30/10/2018 Service Data

PMCheckList Report

NOTE: THIS PLANNED MAINTENANCE CHECKLIST (“CHECKLIST”) IS MEANT TO BE A QUICK REFERENCE

ONLY. IT DOES NOT REPLACE THE OPERATION AND MAINTENANCE MANUAL (“OMM”) APPLICABLE TO
YOUR CATERPILLAR PRODUCT. THE DATA ON THIS CHECKLIST MAY BE CHANGED OR UPDATED
WITHOUT NOTICE.

Sales Serial Number or Serial Number Maintenance Interval: Total Labor Last
Model: Prefix: Range: Hours: Updated:
320D L A9F 00001-99999 PM 4 (2000 HOUR 10 22-Dec-2017
INTERVAL)
Details SMCS Codes
Service Job Operations Part Part Part Description Comp Job Mod Qty WApp Job Job Cab
Interval Number Qty Loc Cond Type
/ Group
Number
PM 3 CHECK 294- 1 GASKET 1105 535 ENG
INLET/EXHAUST 1706
VALVE ENGINE
Additional Notes: Engine Valve Mechanism Cover Seal/Gasket
PM 2 REPLACE FUEL 1R-0751 1 Filter as-fuel 1261 510 3RD
FILTER THIRD
Additional Notes: Fuel Filter - Third - Install Dry, Prime System
PM 2 REPLACE FUEL 1R-0751 1 Filter as-fuel 1261 510 SE
FILTER
SECONDARY
Additional Notes: Fuel Filter - Secondary - Install Dry, Prime System
PM 2 REPLACE WATER 220- 1 SEAL 1263 510 FQ
SEPARATOR 8678
ELEMENT
Additional Notes: Fuel/Water Separator Bowl Seal
PM 2 REPLACE WATER 326- 1 FILTER AS- 1263 510 FQ
SEPARATOR 1644 WATER SEP &
ELEMENT FUE
Additional Notes: Fuel/Water Separator Element - Install Dry, Prime System
PM 2 INSPECT & 190- 1 COVER AS. 1273 042 Z2
MAINTAIN FUEL 9775
TANK CAP(S)
Additional Notes: Fuel Tank Filler Cap Filter Kit
PM 2 INSPECT & 9X-8600 1 SEAL-O-RING 1273 042 Z2
MAINTAIN FUEL
TANK CAP(S)
Additional Notes: Fuel Tank Filler Cap Seal

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30/10/2018 Service Data

Details SMCS Codes

Service Job Operations Part Part Part Description Comp Job Mod Qty WApp Job Job Cab
Interval Number Qty Loc Cond Type
/ Group
Number
PM 2 CLEAN FUEL TANK 1273 070 STR
STRAINER
Additional Notes:
PM 2 CLEAN 294- 1 SEAL-O-RING 1317 070 ENG
CRANKCASE 1774
BREATHER
ENGINE
Additional Notes: Engine Crankcase Breather Seal/Gasket
PM 2 REPLACE ENGINE 1R-0739 1 FILTER AS 1318 510
OIL & FILTER
Additional Notes: Engine Oil Filter
PM 2 REPLACE ENGINE DEO 8 DIESEL ENGINE 1318 510
OIL & FILTER OIL
Additional Notes: Engine Oil Refill Capacity 7.9 Gallons
PM 1 TAKE & ANALYZE SOS 1 SCHEDULED 1348 008
S-O-S FROM OIL SAMPLE
ENGINE OIL
Additional Notes: Engine oil sample
PM 1 INSPECT V- 1357 040
BELT(S)
Additional Notes:
PM 4 TAKE & ANALYZE SOS 1 LEVEL 2 1395 008 L2
S-O-S FROM COOL-2 COOLANT
ENGINE COOLANT CHECK
LEVEL TWO
Additional Notes: Coolant sample
PM 3 CLEAN BATTERY 1401 070
Additional Notes:
PM 1 CLEAN 1805 070
REFRIGERANT
CONDENSER
Additional Notes:
PM 1 TAKE & ANALYZE SOS 2 SCHEDULED 4050 008
S-O-S FROM FINAL OIL SAMPLE
DRIVE
Additional Notes: Final drive oil samples
PM 4 DRAIN & REFILL TDTO 4 TRANS/DRIVE 4050 044 OC
FINAL DRIVE OIL TRAIN OIL
Additional Notes: Final Drive Oil Refill Capacity 2 Gallons Each Side
PM 1 CHECK FINAL 4050 535 FLV
DRIVE FLUID
LEVEL
Additional Notes:

