 1
43 35Z41-06104 Elbow tie-in 1
44 35N-06152 Tie-in 1
45 35N-06037 Washer,seal 1

11-19
Air Tank (in ABS Vehicle) Fig·BS3505B

11-20
Air Tank(in ABS Vehicle) Fig·BS3505B
No. Part No. Part Name & Description Qty.
Parking and wet air tank with 4-way protection
35H1FC-DH21 valve assy.
1

35H1GC-DN13 Front and rear air tank assy. 1


1 3513CC03-001 Air tank with welded brackets 2
Q150B1230 Bolt 8
Q340B12 Nut 8
Q40312 Spring washer 8
2 3515Q54-001 Four-way protection valve assembly 1
3 35N-06032 O type seal ring 6
4 35N-06027 Clamp nut 6
5 35B06-06096 Elbow tie-in 4
6 35N-06031 O type seal ring 3
7 35N-06026 Clamp nut 3
8 35Z41-06104 Elbow tie-in 2
9 35N-06037 Seal washer 6
10 35N-06152 Transition tie-in 3
11 35N-06036 Seal washer 2
12 35Z41-06027 End type tie-in 1
13 35B06-06094 Tee tie-in 1
14 35N-06036 Screw plug 1
15 35A-06021 Elbow tie-in 1
16 35N-06046 Transition tie-in 1
17 35BY-06513 End type tie-in 2
18 3513D-040 Drainage valve assy. 4
19 37Q75-24084 Rubber sleeve 4
20 35V83-06042 Rubber sleeve 4

11-21
Brake Valve Control System Fig·BS3506

11-22
Brake Valve Control
Fig·BS3506
System
No. Part No. Part Name & Description Qty.
1 35V51-04031 Shaft, pedal 1
Q340B12 Hex bolt,I type 1
Q40312 Washer, spring 1
Q40112 Washer, 1
2 35V66-04020 Bracket assembly 1
Bracket assembly
35JA01-04020 (in DR07,DR08,C26901,C26902)
1
Q150B0825 Bolt 2
Q340B08 Hex bolt,I type 4
Q40308 Washer, spring 4
Q40108 Washer 4
3 16N-02024 Bushing 2
4 35N-04016 Buffer 1
5 35V50A-04028 Return spring 1
6 35V66-04010 Pedal arm assembly 1
Pedal arm assembly
35JA01-04010 (in DR07,DR08,C26901,C26902)
1
7 16N-02029 Shield, pedal 1
8 35V50A-04026 Fork assembly 1
Q510B1430 Pin, shaft 1
Q500B0426 Pin, cotter 1
Q40114 Washer 1
Q340B12 Hex bolt,I type 1
9 3514V66-001 Brake valve assembly 1
Brake valve assY.
3514DH36-001 (in DR07,DR08,C26901,C26902)
1
Q150B0825 Bolt 4
Q340B08 Hex bolt,I type 2
Q40308 Washer, spring 2
10 35V66-04031 Tube, boot 1

11-23
Brake Valve Control
Fig·BS3506
System
No. Part No. Part Name & Description Qty.
Q50501150 Wire, lock 1
11 35N-06037 Washer 4
12 35BY-06513 Fitting, pipe 4
13 35N-06027 Nut 2
14 35N-06032 O-ring 2
15 35DR10-06027 Fitting, elbow 2

11-24
Exhaust Air Brake System Fig·BS3507

11-25
Exhaust Air Brake
Fig·BS3507
System
No. Part No. Part Name & Description Qty.
1 35V66-06031 Tee tie-in 1
2 RQ85006100 Nylon pipe assy. 1
RQ8550640 Protective sleeve 1
3 37N-21651 Electromagnetism valve bracket 1
Q150B0822 Bolt 2
Q150B0825 Bolt 2
Q340B08 Nut 4
Q40108 Plat washer 4
Q40308 Spring washer 4
Q41110 Inner and outside sawtooth locking washer 1
4 37DE10-54010-C Exhaust brake electromagnetism valve 1
5 35.6B2-06017 Tape tie-in 1
6 35N-41042 Tape tie-in 1
Air pipe assembly--electromagnetism valve to
7 35V65A-41046 exhasut brake valve
1
8 35N-41040 Tape tie-in 1
9 3541V65A-001 Exhaust brake valve assembly 1

11-26
Load Sensor Valve Assy. Fig·BS3508

11-27
Load Sensor Valve Assy. Fig·BS3508
No. Part No. Part Name & Description Qty.
1 35V66-42011-B Bracket of load sensor valve 1
Q150B0825 Bolt 2
Q40308 Spring washer 2
Q340B08 Nut 2
2 35N-42010 Load sensor valve bracket 1
Q40310 Spring washer 2
Q340B10 Nut 2
Q150B1028 Bolt 2
3 35Z41-06104 Elbow tie-in 2
35N-06026 Clamp nut 2
35N-06031 O type seal ring 2
4 35B06-06096 Elbow tie-in 1
35N-06027 Clamp nut 1
35N-06032 O type seal ring 1
5 35DR10-06020 End type tie-in 1
35N-06036 Seal washer 1
6 3542v65a-001 Load sensor valve assy. 1
Q340B08 Nut 3
Q40308 Spring washer 3
7 35V65A-42015 Load sensor valve steel wire assy. 1
Q500B0216 Cotter pin 2
Q40108 Plat washer 2
Q40308 Spring washer 1

11-28
Dual Direction & Quick Release
Fig·BS3509
Valve Assy.

11-29
Dual Direction & Quick
Fig·BS3509
Release Valve Assy.
No. Part No. Part Name & Description Qty.
35V66-06901 Dual direction and quick release valve assy.

1 35BY-06510 Tee tie-in seat 1


2 35N-06027 Clamp nut 1
3 35N-06032 O type seal ring 1
4 35N-06037 Seal washer 2
5 35BY-06513 End type tie-in 1
6 35D-06634 O type seal ring 1
7 35N-06155 Clamp nut 1
8 35N-06048 Transition tie-in 1
9 3533N-010 Quick release valve assy. 1
Q150B1025 Bolt 2
Q40310 Spring washer 2
Q340B10 Nut 2
10 35N-06153 End type tie-in 1
11 35N2-06125 Quick release valve bracket 1
Q150B0825 Bolt 2
Q40308 Spring washer 2
Q340B08 Nut 2
12 RQ61802 Hex tape plug 1
13 3526N-010 Dual direction vlave assy. 1

11-30
Air Dryer and Unload Valve Assy. Fig·BS3510

11-31
Air Dryer and Unload
Fig·BS3510
Valve Assy.
No. Part No. Part Name & Description Qty.
35V66-06901 Air dryer and unload valve set 1
1 3543V66-010 Air dryer assy. 1
Q150B1030 Bolt 4
Q340B10 Nut 4
Q40310 Spring washer 4
Q40110 Plat washer 4
2 35V66-06411 Air dryer bracket 1
Q150B1030 Bolt 4
Q340B10 Nut 4
Q40310 Spring washer 4
Q40110 Plat washer 4
3 35Z18-06401 Tee tie-in 1
35N-06026 Clamp nut 1
35N-06031 O type seal ring 1
4 35Z18-06220 Air pipe assy--dryer to unload valve 1
5 35N-06046 Transition tie-in 1
35N-06026 Clamp nut 1
35N-06031 O type seal ring 1
35N-06036 Seal washer 1
6 35Z41-06172 End type tie-in 3
35N-06403 Seal washer 3
7 35.6B2-06027 Elbow tie-in 1
35N-06031 O type seal ring 1
35N-06026 Clamp nut 1
8 35V66-06222 Air pipe assy--dryer to unload valve 1
9 3512N-001 Unload valve assy. 1

