DFA1064DH01

DFA1064DH01-985
LIGHT COMMERCIAL TRUCK
SPARE PARTS CATALOG
DONGFENG AUTOMOBILE CO.,LTD

FOREWORD
1. This catalog includes all the spare parts with their numbers, names, and quanti-
ties for DONGFENG DFA1064DH01-985 light commercial truck. Part of the installa-
tion relation figures of the assembly parts are also included to be the reference of the
customer and using department.
2. Before purchasing or booking, you have to note the exact and complete part
number and the name and quantity of the part.
3. Some of the assemblies of the same vehicle model may select different parts
from different manufacturer, so when purchasing the parts, please make sure the con-
dition of your vehicle and select the proper parts.
4. This catalog is compiled according to the product drawing before May of 2005.
Because of the continuously improving and perfecting of the product, the constructor,
size and part number of some parts may be changed, please note the product date of
your vehicle when booking.
5. This catalog is compiled by the Application File Office, Product Engineering

Department of Commercial Product R&D Institute of DONGFENG AUTOMOBILE
CO., LTD., without the authorization, any part or the whole part of the book can be
copied or printed.
DONGFENG AUTOMOBILE CO,. LTD.

July. 2005
Instruction
This catalog compiles all spare parts with their numbers, names, quantities and
figures of every assembly for DFA1061DH01-985 light commercial truck. It gives
reference to our clients for purchasing or ordering the spare parts.
Edition of the figure mark

1. Edition of the figure mark:
□××○○
□ ---the letter represents the English name of the assembly system
×× --group number of the automobile system
○○ --ordered number of the part disassembly figure of the group number
△ --identification number
2.The represented meaning of the system assembly letters:
ES--Engine system CL--Clutch

T--Transmission S--Frame, suspension system
P--Propeller shaft F--Front axle
R--Rear axle W--Wheel, spare wheel carrier
ST--Steering system B--Braking system
EL--Electrical system CA--Cab
TO--Tools CP--Cargo body
3.Edition of the page number:

Page number: ○○△ -- ××
○○ --ordered number of the assembly or the system
△ --identification number
×× --page number of the part figure and word of the assembly and system
1.Engine
Engine Assembly ............................................... 1-3
Cylinder Block and Crank Shaft......................... 1-4
Crank Shaft........................................................ 1-6

Piston, Link Rod ................................................ 1-8
Gear Chamber Cover ...................................... 1-10
Camshaft ......................................................... 1-12

Oil Pump .......................................................... 1-14
Oil Filter and Cooler......................................... 1-16
Water Pump..................................................... 1-18

Cylinder Head .................................................. 1-20
Rocker Arm...................................................... 1-22
Fan and Bracket .............................................. 1-24

Fuel Pump, Injector and Fuel Injection Pipe .... 1-26
Fuel Supply Pump ........................................... 1-29
Fuel filter .......................................................... 1-31
Supercharger and Exhaust Pipe...................... 1-33
Dipstick ............................................................ 1-35
Oil Sump .......................................................... 1-37

1-1
Push Rod Chamber Cover............................... 1-39
Flywheel .......................................................... 1-41

Flywheel Housing ............................................ 1-43
Valve Chamber Cover...................................... 1-45
Starter and Alternator....................................... 1-47
Thermostat and Alternator Bracket.................. 1-49
Tensioner, A/C Compressor, Water Inlet Pipe and

Installation Bracket .......................................... 1-51
1-2
Engine Assembly FIG.
NO. PART NO. PART NAME & DESCRIPTION QTY.
10GB10-DH05 Engine assembly 1
1-3
Cylinder Block and Crank Shaft FIG. 5AD01
1-4
Cylinder Block and Crank Shaft FIG. 5AD01
1 3927772 Thrust bearing shell, crank shaft 1
2 A3900068 Limiting ring 2
3 A3901090 Upper shell, main bearing, crank shaft 4
4 A3901150 Lower shell, main bearing, crank shaft 5
5 A3901258 Gear, crank shaft 1
6 A3902343 Limiting ring 2
7 A3903796ZZ Cylinder block assembly 1
8 A3900956 Cup plug 3
9 A3901306 Bushing, camshaft 1
10
11 A3007635 Cup plug 2
12 A3913917 Main bearing cover assembly 5
13 A3917611 Cylinder block 1
14 A3917610 Casting, cylinder block 1
15 C3900965 Cup plug 4
16 C3904217 Bolt, main bearing cover 10
17 A3907803 Crank shaft 1
18 A3907803-MP Casting, crank shaft 1
19 A3919002 Cooling nozzle, piston 4
20 C3008468 Inner hex conical screw plug 1
21 C3900257 Limiting pin 2
22 C3900687 Plug piece 1
1-5
Crank Shaft FIG. 5AD02
1-6
Crank Shaft FIG. 5AD02
1 A3907803 Crank shaft 1
3 A3901258 Crankshaft gear 1
4 A3901090 Upper shell, main bearing, crank shaft 4
5 3927772 Thrust bearing--crankshaft 1
6 A3901150 Lower shell, main bearing, crank shaft 5
7 A3914494 Crankshaft pulley 1
8 C3903857 Fixing bolt--shock absorber 4
1-7
Piston, Link Rod FIG. 5AD03
1-8
Piston, Link Rod FIG. 5AD03
C3942581 Link rod assembly （Inc No.2,3,4） 4
1 A3901170 Bearing--link rod 8
2 A3941476 Bushing--link rod 1
3 C3942580 Link rod 1
4 C3900919 Bolt--link rod 2
5 C3926631 Piston 4
6 A3919053 Piston pin 4
7 A3901706 Spring check ring for holes 8
8 A3903384 Oil ring assembly 4
9 A3902286 Middle compression ring 4
10 A3902401 Upper compression ring 4
1-9
Gear Chamber Cover FIG. 5AD04
1-10
Gear Chamber Cover FIG. 5AD04
1 A3900629 Hex flange bolt 5
3 A3903463 Approaching hole cover 1
4 A3903663ZZ Gear chamber cover assembly 1
5 A3900709 Front oil seal assembly, crank shaft 1
6 A3903794 Gear chamber cover 1
7 A3913995ZZ Timing pin seat assembly 1
8 C3903924 Timing pin 1
9 C3904849 Check ring 1
10 C3913994 O sealing ring 1
11 C3919683 Timing pin seat 1
12 A3960061 Sealing cushion--gear chamber cover 1
13 A3960071 Gear chamber 1
14 A3960319 Sealing cushion--gear chamber cover 1
15 C3903475 Rectangle sealing ring 1
16 C3907998 Round head screw 2
18 Q1840850 Hex flange bolt 2
1-11
Camshaft FIG. 5AD05
1-12
Camshaft FIG. 5AD05
1 3929885 Camshaft 1
2 A3907431 Camshaft gear 1
3 Q5500416 Semi-round key 1
4 C3927155 Camshaft thrust piece 1
5 Q150B0820 Hex bolt 2
6 A3907240 Tappet body 8
1-13
Oil Pump FIG. 5AD06
1-14
Oil Pump FIG. 5AD06
1 1011Q01-010-A2 Oil pump 1
1-15
Oil Filter and Cooler FIG. 5AD07
1-16
Oil Filter and Cooler FIG. 5AD07
1 1012Q01-010 Oil filter 1
2 A3913967 Oil filter seat assembly 1
3 A3921557 Oil filter element 1
4 A3960317 Sealing cushion, oil filter element 1
5 A3960320 Sealing cushion, oil filter seat 1
6 C3906619 Hex conical screw plug 1
7 Q1840835-0H1 Hex flange bolt 14
1-17
Water Pump FIG. 5AD08
1-18
Water Pump FIG. 5AD08
1 A3960342 Water pump assembly 1
1-19
Cylinder Head FIG. 5AD09
1-20
Cylinder Head FIG. 5AD09
1 3900250 Valve locking block 16
2 3957912 Oil seal, valve stem 8
3 A3900276 Valve spring 4
4 A3901117 Intake valve 4
5 A3901607 Exhaust valve 4
6 A3903938 Bolt, cylinder head 4
8 A3916691 Spring, exhaust valve 4
9 A3921393 Cylinder head cushion 1
11 C3957913 Valve spring seat 8
12 C3966448 Cylinder head with cup plug assembly 1
13 A3902606 Cup plug 3
14 C3966447 Cylinder head 1
15 A3933370 Casting, cylinder head 1
16 RQ61901-J8 Inner hex conical screw plug 1
1-21
Rocker Arm FIG. 5AD10
1-22
Rocker Arm FIG. 5AD10
2 A3904679 Push rod 8
3 A3910815 Rocker arm assembly 4
1
1
1
1-23
Fan and Bracket FIG. 5AD11
1-24
Fan and Bracket FIG. 5AD11
1 A3960076 Fan bracket assembly 1
2 C3901447 Hex flange bolt 1
4 C3914462 Fan pulley 1
5 1308D5-050-A Silicon oil fan clutch assy 1
6 1308D5-010 Fan assembly 1
7 13Q01-08006 Fan pad 1
9 A3911584 Fan belt 1
1-25
Fuel Pump, Injector and Fuel Injection Pipe FIG. 5AD12
1-26
Fuel Pump, Injector and Fuel Injection Pipe FIG. 5AD12
C3356586ZZ Injector set (included NO. 1, 2) 1
1 A3356587 Injector with sealing cushion assy 4
2 A3909356 Rectangular sealing ring 4
3 A3960902 Fuel injection pump 1
4 A3902501 Double head screwed stud 3
5 A3960318 Sealing cushion--fuel pump 1
6 Q32008 Hex flange nut 3
7 A3911331 Gear--fuel pump 1
8 A3905313 Bracket--fuel pump 1
10 A3960018 Fuel delivery pipe 1
11 Z3900518 Combination sealing ring 2
12 A3911446 Banjo connector bolt 1
13 C3939570 Bolt with sealing ring 1
14 A3960029 Supercharging compensator linking pipe 1
Z3900516 Combination sealing ring 2
C3976036 Right angle connector 1
15 A3960725 High pressure fuel pipe--1st, 2nd cylinder 1
16 A3960761 High pressure fuel pipe--3rd, 4th cylinder 1
17 Q40305 Spring washer 4
18 A3960041 Fuel return manifold 1
19 C3903380 Gasket, banjo connector 4
22 Q1840828-J8 Hex flange bolt 1
23 A3960374 Three way connector 1
24 A3960340 Fuel return pipe assy 1
25 A3960042 Fuel return pipe 1
1-27
Fuel pump, Injector and Fuel Injection Pipe FIG. 5AD12
26 A3900267 Combination sealing ring 2
28 A3909356 Rectangle sealing ring 1
1-28
Fuel Supply Pump FIG. 5AD13
1-29
Fuel Supply Pump FIG. 5AD13
1 A3960316 Sealing cushion--cover board 1
2 1106N-010 Fuel supply pump assembly 1
4 Z3900518 Combination sealing ring 2
5 A3905649 Fuel supply pipe 1
6 A3903035 Banjo connetor bolt 1
1-30
Fuel filter FIG. 5AD14
1-31
Fuel Filter FIG. 5AD14
2 A3904362 Fuel filter seat assembly 1
4 C3925955 Fuel filter seat joint 1
5 Q351B16 Hex thin nut 1
6 1117N-010 Fuel filter assembly 1
7 1125N-010 Fuel filter with oil water separator 1
1-32
Supercharger and Exhaust Pipe FIG. 5AD15
1-33
Supercharger and Exhaust Pipe FIG. 5AD15
1 A3592318 Bypass supercharger 1
2 A3901356 Sealing cushion--supercharger 1
3 C3818823 Double head bolt 4
4 C3818824 Hex flange nut 4
5 A3960056 Exhaust manifold 1
6 C3929881 Cushion--exhaust pipe 4
8 RQ61901 Inner hex conical screw plug 1
9 A3960324 Sealing cushion--air inlet pipe cover 1
10 Q1840828-J8 Hex flange bolt 7
11 A3960726 Air inlet pipe cover 1
12 C3974114 Combination hose 1
13 C3975114 Straight connector body 1
14 A3960859 Gasket--oil return pipe 1
15 A3960057 Oil return pipe--supercharger 1
17 A3903745 Straight hose 1
18 A3903744 Oil return pipe--supercharger 1
19 Q67635B Clamp 2
1-34
Dipstick FIG. 5AD16
1-35
Dipstick FIG. 5AD16
1 A3922886 Dipstick tube assembly 1
2 Q340B08 I type hex nut 1
3 A3900629 Hex flange nut 1
4 A108722 Clamp 1
5 A3907708 Dipstick assembly 1
6 A3905821 Dipstick tube bracket 1
7 Q1841225 Nut 2
8 A3960369 Rear lifting bracket 1
1-36
Oil Sump FIG. 5AD17
1-37
Oil Sump FIG. 5AD17
1 C3905206 Oil suction pipe assembly 1
2 A3960332 Flange sealing gasket 1
4 A3911535 Sealing cushion--oil sump 1
5 A3901049 Oil sump 1
7 A3902425 Sealing washer 1
8 C3924148 Screw plug 1
9 C3920773 Sealing washer 1
10 C3924147 Screw plug--oil sump 1
1-38
Push Rod Chamber Cover FIG. 5AD18
1-39
Push Rod Chamber Cover FIG. 5AD18
1 A3922078 Sealing cushion--push rod chamber cover 1
2 A3905023 Push rod chamber cover 1
3 A3960500 Oil baffle--crankshaft case vent-hose 1
4 A3900267 Combination sealing ring 2
6 C3918612 Ventilation hose--crankshaft case 1
7 Q67627B Clamp 1
1-40
Flywheel FIG. 5AD19
1-41
Flywheel FIG. 5AD19
A3913914 Flywheel assembly 1
C3901395 Flywheel bolt 8
C3900269 Flat washer 8
1-42
Flywheel Housing FIG. 5AD20
1-43
Flywheel Housing Flywheel FIG. 5AD20
1 A3960313 Sealing cushion--rear oil sealing seat 1
2 C3936904 Rear oil sealing seat 1
3 A3925529 Rear oil sealing assembly--crank shaft 1
6 A3960410 Flywheel housing 1
8 C3908095 Cover board 1
10 A3910260 O-ring 1
11 A3910248 Plastic plug 1
12 C3008469 Interior hex conical screw plug 1
13 A3909670 Clamp 1
1-44
Valve Chamber Cover FIG. 5AD21
1-45
Valve Chamber Cover FIG. 5AD21
1 A3902666 Sealing cushion--valve chamber cover 4
2 A3960326 O-ring 4
4 A3960372 Valve chamber cover 3
5 A3960373 Valve chamber cover--with oil filler 1
7 C3901895 Oil filler cap 1
1-46
Starter and Alternator FIG. 5AD22
1-47
Starter and Alternator FIG. 5AD22
1 37V66-08010 Starter assembly 1
2 A3903834 Twelve point bolt 3
3 37V66-01010 Alternator assembly 1
1-48
Thermostat and Alternator Bracket FIG. 5AD23
1-49
Thermostat and Alternator Bracket FIG. 5AD23
3 A3960350 Alternator bracket 1
4 37V66-01010 Alternator 1
5 Q32012 Hex flang nut 1
8 A3960083 Linking bracket 1
11 A3960078 Thermostat seat 1
12 1306R2-010-B2 Thermostat 1
13 A3923331 Sealing ring-- thermostat seat 1
14 A3913929 Front lifting bracket 1
1-50
Tensioner, A/C Compressor, Water Inlet Pipe and Installation Bracket FIG. 5AD24
1-51
Tensioner, A/C Compressor, Water Inlet Pipe and Installation Bracket FIG. 5AD24