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30/10/2018 Service Data

Details SMCS Codes

Service Job Operations Part Part Part Description Comp Job Mod Qty WApp Job Job Cab
Interval Number Qty Loc Cond Type
/ Group
Number
PM 2 TAKE & ANALYZE SOS 1 SCHEDULED 5050 008
S-O-S FROM OIL SAMPLE
HYDRAULIC
SYSTEM
Additional Notes: Hydraulic oil sample
PM 4 CLEAN 5056 070 Z3
HYDRAULIC TANK
SCREEN
Additional Notes:
PM 4 REPLACE 095- 1 SEAL 5068 510 RJ
HYDRAULIC OIL 1681 (ID=144.40mm)
FILTER RETURN
Additional Notes: Hydraulic Oil Filter (Return) Cover Seal
PM 4 REPLACE 123- 2 SEAL 5068 510 RJ
HYDRAULIC OIL 2003
FILTER RETURN
Additional Notes: Hydraulic Oil Filter (Return) Cover Seal
PM 4 REPLACE 179- 1 ELEMENT 5068 510 RJ
HYDRAULIC OIL 9806
FILTER RETURN
Additional Notes: Hydraulic Oil Filter (Return)
PM 4 REPLACE 201- 1 SERVICE KIT- 5068 510 RJ
HYDRAULIC OIL 9299 FILTER
FILTER RETURN
Additional Notes: Hydraulic Oil Filter (Return) Service Kit
PM 3 REPLACE CASE 093- 1 ELEMENT 5091 510
DRAIN OIL FILTER 7521
Additional Notes: Hydraulic Oil Filter (Case Drain)
PM 3 REPLACE PILOT 5I-8670 1 FILTER AS 5092 510
SYSTEM HYD
FILTER
Additional Notes: Hydraulic Oil Filter (Pilot)
PM 2 TAKE & ANALYZE SOS 1 SCHEDULED 5459 008
S-O-S FROM OIL SAMPLE
SWING DRIVE
Additional Notes: Swing drive oil sample
PM 3 DRAIN & REFILL TDTO 2 TRANS/DRIVE 5459 044 OC
SWING DRIVE OIL TRAIN OIL
Additional Notes: Swing Drive Oil
PM 1 LUBRICATE SWING 5459 086 BD
DRIVE BEARING
Additional Notes:
PM 4 LUBRICATE SWING 148- 1 GASKET 5459 086 GE
DRIVE GEAR 4704
Additional Notes: Swing Gear Lower Lubrication Port Gasket/Seal

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30/10/2018 Service Data

Details SMCS Codes

Service Job Operations Part Part Part Description Comp Job Mod Qty WApp Job Job Cab
Interval Number Qty Loc Cond Type
/ Group
Number
PM 4 LUBRICATE SWING 7Y-1647 1 GASKET 5459 086 GE
DRIVE GEAR
Additional Notes: Swing Gear Upper Lubrication Port Gasket
PM 4 LUBRICATE SWING GREASE 6 MULTIPURPOSE 5459 086 GE
DRIVE GEAR GREASE
Additional Notes: Swing Drive Gear Grease, use as required
PM 1 CHECK SWING 5459 535 FLV
DRIVE FLUID
LEVEL
Additional Notes:
PM 3 LUBRICATE BOOM 6501 086 KL
LINKAGE
Additional Notes:
PM 3 LUBRICATE STICK 6502 086 KL
LINKAGE
Additional Notes:
PM 3 TIGHTEN BATTERY 7257 527
BOX/SUPPORT
Additional Notes:
PM 4 REPLACE A/C 176- 1 RECEIVER AS 7322 510
RECEIVER/DRYER 1902
Additional Notes: Receiver Dryer
PM 4 PERFORM PM 4 7504 540
Additional Notes:

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