11-32
12. Electric System

Fig.EL3701 Battery .......................................................................................12-1


Fig.EL3702 Headlight ...................................................................................12-3
Fig.EL3703 Rear Tail Lamp ..........................................................................12-5
Fig.EL3704 Harness in Cab..........................................................................12-7
Fig.EL3705 Cab Electric Elements ...............................................................12-9
Fig.EL3706 Cab Wiring Harness ................................................................12-12
Fig.EL3707 Chassis Frame Harness ..........................................................12-16
Fig.EL3708 ABS Wiring Harness(in DR07,DR08,C26901,C26902) ...........12-19
Fig.EL3709 Electric Accessories ................................................................12-21
Battery Fig·EL3701

12-1
Battery Fig·EL3701
No. Part No. Part Name & Description Qty.
1 37BA03-03125 Battery frame ass'y 1
Q150B1235 Bolt 4
Q340B12 Nut 4
Q40112 Washer 4
Q40312 Nut 4
2 37BA03-03135 Pull rod ass'y 1
Q150B0865 Bolt 2
Q340B08 Nut 2
Q39008 Wing nut 2
Q40208 Washer 4
3 37BA03-03133 Bush 2
4 37QB10H-03010 Battery ass'y, 2
5 37A01-24170 Battery positive wire 1
6 37BA03-03142 Cover, Battery 1
7 37DE10-24130 Battery positive wire 1
8 37VD1-24160 Connecting cable ass'y, Batteries 1
Q194B0830 Bolt 4
Q40308-P8 Spring washer 4
Q40108-P8 Plat washer 4
Q340B08-P Nut 4
9 37D52-36010 Electromagnetic switch 1
Q40110 Washer 2
Q40310 Washer 2
Q150B1025 Bolt 2
Q340B10 Nut 2
10 37A01-24150 Battery negative wire 1
Battery negative wire
37DE19-24150 (in DR07,DR08,C26901,C26902)
1

12-2
Headlight Fig·EL3702

12-3
Headlight Fig·EL3702
No. Part No. Part Name & Description Qty.
1 37V66-72010 Front left signal lamp ass'y 1
37V66-72020 Front right signal lamp ass'y 1
RQ1760620 Bolt 4
Q40306 Washer 4
2 37V66-26210 Traffic indicator-left 1
37V66-26220 Traffic indicator-right 1
3 37QA-11012 Headlight clip 6
4 37V66-11020-B Front right headlight ass'y 1
37V66-11010-B Front left headlight ass'y 1
RQ1760620 Bolt 6
Q40206 Washer 6
5 37V66-32010 Front fog lamp 2
Q32206 Screw 4

12-4
Rear Tail Lamp Fig·EL3703

12-5
Rear Tail Lamp Fig·EL3703
No. Part No. Part Name & Description Qty.
1 37V66-73010 Rear left combination lamp ass'y 1
37V66-73020 Rear right combination lamp ass'y 1
Q340B08 Nut 4
Q40108 Washer 4
Q40308 Spring washer 4
2 37DE10-73011 Bracket, Tail lamp ass'y, Left 1
37DE10-73021 Bracket, Tail lamp ass'y, Right 1
Q150B1022 Bolt 4
Q340B10 Nut 4
Q40110 Washer 4
Q40310 Spring Washer 4
3 37DH40-17116 Retainer, License lamp 1
4 37DE10-17010 License lamp ass'y 1
Q150B0820 Bolt 4
Q40208 Washer 4
Q40308 Spring washer 4
Q340B08 Nut 4

12-6
Harness in Cab Fig·EL3704

12-7
Harness in Cab Fig·EL3704
No. Part No. Part Name & Description Qty.
1 37DJ10-24030 Floor harness ass'y 1
2 37V66-24010-C Cab harness ass'y 1
Cab harness ass'y
37DR07-24010 (in DR07,DR08)
1
Cab harness ass'y
3724010-C26901 (in C26901,C26902)
1
37N-24061 Adhesive plaster, press 20
3 37QA-24060-A Harness ass'y, Door, Left 1
Harness ass'y, Door, Left
3724050-C26901 (in C26901,C26902)
1

4 37QA-24070 Harness ass'y, Door, Right 1


Harness ass'y, Door, Right
3724055-C26901 (in C26901,C26902)
1
5 37QF18A-75010 Speaker ass'y 2
6 37V66-24070 Harness ass'y, Roof 1
7 37QA-58010 Switch ass'y, Door lamp 2
8 37QA-75015 Antenna ass'y 1
Q2140510 Screw 2
9 37V66-31010 Lamp ass'y, marker, front 2
37D52-31020 Lamp ass'y, marker, rear 2
10 57V66-02030 Headup glove box ass'y, with map light 1
Headup glove box ass'y, with map light
57DE11-02030 (in DR07,DR08,C26901,C26902)
1

A- to chassis frame wiring harness


B- to left door wiring harness
C-to right door wiring harness

12-8
Cab Electric Elements Fig·EL3705

12-9
Cab Electric Elements Fig·EL3705
No. Part No. Part Name & Description Qty.
1 3801V66-010-B Instrument ass'y 1
Instrument ass'y
3801DE10-010 (in DR07,DR08,C26901,C26902)
1
2 37DM03-75020 Radio & mp3 player ass'y 1
Tape recorder/CD player assy
37DE10-75020/40
(in DR07,DR08,C26901,C26902)
1
37QA-75015 Antenna ass'y 1
3 37QA-13010 Indicator 1
37V66-13010 Indicator 1
37QA-44020 Switch, heating ass'y 1
Switch, heating ass'y
37DE10-44020 (in DR07,DR08,C26901,C26902)
1
37QA-45020 Switch, air condition 1
37V66-45020 A/C switch 1
37QA-45021 Plug-A/C switch 1
4 37A01-35010-B Intermittent relay ass'y, windshield wiper 1
Intermittent relay ass'y, windshield wiper
37V50-35010 (in DR07,DR08,C26901,C26902)
1
37V50-41010 Motor, windshield wiper 1
5 37V50-47020 Nozzle ass'y 1
37DE10-47020 Nozzle ass'y(in DR07,DR08,C26901,C26902) 1
37QA-47017 Bracket, washer ass'y 1
37QA-24284 Ring, sealing 1
76 37V50-44010-B Motor, heating system 1
81QA-01025 Shell ass'y, motor 1
Shell ass'y, motor
81DE11-01025 (in DR07,DR08,C26901,C26902)
1
7 37DH27-22010-B Box, meltor ass'y(in DR02) 1
Box, meltor ass'y
37DE10-22010 (in DR07,DR08,C26901,C26902)
1
37DH43-22010 Box, meltor ass'y(in DR09,DR11,DR12) 1
8 37N-35090 Relay ass'y 5
Relay ass'y
37N48B-35090 (in DR07,DR08,C26901,C26902)
6