2 A3924026 Belt tensioner 1
3 Q40110 Flat washer 1
4 A3924012 Tensioner supporting board 1
5 C3977545 Installation bracket 1
6 Hex flange bolt 1
7 A3906697 Rectangular sealing ring 2
9 A3960370 Water inlet pipe 1
12 Q40110 Flat washer 1
13 Air-conditioner compressor 1
15 Flange bolt 2
16 Bracket--air-conditioner 1
17 A3960086 Alternator bracket 1
18 Q1201080 Double head screwed stud 3
1-52
2.Engine System
Engine Suspension............................................ 2-2
Fuel Supply System........................................... 2-4
Throttle Control Mechanism............................... 2-6
Air Inlet System ................................................. 2-8
Air Inlet Intercooler System.............................. 2-10
Exhaust System............................................... 2-12
Cooling System ............................................... 2-14
2-1
Engine Suspension FIG. E1001
2-2
Engine Suspension FIG. E1001
1 50V66-04009 Left bracket (on frame)--front suspension 1
50V66-04010 Right bracket (on frame)--front suspension 1
2 10Q01-01020-B Engine front suspension cushion assy 2
Q40310 Spring washer 4
Q340B10 I type hex nut 4
3 10Q01-01014-B Right bracket--engine front suspension 1
Q150B1030 Bolt 3
Q40310 Hex bolt 3
4 10Q01-01013-B Left bracket--engine front suspension 1
Q150B1030 Bolt 3
5 50V66-01056 Engine rear suspension cushion 2
6 50V67-01045 Left bracket--rear suspension 1
7 50V67A-01046 Right bracket--rear suspension 1
2-3
Fuel Supply System FIG. E1101
2-4
Fuel Supply System FIG. E1101
1 1101V65-001 Fuel tank assembly 1
2 11Q01-01110 Fuel tank band assembly 3
Q40108 Flat washer　 6
Q40110 Flat washer 3
Q500B3216 Split pin 3
Q510B0850 Pin shaft 3
3 11Q01-01105-A Bracket assembly--fuel tank 3
Q150B1030 Bolt 12
Q40110 Plain washer 24
4 RQ860B10105 Hose--fuel tank to prefilter 1
5 11.2D-04034 Recessed ring 1
6 RQ86008115 Hose--fuel return 1
7 1119G-019 Diesel prefilter assembly 1
8 11.2D-04034 Recessed ring 1
2-5
Throttle Control Mechanism FIG. E1102
2-6
Throttle Control Mechanism FIG. E1102
11V66-08020-A Acceleration driving device assy (included NO.1~4） 1
5 11V65-08050 Acceleration driving control cable assy 1

11V66-08010 Acceleration pedal assy (included NO.6~8） 1
2-7
Air Inlet System FIG. E1103
2-8
Air Inlet System FIG. E1103
1 11V50-09010-AGY Air inducting pipe assembly 1
2 11V67-09061GY Upper bracket assembly 1
11V50-09069 Air inducting cap cushion--cab 1
Q150B0820 Bolt 2
3 11V67-09071GY Lower bracket assembly 1
Q150B0820 Bolt 2
4 Air inlet hose--air filter 1
5 1109V67-010 Air filter assembly 1
1109.6B-020/30 Air filter element assy 1
6 11V93B-09015 Air filter bracket assembly 1
7 11Q01-09019 Air filter clip 2
Q150B1035 Bolt 8
8 11V65-09023 Air inlet rubber pipe--II 1
JK-442.120 Throat clamp (90-120) 1
9 11V65-09025 Air inlet steel pipe assembly 1
JK-442.090 Throat clamp (75-90) 2
10 11V65-09021 Air inlet rubber pipe--I 1
JK-442.090 Throat clamp (75-90) 1
2-9
Air Inlet Intercooler System FIG. E1104
2-10
Air Inlet Intercooler System FIG. E1104
1 11Q01-18117 Air inlet rubber pipe--engine 1
JK-442.090 Throat clamp (75-90) 2
2 11V65C-18116 Air outlet pipe--intercooler 1
3 11V65C-18113 Air outlet rubber pipe--intercooler 1
JK-442.090 Throat clamp (75-90) 2
4 11Q01-18114 Air inlet rubber pipe--intercooler 1
JK-442.095 Throat clamp 2
5 11V65C-18112 Air inlet pipe--intercooler 1
6 11V65C-18119 Air outlet rubber pipe--supercharger 1
JK-442.080 Throat clamp (60-80) 2
2-11
Exhaust System FIG. E1201
2-12
Exhaust System FIG. E1201
1 12V65C-03010 Air inlet pipe assembly--muffler 1
2 12D-03032 Ring clamp--fix the muffler front end 2
12D-03039 Muffler screw 1
Q150B1035 Bolt 1
3 1201Q01-010 Muffler assembly 1
4 12D-03033-A Clip--fix the muffler 2
12D-03039 Muffler screw 2
5 12.6B-03029 Front hanger plate 2
Q150B1025 Bolt 2
6 12DD-03027 Cushion 4
7 12DD-03028 Gasket--cushion 4
Q173B1265 Bolt with hole 2
Q381B12 I type hex recessed nut 2
8 12Q01-03026 Supporting plate 2
Q150B1030 Bolt 4
9 12Q01-03036 Air outlet pipe--muffler 1
2-13
Cooling System FIG. E1301
2-14
1 13V65-03012 Water outlet rubber pipe--radiator 1
JK-442.080 Throat clamp (60-80) 3
2 13V65-09010 Fan shroud assembly 1
Q150B0816 Bolt 2
Q150B0825 Bolt 5
Q150B0822 Bolt 5
3 1301Q01-010-A Radiator assembly 1
4 13V65-02001 Radiator frame set 1
5 13V65-02040 Radiator bracket assembly 2
Q150B1025 Bolt 4
6 13V65-02036 Stop block--radiator 2
Q150B1030 Bolt 2
7 13Q01-02030 Cushion bracket assembly--radiator 2
Q150B1025 Bolt 4
8 13Q01-02015 Shock absorbing cushion assembly 2
9 13V65-02026-A Supporting rod 2
Q150B1025 Bolt 2
2-15
10 13V65C-03011 Water inlet rubber pipe--radiator 1
JK442.060 Throat clamp 2
11 13V65-11051 Degassing pipe--thermostat 1
12 Steam eduction tube 1
13 1311V65C-010-A Expansion tank assembly 1
14 13Q04-11066-B1 Expansion tank bracket 1
Q150B0818 Bolt 5
15 13Q01-11057 Water return rubber pipe--front 1
2-16
3.Clutch
Clutch Housing .................................................. 3-2
Clutch Cover ...................................................... 3-4
Clutch Driven Plate ............................................ 3-6
Clutch Control Mechanism................................. 3-8
Clutch Control Pipeline .................................... 3-10
3-1
Clutch Housing FIG. C1601
3-2
Clutch Housing FIG. C1601
1 16C-02052 Backward spring, release bearing seat 1
2 16C-02053 Backward spring shackle 1
3 Q150B1030 Bolt 2
5 Spacer sleeve--clutch release fork 1
6 Q72132 Plug piece 1
7 16.6B-01010 Clutch housing assembly 1
8 16DD-01013 Ventilation cover, clutch 1
9 Q150B0612 Small hex head guided bolt 2
11 Spacer sleeve--clutch release fork shaft 1
12 16CA1-02060 Release fork shaft and arm assembly 1
13 Q5500625 Semi round key 1
15 Q150B1035 Small hex head guided bolt 1
16 16DD-02063 Clutch release fork 1
18 Q150B1025 Small hex head guide bolt 2
19 16RN3-02050 Release bearing seat and bearing assy 1
3-3
Clutch Cover FIG. C1602
3-4
Clutch Cover FIG. C1602
1601M-090 Clutch cover and pressure plate assy
1 Drive spacer 12
2 Rivet--cover 4
3 Spacer sleeve 12
4 Rivet--diaphragm spring 12
5 Supporting disc 1
6 Diaphragm spring 1
7 Clutch pressure plate 1
8 Cover 1
9 Balance rivet
10 Rivet 4
11 Stop spacer 4
12 Spring washer 4
3-5
Clutch Driven Plate FIG. C1603
3-6
Clutch Driven Plate FIG. C1603
1601.6B-130 Clutch driven plate assembly 1
1 Rivet--friction disc 32
2 Rivet--catch plate 9
3 front damping disc 1
4 Friction disc 2
5 Damping fin 2
6 Driven disc clamping plate 2
7 Driven disc 1
8 Driven disc rivet 9
9 Wave spacer 8
10 Wave spacer rivet 16
11 Disc hub set 1
Disc hub 1
Damping disc--idle speed 1
12 Spline disc 1
13 Damping spring1 3
14 Damping spring2 6
15 Rear damping disc 1
16 Half ring pressure board 1
17 Catch plate 2
18 Damping spring--idle speed 3
19 Spring spacer 9
20 Guard shield 1
3-7
Clutch Control Mechanism FIG. C1604
3-8
Clutch Control Mechanism FIG. C1604
16G1B2-13 Clutch pedal bracket and master pump assy
1 Clutch pedal bracket assembly 1

