UAA UAY-FST4-FEAE -Chiller-file gốc

Air Cooled Screw Chiller
(Heat Pump Type)

(Cooling Only Type)
Notices before use
INSTALLATION 1.
2.
NOMENCLATURE
UNIT PROFILE
1
2
& OPERATION 3.
4.
TECHNICAL PARAMETERS
SAFETY PRECAUTIONS
4
10
MANUAL
5. TRANSPORTATION 13
6. LIFTING 13
7. INSTALLATION 15
8. PRE-OPERATION CHECKS 24
About operation
9. OPERATION MODE 26
10. CONTROL PANEL AND FUNCTION 29
11. CONTROL FUNCTION 30
R407C Applicable with the below models 12. UNIT START/SHUTDOWN OPERATION 31
13. PARAMETER SETTING AND ALTERATION 36
R407C: UAY/UAA050.1~380.2FST4 About maintenance

14. DAILY MAINTENANCE 44
Thank you for purchasing this Air Cooled Screw 15. LONG IDLE PERIOD MAINTENANCE 45
Chiller. 16. SAFETY VALVE VALIDATION 46
This installation & operation manual explains how Notices to user

to use the equipment and important safety
17. TROUBLESHOOTING GUIDE 47
precautions.
READ IT CAREFULLY BEFORE USING THE 18. OPERATING TEMPERATURE RANGE 53
EQUIPMENT
Keep this manual handy for future reference.
When you receive your guarantee from your DAIKIN

dealer, keep it together with this manual in a safe place.
Efficient use saves energy!

1
1. Nomenclature
UAA 235. 2 F ST 4
Refrigerant： 4 R407C
Version： ST standard
Type of F Fr4/Fr3
compressor：
No. of
compressors： 2
Unit size： 50~380
UAY： Air cooled screw heat pump

UAA： Air cooled screw chiller
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2. Unit profile
UAY/UAA070-200
Air side heat

exchanger
Emergency stop Drain outlet
operation window
Wiring hole for power
cord into cabinet，the
Electrical control cabinet rain cover is inside.
Fan
Water side heat

Drain hole
exchanger
Note：1. The location of the other main components can be found in “Appendix 5”,
2. The above figures are only sketch maps, please in kind prevail.
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UAY/UAA050-060、220-380
Air side heat

exchanger
Drain outlet
Emergency stop
operation window Electrical control cabinet
Fan
Drain hole Water side heat