12-10
Cab Electric Elements Fig·EL3705
No. Part No. Part Name & Description Qty.
9 37DE12-22011-B Cover, box, meltor ass'y(DR02) 1
37DH43-22011 Cover, box, meltor ass'y(DR09,DR12) 1
37DR11-22011 Cover, box, meltor ass'y(DR11) 1
10 37V50-25010 Lighter ass'y, smoking 1
Lighter ass'y, smoking
37DE10-25010 (in DR07,DR08,C26901,C26902)
1
11 37N-50120 Switch, brake lamp 1
12 16V66-05010 Oil tank ass'y 1
13 37QB10E-35020 Flasher 1
14 37V50-74010 Combination switch ass'y 1
15 37QA-04030 Lock & key ass'y 1
16 3832N-010 Warner ass'y, lower air pressure 4
3832V56C-010/ Warner ass'y, lower air pressure
3846DE10-010 (in DR07,DR08,C26901,C26902)
2/2
17 38N-18010 Warner ass'y, reverse 1
18 37N-50020 Switch,air horn & electric horn 1
Switch,air horn & electric horn
37DE10-50080 1
(in DR07,DR08,C26901,C26902)
19 37N-50060 Switch ass'y, rear fog lamp 1
Switch ass'y, rear fog lamp
37DE10-50030 1
(in DR07,DR08,C26901,C26902)
20 37V66-50050 Switch ass'y, fog lamp 1
37V66-50090 Switch ass'y, exhaust brake 1
37V66-50160 Switch ass'y, hazard 1
JK926H Power switch ass'y 1
Switch ass'y, front fog lamp
37DE10-50050 1
(in DR07,DR08,C26901,C26902)
Switch ass'y, exhaust brake
37DE10-50090 1
(in DR07,DR08,C26901,C26902)
Switch ass'y, hazard
37DE10-50060 1
(in DR07,DR08,C26901,C26902)
Power switch ass'y
37DE10-50020 1
(in DR07,DR08,C26901,C26902)
21 37V65-34010 Module, warnning control 1
Module, warnning control
37A01-34010-A 1
(in DR07,DR08,C26901,C26902)

12-11
Cab Wiring Harness Fig·EL3706

12-12
Cab Wiring Harness Fig·EL3706
No. Part No. Part Name & Description Qty.
1 37V66-24010-C Cab harness ass'y(in DR02) 1
37DR07-24010-B Cab harness ass'y(in DR07,DR08) 1

3724010-C26901 Cab harness ass'y(in C26901,C26902) 1


37DR09-24010 Cab harness ass'y(in DR11) 1
37DR12-24010 Cab harness ass'y(in DR09,DR12) 1
(1)- to fog lamp,left, front
(2)-to combination lamp, left, front
(3)- to headlight, left, front
(4)-ground
(5)-to left door wiring harness
(6)-to foor wiring harness
(7)-to clutch switch
(8)-to warning module
(9)-to warning buzzer
(10)-to exhaust brake switch
(11)-to power switch
(12)-to air horn exchange switch
(13)-to dryer switch
(14)-to rear fog lamp switch
(15)-to brake lamp switch
(16)-to combination switch,windshield wiper
(17)-to combination switch, steering
(18)-to combination switch, horn
(19)-to ignition lock
(20)-to combination switch, light
(21)-to meter socket (A)
(22)-to meter socket (B)
(23)-to meter socket (C)

12-13
Cab Wiring Harness Fig·EL3706
No. Part No. Part Name & Description Qty.
(24)-to meter socket (D)
(25)-to hazard switch
(26)-to switch, front fog lamp
(27)-to switch, heater
(28)-to indicator panel
(29)-to A/C switch
(30)-to radio
(31)-to lighter
(32)-to air condition control AMP
(DR02,DR07,DR08,C26901,C26902)
(33)-to wire harness, chassis
(34)-to wire harness, chassis
(35)-to flasher
(36)-to relay ass'y, cooler
(37)-to relay ass'y, heater
(38)-to relay ass'y, ignition
(39)-to relay ass'y, air condition
(in DR02,DR07,DR08,C26901,C26902)
(40)-to relay ass'y, horn
(41)-to fuse box
(42)-to fuse box
(43)-to motor, wind wiper
(44)-to motor, heater
(45)-to resistance, heater motor
(46)-to relay, intermittent, wind wiper
(47)-to windshield washer
(48)-to wiring harness, dome
(49)-to wiring harness, right door
(50)-to headlight, right
(51)-to combination lamp, right

12-14
Cab Wiring Harness Fig·EL3706
No. Part No. Part Name & Description Qty.
(52)-to fog lamp, front, right
(53)-to ABS controller
(in DR07,DR08,C26901,C26902)
(54)-to diagnostic tool
(in DR07,DR08,C26901,C26902)
(55)-to left window swtch
(in C26901,C26902)
(56)-to right window switch
(in C26901,C26902)

12-15
Chassis Frame Harness Fig·EL3707

12-16
Chassis Frame Harness Fig·EL3707
No. Part No. Part Name & Description Qty.
1 37V65-24080-B Chassis frame harness ass'y(in DR02) 1
Chassis frame harness ass'y
37DR07-24080 1
(in DR07,C26901)
Chassis frame harness ass'y
37DR08-24080 1
(in DR08,C26902)
37DR09-24080 Chassis frame harness ass'y(in DR09) 1
37DR12-24080 Chassis frame harness ass'y(in DR11,DR12) 1
2 37V50-21010-B Horn ass'y 1
Q150B0825 Bolt 2
Q340B08 Nut 2
Q40108 Washer 2
Q40308 Spring washer 2
3 3845N05-010 Sensor, water temperature 1
4 38N-18010 Warner ass'y, reverse 1
Q150B0825 Bolt 1
Q340B08 Nut 1
Q40108 Washer 1
Q40308 Spring washer 1
Q41208 Washer 1
5 37N-35085-B Relay ass'y, starter 1
Q150B0830 Bolt 2
Q340B08 Nut 2
Q40108 Washer 2
Q40308 Spring washer 2
6 37DE10-50130 Knob ass'y, ignition, assistant 1
7 3827Q01-010-C Sensor ass'y, fuel level 1
3827N-011 Spring 1
3827N-012 Cover 1
3827N-013 Bobber 1
3827Q01-015 Lod, bobber, to spring ass'y 1

12-17
Chassis Frame Harness Fig·EL3707
No. Part No. Part Name & Description Qty.
(1)-to cab wiring harness
(2)-to motor, cooler
(3)-to switch, pressure
(4)-to horn ass'y
(5)-to air compressor
(6)-to alternator
(7)-to warning sensor ass'y, oil pressure
(8)-to sensor ass'y, oil pressure
(9)-to sensor ass'y, water temperature
(10)-to starter
(11)-to reverse switch
(12)-to negative cable ass'y, chassis
(13)-to electromagnetic switch, power
(14)-to electromagnetic valve, exhause brake
(15)-to warning sensor, air pressure
(16)-to warning sensor, air pressure
(17)-to combination lamp, rear, right
(18)-to harness ass'y, cargo body
(19)-to license plate lamp
(20)-to harness ass'y, cargo body
(21)-to combination lamp, rear, left
(22)-to warning sensor, air pressure
(23)-to dryer
(24)-to warning sensor, air pressure
(25)-to neutral switch
(26)-to sensor, tachometer
(27)-to electromagnetic valve, flameout
(28)-to switch, fuel intake

12-18
ABS Wiring Harness
Fig·EL3708
(in DR07,DR08,C26901,C26902)

12-19
ABS Wiring Harness(in
DR07,DR08,C26901,C26902)
Fig·EL3708

No. Part No. Part Name & Description Qty.