Q150B0820 Bolt 1
2 16QA-02127-B Lower fixing plate--pedal bracket 1
Q32208 Hex locking nut with flange 2
Clutch pedal assy (included NO.3~7) 1
3 16QA-02021 Clutch pedal welding assembly 1
4 35QA-04022 Protective sheath--pedal 1
5 Clutch pedal shaft 1
Hex thin nut 1
6 Return spring--clutch pedal 1
7 Bush--pedal assembly 2
8 17QA-03122 Needle pin 1
Axis pin 1
9 Clutch master pump assembly 1
3-9
Clutch Control Pipeline FIG. C1605
3-10
Clutch Control Pipeline FIG. C1605
1 Clutch master pump assembly 1
2 16V66-06030 Front oil pipe assy,master pump to slave pump 1
3 35QA-06013 Straight connector 1
4 16V66-06035 2nd front oil pipe assy,master pump to booster 1
5 35V66-06552 Hose bracket 1
Q41010 Interior racked locking washer 2
Q351B10 Hex thin nut 2
6 16V66-06040 Front hose assembly--clutch 1
7 16V66-06050 Rear oil pipe assy,master pump to booster 1
8 16V66-06066 Rear oil pipe bracket 1
Q150B1020 Bolt 1
Q41010 Hex thin nut 1
9 16N-06060 Rear hose assembly--clutch 1
10 1608N-001 Booster assembly 1
11 RQ85010340 Nylon pipe assembly 1
12 16V66-05010 Oil reservoir assembly 1
3-11
4. Gearbox
Gearbox Housing and Input Shaft ..................... 4-2
Output Shaft and Gear....................................... 4-5
Intermediate Shaft, Reverse Shaft and Gear..... 4-8
Gearbox Cover ................................................ 4-10
Gearbox Control Mechanism ........................... 4-13
4-1
Gearbox Housing and Input Shaft FIG. T1701
4-2
Gearbox Housing and Input Shaft FIG. T1701
17G0A2-DH01 Gearbox assembly 1
17D4-01011 Fixing bolt--gearbox 4
1 60205 Front bearing--input shaft 1
2 1700.6B-041 Bearing cover--input shaft 1
Bolt 4
3 1700D4-001 Oil seal--gearbox input shaft 1
Sealing cushion, bearing cover, input
4 1700C-042 1
shaft
5 Q43160 Spring check ring for shaft 1
6 Q433110 Flat steel wire check ring for shaft 1
7 Z*150212 Bearing 1
8 1700.6B-031 Gearbox imput shaft 1
9 1700D5-058 Front bearing cover--intermediate shaft 1
Sealing ring--intermediate shaft front
10 1700D5-059 1
bearing cover
Q150B1020 Hex bolt 4
11 1700C-026 Cover board--power take-off hole 1
Sealing ring, cover board, power take-
12 1700C-027 1
off hole
13 Q614B10-J8 Square end conical screw plug 2
14 1700Q17-025 Gearbox housing 1
Sealing gasket, rear bearing cover,
15 1700C-152 1
output shaft
16 1700D-151 Rear bearing cover--output shaft 1
Bolt 5
Bolt 1
4-3
Transmission Housing and Input Shaft FIG. T1701
17 1800C-328 Oil sealing--odometer driven gear 1
18 1800C-326 Control cable joint--odometer 1
Q2140510 Screw 1
3824V50-010 Control cable assembly--odometer 1
19 1800C-327 O-sealing ring, control cable joint 1
Sealing gasket, rear bearing cover，
20 1700C-072 1
intermediate shaft
21 1700C-071 Rear bearing cover，intermediate shaft 1
Q150B1025 Small hex head guided bolt 4
Q41810 Corrugated spring washer 4
Sealing gasket, reverse gear checking
22 1700J-029 1
hole cover plate
Cover plate, reverse gear checking
23 1700J-028 1
hole
4-4
Output Shaft and Gear FIG. T1702
4-5
1 1700C-138 Conical disc--4th, 5th gear synchronizer 2
2 1700ZZ-140 Conical ring assy--4th, 5th gear synchronizer 1
3 1700ZZ-141 Conical ring--4th, 5th gear synchronizer 2
4 1700ZZ-142 Lock pin--4th, 5th gear synchronizer 3
5 1700C-125 Limiting pin--synchronizer 6
6 Q966065 Steel ball 6
7 1700C-129 Lock pin spring 6
8 1700ZZ-137 Sliding gear sleeve--4th, 5th gear 1
9 1700C-107 Locking ring, fixed gear seat 1
10 1700C-108 Thrust ring, fixed gear seat 1
11 1700C-136 Fixed gear seat--4th, 5th gear 1
12 Z*K304628 Needle bearing 1
13 1700C-135 4th gear 1
14 1700.6B-134 4th gear shaft sleeve 1
15 1700C-139 Thrust ring, 4th gear 1
16 1700C-131 3rd gear 1
17 Z*9249/54 3rd gear needle bearing 2
18 1700C-121 Conical disc--3rd gear synchronizer 1
19 1700ZZ-120 Conical ring assy--2nd, 3rd gear synchronizer 1
20 1700C-122 Conical ring--2nd, 3rd gear synchronizer 2
21 1700ZZ-123 Lock pin--2nd, 3rd gear synchronizer 3
22 1700C-124 Sliding gear sleeve--2nd, 3rd gear 1
23 1700J-105 Output shaft 1
24 1700J-127 2nd gear 1
25 Z*9348/55K Needle bearing--2nd gear 2
26 1700J-113 Thrust clip ring--1st gear 2
27 1700J-114 Sleeve ring 1
28 1700J-112 1st gear 1
4-6
29 Z*9249/62 Needle bearing--1st, reverse gear 4
30 1700J-117 Sliding gear sleeve--1st, reverse gear 1
31 1700J-115 Fixed gear seat--1st, reverse gear 1
32 1700J-183 Reverse gear shaft sleeve 1
33 1700.6B1-182 Gear--reverse gear 1
34 1700J-184 Thrust ring 1
35 Z*192309 Rear bearing--output shaft 1
36 1700Q13-522 Driven gear--odometer 1
37 Q433100 Steel wire check ring for shaft 1
38 1700Q13-521 Driving gear--odometer 1
39 1700C-338 Spacer sleeve--output shaft rear bearing 1
40 Saucer spring 4
41 1700C-170 Locking nut 1
42 Q43130 Circlip 1
43 1700J-109 Spacer 1
4-7
Intermediate Shaft, Reverse Shaft and Gear FIG. T1703
4-8
Intermediate Shaft, Reverse Shaft and Gear FIG. T1703
1 Z*42307 Front roller bearing--intermediate shaft 1
2 Q43145 Clip ring 1
3 1700J-056 Constant mesh gear--intermediate shaft 1
4 1700D5-064 4th gear spacer sleeve--intermediate shaft 1
5 1700D5-063 4th gear lock ring--intermediate shaft 2
6 1700C-053 4th gear--intermediate shaft 1
7 1700C-051 3rd gear--intermediate shaft 1
8 1700J-049 2nd gear--intermediate shaft 1
9 Q5501032 Semi-round key 3
10 1700J-048 Intermediate shaft 1
11 Z*192308 Bearing 1
12 Q43390 Clip ring 1
13 1700C-073-B Nut locking piece 1
14 1700C-074-B Roung nut 1
15 1700J-084 Outside thrust piece--reverse gear 2
16 1700J-083 Inside thrust piece--reverse gear 2
17 Z*9248/30 Needle bearing 2
18 1700J-081 Needle bearing spacer sleeve--reverse gear 1
19 1700.6B1-082 Reverse gear 1
20 1700J-092 Reverse gear shaft 1
21 1700C-098 Locking piece, reverse gear shaft 1
22 1700J-094 Sealing ring--reverse gear shaft 1
4-9
Gearbox Cover FIG. T1704
4-10
1 1700B1-301 Cover 1
2 1700N-328 Column pin 1
3 1700N-303 Cup plug 1
4 1700B1-327 Selecting balancing spring 2
5 Q43117 Circlip for shaft 1
6 1700N-308 Oil seal--gearbox cover 1
7 1700DH01-320 Control shaft and shifting arm assy 1
8 1700B1-311 Shifting lever 1
10 1700B1-313 Buffering spring--reverse gear 1
11 1700N-314 Locking piece--spring seat 1
12 1700B-312 buffering spring seat--reverse gear 1
13 1700N-334 Washer 1
14 1700N-331 O-ring 1
15 1700B1-330 Selecting rotating arm assembly 1
16 1700N-470 Switch assembly 2
17 1700N-471 Sealing piece 2
18 Q966100 Linking steel ball 6
19 1700C-204 Sealing gasket-- gearbox cover 1
20 1700J-215 Gearbox upper cover 1
21 1700J-214 Sealing gasket--upper cover 1
22 1700D5-217-A Plug piece 3
23 1700C-330 Ventilation plug assembly 1
24 1700C-253 Guided block--1st, reverse gear 1
4-11
25 1700B1-291 Locking shifting fork shaft spring 3
27 1700.6B-251 Shifting fork shaft --1st, reverse gear 1
28 1700J-252 Shifting fork --1st, reverse gear 1
29 1700C-292 Linking column pin 2
30 1700C-261-A Shifting fork shaft--2nd, 3rd gear 1
31 1700C-262 Shifting fork--2nd, 3rd gear 1
32 1700C-272 Shifting fork--4th, 5th gear 1
33 1700C-254 Stopping bolt--shifting fork 4
Q50512150 Steel locking wire 2
Q50512175 Steel locking wire 2
34 1700C-271-A Shifting fork shaft--4th, 5th gear 1
4-12
Gearbox Control Mechanism FIG. T1705
4-13
1 17V50-03080 Gearbox control lever handle assy 1
17DB03-03025 Control mechanism assy (included NO.2~12) 1
2 Control lever assembly 1
3 Shifting rocker shaft 1
4 Selecting rocker shaft 1
5 Bushing--pedal assembly 4
6 Selecting rocker and bushing set 1
Bushing--shifting rocker shaft 1
Bushing--gear select rocker shaft 1
Limiting sleeve rod 1
Gear select rocker 1
Strutting shim--torsion spring 1
7 Jacket 2
8 Gear select return spring 1
9 Damping sleeve 1
10 Flexible shaft and rocker shaft bracket set 1
Flexible shaft and rocker shaft bracket 1
Supporting plate 1
Shifting & selector control cable with ball joint
11 17DH01-03060 assy
1
Ball joint assy 2
Shift & selector control cable assembly 1
12 17QA-03059-A Clip, control cable 2
13 35D-06801 Upper bracket, double pipe clamp 4
Q150B0845 Bolt 2
4-14
14 17QA-03123 clip, shifting control cable 1
Spacer, selector control cable 1
15 17DH01-03125 Control cable bracket assembly 1
16 17B1-03121 Pin 1
Q33510 All metal locking nut 1
17 17QN1-03291 Selector arm 1
Q150B0845 Bolt 1
Q33508 All metal locking nut 1
18 17QA-03122 Needle pin 1
17QA-03222 Bushing 1
4-15
5.Propeller Shaft
Propeller Shaft ................................................... 5-2
Middle Propeller Shaft and Midship Mounting ... 5-4
5-1
Propeller Shaft FIG. P2201
5-2
Propeller Shaft FIG. P2201
1 Flange fork 2
2 Bolt 4
22D-01222 Bolt 4
3 Spider needle bearing assy 8
4 Dust collar 4
5 Spider 2
Spider assy 2
6 Q700B01 Straight grease nipple 2
7 Circlip for hole 8
8 2201VD1-010 Propeller shaft with sliding fork assy 1
Sliding yoke with spider and needle bearing assy 1
10 Oil seal--sliding yoke 1
11 OIl seal spacer--sliding yoke 1
12 Oil seal cover--sliding yoke 1
13 Propeller shaft 1
5-3
Middle Propeller Shaft and Midship Mounting FIG. P2202
5-4
Middle Propeller Shaft and Midship Mounting FIG. P2202
Middle propeller shaft and midship
2202V79-010 1
mounting assembly
1 Flange fork 1
2 Spider needle bearing assy 4
3 Dust collar 4
4 Spider 1
Spider assy 1
5 Q701B45 Bended necked grease nipple 1
7 Intermediate driving shaft assy 1
8 backing ring--midship mounting bearing seat 1
Midship mounting assy 1
9 22D-02220-A2 Midship mounting bracket assembly 1
10 22D-02223-A Upper cover plate 1
11 Oil seal--midship mounting 2
12 Bearing seat--midship mounting 1
13 Bearing--midship mounting 1
14 Flange--drive bevel gear 1
15 Washer--drive bevel gear nut 1
16 Hex slotted flat nut 1
Cotter pin 1
5-5
6. Front Axle
Front Axle, Steering Knuckle ............................. 6-2
Tie Rod Assembly.............................................. 6-4
Front Hub and Brake Drum................................ 6-6
6-1
Front Axle, Steering Knuckle FIG. F3001
6-2
Front Axle, Steering Knuckle FIG. F3001
1 30.80-01033 Upper cover--steering knuckle 2
2 30.80-01034 Gasket--steering knuckle upper cover 2
3 30.80-01021 King pin--steering knuckle 2
4 Upper bush 2
5 Left steering knuckle 1
6 Lower bush 2
30.80Q2-01015 Left steering knuckle assembly 1
7 30.80-01037 King pin plug cover assembly 2
8 35N-06039 Sealing gasket, king pin plug cover 2
9 30Q02-01039-B Screw--king pin plug cover 2
10 Q701B70 Bended necked grease nipple 4
11 30.80-01048 Double head bolt--steering knuckle arm 6
30.80-01049 Hex recessed flat nut 6
12 30.84Q1-01044 Upper arm--left steering knuckle 1
13 30.80-01041A Left steering knuckle arm 1
14 30Q02-01032 Steering limiting screw 2
15 30.80-01031 wedgy locking pin 2
16 30.80Q20-01011 Front axle 1
17 30.80-01022
～ 30.80-01029 Adjusting gasket (2.1mm~2.8mm)
18 Thrust bearing assy 2
19 30.80-01042A Right steering knuckle arm 1
20 Right steering knuckle 1
6-3
Tie Rod Assembly FIG. F3301
6-4
Tie Rod Assembly FIG. F3301
1 3303.80-059 Left connector assembly 1
2 33C-03054 Clamp--tie rod 2
Q40414 Light spring washer 2
4 33.83-03052 Tie rod 1
5 3303.80-060 Right joint assy 1
6-5
Front Hub and Brake Drum FIG. B3101
6-6
Front Hub and Brake Drum FIG. F3101
1 31.80-03061 Front hub cover 2
2 31.80-03062 Sealing gasket, front hub cover 2
3 30.80-01061 Hex recessed flat nut 2
Split pin 2
4 30.80-01058 Anti-friction spacer 2
5 31.80-03030 Outer bearing assembly, front hub 2
6 31Q02-03055 Nut, left front wheel 6
7 31.80-04051 Left wheel bolt 6
31Q02-04057 Nut, for fixing brake drum 12
8 31.80Q7-03015 Front hub 2
9 35.80Q7-01075 Front brake drum 2
10 31.80-03020 Inner bearing assembly, front hub 2
11 31.80-03080 Oil seal assembly, front hub 2
12 31.80-03076 Inner seat ring, oil seal, front hub 2
6-7
7.Rear Axle
Rear Axle Housing and Half Axle ...................... 7-2
Final Reduction Gear and Differential................ 7-4
Rear Hub and Brake Drum ................................ 7-7
7-1
Rear Axle Housing and Half Axle FIG. R2401
7-2
Rear Axle Housing and Half Axle FIG. R2401
1 24C-03069 Conical sleeve--half shaft bolt 16
Q40512 Heavy spring washer 16
2 24.80-03065 Half shaft, rear axle 2
3 24Q-03064 Cushion, half shaft 2
4 Q1211235 Double head bolt 16
5 Inner oil seal support ring--rear axle 2
6 2401.80G63-010 Rear axle housing assy (include NO.5) 1
7 24Q-01068 Ventilate plug assembly 1
8 24Q-01092B Plug, oil filler 1
Q734B280355 O type rubber sealing ring 2
9 24Q-01091B Plug, oil level indicating hole 1
Q734B180265 O type rubber sealing ring 1
10 24Q-01095 Oil drain plug assembly 1
7-3
Final Reduction Gear and Differential FIG. R2402
7-4
Final Reduction Gear and Differential 　　　　　 FIG. R2402
Final reduction gear and bevel gear differential
2402.5T5-010 assembly
1
1 2402.85-072 Hex recessed flat nut 1
2 Washer--driving bevel gear 1
3 2402.85-065 Flange assembly, driving bevel gear 1
4 2402.85-060 Oil seal assembly, driving bevel gear 1
5 31310 Front bearing assy, driving bevel gear 1
6 2402.85-036 Oil seal seat, driving bevel gear 1
7 2402.80-081
~2402.80-085 Adjusting gasket, driving bevel gear Need
8 2402.85-154
~2402.85-174 Adjusting washer--driving bevel gear front bearing Need
9 31310 Rear bearing assy, driving bevel gear 1
Driving bevel gear and driven bevel
2402.6R3-021 1
gear (Mark 10, 22)
10 Driving bevel gear 1
11 2402.80-090 Rear bearing 1
12 2402.80-115 Final reduction gear housing 1
2402.80-117 Differential bearing cover 1
13 24.80-01061 Cushion, final reduction gear housing 1
14 2402C-381 Adjusting nut, differential bearing 2
15 32014 Differential bearing 2
16 Bolt, differential housing 8
17 2402.80-315 Differential housing assembly 1
Differential right housing
18 2402CJ-335 Half axle gear 2
19 2402.80-331 Spider, bevel gear differential 1
20 2402.80-345 Planetary gear, bevel gear differential 4
2402.80-346 Washer, planetary gear 4
7-5
Rear Axle Final Reduction Gear and Differential FIG. R2402
21 2402.80-336 Washer, half axle gear 2
22 Diven bevel gear 1
23 Differential left housing 1
24 2402.80-356 Bolt, differential housing and driven bevel gear 12
25 2402.80-096 Nut, differential housing and driven bevel gear 12
Locking piece, differential housing and diven
bevel gear bolt
6
26 Nut, differential housing 8
2402.88Q-124B Locking piece, differential assembly 8
27 2402.80-117 Differential bearing cover 2
28 Q150B1670-OH1 Hex bolt 4
29 Q150B0814 Hex bolt 4
30 2402C-383 Stop piece, differential bearing adjusting nut 2
2402C-384 Locking piece,adjusting nut stop piece bolt 2
7-6
Rear Hub and Brake Drum FIG. R2403
7-7
Rear Hub and Brake Drum FIG. R2403
1 24Q-01081B Locking washer, rear hub bearing nut 2
Q2140516 Cross recessed pan head screw 6
2 24.80-01076 Nut--rear hub bearing 2
3 24Q-01084 Outer oil seal seat ring--rear hub 2
4 24T-01090 Outer oil seal assembly, rear hub 2
5 24.01-01083A Spacer sleeve, outer oil seal 2
6 33113X2 Connical roller bearing 2
7 31Q02-04055 Outer nut--left rear wheel 6
Outer nut--right rear wheel 6
8 31.80-04053 Inner nut--left rear wheel 6
Inner nut--rear wheel, R. H. 6
9 31.80-04051 Bolt--left wheel 6
Bolt--right wheel 6
31Q02-04057 Nut, for fixing brake drum 12
10 31.80Q-04015 Rear hub 2
11 35.80Q2-01075 Front brake drum 2
12 32214 Conical roller bearing 2
13 31Q02-04080-A Inner oil seal assembly, rear hub 2
7-8
8.Frame and Suspension
Frame ................................................................ 8-2
Front Shock Absorber........................................ 8-6
Rear Shock Absorber ........................................ 8-8
Front Leaf Spring ............................................. 8-10
Rear leaf Spring............................................... 8-13
8-1
Frame FIG. S2801
8-2
Frame FIG. S2801
28G1A9-DH01 Frame and brackets assembly 1
1 Front cross member assy 1
Q150B1025 Bolt 6
Bolt 6
2 2nd cross member 1
Connecting board--2nd cross member 2
Half round head rivet 12
3 Right bracket--rear mounting 2
Left bracket--rear mounting 2
4 Left side member 1
5 4th cross member 1
Q150B1030 Bolt 16
6 Lower angle iron--fix cargo body 4
7 Cross member--propeller shaft midship mounting 1
Q150B1030 Bolt 16
8 Cross member--shock absorber 1
Bracket--shock absorber cross member 1
9 Bracket--lifting eye end 2
8-3
Frame FIG. S2801
10 Cross member--rear leaf spring 1
Connecting board--rear leaf spring cross member 4
11 Bracket--hook 2
Q150B1025 Bolt 6
Bolt 8
12 Right side member 1
13 Bracket--fixed end 2
14 Bracket--lifting eye end 2
15 Cross member--engine rear mounting 1
Bolt 8
16 Cross member--rear leaf spring 1
Connecting board--rear leaf spring cross member 4
17 Bracket--fix end 2
18 Bracket--overload spring 4
Bolt 8
8-4
Frame FIG. S2801
19 Gusset plate--rear leaf spring, front bracket 2
20 Gusset plate--rear leaf spring, rear bracket 2
21 Q150B1030 Bolt 4
22 Rear hook set 1
Bolt 4
23 Rear cross member 1
8-5
Front Shock Absorber FIG. S2901
8-6
Front Shock Absorber FIG. S2901
1 2921C-010-A Shock absorber assembly 2
2 29D-01271 Pin, shock absorber 4
Q40216 Big washer 8
3 29Q01-01267 Upper bracket, shock absorber 2
Q150B1030 Bolt 6
4 29C-01273 Pin sleeve, shock absorber 4
5 29C-01272 Rubber bushing 8
6 29Q01-02117 Lower bracket, shock absorber (left) 1
29Q01-02118 Lower bracket, shock absorber (right) 1
8-7
Rear Shock Absorber FIG. S2902
8-8
Rear Shock Absorber FIG. S2902
29Q01-02285-A shackle with bushing assembly
1 shackle bushing--rear suspension 8
2 29C-01273 Pin sleeve, shock absorber 4
3 2921C-010-A Shock absorber assembly 1
4 29Q01-02117 Lower bracket, shock absorber (left) 1
29Q01-02118 Lower bracket, shock absorber (right) 1
5 29Q01-02119-A Lower pin, shock absorber 2
Q40216 Big washer 4
8-9
Front Leaf Spring FIG. S2903
8-10
1 2912V87-010 Front leaf spring assembly 2
2912V87-020 1st layer 2
2912V87-023 2nd layer 2
2912V87-025 3rd layer 2
2912V87-027 4th layer 2
2912V87-030 5th layer 2
2912V87-033 6th layer 2
2912V87-035 7th layer 2
Clamp 4
Sleeve--clamp 4
Bolt 4
2 29Q17-01110 Taper base plate assembly 2
3 Center bolt 2
4 Bushing 4
6 29Q01-01254 Limiting bolt, leaf spring pin 4
7 29Q01-01252 Leaf spring pin, front suspension 2
Grease nipple--neck 2
8 29Q17-02131 U-bolt 2
9 29Q17-02132 U-bolt 2
Q363B20 Hex extra thick nut 8
8-11
10 29Q01-01105-B Cover plate, front suspension 2
11 29Q01-01106-B Limiting block, front suspension 2
12 Bracket assembly, shackle end 2
Bushing, shackle 2
13 29Q01-01285 Shackle (left)--front suspension 1
29Q01-01286 Shackle (right)--front suspension 1
14 Hanger pin set 4
Q700B01 Staight grease nipple 4
8-12
Rear leaf Spring FIG. S2904
8-13
2 29Q01-02257-A Wedgy locking pin 4
3 29Q01-02252 Spring pin, rear suspension fixed end 4
Q700B01 straight grease nipple 6
4 29V66-04205 Limiting block 2
5 Bracket--auxiliary leaf spring 2
6 Bracket, shackle end 2
7 29Q01-02285-A Shackle with bush assembly, rear suspension 2
Shackle with bush--rear suspension 2
Q150B1060 Bolt 4
8 29Q01-02253 Spring pin, rear suspension shackle end 2
9 29V56-02105 Cover board--rear suspension 2
10 29Q17-02131 U-bolt 4
Q363B20 Hex extra thick nut 8
11 2914V68-010 Auxiliary leaf spring 2
2914V68-021 1st layer 2
2914V68-023 2nd layer 2
2914V68-030 3rd layer with clamp 2
8-14
2914V68-033 3rd layer without clamp 2
2914V68-035 4th layer 2
2914Q-106 Center bolt 2
Clamp 4
Bolt 4
12 29V56-02109 Base plate, auxiliary leaf spring 2
13 2913V68-010 Rear leaf spring assembly 2
2913V68-020 1st layer with bushing assembly 2
2913V66-023 2nd layer 2
2913V66-025 3rd layer 2
2913V68-030 4th layer with clamp assembly 2
2913V68-033 4th layer without clamp assembly 2
2913V68-035 5th layer 2
2913V68-040 6th layer with clamp assembly 2
2913V68-043 7th layer 2
2913V68-045 8th layer 2
Center bolt 8
Clamp 8
Bolt 8
14 29DB-02123 Limiting pin sleeve 2
15 29V56-02115 U-bolt bottom board, rear suspension 2
16 29N-01263 Screwed sleeve, shackle pin 2
8-15
9.Wheel and Spare Tyre Carrier
Wheel ................................................................ 9-2
Spare Wheel Carrier .......................................... 9-4
9-1
Wheel FIG. W3101
9-2
Wheel FIG. W3101
3101V72C-001 Wheel assembly (included NO.1~5) 7
1 Common outer tyre with patterned tread 7
2 Inner tyre 7
Tyre valve assembly 7
3 Rim strip--inner tyre 7
4 Wheel set 7
5 Circlip--wheel 7
9-3
Spare Wheel Carrier FIG. W3102
9-4
Spare Wheel Carrier FIG. W3102
1 31Q05-05011 Front fixing beam 1
2 31Q05-05012 Rear fixing beam 1
Q150B1022 Bolt 4
3 31Q07-05010 Spare wheel regulator assembly 1
Q150B1022 Bolt 4
4 31DS5B-05046 Supporting seat 1
5 31N-05040 Hoisting rocker assembly 1
9-5
10.Steering System
Steering Linkage.............................................. 10-2
Steering Gear Device ...................................... 10-4
Steering Pipeline.............................................. 10-7
10-1
Steering Linkage FIG. ST3301
10-2
Steering Linkage FIG. ST3301
1 33V92-01001 Steering drag rod assembly 1
10-3
Steering Gear Device FIG. ST3401
10-4
3404DH01-001 Steering driving device with adjustor assembly
1 3402V50-001 Steering wheel assembly 1