exchanger
Wiring holes for power

cord into cabinet
Note：1. The location of the other main components can be found in “Appendix 5”,
2. The above figures are only sketch maps, please in kind prevail.
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3. Technical parameters
3.1. DAIKIN Air Cooled Single Screw Chiller (UAY)
Table A
UAY F ST4 050.1 060.1 070.1 080.1 090.1 100.1 120.1
kW 164 198 232 270 299 347 388
Cooling Capacity USRT 47 56 66 77 85 99 110
×104 kcal/h 14 17 20 23 26 30 33
Total Power Input(Cooling) kW 60.1 72.9 85.7 98.0 101.3 123.8 134.1
kW 172 208 243 284 316 365 413
Heating Capacity USRT 49 59 69 81 90 104 117
4
×10 kcal/h 15 18 21 24 27 31 36
Total Power Input(Heating) kW 63.0 76.8 89.6 102.8 104.7 128.0 140.4
Capacity Steps 25~100%
Power Supply 380V/3N~/50Hz，400V/3N~/50Hz
Type R407C
Refrigerant Circuit 1 1 1 1 1 1 1
Control Electronic Expansion Valve
Type Semi-hermetic Single Screw
Qty × Model HSS 1×3118 1×3120 1×3121 1×3122 1×3122 1×3220 1×3220
Cooling Power Input kW 52.1 64.9 73.7 86.0 89.3 107.8 118.1
Compressor
Heating Power Input* kW 55.0 68.8 77.6 90.8 92.7 112.0 124.4
Oil Type MLE02
Oil Charge L 13 13 13 13 13 18 18
Type Crossed Fin and Tube
Condenser
FPI 14F/inch
Type High-efficiency Spiral Axial
Qty. n 4 4 6 6 6 8 8
Fan
Air Flow ×104m3/h 8.8 8.8 13.2 13.2 13.2 17.6 17.6
Power Input kW 8.0 8.0 12.0 12.0 12.0 16.0 16.0
Type Shell and Tube
Water Flow(Cooling) m3/h 28 34 40 46 51 60 67
3
Water Flow(Heating) m /h 30 36 42 49 54 63 71
Evaporator WPD kPa 18 24 18 28 34 31 39
Connection inch 5
Maximum water-side
MPa 1.6
pressure
Maximum operation current A 130 156 181 205 257 257 327
Starting current A 248 248 350 350 350 648 648
Length mm 2925 3150 4045
Dimensions Width mm 2260
Height mm 2290
Shipping Weight kg 2420 2460 2930 2950 2990 3520 3560
Weight
Operation Weight kg 2550 2900 3070 3090 3130 3660 3700
Accessories (Standard) Unit Operation Instruction, Water Flow Switch
Notes:
1. Nominal cooling capacity is based on the following conditions: 12/7℃ EWT and LWT,35℃ ambient temperature;
2. Nominal heating capacity is based on the following conditions: 40/45℃ EWT and LWT,7/6℃ ambient DB/WB temperature;
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Renewal table A
UAY F ST4 135.1 150.1 170.1 185.1 200.1 220.2 235.2
kW 456 495 607 645 685 758 866
×104 kcal/h 39 43 52 55 59 65 74
kW 479 538 650 686 715 810 892
Heating Capacity USRT 136 153 185 195 203 230 254
×104 kcal/h 41 46 56 59 61 70 77
Total Power Input(Heating) kW 155.5 171.1 222.2 227.8 239.7 272.9 294.4
Capacity Steps 25~100% 12.5~100%
Type R407C
1×3220
Qty × Model HSS 1×3221 1×4221 1×4222 1×4223 1×4223 2×3220
1×3221
Compressor Cooling Power Input kW 143.1 150.9 183.5 203.4 206.7 241.5 273.3
Heating Power Input* kW 139.5 155.1 202.2 207.8 215.7 244.9 264.4
Oil Type MLE02
Oil Charge L 18 16 16 16 16 2×18 2×18
Condenser
FPI 14F/inch
Qty. n 8 8 10 10 12 14 15
Fan
Air Flow ×104m3/h 17.6 17.6 22.0 22.0 26.4 30.8 33.0
Power Input kW 16.0 16.0 20.0 20.0 24.0 28.0 30.0
Type Shell and Tube
3
Water Flow(Heating) m /h 82 93 112 118 123 139 153
Evaporator WPD kPa 46 47 53 37 54 65 54
Connection inch 8
Maximum water-side
MPa 1.6
pressure
Length mm 4045 4985 5885 7245 8145
Height mm 2290 2390 2410 2430
Weight
Accessories (Standard) Unit Operation Instruction ,Water Flow Switch
Notes:
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Renewal table A
UAY F ST4 260.2 285.2 310.2 330.2 350.2 380.2
kW 957 994 1073 1170 1255 1344
Cooling Capacity USRT 272 283 305 333 357 382
×104 kcal/h 82 85 92 101 108 116
Total Power Input(Cooling) kW 325.1 336.5 362.6 392.4 426.0 470.6
kW 959 1075 1158 1211 1317 1372
Heating Capacity USRT 273 306 329 344 374 390
×104 kcal/h 82 92 100 104 113 118
Total Power Input(Heating) kW 310.9 346.3 385.8 418.1 446.0 455.7
Capacity Steps 12.5~100%
Type R407C
Refrigerant Circuit 2 2 2 2 2 2
1×4221
Qty × Model HSS 2×3221 2×4221 2×4222 2×4223 2×4223
1×4222
Compressor Cooling Power Input kW 293.1 304.5 328.6 356.4 386.0 430.6
Heating Power Input kW 278.9 314.3 351.8 382.1 406.0 415.7
Oil Type MLE02
Oil Charge L 2×18 2×16 2×16 2×16 2×16 2×16
Condenser
FPI 14F/inch
Qty. n 16 16 17 18 20 20
Fan
Air Flow ×104m3/h 35.2 35.2 37.4 39.6 44.0 44.0
Power Input kW 32.0 32.0 34.0 36.0 40.0 40.0
Type Shell and Tube
Water Flow(Cooling) m3/h 165 171 185 201 216 231
3
Water Flow(Heating) m /h 165 185 199 208 227 236
Evaporator WPD kPa 74 74 80 90 95 97
Connection inch 8
Maximum water-side
MPa 1.6
pressure
Maximum operation current A 779 786 860 973 939 1084
Starting current A 921 1117 1162 1166 1226 1226
Length mm 8145 9045 9945
Height mm 2430
Shipping Weight kg 7420 7460 7835 7880 8560 8660
Weight
Operation Weight kg 7820 7860 8260 8310 9080 9180
Notes:
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3.2. DAIKIN Air Cooled Single Screw Chiller (UAA)