1 37DR07-24150 Anti-lock braking system wiring harness 1
2 37BG05-24512 Wiring harness seal sleeve 1
3 36DJ88-30010 to ABS electric control unit 1
4 to earthing

5 to left front wheel speed sensor


to left front wheel electromagnetic air pressure
6
control valve
7 to right front wheel speed sensor

8 to right front wheel electromagnetic valve

9 to left rear wheel speed sensor

10 to left rear wheel electromagnetic valve

11 to right rear wheel speed sensor

12 to right rear wheel electromagnetic valve

12-20
Electric Accessories Fig·EL3709

12-21
Electric Accessories Fig·EL3709
No. Part No. Part Name & Description Qty.
1 37QA-24028 Harness clip 5
2 37QA-24027 Harness clip 3
37QA-24032 Harness clip 6
3 ZD150 Nylonstrip 1
ZD250X7.5 Nylon strip 5
ZD150X8 Nylon strip 3
4 37QA-24284 Seal ring 1
5 37F5-24016 Rubber Boot 2
6 37QA-24031 Clamp 2
7 35.6B2-06802 Clamp 23
8 37Q01-24086 Rubber Boot 1
37Q01-24087 Rubber Boot 2
37Q75-24084 Rubber Boot 2
9 37F-24012 Nylon Boot 15
37F-24013 Harness strip 15
10 37N-24061 Adhesive plaster, press 20

12-22
13. Cab

Fig.CA5001 Cab ............................................................................................13-1


Fig.CA5002 Cab Front Mounting...................................................................13-3
Fig.CA5003 Cab Rear Mounting ...................................................................13-5
Fig.CA5004 Cab Tilting Mechanical Hardware..............................................13-7
Fig.CA5101 Cab Floor...................................................................................13-9
Fig.CA5102 Cab Carpet ..............................................................................13-12
Fig.CA5201 Cab Front/Rear Windshield .....................................................13-14
Fig.CA5202 Windshield Wiper.....................................................................13-16
Fig.CA5301 Cab Front Panel Facial Cover .................................................13-18
Fig.CA5302 Cab Front Panel, Roof.............................................................13-20
Fig.CA5303 Steering Apparatus Accessories..............................................13-22
Fig.CA5304A Cab Instrument Panel..............................................................13-24
Fig.CA5304B Cab Instrument Panel..............................................................13-26
Fig.CA5401 Cab Side Wall ..........................................................................13-28
Fig.CA5601 Cab Rear Panel .......................................................................13-31
Fig.CA6101 Door.........................................................................................13-33
Fig.CA6801 Seat .........................................................................................13-37
Fig.CA8101 Heater System.........................................................................13-39
Fig.CA8102 Air-cooler .................................................................................13-42
Fig.CA8201 Cab Accessaries......................................................................13-44
Fig.CA8202 Cab Safety Belt........................................................................13-47
Fig.CA8401 Cab Mudguard.........................................................................13-49
Cab Fig·CA5001

13-1
Cab Fig·CA5001
No. Part No. Part Name & Description Qty.
1 50G0AG-DR09 Cab assy--equipped(in DR09) 1
50G1AG-V67A Cab assy--painted(in DR09) 1
50G0AG-DR07 Cab assy--equipped(in DR07) 1
50G1AG-DR07 Cab assy--painted(in DR07) 1
5000012-C26901 Cab assy--equipped(in C26901) 1
5000014-C26901 Cab assy--painted(in C26901) 1
2 50G0AG-DR02 Cab assy--equipped(in DR02) 1
50G1AG-11 Cab assy--painted(in DR02) 1
50G0AG-DR12 Cab assy--equipped(in DR12) 1
50G1AG-V65A Cab assy--painted(in DR12) 1
50G0AG-DR11 Cab assy--equipped(in DR11) 1
50G1AG-11 Cab assy--painted(in DR11) 1
50G0AG-DR08 Cab assy--equipped(in DR08) 1
50G1AG-DR08 Cab assy--painted(in DR08) 1
5000012-C26902 Cab assy--equipped(in C26902) 1
5000014-C26902 Cab assy--painted(in C26902) 1

13-2
Cab Front Mounting Fig·CA5002

13-3
Cab Front Mounting Fig·CA5002
No. Part No. Part Name & Description Qty.
1 50V65B-04025 Torsion bar arm assy 1
2 50V67-04045 Torsion bar(in single row cab) 1
50V66-04045 Torsion bar(in cab with bed) 1
3 50V66-04030 Tilting bracket assy 1
50V66-04038 Assistant bracket assy 2
50V66-04036 Tillting bracket 2
50V66-04033 Left spline sleeve assy 1
50V66-04032 Torsion bar sleeve 1
Q1840825 Bolt 3
Q150B1225 Bolt 6
Q40212 Big washer 3
4 50V66-04009 Left bracket--front mounting 1
5 50V66-04010 Right bracket--front mounting 1
Q340B08 Nut 4
Q340B12 Nut 4
Q40112 Plain washer 4
Q150B0830 Bolt 4
6 50V50B-05006 Retainer lower assy 1
7 50V50B-05005 Retainer assy 1
Q150B0820 Bolt 6
Q40108 Plain washer 6
Q40308 Spring washer 6

13-4
Cab Rear Mounting Fig·CA5003

13-5
Cab Rear Mounting Fig·CA5003
No. Part No. Part Name & Description Qty.
1 50DA01-01135 Washer 2
2 50V66-01057 Rubber cushion 2
3 50N-02192 Washer 2
Left connecting bracket assy--rear mounting
4 50V67-01045-B (in single row cab)
1
Left connecting bracket assy--rear mounting
50V65B-01045 (in cab with bed)
1
Q150B1030 Bolt 12
Q40110 Washer 24
Q40310 Spring washer 12
Q340B10 Nut 12
5 50V66-01056 Rear mounting lower cushion assy 2
Q150B0825 Bolt 8
Q340B08 Nut 8
Q40108 Spring washer 8
Q40308 Washer 8
6 50DA01-01060 U-suppot welding assy 2
Q381B14 Nut 2
Q500B3224 Split pin 2
Q40214 Washer 2
7 50V66-01120 Upper cushion assembly 4
Q340B08 Nut 8
Q40308 Spring washer 8
Q40108 Washer 8
Right connecting bracket assy--rear mounting
8 50V67A-01046 (in single row cab)
1
Right connecting bracket assy--rear mounting
50V65B-01046 (in cab with bed)
1
Q150B1030 Bolt 12
Q40110 Washer 24
Q40310 Spring washer 12
Q340B10 Nut 12

13-6
Cab Tilting Mechanical Hardware Fig·CA5004

13-7
Cab Tilting Mechanical Hardware Fig·CA5004
No. Part No. Part Name & Description Qty.
1 50V66-02018 Limiting shaft 1
2 50V66-02016 Seat plate 1
3 50V66-02017 Connecting bracket--controling handle 1
4 50V66-03045 Pull lever assy 1
Q341B12 Nut 1
Q40112 Plain washer 2
Q41812 Spring washer 1
Q500B3220 Cotter pin 1
Q510B1220 Axis pin 1
5 50V66-02029 Roker arm assy 2
6 50V66-03043 Connecting bracket 1
7 50V66-02015 Seat plate assy 1
8 50V66-03041 Pull lever A 1
Q40112 Plain washer 1
Q41812 Spring washer 1
Q500B3220 Cotter pin 1
9 50V66-03020 Limiting arm assy 1
10 50V67-03025 Controlling handle sub assy(in single row cab) 1
50V66-03025 Controlling handle sub assy(in cab with bed) 1
11 50V66-03015 Bottom plate assy 1
Q340B08 Nut 1
Q43110 Snap ring for shaft 1
Q43116 Snap ring for shaft 1
12 50V66-03060 Safety hook assy 1
13 50V66-03065 Shaft--safety hook 1