2 Annular ball bearing with doubled sided sealing ring 2
Circlip 2
3 Steering column assembly 1
4 Adjusting screw 1
5 53V66-01170 Steering column bracket assembly 1
Bolt 1
Q1840816 Hex flange bolt 4
6 Guiding fin 1
7 Saucer spring washer 1
8 Pressed nut 1
9 Adjustor wrench assembly 1
10 Washer--fix wrench 1
11 Bolt--fix wrench 1
12 Return spring 2
13 Distance limit spacer sleeve 1
14 Steering shaft 1
15 Steering universal joint fork 2
Q150B0830 Bolt 2
16 Spider 2
17 Spider needle bearing assembly 8
18 Steering universal joint fork with spline shaft 1
19 Oil seal--sliding fork 1
20 Oil sealing cap--sliding fork 1
21 Steering sliding fork assembly 1
10-5
22 Straight grease nipple shim 1
23 Straight grease nipple 1
10-6
Steering Pipeline FIG. ST3402
10-7
Steering Pipeline FIG. ST3402
1 3401V75A-001 Steering gear assembly 1
2 34DH01-06040 Oil inlet pipe assembly, steering gear 1
3 35D-06805 Upper bracket, single pipe clamp 6
Q150B0850 Bolt 3
4 34DH01-06045 Oil return pipe assembly, steering gear 1
5 34V66-05022 Oil pipe bracket 1
Q68610 Single pipe clamp piece 1
Q150B0825 Bolt 2
6 34V45A-05016 Bolt--oil inlet pipe joint, oil pump 1
34V45A-05017 Sealing washer 2
7 34DH01-05030 High pressure hose assembly 1
8 34V66-05081 Guard sleeve 1
9 34DH01-06015 Rubber pipe, steering gear to oil reservoir 1
10 34A01-05081 Clamp 2
11 3410DH01-001-B Steering oil reservoir assembly 1
12 34DH01-06065 Rubber pipe, oil reservoir to oil pump 1
13 34A01-05082 Clamp 2
14 34V66-05014 Oil inlet pipe joint 1
34V66-05017 Sealing washer 2
34V66-06014 Oil return pipe joint--steering gear 1
10-8
11.Brake System
Front Wheel Brake........................................... 11-2
Rear Wheel Brake ........................................... 11-5
Brake Pipeline, Cab ......................................... 11-8
Frame Brake Pipeline .................................... 11-10
Air Tank.......................................................... 11-13
Braking Valve Control Mechanism................. 11-15
Parking brake Assembly ................................ 11-18
Parking Brake Control Mechanism ................ 11-21
11-1
Front Wheel Brake FIG. B3501
11-2
3501.31GA-010 Front left brake assembly 1
3501.31GA-020 Front right brake assembly 1
1 3501.80G-051 Front dust boot 2
2 35Q68-01038 Rubber plug 8
150B0610 Hex bolt 14
3 Q5101240 Pin shaft 2
Q5004025 Split pin 2
4 3501.80Q2-030 Front braking air chamber bracket assy(left) 1
Right bracket--front braking air chamber 1
3501.80G-083 Hex bolt 8
Q700B01 Straight grease nipple 4
5 3519G-020 Front left braking air chamber 2
Q40512 Heavy spring washer 8
6 Supporting washer--front brake shoe 2
7 3501.80G-041 Front left braking cam 1
Front right braking cam 1
8 Bush--front bracket 2
9 35E-01034 O type rubber sealing ring 4
10 3501C-044 Outer adjusting gasket 2
11 3501D-050-A Front adjusting arm assembly 2
12 3501C-046 Gasket, braking cam 2
13 35D-02047 Adjusting gasket Need
14 3501.80G-025 Front brake base plate assembly 2
11-3
15 3501Q54-052 Shoe shaft--front brake 2
16 Bush--front brake shoe plate shaft 2
17 3501.80Q2-134 Screw--for fixing braking shoe 4
18 3501.61G-108 Spring pin shaft 2
19 3501.80G-082 Rivet 24
20 3501.80Q2-105 Front braking friction disc 8
21 3501.80GB-090/091 Braking shoe with roller assembly 4
22 3501.61G-095 Return spring 2
11-4
Rear Wheel Brake FIG. B3502
11-5
3502.31G1B-010 Rear left brake assembly 1
3502.31G1B-020 Rear right brake assembly 1
1 3502.80Q2-051 Rear dust boot 2
2 35Q68-01038 Rubber plug 8
3 Q5101240 Pin shaft 2
Q40112 Washer 2
Q5004025 Cotter pin 2
4 3501.80Q2-030 Front braking air chamber bracket assy(left) 1
Front braking air chamber bracket (right) 1
Q150B1230-OH1 Hex bolt 8
Q700B01 Straight grease nipple 4
5 3519G-020 Front left braking air chamber 1
Q40312 Adjusting washer 4
6 35Q54-02140 Spring air chamber bracket gasket (thickness=0.05) Need
35Q54-02141 Spring air chamber bracket gasket (thickness=0.10) Need
7 3501.80G-041 Front left braking cam 1
Front right braking cam 1
8 Bush--rear bracket 2
9 35E-01034 O type rubber sealing ring 4
10 3501C-044 Outer adjusting gasket 2
11 3501D-050-A Front adjusting arm assembly 2
11-6
12 3501C-046 Gasket, braking cam 2
13 35D-02047 Adjusting gasket 4
14 Bush--front bracket 2
15 3502.80G-025 Rear braking base plate 2
16 Supporting washer--front brake shoe 2
18 3501.61G-108 Spring pin shaft 2
19 3501.80G-082 Rivet 24
20 3501.80Q2-105 Braking friction disc 8
21 3501.80GB-090/091 Braking shoe with roller assembly 2
22 3501.61G-095 Return spring 1
23 3501.80Q2-134 Screw--for fixing shoe shaft 4
Q50512200 Steel lock wire 2
24 Bush--front brake shoe shaft 2
25 3501Q54-052 Shoe shaft--front brake 2
11-7
Brake Pipeline, Cab FIG. B3503
11-8
Brake Pipeline, Cab FIG. B3503
1 Braking valve assembly 1
2 35V66-06015 Hose bracket assembly 1
3 35D-06803 Upper bracket, four pipe clamp 1
35D-06804 Lower bracket, four pipe clamp 1
Q150B0865 Bolt 1
35V66-06552 Hose bracket 1
Q150B0825 Bolt 1
Nylon pipe assy--brake valve 21 port to
4 35V66-06542 1
hose bracket
5 35V66-06544 1
hose bracket
6 35V66-06546 1
hose bracket
7 35V66-06548 1
hose bracket
8 35V66-06519 Guard sleeve 1
9 35N35-06070 Transitional connector 4
Q41018 Interior racked locking washer 4
11-9
Frame Brake Pipeline FIG. B3504
11-10
1 35C-06037 End type pipe union 2
2 Q41018 Interior racked locking washer 2
35.6B2-06071 Neighbouring bended pipe union 2
3 3533E1-010 Quick release valve assembly 1
I type hex nut 4
Q150B0825 Bolt 4
35V66-06015 Hose bracket assembly 1
35V66-06075 Hose assembly 4
5 RQ85010480A Nylon pipe assembly 1
6 RQ85010400C Nylon pipe assembly 1
7 RQ85010100G Nylon pipe assembly 1
10 3527D-010 Relay valve assembly 1
35V24-06175 Three way bracket--rear axle 1
35DS5-06173 Three way pipe union 1
Nylon pipe assy--4-circuit protective valve to
13 RQ85010120 rear air tank
1
14 Q33408 All metal locking nut 1
11-11
Q150B0825 Bolt 1
Q150B0850 Bolt 1
35D-06805 Upper bracket--single pipe clamp 2
35D5-06010 Neighbouring straight pipe union 1
16 Q-22-550W Braking hose assembly 1
Air pipe assembly--three way connector to right
17 35V28-06178 braking air chamber
1
18 RQ63112 Straight pipe union 2
19 35V93-06206 3rd air pipe assy--air compressor to unloader valve 1
21 RQ85010370D Nylon pipe assembly 1
Air pipe assembly--unloader valve to wet air
22 35V93-06208 tank
1
11-12
Air Tank FIG. B3505
11-13
Air Tank FIG. B3505
1 35Q54-13020 Bracket and strap assembly 6
Q150B1025 Bolt 12
2 3513N-010 Air tank assembly (20L × 2) 2
3 35N-06046 Transitional connector 1
4 35N-06026 Pressing nut 1
35N-06027 Pressing nut 1
5 35N-06031 O type sealing ring 1
6 35N-06037 Sealing washer 3
10 35B06-06096 Bended pipe union 1
11 Q618B03 Hex conical screw plug 3
12 35DS5B-06037 End type pipe union 3
13 35.6B2-06012 Conical end pipe union 1
14 35.6B2-06014 Conical end pipe union 1
15 3513D-040 Water drain valve assembly 3
17 3515Q54-010 4-circuit protective valve assembly 1
18 3832V56C-020 Low air pressure warning device 1
11-14
Braking Valve Control Mechanism FIG. B3506
11-15
Braking Valve Control Mechanism FIG. B3506
3504AC-V93 Braking valve control mechanism
1 Bushing--brake pedal shaft 1
2 Brake pedal bracket assy 1
Q150B0825 Bolt 2
3 Nylon bush 2
4 Limit block 1
5 Return spring--brake pedal 1
6 Brake pedal arm assy 1
7 Rubber boot--clutch pedal 1
8 Fork assy 1
Pin shaft 1
Cotter pin 1
9 Brake valve assy 1
Q150B0825 Bolt 4
10 Water drain pipe 1
Steel lock wire 1
11 35N-06037 Sealing ring 4
12 35BY-06513 End type pipe union 4
11-16
Brake Valve Control Mechanism FIG. B3506
15 35.6B2-06027 Bended pipe union 2
11-17
Parking brake Assembly FIG. B3507
11-18
Parking Brake Assembly FIG. B3507
3507D5-010 Parking brake assembly 1
1 3507C-025 Park brake drum 1
2 3507C-028 Flange 1
3 3507C-027 Brake drum limiting bolt 4
4 3507C-034 Return spring 1
6 3507C-042 Gasket, shoe shaft 2
7 3507C-041 Parking brake shoe shaft 2
Hex thin nut 2
8 Q900B.1 Ventilation plug body 1
9 3507D5-001 Framework oil sealing assembly 1
10 3507C-061 Braking disc 1
Bolt 2
11 3507C-071 Oil thrower 1
12 3507C-030 Brake shoe assembly 2
13 3507C-046 Aluminium rivet 8
14 3507C-037 Braking friction disc 1
15 3507C-035 Brake shoe sets 1
16 3507BJ6-029 Oil thrower ring 1
18 3507C-038 Roller 4
19 3507C-039 Roller shaft 2
11-19
Parking Brake Assembly FIG. B3507
20 3507C-056 Limiting piece 1
Bolt 2
21 3507C-067 Oil catcher 1
22 3507C-051 Camshaft 1
23 3507D5-060 Supporting seat assy, parking brake disc 1
24 3507D-065 Supporting seat, braking disc 1
Q150B1225 Bolt 5
25 3507C-063 Camshaft bushing 1
26 Circlip for shaft 1
27 3507D-054 Braking cam rocker 1
28 3507C-066 Gasket, supporting seat 1
11-20
Parking Brake Control Mechanism FIG. B3508
11-21
1 35V50-08010 Hand brake control device assembly 1
2 35V45-08042 Adjusting nut seat--cable 1
Q150B0825 Bolt 2
4 35V50-08050 Bracket 1
Q150B0825 Bolt 2
5 35DH01-08060 Hand brake steel wire assembly 1
6 81QA-08081 Single pipe clamp 1
Q150B0825 Bolt 1
7 35V45-08048 Clamp piece 1
Q150B0820 Bolt 1
8 35D-06805 Upper bracket--single pipe clamp 2
9 35D-06806 Lower bracket--single pipe clamp 2
Q150B0865 Bolt 2
10 Q510B1238 Flat head pin 1
11 35Q01-08080 Rocker and bushing assembly 1
11-22
12 35D5-08084-B Pin shaft 1
Q40212 Big washer 1
13 Q500B2516 Split pin 1
Pin shaft 1
14 35B-08085 Hook ring 1
15 35Q01-08044 Pin shaft--parking brake rocker 1
Q40120 Washer 1
16 35B-08086 Backward spring 1
17 35D5-08085 Bracket--spring 1
Bolt 1
18 35V40A-08083 Bracket 1
19 35D-08047 Spherical washer 1
20 16C-02073 Backward spring 1
Q40212 Big washer 1
21 35D-08035 Parking brake drag rod assembly 1
Q40212 Big washer 1
11-23
12.Electric System
Battery and Electric Wire ................................. 12-2
Headlight ......................................................... 12-5
Tail Lamp ......................................................... 12-7
Cab Internal Wiring Harness............................ 12-9
Cab Electric Accessories ............................... 12-11
Cab Harness.................................................. 12-14
Frame Harness .............................................. 12-17
Accessories ................................................... 12-20
12-1
Battery and Electric Wire FIG. EL3701
12-2
37Q01-03125-B Battery frame assy (included NO.1.12.13.14) 1
1 Left side board assembly 1
2 37Q01-03136 Rear fixing plate 1
Q150B0825 Bolt 8
3 37Q01-03140-A Pressing strip, for fixing batteries 2
4 37V65-03010 Battery assembly (with fluid, charged) 2
5 37Q08-24150 Wire assembly, negative pole to power cutoff 1
Small square head bolt 1
Spring washer 1
I type hex nut 1
6 37Q01-03142 Battery cover 1
Q150B0822 Bolt 4
7 37Q01-24130-B Wire assembly, positive pole to starter 1
Spring washer 1
I type hex nut 1
8 37Q01-24160 Wire assembly, linking two batteries 1
Spring washer 2
I type hex nut 4
9 37Q01-03137-C Front drag rod, for fixing battery 4
12-3
10 37D52-36010 Electromagnetic power cutoff 1
Q150B1025 Bolt 2
11 37C-24320 Earthing wire--engine to frame 1
Q150B0822 Bolt 1
Q41208 Exterior racked locking washer 1
12 Right side board assy 1
13 Front fixed plate 1
14 Bottom plate--battery casing 1
Q150B0825 Bolt 8
12-4
Headlight FIG. EL3702
12-5
Headlight FIG. EL3702
1 37V66-72010 Front signal lamp assembly--left 1
37V66-72020 Front signal lamp assembly--right 1
Q174B0625 Hex cross recessed bolt 4
2 37QA-11011 Trim strip--headlight 2
3 37QA-11012 Clip--headlight 6
4 37V66-11020-B Right head lamp assembly 1
37V66-11010-B Left head lamp assembly 1
Q174B0620 Cross recessed bolt 6
Q40206 Big washer 4
5 37V66-32010 Front fog lamp assembly 2
Q2740530 Sunk head tapping screw 4
12-6
Tail Lamp FIG. EL3703
12-7
Tail Lamp FIG. EL3703
1 37Q75-73010 Tail lamp assembly--left 1
37Q75-73020 Tail lamp assy--right 1
2 37Q75-16117-B Left tail lamp bracket 1
37Q75-16118-B Right tail lamp bracket 1
Q150B1022 Bolt 4
3 37N-17118-A Fixing plate--licence lamp 1
4 37DE10-17010 Licence lamp assembly 1
Q150B0820 Bolt 4
Q40208 Big washer 4
12-8
Harness in Cab FIG. EL3704
12-9
Harness in Cab FIG. EL3704
1 37V66-24030 Floor harness assembly 1
2 Cab harness assembly 1
37N-24061 Pressure-sensitive rubberized fabric 20
3 37QA-24060 Left door harness assembly 1
4 37QA-24070 Right door harness assembly 1
5 37QF18A-75010 Speaker assembly 1
6 37V66-24070 Roof lamp harness assembly 1
7 37QA-58010 Door lamp switch assembly 2
8 37QA-75015 Radio antenna assembly 1
Q2140510 Screw 2
9 37V66-31010 Front marker lamp assembly 2
10 57V66-02030 Roof golve box with roof lamp assy 1
A-to frame harness