Table B
UAA F ST4 050.1 060.1 070.1 080.1 100.1 120.1 135.1
kW 164 198 232 270 347 407 439
×104 kcal/h 14 17 20 23 31 35 38
Capacity Steps 25~100%
Type R407C
Qty × Model HSS 1×3118 1×3120 1×3121 1×3122 1×3220 1×3221 1×4221
Compressor Cooling Power Input kW 52.1 64.9 73.7 86.0 107.8 127.0 133.0
Oil Type MLE02
Oil Charge L 13 13 13 13 18 18 16
Condenser
FPI 14F/inch
Qty. n 4 4 6 6 8 8 8
Fan
Air Flow ×104m3/h 8.8 8.8 13.2 13.2 17.6 17.6 17.6
Power Input kW 8.0 8.0 12.0 12.0 16.0 16.0 16.0
Type Shell and Tube
WPD kPa 18 24 18 28 31 37 37
Evaporator
Connection inch 5 8
Maximum water-side
MPa 1.6
pressure
Length mm 2925 3150 4045
Height mm 2290
Weight
Notes:
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Renewal table B
UAA F ST4 150.1 170.1 185.1 200.1 220.2 235.2 260.2
kW 507 603 631 685 755 811 917
×104 kcal/h 44 52 54 59 65 70 79
Capacity Steps 25~100% 12.5~100%
Type R407C
1×3220
Qty × Model HSS 1×4222 1×4223 1×4223 1×4223 2×3221 2×4221
1×3221
Compressor
Cooling Power Input kW 157.0 192.0 180.0 206.7 235.0 253.0 270.0
Oil Type MLE02
Oil Charge L 16 16 16 16 2×18 2×18 2×16
Condenser
FPI 14F/inch
Qty. n 10 10 12 12 15 16 16
Fan
Air Flow ×104m3/h 22.0 22.0 26.4 26.4 33.0 35.2 35.2
Power Input kW 20.0 20.0 24.0 24.0 30.0 32.0 32.0
Type Shell and Tube
WPD kPa 37 32 46 54 41 53 63
Evaporator
Connection inch 8
Maximum water-side
MPa 1.6
pressure
Length 4985 4985 5885 8145
Height mm 2310 2410 2430
Weight
Notes:
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Renewal table B
UAA F ST4 285.2 310.2 330.2 350.2
kW 965 1033 1122 1255
Cooling Capacity USRT 274 294 319 357
×104 kcal/h 83 89 96 108
Total Power Input(Cooling) kW 329.0 362.0 394.0 426.0
Capacity Steps 12.5~100%
Type R407C
Refrigerant Circuit 2 2 2 2
1×4221 1×4222
Qty × Model HSS 2×4222 2×4223
1×4222 1×4223
Compressor
Cooling Power Input kW 295.0 326.0 356.0 386.0
Oil Type MLE02
Oil Charge L 2×16 2×16 2×16 2×16
Condenser
FPI 14F/inch
Qty. n 17 18 19 20
Fan
Air Flow ×104m3/h 37.4 39.6 41.8 44.0
Power Input kW 34.0 36.0 38.0 40.0
Type Shell and Tube
Water Flow(Cooling) m3/h 166 178 193 216
Water Flow(Heating) m3/h 78 74 87 95
Evaporator
Connection inch 8
Maximum water-side
MPa 1.6
pressure
Maximum operation current A 701 757 839 939
Starting current A 1162 1166 1222 1226
Length mm 9045 9945
Height mm 2430
Shipping Weight kg 7590 7630 8350 8400
Weight
Operation Weight kg 8020 8060 8870 8920
Accessories (Standard) Unit Operation Instruction,Water Flow Switch
Notes:
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4. Safety Precautions
Before carrying out any operation on the machine, please read this manual
There are two kinds of precautions
! Warning: Improper operation that may cause death or serious injury accident.
! Caution: Improper operation that may cause the personal-injury or equipment accidents. According to the
different levels, it is likely to lead to other more serious consequences.
The two kinds of precautions above are very important to ensure security.
！ Important instructions must be observed Never attempt to action Grounding logo

Prior to the using the unit, each operator must read the manual carefully. After reading this manual, plea-
se place it in a prominent place. Be sure to transfer the book when the operator changes.
Installation and operation must comply with the local regulations and rules, DAIKIN is not responsible for
any equipment damage, personal injury or death caused by negligence of operators failing to comply with
these requirements.
4.1. Installation Precautions