13-8
Cab Floor Fig·CA5101

13-9
Cab Floor Fig·CA5101
No. Part No. Part Name & Description Qty.
51V67-00010 Floor welding assy(in DR09) 1
51DR07-00010 Floor welding assy(in DR07,C26901) 1
51V66-00010 Floor welding assy(in DR02,DR11,DR!2) 1
51DR08-00010 Floor welding assy(in DR08,C26902) 1
Front cross member assy-floor
1 51V66-01065 (in DR02,DR09,DR11,DR12)
1
Front cross member assy-floor
51DJ88-01065 (in DR07,DR08,C26901,C26902)
1
2 51QA-01196 Right front vertical plate assy, 1
Left front vertical plate assy,
3 51QA-01195 (in DR02,DR09,DR11,DR12)
1
Left front vertical plate assy,
51DE11-01195 (in DR07,DR08,C26901,C26902)
1
4 51V66-01214 Right front mudguard support plate 1
5 51V66-01213 Left front mudguard support plate 1
6 51V66-01106 Right longitudinal beam assy 1
7 51V66-01105 Left longitudinal beam assy 1
Rear cross member welding assy
8 51V67-01130 (in single row cab)
1
Rear cross member welding assy
51V66-01130 (in cab with bed)
1
9 51QA-01216 Rear vertical plate assy, right 1
10 51QA-01215 Rear vertical plate assy, left 1
11 51V66-01010 Front floorr welding assy 1
12 51V66-01050 Rear floor welding assy 1
Right front fusible shockproof heat insulation--
a 51V66-02013 front floorr
1
Center front fusible shockproof heat
b 51V66-02012 insulation--front floorr
1
Left front fusible shockproof heat insulation--
c 51V66-02011 front floorr
1
Right rear fusible shockproof heat insulation--
d 51V66-02016 front floorr
1
Center rear fusible shockproof heat insulation-
e 51V66-02015 -front floorr
1
Left rear fusible shockproof heat insulation--
f 51V66-02014 front floorr
1

13-10
Cab Floor Fig·CA5101
No. Part No. Part Name & Description Qty.
Right fusible shockproof heat insulation--rear
g 51V66-02018 floor
1
Center fusible shockproof heat insulation--rear
h 51V66-02019 floor
1
Left fusible shockproof heat insulation--rear
i 51V66-02017 floor
1

13 51V66-01521 Bed-rear floor(in cab with bed) 1


Left rear mudguard support plate assy(in cab
14 51V66-01155 with bed)
1
Right rear mudguard support plate assy(in cab
15 51V66-01156 with bed)
1

16 51V66-01538 Connect carling-rear floor(in cab with bed) 2


Cross member welding assy-rear floor(in cab
17 51V66-01585 with bed)
1

13-11
Cab Carpet Fig·CA5102

13-12
Cab Carpet Fig·CA5102
No. Part No. Part Name & Description Qty.
1 51V66-02057 Side sill guard -left 1
Q2706316 Bolt 4
2 51V66-02058 Side sill guard -right 1
Q2706316 Bolt 4
3 51QA-02059 Plastic nut assembly 8
4 51V65A-02060 Shifting lever boot assembly 1
Shifting lever boot assembly
51DE11-02060 (only in DR07,DR08,C26901,C26902)
1
RQ2160516 Bolt 3
5 51V66-02070 Hand brake boot 1
Hand brake boot
51DE11-02070 (only in DR07,DR08,C26901,C26902)
1
RQ1760620 Bolt 4
6 51V66-02073-A Manual valve bracket assembly 1
RQ1760820 Bolt 3
Q40108 Washer 3
Q40308 Spring washer 3
7 51V66-02026-A Front carpet assy 1
8 51V66-02027-A Rear carpet assy 1

13-13
Cab Front/Rear Windshield Fig·CA5201

13-14
Cab Front/Rear Windshield Fig·CA5201
No. Part No. Part Name & Description Qty.
1 52DE12-06011 Front windshield 1
2 52V66A-06012 Front windshield weather strip 1
3 56DE12-03016 Rear windshield 1
4 56V66-03014 Rear windshield weather strip 1

13-15
Windshield Wiper Fig·CA5202

13-16
Windshield Wiper Fig·CA5202
No. Part No. Part Name & Description Qty.
52V66-05010 Wiper assy (included 1--10) 1
RQ1760616 Guide bolt 4
RQ42306 Saucer spring washer 4
1 52QA-05063 Decorative cover 2
2 Q32010 Flange nut 2
3 52V66-05049 Wiper arm blade assy, left 1
4 52QA-05066 Sealing bush 2
5 52QA-05068 Big nut 2
6 52QA-05071 Left ballast 1
7 52QA-05074 Sealing bush 2
8 52V66-05050 Wiper arm blade assy, right 1
9 52QA-05072 Right ballast 1
10 52V66-05020 Drive mechanism 1
11 37V50-41010 Wiper motor 1
RQ1760625 Guide bolt 4
RQ42006 Saucer spring washer 2
RQ42306 Saucer spring washer 2

13-17
Cab Front Panel Facial Cover Fig·CA5301

13-18
Cab Front Panel Facial Cover Fig·CA5301
No. Part No. Part Name & Description Qty.
1 53DE12-01070 Front panel upper facial cover 1
RQ2160616 Screw 2
Q40106 Plain washer 2
2 53N-02821-A Nut 2

3 53V66-01072 Right blank cover 1


4 53V66-01071 Left blank cover 1
5 53QA-01080 Clip assy--front panel upper cover 7
6 53QA-01123 Clip--front panel lower cover 4
7 53QA-01124 Clip seat--front panel lower cover 4
8 53V66A-01130 Lower helmet-front wall 1
9 51QA-02059 Plastic nut assembly 4
Q2710512 Bolt 4
10 53V66-01131 Bracket--lower cover 1
Q1400616 Bolt 2
11 53V66-01133 Lower moulding-front wall Lower helmet 1

13-19
Cab Front panel ,roof Fig·CA5302

13-20
Cab Front Panel, Roof Fig·CA5302
No. Part No. Part Name & Description Qty.
1 57V67-01010 Roof assy(in single row cab) 1
57V66-01010 Roof assy(in cab with bed) 1
2 57V67A-02010-A Roof inner trim assy(in single row cab) 1
57V66A-02010-A Roof inner trim assy(in cab with bed) 1
3 53V66-01050 Front cross member assy--roof 1
4 53V66-01163 Front panel fusible heat insulation--side 2
5 53V66-01164 Front panel fusible heat insulation--middle 1
6 53QA-01127 Sealing strip 2
7 53V66-00010 Front panel welding assy 1
8 53QA-01150 Front panel air inlet cover assy 1
9 51QA-02059 Plastic nut assy 6
Q2706316 Tapping screw 6
10 53QB10H-01085 Emblem assy 1
11 53QA-01076 Rear view mirror bracket shaft sleeve 1
12 53QF16-01073 Rear view mirror left bracket 1
53QF16-01074 Rear view mirror right bracket 1
Q1400616 Bolt 2
Q1480116 Hex bolt and conical snap ring set 2
Q2706316 Tapping screw 6
13 57V66A-02022 Rear trim strip-roof inner trim 1
Rear trim strip-roof inner trim(only in
57DE11-02022 DR07,DR08,C26901,C26902)
1

13-21
Steering Apparatus Accessories Fig·CA5303

13-22
Steering Apparatus Accessories Fig·CA5303
No. Part No. Part Name & Description Qty.
1 53V66-01170 Steering column bracket assy 1
53QA-01170 Steering column bracket assy 1
Q1400816 Bolt 4
Steering column upper shroud assy (include 2,
53V66-01205 3)
1
Steering column upper shroud assy (include 2,
53DE11-01205 3 only in DR07,DR08,C26901,C26902)
1

2 53V66-01210 Steering column upper shroud-- front 1


Steering column upper shroud-- front(only in
53DE11-01210 DR07,DR08,C26901,C26902)
1
3 53V66-01207 Steering column upper shroud--rear 1
53DE11-01207 Steering column upper shroud--rear 1
Q2710512 Tapping screw 4
4 53QA-01212 Sealing bush 1
53QG-01220 Steering column lower shroud assy 1
5 53F5-02063 Spring clip--steering column lower shroud 3
6 53QG-01221 Left body--steering column lower shroud 1
7 53QG-01222 Right body--steering column lower shroud 1
Q2706316 Tapping screw 5
Q2796322 Tapping screw 6
8 53DB01-01216 Lower sealing gasket 1
Rubber shroud--steering column upper
9 53QA-01208 1
shroud