B-to left door harness
C-to right door harness
12-10
Cab Electric Accessories FIG. EL3705
12-11
Instrument panel module sets--with
53G1A7-DH33
electric accessories
1 3801V66-010-B Combination instruments 1
Q2710612 Tapping screw 4
2 37V66-75020 Radio & Cassette player assembly 2
37QA-75015 Radio antenna assembly 1
Q2140510 Screw 2
3 Radio bracket assembly 1
4 Indicator 1
Warm water switch 1
Air-conditioner switch 1
Blanking cover--A/C switch 3
5 37V50-35010 Wiper intermittent relay 1
37V50-41010 Wiper motor 1
6 37V50-47020 Windshield washer nozzle sets 1
37QA-47017 Bracket, windshield washer 1
37QA-24284 Sealing ring 1
RQ1760625 Cross recessed hex short column end bolt 1
RQ42306 Saucer spring washer 1
7 Heater resistance assy 1
Heater motor 1
Blower casing assy 1
8 Fuse box--22 circuits 1
9 Relay assy 5
10 Fuse box cover--22 circuits 1
12-12
11 Cigar lighter 1
12 Switch assembly--brake lamp 1
13 Oil reservoir assembly 1
14 Flasher 1
15 37QA-74010 Combination switch assembly 1
Ignition lock, fuel tank lock and door lock
16 37QA-04030 1
with key assembly
17 3832V56C-020 low air pressure warning device 5
18 38N-18010 Backup buzzer assembly 1
Q150B0825 Bolt 1
19 Switch assy--air/electric horn shift 1
20 Rear fog lamp switch assy 1
21 Fog lap switch assy 1
Hazard warning switch 1
Power switch assy 1
22 37V65-34010 Integrated warning controller 1
37QA-24032 Harness strap 1
Tapping screw 2
12-13
Cab Harness FIG. EL3706
12-14
Cab Harness FIG. EL3706
1 Cab wiring harness assy 1
(1)-to left front fog lamp
(2)-to left front combination lamp
(3)-to left front headlight
(4)-to earthing
(5)-to left door harness
(6)-to floor harness
(7)-to clutch switch
(8)-to integrated warning controller
(9)-to buzzer
(10)-to exhaust brake switch
(11)-to power cutoff
(12)-to air/electric horn shift switch
(13)-to dryer switch
(14)-to rear fog lamp switch
(15)-to brake lamp switch
(16)-to combination switch (wiper part)
(17)-to combination switch (steering part)
(18)-to combination switch (horn part)
(19)-to ignition lock
(20)-to combination switch (lamp part)
(21)-to instrument socket (A)
(22)-to instrument socket (B)
(23)-to instrument socket (C)
(24)-to instrument socket (D)
(25)-to hazard warning switch
(26)-to front fog lamp switch
(27)-to heater switch
12-15
Cab Wiring Harness FIG. EL3706
(28)-to panel indicator lamp
(29)-to A/C switch
(30)-to radio cassette
(31)-to cigar lighter
(32)-to A/C temperature control AMP
(33)-to frame wiring harness
(34)-to frame wiring harness
(35)-to flasher
(36)-to heat dispersion relay
(37)-to heater relay
(38)-to ignition relay
(39)-to air-conditioner relay
(40)-to horn relay
(41)-to fuse box
(42)-to fuse box
(43)-to wiper motor
(44)-to heater motor
(45)-to heater motor stepdown resistance
(46)-to wiper intermittent relay