Check the following items in order to use the unit at the maximum potential. If it is inconformity to the precautions,
the effective measures must be taken before the unit operation.
! Warning
 For installation, be sure to contact your  Take correct methods to prevent the refri-
dealer. gerant leakage.
Installation must be performed by professio- If the chiller is installed in the engine room
nal personnel. The improper installation will etc, countermeasures must be taken against
lead to leakage, electric shock, fire exceeding a certain concentration in the
accidents. etc. event of refrigerant leaking. If the concentra-
！ tion limit is exceeded, it could result in a lack
of oxygen.
 Installation must be performed in accord- ！
ance with the instructions in this manual.
 Electrical installation must have the dedi-
The improper installation will lead to leakage,
cated circuit, and shall be done by the
electric shock, fire accidents. etc.
！ professional electrical personnel.
Insufficient power supply or incorrect opera-
 The installation foundation must have tion will cause electric shock, fire and other
sufficient strength to withstand the total accidents.
weight of unit and service personnel. ！
Inadequate strength of the foundation may  Line connection must use the prescribed
cause unit sink or lead to injuries cables and wires, and make sure that co-
！ nnections are stable.
 When installation, the measures to prepa- Unstable connection of lines and joints
re for strong winds and earthquakes must may cause fire. ！
be taken in accordance with the provisio-  The optional accessories must be install-
ns. ed by the professional personnel.
Otherwise, it may cause unit dumping and Using only optional accessories made by
falling accidents. DAIKIN, installing optional accessories your-
！ self is easy to cause an electric shock, fire or
other accidents.
！
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! Caution
 Forbid installing the unit at the place wh-  The unit must have proper ground co-
ere the flammable gas may leak. nnection.
Once the flammable gas leaks and is gathe- The grounding wires are not allowed to con-
red around the unit, a fire accident nect with the gas pipe, water pipe, lightning
may occur. rod or communication lines, and improper
 Must install the ground fault circuit inter- grounding will cause electrical
rupter shock.
The ground fault circuit interrupter must  Forbid installing the unit in the hash env-
comply with the electric equipment techni- ironment
cal standards. Improper installation Forbid installing the unit at the places close
may cause electric shock accidents. ！ to the hot springs, coastal areas or areas
 The position where the unit is installed exposed to oil. These places has the corro-
must have a proper drainage system. sion to the unit and may cause electrical
The unreasonable drainage system would be shock or fire.
likely to lead to poor drainage so as let
the equipment be affected with damp.  Don’t touch the high temperature parts
！ such as compressors and refrigerant pipe
 The chilled (hot) water used for the units Otherwise it will cause burns.
must conform to the requirements of the
water quality standard.  The treatment of brine, cleaning solution-
Poor water quality is harmful to the unit’s s, refrigerant shall comply with the law.
performance and life, and also may cause Illegal treatment is not only illegal but also
leakage. The water quality standard harmful to health and the environment.
sees “7.4.8 water quality”. ！
！  Each unit must have its own circuit brea-
 Forbid running the compressor by press- kers.
ing on the electromagnetic contactor with To use only one circuit breaker to control two
fingers. or more units may result in electric
This is one of the reasons to cause shock or fire. ！
electric shock or fire.  Power wiring is prohibited from laying
 Forbid using the improper types of refri- near the heat sources for fear of a fire.
gerant or coolant oil.
Otherwise it may lead to fire or explosion  Power line connection is forbidden from
accidents. being pulled too tightly.
Or the cable may break to generate heat,
 Don’t touch the sharp edge and the fin of which can lead to fire or other accidents.
heat exchanger.
Sharp edge and the surface of the coil are  Must prepare the protective equipment
harmful, avoiding touching them. and installation tools.
Protective equipment, such as gloves and
 Power type must conform to the equirem- overalls, etc., can prevent accidental injury.
ents of the relevant standards, and the ！
fluctuation of voltage supply for the unit
can not be more than 10% of the rated
voltage.
！
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4.2. Operation Precautions

! Caution
 When a malfunction occurs (burning  Forbid installing the chiller near the flam-
smell, etc.), cut off power supply first, and mable aerial fog.
then contact with dealers. Because the flammable aerial fog is
Operation with a malfunction could lead to likely to be lighted.
equipment damage, electric shock or fire.  Forbid shorting circuit of the safety devi-
！ ces to force the starting of the unit.
 Forbid using any other secondary refrige- The unit will probably lead to fire or
rant except water, otherwise it will cause explosion.
fire or explosion.  Forbid changing the settings of the safety
devices.
 Forbid directly using the power switch or Out-of-control of the safety device will
circuit breakers to start and shutdown cause fire accident.
the unit.  Prior to maintenance, the unit must shut-
down and the power must be cut off
 The unit cannot be used for other purpo- so as not to cause injury. ！
se beyond the scope of its design.  Chilled water and cooling water is prohib-
This unit doesn’t apply to preserving food, Ited from drinking.
animals and plants, precision instruments, Drinking the chilled water and cooling
arts, otherwise it will reduce the quality of
water is harmful to health.
these goods.
 After the unit running for a period, check
whether the foundation is solid
 Forbid using the fuse beyond the normal and reliable.
！
capacity.  Forbid flushing the unit with water in
Using wire, etc. in place of a fuse could lead order to avoid electric shock
to equipment damage or fire. consequences.
 If the unit need to be stopped for a long
 Forbid repairing electric control cabinet in time, the residual water in the water pipes
a rainy day, if must, please pay attention must be discharged completely.
to do protection work. During the long-term outage of the unit, the
water pipes should be filled with the antifree-
 Forbid operating the unit with wet hands. zing agent or the residual water must be
This is one of the reasons for electric shock discharged completely, otherwise
accident. it may cause water pipe leakage. ！
 It is dangerous to move the machine and
 Forbid placing and hanging up any object power supply, which is enough to cause
on the top of the unit. injury or death. Cut off the power before
Dumping or falling of objects could maintenance.
cause injury.
 Forbid touching the moving parts.
Otherwise it will cause accident harm.
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5. Transportation
Notice:
·Transportation must be carried out in compliance with local laws and regulations.
·Avoid bumping or jolting during transportation.
·Do not place objects on the top of or inside the machine.
·Do not turn over.
Please check the following items if transportation is finished.
NO. Check items and Requirements Treatment when not conformed