13-23
Cab Instrument Panel Fig·CA5304A

13-24
Cab Instrument Panel Fig·CA5304A
No. Part No. Part Name & Description Qty.
Instrument panel assy
53V66A-02110 (and below all in DR02,DR09,DR11,DR12)
1
Inner hex cheese head tapping screw--instrument
53QA-02116 panel
5
53QA-02118 Plastic nut--Instrument panel 5
1 37N-50060 Rear fog lamp switch 1
2 37V66-50160 Hazard warning switch 1
3 37V66-50050 Front fog lamp switch 1
4 37V66-75020 Radio cassette assy 1
Q2710612 Tapping screw 4
5 53V66-02010 Instruments fram welding assy 1
6 53V92-02145 Glove box assy 1

13-25
Cab Instrument Panel Fig·CA5304B

13-26
Cab Instrument Panel Fig·CA5304B
No. Part No. Part Name & Description Qty.
53DE09-02110-B Instrument panel assy(in DR07,DR08) 1
5305010-C26901 Instrument panel assy(in C26901,C26902) 1
1 37DE10-50020 Main power switch 1
2 37DH17-50010 Mid control platform piano key switches 1
3 37DE10-75040 CD player assy. 1
37DE10-75020 Radio cassette assy 1
4 53DN14-02010 Instruments frame welding assy 1
5 53DE11-02180 Mid glove box assy 1
53DE11-02190 Right glove box assy 1

13-27
Cab side wall Fig·CA5401

13-28
Cab side wall Fig·CA5401
No. Part No. Part Name & Description Qty.
1 54V67A-01009 Left side panel welding assy(in DR09) 1
54DE10-01009 Left side panel welding assy(in DR07,C26901) 1
Left side panel welding assy
54V66A-01009 (in DR02,DR11,DR12)
1
54DE11-01009 Left side panel welding assy(in DR08,C26902) 1
54V67A-01010 Left side panel welding assy(in single row cab) 1
54V66A-01010 Right side panel welding assy(in cab with bed) 1
2 51QA-02059 Plastic nut assy 10
Q2706316 Tapping screw 10
3 54QA-02011 Outer cover plate assy, left side panel 1
54QA-02012 Outer cover plate assy, right side panel 1
4 54V66-02021 Step shroud, left 1
54V66-02022 Step shroud, right 1
5 54V66-01141 Step pad, left 1
54V66-01142 Step pad, right 1
6 54V66-02025 Screw assy--step pad 4
7 54QA-02017 Outer cover plate front bracket, left 1
54QA-02018 Outer cover plate front bracket, right 1
8 54QA-02031 Damping rubber nail 2
9 6105QA-025 Door lock pin assy 4
Q2560816 Raised countersunk head screw 8
Q41408 Lock washer 8
10 61V66A-07009 Sealed strip assembly-left door 1
61V66A-07010 Sealed strip assembly-right door 1
11 54DE12-02059 Left side window assy 1
54DE12-02061 Right side window assy 1
12 54V49-02070 Side weather strip assy 2
13 54V67-02079 Cover assembly-left(in single row) 1
54V67-02080 Cover assembly-right(in single row) 1

13-29
Cab side wall Fig·CA5401
No. Part No. Part Name & Description Qty.
54V66-02079 Cover assembly-left(in cab with bed) 1
54V66-02080 Cover assembly-right(in cab with bed) 1
14 54V67-02083 Sealing stip-left cover(in single row) 1
54V67-02084 Sealing stip-left cover(in single row) 1
54V66-02083 Sealing stip-left cover(in cab with bed) 1
54V66-02084 Sealing stip-left cover(in cab with bed) 1
15 54V67A-02017 Lower shielding board-left rear side(in DR09) 1
Lower shielding board- right rear side
54V67A-02018 (in DR09)
1
Lower shielding board-left rear side
54V66-02017 (in DR02,DR11,DR12)
1
Lower shielding board- right rear side
54V66-02018 (in DR02,DR11,DR12)
1
Lower shielding board-left rear side
54DE10-02017 (in DR07,C26901)
1
Lower shielding board- right rear side
54DE10-02018 (in DR07,C26901)
1
Lower shielding board-left rear side
54DE11-02017 (in DR08,C26902)
1
Lower shielding board- right rear side
54DE11-02018 (in DR08,C26902)
1
16 54V67A-02019 Upper shielding board-left rear side(in DR09) 1
54V67A-02020 Upper shielding board- right rear side(DR09) 1
Upper shielding board-left rear side
54V66A-02019 (in DR02,DR11,DR12)
1
Upper shielding board- right rear side
54V66A-02020 (in DR02,DR11,DR12)
1
Upper shielding board-left rear side
54DE10-02019 (in DR07,C26901)
1
Upper shielding board- right rear side
54DE10-02020 (in DR07,C26901)
1
Upper shielding board-left rear side
54DE11-02019 (in DR08,C26902)
1
Upper shielding board- right rear side
54DE11-02020 (in DR08,C26902)
1
17 54V66-02025 Screw assy--step pad 8
54V66-02026 Screw assy--step pad 6
Screw assy
54DE11-02025 (only in DR07,DR08,C26901,C26902)
6
54DE11-02026 Screw assy(in DR07,DR08,C26901,C26902) 6
18 61QA-07029 Sealing strip assy, door frame 2

13-30
Cab Rear Wall Fig·CA5601

13-31
Cab Rear Wall Fig·CA5601
No. Part No. Part Name & Description Qty.
1 56V66A-00010 Rear wall welding assy 1
2 56DE11-03010 Bayonet catch-rear wall plate guard 8
3 56V66-02011 Upper mudguard, engine 2
Q2704813 Tapping screw 6
4 56V66-04010 Lower plate guard assembly-rear wall 1
Lower plate guard assembly-rear wall
56DE11-04010 (only in DR07,DR08,C26901,C26902)
1
5 56V66A-04020 Upper plate guard assembly-rear wall 1
Upper plate guard assembly-rear wall
56DE11-04020 (only in DR07,DR08,C26901,C26902)
1

13-32
Door Fig·CA6101

13-33
Door Fig·CA6101
No. Part No. Part Name & Description Qty.
1 61QA-03009-B Upper weather strip, left door 1
61QA-03010-B Upper weather strip, right door 1
2 61DE12-03059 Left door windshield 1
61DE12-03060 Right door windshield 1
3 61QA-03019 Window outside weather strip assy--left 1
61QA-03020 Window outside weather strip assy--right 1
4 61QA-03029 Window inside weather strip assy--left 1
61QA-03030 Window inside weather strip assy--right 1
5 61QA-00119 Left door assy 1
61QA-00120 Right door assy 1
6 61QA-06010 Door upper hinge assy 2
7 61QA-06019 Left door lower hinge assy 1
61QA-06020 Right door lower hinge assy 1
Q1480820 Hex bolt and conical spring washer set 14
8 61QA-06049 Left door retainer assy 1
61QA-06050 Right door retainer assy 1
9 61QA-06067 Retainer axis pin 2
10 61QA-06066 Retainer bush 2
11 61QA-06065 Retainer lever assy 2
Q1840616 Bolt 4
12 61QA-06055 Retainer body assy 2
13 61QA-02033 Tapping set screw 8
Q2560510-Z5 Screw 2
14 61V66-05009 Left door lock and controlling mechanism assy 1
61V66-05010 Right door lock and controlling mechanism assy 1
Left door lock and controlling mechanism assy
61DE11-05009 (only in DR07,DR08,C26901,C26902)
1
Right door lock and controlling mechanism assy
61DE11-05010 (only in DR07,DR08,C26901,C26902)
1
Q2540620 Screw 6