(47)-to washer
(48)-to dome lamp wiring harness
(49)-to right door wiring harness
(50)-to right headlamp
(51)-to right front combination lamp
(52)-to right front fog lamp
12-16
Frame Harness FIG. EL3707
12-17
Frame Wiring Harness FIG. EL3707
1 37DH05-24080 Frame harness assembly 1
2 37V50-21010-B Double-tone horn 1
Q150B0825 Bolt 2
3 38N-18010 Backup buzzer assembly 1
Q150B0825 Bolt 1
4 37N-35085-B Starter relay assembly 1
Q150B0830 Bolt 2
5 37DE10-50130 Assistant start button assembly 1
6 3827Q01-010-B Fuel volume sensor assembly 1
Pressure spring 1
Cover board 1
Float 1
Rod float--to feel spring assy 1
A-to cab harness
B-to heat dispersion motor
C-to pressure switch
D-to electric control double-tone air horn
E-Compressor
12-18
Frame Wiring Harness FIG. EL3707
F-to alternator
G-to oil pressure warner sensor
H-to oil pressure sensor
I-to water temperature sensor
J-to starter
K-to reverse gear switch
L-to neutral gear switch
M-to electromagnetic power switch
N-to frame earthing
O-to exhaust brake magnetic valve
P-to air pressure warner sensor
Q-to frame wiring harness assy
R-to right rear combination lamp
S-to licence lamp
T-to left rear combination lamp
U-to cargo body harness
V-to low pressure warner sensor
W-to tachometer sensor
X-to fuel cut-off magnetic valve
Y-to throttle switch
12-19
Accessories FIG. EL3708
12-20
Accessories FIG. EL3708
1 Harness strap 5
2 Harness tape 2
37QA-24032 Harness tape 3
3 Nylon strap 1
ZD250X7.5 Nylon strap 5
ZD150X8 Nylon strap 3
4 37QA-24284 Sealing ring 1
5 37F5-24016 Rubber guard sleeve 1
6 Locate clip 2
7 37Q01-24086 Rubber guard sleeve 1
37Q01-24087 Rubber guard sleeve 2
37Q75-24084 Rubber guard sleeve 2
8 Plastic sleeve 10
Wiring harness band 10
9 37N-24061 Pressure sensitive rubberized fabric 20
12-21
13.Cab
Cab .................................................................. 13-3
Cab Front Suspension ..................................... 13-5
Cab Rear Suspension ..................................... 13-7
Cab Tilting Mechanism .................................... 13-9
Cab Floor ....................................................... 13-11
Cab Carpet .................................................... 13-13
Cab Front and Rear Glass............................. 13-15
Windshield Wiper........................................... 13-17
Cab Front Panel and Cover ........................... 13-19
Cab Front Panel, Roof ................................... 13-21
Steering Gear Accessories ............................ 13-23