Report the extent of the damage to the
1 Check for any damage. transporter and immediately request that they
inspect the machine.
The model and quantity of accessories
2 must be checked in accordance with the Contact DAIKIN dealer.
shipping list.
Check whether the inlet and outlet
covers of the water side heat exchanger
3 Contact DAIKIN dealer.
are complete or not. Never open these
covers before connecting water pipe.
6. Lifting
!
Warning
Lifting must be performed in accordance with the installation and maintenance instructions in this
Manual. DAIKIN is not responsible for any equipment damage, personal injury or death resulting
from failing to comply with these requirements.
!
Caution
Lifting should be performed by experienced personnel.
6.1. Please perform the following checks before lifting

No. Check items and requirements Treatment when not conformed
Lifting safety measure must be in compliance
1 Proper safety measure as required.
with local lifting regulations.
Lifting must be performed in accordance with
2 Do it as required.
this Manual.
Avoid bumping or jolting during unloading from
3 Add more equipment to avoid bumping.
the lorry and moving the machine.
Prohibit staying, passing and working under the
4 Follow the lifting regulations.
crane or machine during lifting.
Add some insulation between the lifting ropes
5 Add more equipment to avoid scraping.
and machine to avoid scraping.
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6.2. Lifting Method

Use proper Lifting method:
Please use spreader bar and the lifting holes of the machine when lifting to avoid damage to
the equipments. For UAA050~200/UAY050~220, the number of hoisting belts (such as tight
wire, nylon) should be two (not shorter than ten meters) Or four (not shorter than five
meters),and both sides of pole should be extended over 100mm out of unit in order to
prevent the hoisting belt from damaging unit. (Refer to the figure)
UAA050~200/UAY050~220 lifting figure

The increase of length and weight of UAA220~350/UAY235～380 units bring a lot of difficult-
ties to hoisting work. Use double lifting ropes and holes as that used for UAA050~200units.
(Refer to the figure)
UAA220~350/UAY235～380 lifting figure

The barycenter of the unit has been determined when structural design. it must ensure
that lifting holes securely connected with hoisting belts before lifting. It is necessary that
the unit maintain a level when being hoisted. Angle of inclination should be less than 15
degrees, otherwise the unit may be overturned.
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7. Installation
! WARNING
Installation must be performed by professional personnel.
! CAUTION
Installation must be performed in accordance with the installation and
maintenance instructions in this Manual.
! CAUTION
If the unit operates cooling mode when ambient temperature is lower than 5°C and wind
speed is more than 10 m/s, wind shield should be installed. See”7.6 Wind Shield Installation”.
7.1. Requirements for Installation Environment

·Forbid installing the unit at the site where would make corrosion to metal or other electrical
components are easy to be corrosive.
·Forbid installing the unit near the polluted river, coast, electroplating factory, or chemical factory
which is covered by harmful gases.
·Forbid installing the unit in the vent of ammonia equipment and toilet, the vent of operating roo-
m, or nearby sewer.
·For using the unit installed in these places, please contact DAIKIN in advance.
7.2. Selection of Installation Location and Foundation

Air cooled screw chiller is designed for outside installation, such as roof, ground or building
surroundings. The equipment should be positioned on solid foundations and level completely. It is
recommended that whole concrete board which shall have sufficient strength to withstand the total
weight of the equipment and service personnel. Please verify the unit’s weight on “3 Technical Pa-
rameters” .While using the strips of concrete as the foundation, the minimum width where insta-
ll spring shock absorber must no less than 250mm.
To avoid transferring vibration and noise, spring shock absorbers must be installed at the
places indicated in the foundations.
Foundations see “Appendix 4”
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7.3. Requirements for Installation and Dimensions

Air-cooled chiller requires sufficient outside air used for the air heat exchanger. There should
be enough clearance around the equipment. In addition, for the sake of the maintenance conven-
ience, there should not have debris piled up around the equipment and there should be enough
maintenance space around the equipment. The specific installation space sees”7.3.1 Installation
Space Requirements "and" 7.3.2 Maintenance Space Requirements".
Dimensions are as shown in “Appendix 5”.
When air-cooled chiller is installed in area with snowfall, please pay attention to the following
conditions:
（1）Forbid installing the chiller under the eaves.
× Improper installation √ proper installation