13-34
Door Fig·CA6101
No. Part No. Part Name & Description Qty.
Q32206 Lock nut 2
Q41406 Lock washer 6
15 6104QA-009 Regulator assy, left door windshield 1
6104QA-010 Regulator assy, right door windshield 1
Regulator assy, left door windshield
6104DE11-009 (in DR07,DR08)
1
Regulator assy, right door windshield
6104DE11-010 (in DR07,DR08)
1
Regulator assy, left door windshield
6104A01-009 (only in C26901,C26902)
1
Regulator assy, right door windshield
6104A01-010 (only in C26901,C26902)
1
Q32206 Lock nut 4
Q350B06 Nut 4
Q40006 Small washer 4
17 61QA-02075 Left door waterproof film assy 1
61QA-02076 Right door waterproof film assy 1
61QA-02077 Door waterproof film-foreside 2
18 61V66-02032 Door inner pull hand bracket 2
61DE11-02032 Door inner pull hand bracket,left 1
61DE11-02033 Door inner pull hand bracket,right 1
19 61V67A-02049 Left door inner protect board assy 1
61V67A-02050 Right doorinner protect board assy 1
Left door inner protect board assy
61DE11-02049 (in DR07,DR08)
1
Right doorinner protect board assy
61DE11-02050 (in DR07,DR08)
1
Left door inner protect board assy
61AB01-02049 (only in C26901,C26902)
1
Right doorinner protect board assy
61AB01-02050 (only in C26901,C26902)
1
Q2710412 Tapping screw 2
20 61DH39-04016 Handle jacket 2
Handle jacket
61DE11-04016 (only in DR07,DR08,C26901,C26902)
2

13-35
Door Fig·CA6101
No. Part No. Part Name & Description Qty.
21 61QA-04018 Spring clip--handle 2
Door regulator knob assy
22 61V66-04015 (in DR02,DR09,DR11,DR12)
2
61DE11-04019 Left door regulator knob assy(in DR07,DR08) 1
61DE11-04020 Right door regulator knob assy( DR07,DR08) 1
23 61V66-02061 Door inner pull hand shroud 2
61DE11-05061 Left door inner pull hand shroud( DR07,DR08) 1
Right door inner pull hand shroud
61DE11-05062 (in DR07,DR08)
1
Left door inner pull hand shroud
61AB01-05061 (only in C26901,C26902)
1
Right door inner pull hand shroud
61AB01-05062 (only in C26901,C26902)
1
RQ2200512-Z3 Screw 2
Q40105 Plain washer 2
24 61V66-02062 Shroud plug cover 2
Shroud plug cover
61DE11-02044 (only in DR07,DR08,C26901,C26902)
2
61QA-05054 Guide clip 2
25 61QA-02009 Rear guide rail assy, left door windshield 1
61QA-02010 Rear guide rail assy, right door windshield 1
Q2140610 Screw 2
Q340B06 Nut 2
Q40106 Plain washer 2
Q40406 Spring washer 2
61QA-03041 Glass rail trough 4

13-36
Seat Fig·CA6801

13-37
Seat Fig·CA6801
No. Part No. Part Name & Description Qty.
1 69V66-00010 Seat back assy 1
69V66-00020 Cushion assy 1
Seat back assy
69DE11-00010 (only in DR07,DR08,C26901,C26902)
1
Cushion assy
69DE11-00020 (only in DR07,DR08,C26901,C26902)
1
Q150B0816 Bolt 4
Q150B0820 Bolt 2
Q340B08 I type hex nut 4
Q40108 Plain washer 6
Q40208 Big washer 4
Q40308 Spring washer 10
2 68V66-00010 Driver seat assy 1
Driver seat assy
68DE11-00010 (only in DR07,DR08,C26901,C26902)
1
Q32008 Flange nut 2
3 70V66-00010-A Sleeper assy(in DR02,DR11,DR12) 1
70DE11-00010-A Sleeper assy(in DR08,C26902) 1

13-38
Heater System Fig·CA8101

13-39
Heater System Fig·CA8101
No. Part No. Part Name & Description Qty.
1 53V66-02221 Left wind duct 1
Left wind duct
81DE11-02030 (only in DR07,DR08,C26901,C26902)
1

2 53V66-02220 Ventilator louver assy 1


Center wind duct
81DE11-02010 (only in DR07,DR08,C26901,C26902)
1

3 53V66-02223 Center wind duct 1

4 53V66-02222 Right wind duct assy 1


Right wind duct assy
81DE11-02045 (only in DR07,DR08,C26901,C26902)
1

5 53V66-02017 Defrost pipe assy, left assy 1


Defrost pipe assy, left assy
81DE11-02020 (only in DR07,DR08,C26901,C26902)
1
Defrost nozzle assy
6 53V66-02215 (only in DR02,DR09,DR11,DR12)
1

7 53V66-02018 Defrost pipe assy, right door 1


Defrost pipe assy, right door
81DE11-02025 (only in DR07,DR08,C26901,C26902)
1
8 81QA-02030 Wind inlet passage assy 1
9 51QA-02059 Plastic nut assy 1
Q2706316 Tapping screw 1
RQ1760616 Tapping screw 1
Q40106 Plain washer 1
Q2710516 Tapping screw 10
Q40105 Plain washer 10
10 81QA-01010-A Heater assy 1
Heater assy
81DE11-01010 (only in DR07,DR08,C26901,C26902)
1
Q1760616 Guide bolt 5
Q40206 Plain washer 6
Q40306 Spring washer 6
Q340B06 Nut 1

13-40
Heater System Fig·CA8101
No. Part No. Part Name & Description Qty.
11 81V66-01020 Blower assy 1
Blower assy-with inner &outer cycle switch
81DE11-01019 (only in DR07,DR08,C26901,C26902)
1
12 81V66-01050 Heater controlling mechanism assy 1
Heater control mechanism assy-with switch
81DE11-01049 (only in DR07,DR08,C26901,C26902)
1
Q2710516 Tapping screw 4
Q40105 Plain washer 4
13 81DJ10-01037 Water inlet pipe A--heater 1
81DJ10-01038 Water inlet pipe B--heater 1

13-41
Air-cooler Fig·CA8102

13-42
Air-cooler Fig·CA8102
No. Part No. Part Name & Description Qty.
The items below are only in DR02,DR07,DR08,C26901,C26902

1 81QA-07100 Evaporator assy 1


Q2710516 Tapping screw 3
Q40105 Plain washer 3
RQ1760616 Guide bolt 2
Q40106 Plain washer 2
Q40306 Spring washer 2
2 81QA-07026 Evaporator lower bracket 1
RQ1760816 Guide bolt 2
Q40108 Plain washer 2
Q40308 Spring washer 2
3 81QA-07018 Evaporator exhaust pipe 1
4 81V65A-08075 Bracket assy--evaporator inlet and outlet pipe 1
Q150B616 Guide bolt 2
Q40106 Plain washer 2
Q40306 Spring washer 2
5 81V65A-08200-A Pipe assy--connecting evaporator and condensator 1
6 81V65A-08300 Pipe assy--connecting evaporator and compressor 1
Pipe assy--connecting compressor and
7 81V65A-08100-A condensator
1
8 81V46-04200 Compressor assy 1
9 81V66-05100 Condensator assy--with drier and bracket 1