Cab Instrument Panel .................................... 13-25
Cab Side Panel.............................................. 13-27
Cab Rear Panel ............................................. 13-29
Door ............................................................... 13-31
Seat ............................................................... 13-34
Heater System ............................................... 13-36

13-1
Air-conditioning System ................................. 13-38
Cab Accessories............................................ 13-40

Safety Belt ..................................................... 13-42
Cab Mudguard ............................................... 13-44
13-2
Cab FIG. CA5001
13-3
Cab FIG. CA5001
50G0AG-DH33 Cab assy--equipped 1
1 50G1AG-17 Cab assy--painted 1
13-4
Cab Front Suspension FIG. CA5002
13-5
Cab Front Suspension FIG. CA5002
1 50V67-04025 Torsion bar arm assembly 1
2 50V66-04030 Cab tilting bracket assembly 1
Assistant bracket assy 2
Cab tilting bracket 2
Left splined hub assy 1
Twisting rod bush 1
Q1840825 Flange bolt 3
Q150B1225 Bolt 6
Q40212 Big washer 3
3 50V67-04045 Torsion bar 1
4 50V66-04009 Left bracket, front suspension 1
50V66-04010 Right bracket, front suspension 1
Q150B0830 Bolt 4
5 50V50B-05006 Restrictor lower assembly 1
Small washer 2
13-6
Cab Rear Suspension FIG. CA5003
13-7
Cab Rear Suspension FIG. CA5003
1 50V67-01045 Left linking bracket assy--rear suspension 1
Bolt 1
Big washer 1
Lock nut 1
2 50V66-01120 Upper cushion assembly 4
50V66-01135 Washer 4
3 50V66-01060 Welded U type bracket assembly 2
4 50V66-01056 Lower cushion assy--rear suspension 2
5 50V67A-01046 Right bracket assembly--rear suspension 1
Q150B1030 Bolt 1
Big washer 1
Lock nut 1
13-8
Cab Tilting Mechanism FIG. CA5004
13-9
Cab Tilting Mechanism FIG. CA5004
50V66-02010 Lock body assembly (including 1~4)
1 Stop Pin 1
2 Seat plate 1
3 Connecting plate 1
4 Rocker arm assembly 2
50V66-03040 Drag rod assembly sets (including 5~13)
5 Drag rod assembly 1
6 Connecting bracket 1
7 Seat plate assembly 1
8 50V66-03041 Drag rod A 1
9 Stop arm assembly 1
10 50V67-03010 Control handle assembly 1
11 Bottom plate assembly 1
Circlip for shaft 1
Circlip for shaft 1
12 Safe hook assembly 1
13 Pin-safe hook 1
13-10
Cab Floor FIG. CA5101
13-11
Cab Floor　　　　　　　　　　FIG. CA5101
51V50B-00010 Floor welding assy 1
1 51V66-01065 Front crossmember assy-floor 1
2 51V66-01156 Rear right mudguard sheet assy 1
3 51V66-01155 Rear left mudguard sheet assy 1
4 51V66-01214 Front right mudguard sheet 1
5 51V66-01213 Front left mudguard sheet 1
6 51QG-01106 Right hand siderail assy 1
7 51QG-01105 Left hand siderail assy 1
8 51V67-01130 Rear crossmember assy 1
9 51QA-01216 Rear right panel assy 1
10 51QA-01215 Rear left panel assy 1
11 51V49B-01010 Front floor welding assy 1
12 51V49B-01050 Rear floor welding assy 1
Front right fusible shockproof heat insulating mat-
a 51V66-02013 front floor
1
Middle front fusible shockproof heat insulating mat-
b 51V66-02012 front floor
1
Front left fusible shockproof heat insulating mat-
c 51V66-02011 front floor
1
Rear right fusible shockproof heat insulating mat-
d 51V66-02016 front floor
1
Middle rear fusible shockproof heat insulating mat-
e 51V66-02015 front floor
1
Rear left fusible shockproof heat insulating mat-front
f 51V66-02014 floor
1
Right fusible shockproof heat insulating mat-front
g 51V66-02018 floor
1
Middle fusible shockproof heat insulating mat-front
h 51V66-02019 floor
1
Left fusible shockproof heat insulating mat-front
i 51V66-02017 floor
1
13-12
Cab Carpet FIG. CA5103
13-13
Cab Carpet FIG. CA5103
1 51V49B-02026 Front carpet assy 1
2 51V49B-02027 Rear carpet assy 1
13-14
Cab Front and Rear Glass FIG. CA5201
13-15
Cab Front and Rear Glass FIG. CA5201
1 52DE12-06011 Front windshield 1
2 52V66A-06012 Front windshield sealing strip 1
3 56DE12-03016 Rear window glass 1
4 56V66-03014 Rear window sealing strip 1
13-16
Windshield Wiper FIG. CA5202
13-17
Windshield Wiper FIG. CA5202
52V66-05010 Wiper assy (included NO.1 ~10) 1
RQ1760616 Guided bolt 4
1 Trim cover 2
2 Flange nut 2
3 Left wiper arm with brush assy 1
4 Seal loop 2
5 Big nut 2
6 Left holddown 1
7 Seal loop 2
8 Right wiper arm with brush assy 1
9 Right holddown 1
10 Drive gear 1
11 37V50-41010 Wiper motor 1
RQ1760625 cross recessed hex short column bolt 4
13-18
Cab Front Panel and Cover FIG. CA5301
13-19
Cab Front Panel and Cover FIG. CA5301
1 53DE12-01070 Front panel upper cover assembly 1
RQ2160616 Cross recessed pan head screw 2
2 53V66-01072 Right block, front panel upper cover 1
3 53V66-01071 Left block, front panel upper cover 1
4 53QA-01080 Clip assembly--front panel upper cover 7
5 53QA-01123 Clip--front panel lower cover plate 4
6 53QA-01124 Clip seat--front panel lower cover plate 4
7 53V66-01094 Front panel lower cover plate assembly 1
8 51QA-02059 Plastic nut assembly 2
9 53V66-01131 Bracket--lower cover plate 1
Q1400616 Hex bolt and flat washer sets 2
13-20
Cab Front Panel, Roof FIG. CA5302
13-21
Cab Front Panel, Roof FIG. CA5302
1 57V67-01010 Roof assy 1
2 57V67A-02010-A Roof trim plate assembly (luxury type) 1
3 53V66-01050 Front beam ass'y-roof 1
4 53V66-01163 Front panel fusible heat insulating mat--side 2
53V66-01164 Front panel fusible heat insulating mat--middle 1
5 53QA-01127 Sealing insertion strip 2
6 53V66-00010 Front panel welding assy 1
7 53QA-01150 Front panel wind inlet housing assy 1
Q2706316 Cross recessed tapping screw 6
9 53QB10H-01085 Logo assembly 1
10 53QA-01076 Shaft sleeve--rearview mirror bracket 1
11 53QF16-01073 Rearview mirror left bracket 1
53QF16-01074 Rearview mirror right bracket 1
Hex bolt and conical snap ring assy 2
13-22
Steering Gear Accessories FIG. CA5303
13-23
Steering Gear Accessories FIG. CA5303
1 53V66-01170 Steering column bracket assembly 1
Steering-column upper guard shield assy (included
53V66-01205 2, 3)
1
2 Steering column upper guard shield--front 1
3 Steering column upper guard shield--rear 1
4 53QA-01212 Sealing sleeve 1
53QG-01220 Steering-column lower guard shield assy 1
5 53F5-02063 Spring clip 3
6 Steering column lower guard shield--left 1
7 Steering column lower guard shield--right 1
8 Seal washer 1
13-24
Cab Instrument Panel FIG. CA5304
13-25
Cab Instrument Panel FIG. CA5304
53V66-02110 Instrument panel assembly 1
Tapping screw--instrument panel 5
Plastic nut--instrument panel 5
1 Rear fog lamp switch 1
2 Hazard warning lamp switch 1
3 Front fog lamp switch 1
4 37V66-75020 Radio & Cassette player assembly 1
5 Instrument panel frame wielding assy 1
6 Glove box assy 1
13-26
Cab Side Panel FIG. CA5401
13-27
Cab Side Panel FIG. CA5401
1 54V67A-01009 Left side panel welding assy 1
54V67A-01010 Right side panel welding assy 1
2 51QA-02059 Plastic nut assy 10
3 54QA-02009 Outer cover plate assy--left side panel 1
54QA-02010 Outer cover plate assy-right side panel 1
4 54V66-02021 Guard shield, left foot pedal 1
54V66-02022 Guard shield, right foot pedal 1
5 54V66-01141 Left foot pedal 1
54V66-01142 Right foot pedal 1
6 54V66-02025 Screw assy 4
7 54QA-02017 Front bracket--left outer cover plate 1
54QA-02018 Front bracket--right outer cover plate 1
8 54QA-02031 Buffering rubber nail 2
9 6105QA-025 Door column pin assembly 2
Screw 4
Q41408 Locking washer 4
10 61V66A-07009 Sealing strip assembly--left door 1
61V66A-07010 Sealing strip assembly--right door 1
13-28
Cab Rear Panel FIG. CA5601
13-29
Cab Rear Panel FIG. CA5601
1 56V66A-00010 Rear panel welding assy 1
2 51N-02062 Plastic plug 1
3 56V66-02011 Engine upper mud guard 2
13-30
Door FIG. CA6101
13-31
Door FIG. CA6101
1 61QA-03009-B Left window upper sealing strip 1
61QA-03010-B Right window upper sealing strip 1
2 61DE12-03059 Left window glass 1
61DE12-03060 Right window glass 1
3 61QA-03019 Windowsill external seal strip assy--left side 1
61QA-03020 Windowsill extemal seal strip assy--right side 1
4 61QA-03029 Windowsill internal seal strip assy--left side 1
61QA-03030 Windowsill internal seal strip assy--right side 1
5 61QA-00119 Left door assembly 1
61QA-00120 Right door assembly 1
6 61QA-06010 Upper door hinge assembly 2
7 61QA-06019 Left door lower hinge assy 1
61QA-06020 Right door lower hinge assy 1
Hex bolt and conical elastic ring sets 14
8 61QA-06049 Left door check assembly 1
61QA-06050 Right door check assembly 1
9 Door check pin 2
10 Retainer bushing 2
11 Retainer bar assy 2
Bolt 4
12 Retainer body assy 2
13 61QA-02033 Combination tapping bolt 8
Q2560510-Z5 Semi sunk head screw 2
14 61V66-05009 Left door lock and control device assy 1
61V66-05010 Right door lock and control device assy 1
Q2540620 Sunk head screw 6
Q32206 All metal hex flange locking nut 2
Q41406 Locking washer 6
13-32
Door FIG. CA6101
15 6104QF18-009 Left window glass regulator assembly 1
6104QF18-010 Right window glass regulator assembly 1
Q32206 Locking nut 4
Q40006 Small washer 4
17 61QA-02075 Waterproof film assembly, left door 1
61QA-02076 Waterproof film assembly, right door 1
18 61V66-02032 Door inner handler bracket 2
19 61V66A-02049 Left door inner guard plate assembly 1
61V66A-02050 Right door inner guard plate assembly 1
Tapping screw 2
20 61QA-04016 Handle guard shield 2
21 Clip spring-handle sleeve 2
22 61V66-04015 Window glass regulator handle assy 2
23 61V66-02061 Guard shield, door inner handle 2
RQ2200512-Z3 Screw 2
24 61V66-02062 Guard shield plug 2
61QA-05054 Guided clip 2
25 61QA-02009 Rear guide rail assy--left window glass 1
61QA-02010 Rear guide rail assy-right window glass 1
Q2140610 Screw 2
Q40406 Light spring washer 2
13-33
Seat FIG. CA6801
13-34
Seat FIG. CA6801
1 69V66-00010 Backrest assembly 1
69V66-00020 Seat cushion assy 1
Q150B0816 Bolt 4
Q150B0820 Bolt 2
Q40208 Big washer 4
2 68V66-00010 Driver's seat assembly 1
Q32008 Flange nut 2
13-35
Heater System FIG. CA8101
13-36
Heater System FIG. CA8101
1 53V66-02221 Left air pipe 1
2 53V66-02220 Wind channel assy 1
3 53V66-02223 Middle air pipe 1
4 53V66-02222 Right air pipe assy 1
5 53V66-02017 Left door defroster hose assy 1
6 53V66-02215 Defroster nozzle assy 1
7 53V66-02018 Right door defroster hose assy 1
8 81QA-02030 Wind inlet channel assembly 1
9 51QA-02059 Plastic nut assy 1
Q2710516 C type tapping screw 10
10 81QA-01010 Heater assembly 1
Q40206 Big washer 6
11 81V66-01020 Blower assembly 1
12 81V66-01050 Heater control mechanism assy 1
Q2710516 C type tapping screw 4
13 81V66-01037 Water inlet tube--heater 1
13-37
Air-conditioning System FIG. CA8102
13-38
Air-conditioning System FIG. CA8102
1 81QA-07100 Evaporator assembly 1
2 81QA-07026 Lower backet, evaporator 1
3 81QA-07018 Water outlet pipe, evaporator 1
4 81QA-08075 Bracket assy--evaporator inlet and outlet pipe 1
Guide bolt 2
5 81V66-08200 Pipe assy--connect vaporizer and condensor 1
6 81V92B-08300 Pipe assy--connect vaporizer and compressor 1
7 81V92B-08100 Pipe assy--connect compressor and condensor 1
8 81V46-04200 Compressor assy--with clutch 1
9 81V66-05100 Condensor assy--with dryer and bracket 1
13-39
Cab Accessories FIG. CA8201
13-40
Cab Accessories FIG. CA8201
1 82V66-00010 Hand rail--front pillar 2
RQ2160625 Sharp tail screw 4
Q40106-Y Plain washer 4
2 82V66-00020 Hand rail--side panel 1
RQ2160516 Sharp tail screw 2
3 82V66-04009 Left sun visor assy 1
82V66-04010 Right sun visor assy 1
Q2760520-Z5 Tapping screw 2
82V66-04012 Supporting seat--sun visor 1
4 82V66-02009 Left outside rearview mirror rod assy 1
82V66-02010 Right outside rearview mirror rod assy 1
RQ1760625 Cross recessed hex bolt 8
5 8202Q68-010 Left rearview mirror assembly 1
8202Q68-020 Right rearview mirror assembly 1
8219Q68-010 Downview mirror assembly 1
6 82V66-01010 Inside rearview mirror 1
Q2760520-Z5 Cross recessed tapping screw 1
7 57V66-02030 Roof glove box with roof lamp assy 1
13-41
Safety Belt FIG. CA8202
13-42
Safety Belt FIG. CA8202
1 82V66-12015 Retractor assembly 1
2 8212V66-010 Left safety belt assy 1
82V66-12020 Right safety belt buckle assembly 1
13-43
Cab Mudguard FIG. CA8401
13-44
Cab Mudguard FIG. CA8401
1 84V66-03067 Left longitudinal mub guard 1
84V66-03068 Right longitudinal mub guard 1
2 84QA-03072 Clip--longitudinal rubber mud guard 11
Flanged bolt 2
3 84QA-03121 Front left mud guard bracket 1
84QA-03122 Front right mud guard bracket 1
Flange nut 2
4 84V66-03111 Front mud guard 2
6 84V66-03175 Rear left mud guard 1
84V66-03176 Rear right mud guard 1
7 84V66-03177 Rubber mud guard 2
8 84V66-03182 Pressing strip--rear mud guard 2
Hex nut 5
13-45
14.Cargo Body and Tools
Tools ................................................................ 14-2
Fixed Toolbox .................................................. 14-4
Cargo Body...................................................... 14-6
14-1
Tools FIG. OT3901
14-2
Tools FIG. OT3901
1 39C-01031 Double end wrench(8X10) 1
2 39C-01033 Double end wrench(12X14) 1
3 39N-01033 Double end wrench(13X15) 1
6 39C-15010-A Small adjustable spanner (200X24) 1
7 39Q01-01066 Hub bearing nut tube wrench 1
8 39D5-01057 Rear leaf spring U-bolt & nut tube wrench 1
9 39D-01058 Wheel bolt & nut spanner (22X38) 1
Axle oil drain screw wrench and spark plug
10 39D-01073 tube wrench handle
1
11 Punch 1
12 Chisel 1
13 39C-01140-A slip joint pliers assembly 1
14 39C-01100 Plus screw driver assembly 1
15 39Q01-01053 Front leaf spring nut tube wrench 1
16 39C-01120 Minus screw driver assembly 1
17 QYL5D Hydraulic jack (5t) 1
18 39C-01146 Tyre crow bar and jack rocker 1
19 39C-01147 Tyre crow bar and tube wrench handle 1
20 3919C-010 Tool box assembly 1
14-3
Fixed Toolbox FIG. OT3902
14-4
Fixed Toolbox FIG. OT3902
1 3919V66-010 Fixed tool box assembly 1
2 39V66-19015 Left bracket assembly--tool box 1
3 39V66-19020 Right bracket assembly--tool box 1
Q150B1025 Bolt 4
Q150B0822 Bolt 4
Q40208 Big washer 4
4 3919V66-022 Base plate 1
14-5
Cargo Body FIG. OT8503
14-6
1 85G0A8-56 Cargo body assy 1
85Q01-00023 U-bolt pressure plate 8
85Q01-00024 U-bolt rider sheets 8
85V66-00026 U-bolt 8
Q40112 Washer 16
8500C-526/527 Left/right lock bar 1/1
8500D-521-B Lock bar 2
8703C-010-B Buffer block assy 10
Q2141040 Cross pan head screw 10
2 85Q02-09020 Mudguard assy 2
85Q01-09021 Mudguard 2
85B2-09022 Mudguard bar stay 8
Q40110 Washer 24
3 8500G-510-A Side board middle supporter assy 2
8705DA-010 Hinge 1
87C-05013-B Thimble 1
8500G-521 Middle lock bar 4
Q150B1225 Bolt 2
Q351B18 Nut 8
4 8500V72-205/206 Rear left/right edge board assy 1/1
14-7
Q510B1270 Flat head pin 14
Q500B0424 Cotter pin 14
5 8500V56-209L/210L Front left/right edge board assy 1/1
Q40112 Washer 14
6 8500V56-310 Rear board assy 1
Q40112 Washer 3
7 8500V56-410-A Front board assy 1
Q40110 Washer 8
8500Q01-451-B/452-B Left/right supporter plate--front board 1/1
Q40112 Washer 12
8 28VD1-09070 Rear bumper assy with bracket 1
Q40310 Washer 6
28VD1-09011/09012 Left/right bracket--rear bumper 1/1
14-8
Q40310 Washer 16
Q40310 Washer 8
28Q01-05011-B Puller hook 1
28V66-09075 Rear bumper sub assy 1
28V66-09071 Left rear bumper bracket assy 1
28V66-09072 Right rear bumper bracket assy 1
28V66-09076 Rear bumper body 1
28V66-09077 Inside backing board 1
28V66-09078 Inside backing board 2
28V66-09073 Left rear bumper bracket 1
14-9