（2）Raise the installation foundation height of chiller in accordance with accumulated snow depth.
(The chiller foundation height should be 1m or more above the maximum depth of accumulated
snow.)
× Improper installation √ proper installation

（3）Forbid installing the chiller in a place where snow can be accumulated.
× Improper installation
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7.3.1. Installation Space Requirements
Walls
00
≥15
L
00
≥25
≥3
00
0
Notes：
1.when"H"stands for the height of the wall and "L" stands for the distance between the units
and the wall,
1）if H＞2.5m,that L≥3m;
2）if 1.1m≤H≤2.5m,that L≥2.5m;
3）if H＜1.1m,that L≥1.5m.
2.When several units are installed,minimal maintenance space should also be enough for
each of them.
3.Without special instruction,the unit of size is millimeter in this chart.
7.3.2. Maintenance Space Requirements

1500
1500
1500
1500
Unit：mm
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7.4. Requirements for Water System Installation

7.4.1. Recommended water system
Water system must be closed cycle system. Installation illustration for the water system of a
single unit is as follows:
Automatic exhaust valve
Two-way valve
Fan coil
Two-way valve
Fan coil
Two-way valve
Fan coil
Two-way valve
Fan coil
Soft connector
Water supplementary valve
There is no heater in cooling only type

Expansion tank
Heater
Soft connector
Filter
Sewage discharge
valve
Relief valve
Gate valve
Gate valve
Pressure gauge
Thermometer
Water pump
Differential pressure
bypass valve
Gate valve
Soft connector
Gate valve
Gate valve
Water flow switch
Pressure gauge
Thermometer
7.4.2. Components of Water System

Components recommended for the water system:
NO Recommended Components
1 All pipes must be as level and simple as possible to reduce water resistance.
It is recommended to install manual stop valve for a component that requires manual
2
maintenance
It is recommended to respectively install a thermometer and pressure gauge at water
3
inlets and outlets.
It is recommended to provide the chain loop for water pump according to the electrical
wiring diagram (see “7.5.1 Field Wiring Diagram”), otherwise it will easily lead to abnorm-
4 al operation of the unit, or even damaging to the unit components; If the external line is
used to control the water pump, for the concrete operation, please consult the manufact-
urer.
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Mandatory components for the water system:

NO Mandatory Components
A heat insulation layer with a thickness of at least 10 millimeter must be wrapped around the
1
chilled (hot) water pipe.
A water filter with at least 25 meshes per square inch must be installed at the inlet of the
2
water side heat exchanger.
The chilled water pipe must be cleaned by using a bypass pipe. It’s prohibited to clean the
3
water pipes through the water side heat exchanger.
A water flow switch must be installed at the water outlet of the water side heat exchanger.
The distance of the level straight pipe between both ends of the flow switch must be more
4
than five times of the diameter at least. The water flow direction in the water flow switch
must be the same as that in the water system.
5 A relief valve with an opening pressure less than 1.6 MPa must be installed.
An automatic water replenishment device must be installed to ensure sufficient water in the
6
water system.
A pump with a proper water flow and lift must be installed at the water inlet of the water side
7 heat exchanger to ensure that the actual water flow must be among the recommended range
of water flow for the unit when the unit is working.
8 Sufficient maintenance space must be reserved.
9 Flow regulating valves (stop valves) must be installed at the water inlet and outlet of the unit.
The hoses must be installed in the inlet and outlet of the unit and pump in order to prevent
10
the vibration transferring to the building
An automatic relief valve must be installed at the top of water system to ensure that air in the
11
water system can be discharged when the unit is working.
An auxiliary heater or other heating devices must be installed to ensure that water in the wa-
12 ter system does not freeze when the environment temperature drops below zero (this requir-
ement only applies to areas where the environment temperature may drop below 0℃).
13 The chilled water pipe must comply with the local piping engineering regulations and rules.
14 Using water as the secondary refrigerant must comply with related industry standards.
If failing to meet the minimum requirements of water volume in “7.4.5”, the storage water tank
15
must be installed in order to meet the minimum requirements of water volume
In the operation, the unit will produces the condensate water, must connect the drain pipe.
16
Unit’s drain outlet position refers to "2. Unit profile"
7.4.3. Supplementary Water
The supplementary water in the water system can't be as shown in the following right picture,
otherwise, the dissolved oxygen will increase and the impurities in the air will also be brought in,
thus the corrosion of the water will increase.
Correct Incorrect
Water tank Water tank

The discharge outlet must be below the
water level of the water tank.
©2017 DAIKIN
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7.4.4. Water Flow