13-43
Cab Accessories Fig·CA8201

13-44
Cab Accessories Fig·CA8201
No. Part No. Part Name & Description Qty.
1 82V66-00010 Armrest--front pillar 2
Armrest-front pillar
82DE11-00010 (only in DR07,DR08,C26901,C26902)
2
RQ2160625 Cross-recessed panhead screw 4
Q40106-Y Plain washer 4
Q40306 Spring washer 4
2 82V66-00020 Armrest--side panel 1
Armrest--side panel
82DE11-00020 (only in DR07,DR08,C26901,C26902)
1
RQ2160516 Pointed screw 2
RQ42305 Saucer spring washer 2
3 82V66-04009-A Left sun visor assy 1
82V66-04010-A Right sun visor assy 1
Left sun visor assy
82DE11-04009-A (only in DR07,DR08,C26901,C26902)
1
Right sun visor assy
82DE11-04010-A (only in DR07,DR08,C26901,C26902)
1
Q2760520-Z5 Tapping screw 2
82V66-04012 Support seat--sun visor 1
Support seat--sun visor
82DE11-04012 (only in DR07,DR08,C26901,C26902)
1
Q2760616-Z5 Tapping screw 1
4 82V66-02009 Outer rear view mirror barassy, left 1
Outer rear view mirror bar assy, right
82V66-02010 (only in DR07,DR08,C26901,C26902)
1
RQ1760625 Guide bolt 8
RQ42306 Saucer spring washer 8
5 8202Q68-010 Rear view mirror assy, left 1
8202Q68-020 Rear view mirror assy, right 1
8219Q68-010 Down view mirrior assy 1
6 82V66-01010 Inner rear view mirror assy 1
Inner rear view mirror assy
82DE11-01010 (only in DR07,DR08,C26901,C26902)
1

13-45
Cab Accessories Fig·CA8201
No. Part No. Part Name & Description Qty.
Q2760520-Z5 Tapping screw 1
Q2760616 Tapping screw 3
7 57V66-02030 Roof glove box with dome lamp assy 1
Roof glove box with dome lamp assy
57DE11-02030 (only in DR07,DR08,C26901,C26902)
1
Q2703516 Tapping screw 4
8 57QG-04005 Clerestory assembly 1
54V66-02026 Bolt 4
Clerestory assembly
57DE11-04005 (only in DR07,DR08,C26901,C26902)
1
54DE11-02026 Bolt 4
9 57QG-04023 Clerestory grid 1
54V66-02026 Bolt 4
Clerestory grid
57DE11-04023 (only in DR07,DR08,C26901,C26902)
1
54DE11-02026 Bolt 4

13-46
Cab Safety Belt Fig·CA8202

13-47
Cab Safety Belt Fig·CA8202
No. Part No. Part Name & Description Qty.
1 8212V66-010 Left safety belt assy(include two items below) 1
82V66-12015 Retractor assy 1
82V66-12019 Left safety belt knuckle assy 1
8212DR09-010 Left safety belt assy(only in DR09) 1
82V66-12015 Retractor assy(only in DR09) 1
82DR09-12019 Left safety belt knuckle assy(only in DR09) 1
Left safety belt assy
8212DE11-010 (only in DR07,DR08,C26901,C26902)
1
Retractor assy
82DE11-12015 (only in DR07,DR08,C26901,C26902)
1
Left safety belt knuckle assy
82DE11-12019 (only in DR07,DR08,C26901,C26902)
1
Middle safety belt assy-passenger set
2 8212V66-012 (include two items below)
1
8212V66-001 safety belt assy 1
82V66-12020 Right safety belt knuckle assy 1
Middle safety belt assy-passenger set
8212DE11-012 (only in DR07,DR08,C26901,C26902)
1
safety belt assy
8212DE11-001 (only in DR07,DR08,C26901,C26902)
1
Right safety belt knuckle assy
82DE11-12020 (only in DR07,DR08,C26901,C26902)
1

3 82V66-12020 Left safety belt knuckle assy 1


Right safety belt knuckle assy
82DE11-12020 (only in DR07,DR08,C26901,C26902)
1
4 82V66-12015 Retractor assy 1
Retractor assy
82DE11-12015 (only in DR07,DR08,C26901,C26902)
1

13-48
Cab Mudguard Fig·CA8401

13-49
Cab Mudguard Fig·CA8401
No. Part No. Part Name & Description Qty.
1 84V66-03067 Longitudinal rubber mudguard, left 1
84V66-03068 Longitudinal rubber mudguard, right 1
2 84QA-03072 Clip--longitudinal rubber mudguard 11
Q1840616 Flange bolt 2
3 84QA-03121 Front mudguard bracket, left 1
84QA-03122 Front mudguard bracket, right 1
Q32006 Flange nut 2
4 84DA01-03111 Front mudguard, 2
5 51QA-02059 Plastic nut assy 8
Q2710616 Tapping screw 8
Q40106 Plain washer 8
6 84V66-03175-A Rear mudguard, left 1
84V66-03176-A Rear mudguard, right 1
7 84V66-03177 Rubber mudguard 2
8 84V66-03178 Patch A -rear mudguard, 2
84V66-03179 Patch B -rear mudguard, 2
84V66-03182 Binding--rubber mudguard 2
Q174B0520 Hex bolt 5
Q340B05 I type hex nut 5
Q40105 Plain washer 5
Q40305 Spring washer 5
9 84V66-03165 Left rear mudguard support welded assembly 1
84V66-03166 Right rear mudguard support welded assy. 1
Q150B0830 Bolt 8
Q403B08 Spring washer 8
Q401B08 Plain washer 8
Q340B08 Nut 8

13-50
14. Cargo Body & Tools

Fig.TO3901 Tools ..........................................................................................14-1


Fig.TO3902 Fixed Tool Box...........................................................................14-3
Fig.CB8501 Cargo Body................................................................................14-5
Tools Fig·TO3901

14-1
Tools Fig·TO3901
No. Part No. Part Name & Description Qty.
1 39C-01031 Spanner, double ends (8X10) 1
2 39C-01033 Spanner, double ends (12X14) 1
3 39N-01033 Spanner, double ends (13X15) 1
4 39N-01034 Spanner, double ends (16X18) 1
5 39N-01036 Spanner, double ends (21X24) 1
6 39C-15010-A Small adjustable wrench ass'y(200X24) 1
7 39C-01068 Sleeve wrench, hub bearing nut(98) 1
8 39C-01053 Sleeve wrench, rear leaf spring nut(27) 1
9 39D-01058 Sleeve wrench, wheel bolt & nut(22X38) 1
10 39D-01073 Oil drainage plug wrench, axle shaft 1
11 39C-01140-A Slip-joint pliers ass'y 1
12 39C-01100 Cross-head screw driver ass'y 1
13 39C-01120 Screw driver ass'y 1
14 QYL5D Jack ass'y (hydraulic 5-ton) 1
15 39C-01146 Rocker arm, tire lever and jack 1
16 3919J30-010 Tool bag 1
17 39QA-01010 Warning triangle(in DR02,DR09,DR11,DR12) 1

14-2
Fixed Tool Box Fig·TO3902

14-3
Fixed Tool Box Fig·TO3902
No. Part No. Part Name & Description Qty.
1 3919V66-010 Tool box ass'y, fixed 1
2 39V66-19015 Left bracket ass'y, tool box 1
3 39V66-19020 Right bracket ass'y, tool box 1
Q150B1025 Bolt 4
Q340B10 Nut 4
Q40310 Washer, spring 4
Q40110 Washer 4
Q150B0822 Bolt 4
Q340B08 Nut 4
Q40208 Washer, large 4
Q40308 Washer, spring 4
4 3919V66-022 Plate 1

14-4
Cargo body Fig·CB8501

14-5
Cargo body Fig·CB8501
No. Part No. Part Name & Description Qty.
1 85G0A8-DE03 Cargo body assy.(in single row cab) 1
85G0A8-DE04 Cargo body assy.(in cab with bed) 1

14-6

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