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DFA1064DH01-985

LIGHT COMMERCIAL TRUCK

SPARE PARTS CATALOG

DONGFENG AUTOMOBILE CO.,LTD

5. This catalog is compiled by the Application File Office, Product Engineering

DONGFENG AUTOMOBILE CO,. LTD.

Edition of the figure mark

2.The represented meaning of the system assembly letters:

ES--Engine system CL--Clutch

3.Edition of the page number:

Cylinder Block and Crank Shaft......................... 1-4

Crank Shaft........................................................ 1-6

Gear Chamber Cover ...................................... 1-10

Camshaft ......................................................... 1-12

Oil Filter and Cooler......................................... 1-16

Water Pump..................................................... 1-18

Rocker Arm...................................................... 1-22

Fan and Bracket .............................................. 1-24

Fuel Supply Pump ........................................... 1-29

Fuel filter .......................................................... 1-31

Supercharger and Exhaust Pipe...................... 1-33

Dipstick ............................................................ 1-35

Oil Sump .......................................................... 1-37

Flywheel .......................................................... 1-41

Valve Chamber Cover...................................... 1-45

Starter and Alternator....................................... 1-47

Thermostat and Alternator Bracket.................. 1-49

Tensioner, A/C Compressor, Water Inlet Pipe and

NO. PART NO. PART NAME & DESCRIPTION QTY.

Engine Suspension............................................ 2-2

Fuel Supply System........................................... 2-4

Throttle Control Mechanism............................... 2-6

Air Inlet System ................................................. 2-8

Air Inlet Intercooler System.............................. 2-10

Exhaust System............................................... 2-12

Cooling System ............................................... 2-14

5 11V65-08050 Acceleration driving control cable assy 1

11V66-08010 Acceleration pedal assy (included NO.6~8） 1

Clutch Cover ...................................................... 3-4

Clutch Driven Plate ............................................ 3-6

Clutch Control Mechanism................................. 3-8

Clutch Control Pipeline .................................... 3-10

1 Clutch pedal bracket assembly 1

Output Shaft and Gear....................................... 4-5

Intermediate Shaft, Reverse Shaft and Gear..... 4-8

Gearbox Cover ................................................ 4-10

Gearbox Control Mechanism ........................... 4-13

Middle Propeller Shaft and Midship Mounting ... 5-4

Tie Rod Assembly.............................................. 6-4

Front Hub and Brake Drum................................ 6-6

Final Reduction Gear and Differential................ 7-4

Rear Hub and Brake Drum ................................ 7-7

Front Shock Absorber........................................ 8-6

Rear Shock Absorber ........................................ 8-8

Front Leaf Spring ............................................. 8-10

Rear leaf Spring............................................... 8-13

Wheel ................................................................ 9-2

Spare Wheel Carrier .......................................... 9-4

Steering Gear Device ...................................... 10-4

Steering Pipeline.............................................. 10-7

1 3402V50-001 Steering wheel assembly 1

Rear Wheel Brake ........................................... 11-5

Brake Pipeline, Cab ......................................... 11-8

Frame Brake Pipeline .................................... 11-10