The design water flow of water system must reach the rated water flow of unit. Of course, the
unit is able to operate at condition of the recommended flow range. However, water flow out of
this range may cause unit alarm, or even reduce the unit life expectancy. Too low water flow will
lead to performance loss due to scale deposit, or will trip the anti-freezing protection sensor, or
cause refrigerant leak due to rust corrosion. Too much water flow will cause shock corrosion.
The recommended range of water flow unit: m3/h
UAA/UAY UAA/UAY UAA/UAY UAA/UAY UAA/UAY UAA/UAY UAA/UAY UAA/UAY UAA/UAY
MODEL UAY090
050 060 070 080 100 120 135 150 170
Flow rate 25～40 25～48 32～56 34～66 36～73 43～85 51～99 55～107 63～124 75～147
UAA/UAY UAA/UAY UAA/UAY UAA/UAY UAA/UAY UAA/UAY UAA/UAY UAA/UAY UAA/UAY
MODEL UAY380
185 200 220 235 260 285 310 330 350
Flow rate 78～153 87～169 95～183 101～198 114～224 120～235 129～251 140～273 157～306 165～321
7.4.5. Water Volume

It is very important to design the water system with suitable water volume. With much too low
water volume, air conditioning terminal device will not be able to operate at stable condition, and
then the user may feel uncomfortable. Moreover, the chiller with lower water volume may be
frequently on/off, and then may cause the chiller alarm, or even damage evaporator and system.
The following calculation method of the minimum water volume is recommended:
Minimum water volume (m3) = Rated cooling capacity of chiller (kW) × 0.0068
7.4.6. Setting the Outlet Water Temperature
The workload of a DAIKIN water chiller is controlled by the outlet water temperature which
can be set by using the unit controller.
By default, for cooling mode,the outlet water temperature is set to 7℃.It can be set from
4~15℃. For heating mode,the outlet water temperature is set to 45℃.It can be set from
40~50℃.Out of this range,some other parameters are needed to be changed as well.Please
contact local DAIKIN office or distributor to have professional technician to do the setting
accordingly.
7.4.7. Cleaning the Water System
While installing the water system, it may create a lot of welding slag, dirt or other impurity. It
may damage the evaporator if the chiller is connected directly to the water system without
cleaning. Please do not drain the water into chiller until the water is clean and qualified.
7.4.8. Water Quality
Water quality directly affects the performance and life expectancy of the unit. Therefore, the
water quality must be tested and properly managed for the unit to work properly.
Reference Tendency
Project
value Corrosion Scaling
pH value(25℃) 7.5～9.0 ○ ○
Electric conductivity(25℃) μS/cm ＜800 ○ ○
－－
Reference Cl mg(Cl )/L ＜200 ○
2－ 2－
Item SO4 mg(SO4 )/L ＜200 ○
Acid consumption(pH=4.8) mg(CaCO3)/L ＜100 ○
Full hardness mg(CaCO3)/L ＜200 ○
Fe mg(Fe)/L ＜1.0 ○ ○
2－ 2－ no
Reference S mg(S )/L ○
containing
Project + +
NH4 mg(NH4 )/L ＜1.0 ○
SiO2 mg(SiO2)/L ＜50 ○
note：○ stands for factors of corrosion and softening tendency
©2017 DAIKIN
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7.5. Electric Wiring

Cautions prior to construction:
(1)Before connecting wires, you must cut off the power supply.
(2)Electric wiring must be performed by professional technicians.
(3)Wiring must be performed according to the related electric engineering regulations.
(4)Wires must be able to bear the maximum working current of the unit. Note that actual wiring
environment may also affect the bearing capability of wires.
To avoid errors, the strong lines (such as power lines and voltage signal lines etc) and the
weak lines (such as the signal lines without voltage, signal lines centralizing to control device)
shall be laid separately.
Wires connected to the unit must go through a metal or synthetic resin pipe which is securely
fixed. Protecting jacket must be installed at the terminals of wiring pipes to protect wires.
Wiring must avoid the sheet metal edges and screws sharps in order to prevent from
scratching wires and causing short circuit accident.
(5) The unit must be properly grounded to prevent electric shock accidents.
Wiring Diagram of the Site
! WARNING
A breaker device with sufficient capacity must be installed at power supply

incoming line. This device must provide the short circuit and grounding fault
protection function and have a contact separation of 3mm at least. The customer
needs to install the breaking device by himself.
050-060/220-380 Main power inlet 070-200 Main power inlet
Bottom inlet of main power

lsolating switch
I>
R
Isolating switch
Control cabinet
R S T N PE
I>
S
I>
linlet breaker
Neutral
wire
I> I> I>

N
linlet breaker
Earth
wire
PE
Control cabinet
Bottom inlet of main power Neutral Earth
wire wire
Remarks:
1) All the external distributed wires and breakers selected for the unit must match these conditions: the maximum
operating current of the unit is satisfied and malfunction will not be caused by startup current.
2) The distributed wire size for the main power supply depends on the actual conditions such as the layout
requirement and length. The factory does not offer the specific size. Please refer to the related data. (For the
maximum operating current of the unit, see the technical parameter table)
©2017 DAIKIN
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Control part
M3 terminal block No. Signal Signal Type Note
Passive dry
1 Fault signal For unit fault signal output. Se e Figure 1.
contact output
Air conditioner side Passive dry For water pump control at air co nditioner side.
2 Water pump output
contact output See Figure 2 and Figure 3.
Air conditioner side Passive dry Check the water flow at air cond itioner side.
Control cabinet 3 Water flow switch See Figure 4.
contact input
Remote power Passive dry Power on/off the unit at a remot e end.
4 on/off See Figure 5.
contact input
5 Passive dry
Remote mode For remote control. See Figure 6 .
contact input
6 Passive dry
Heater output For heater control. See Figure 7 /Figure 8.
Water flow switch Heater signal Remote Remote mode Water pump control contact output
at the AC side Fault signal power on/off output at the AC side
Heater temp. protector
Control cabinet
Control cabinet
Control cabinet
M3(8) M3(53) Normally closed

M3(25)
Air conditioner side
220 V alarm indicator Water flow switch M3(54)
M3(26) M3(23)
AC 220V~/50Hz
AC 220V~/50Hz Terminal block Heater contactor
Terminal block Terminal block
Fig. 4 voltage is 220 V. Fig. 7
Fig. 1
Water pump overload relay

Heater temp. protector
Control cabinet
Control cabinet
Control cabinet
M3(401) Normally closed M3(58) Remote mode switch M3(53) Normally closed
M3(402)
M3(59) M3(54)
AC 220V~/50Hz
Terminal block Water pump contactor AC 220V~/50Hz
Terminal block Fig. 5 Terminal block Intermediate relay
voltage is 220 V. Fig. 2
Water pump overload relay AC 380V~/50Hz

Control cabinet
Control cabinet
M3(401) Normally closed

M3(60) Remote mode Heater contactor
M3(402) voltage is 380 V. Fig. 8
M3(61)
AC 220V~/50Hz
Terminal block Intermediate relay Fig. 6
Terminal block
AC 380V~/50Hz
Water pump contactor

voltage is 380 V. Fig. 3
Remarks:
1)Unit operation signals come from pump operation signal.If M3(401) and M3(402) are connected to the external pump
contactor, unit operation signals come from the normally open contact of the pump contactor.
2)To "Remote ON/OFF", you must set Q0 to the "REM" position on the control cabinet,connect M3(58) and M3(59) to a
remote switch,and remove the short-circuit jumper between M3(58) and M3(59).
3)To "Remote mode selection", you must set Q8 to the "COOL" position,connect M3(60) and M3(61) to a remote
mode switch,and remove the short-circuit jumper between M3(60) and M3(61).
4)The contact for error, pump and water system electric heater output bear a maximum voltage of 230V/2A(AC).If the
pump contactor or water system electric heating contactor uses a coil that works in 380V or beyond 2A, the voltage
must be converted. See Figure 3 and Figure 8.
5)Single-cooled chillers have no “Water system electric heater signals” and “Remote mode selection”.
6)The sectional area of the signal wiring are as follows: 0.5mm²≤S ≤1.5mm².
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7.6. Wind Shield Installation

Installation illustration for wind shield:
4 5
6
2 1 7
8
Note: If the unit operates cooling mode when ambient temperature is lower than 5°C and wind
speed is more than 10 m/s,wind shield should be installed.
Wind shield installation order (installation method and orifice alignment is shown on the above,
all sheet metal are fixed with self-tapping bolts)
1. install the wind shield frame (1) to the appropriate location of the heat exchanger.
2. install the front and rear end plates (2, 5) to the front and rear of the frame.
3. install the top plates (3, 4) to the top of the frame, the holes of the top plates are respectively
aligned with the holes outside the frame.
4. install the side plates (6, 7, and 8) to the side of the frame, the holes of the side plates are
respectively aligned with the holes outside the frame.
5. the number and size of the wind shield will be different because of the different length of the
unit, but the installation methods are similar.
©2017 DAIKIN
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8. Pre-operation Checks
8.1. Commissioning
Before the unit can be used, it must be commissioned by DAIKIN professional techni-
cians. Running unit without commissioning could result in injury or equipment damage. DAIKIN
is not responsible for any equipment damage, personal injury or death caused by negligence of
operators failing to comply with these requirements.
The following table is the check list before commission. After all items are in line with requi-
reements, please contact DAIKIN service personnel to test and run the unit.

A water filter with at least 25 meshes per square
1 inch must be installed in the inlet pipe of the water Add qualified water filter.
side heat exchanger.
Set automatic relief valves at the top of water sys- Add automatic relief valve and disc-
2
tem, and discharge the air out of the water circuit. harge the air.
A safety valve with opening pressure less than
3 3.0MPa must be installed. Add qualified safety valve.
Automatic water replenishment equipment must Add automatic water replenishment

4 be installed to feed water when it is not enough. device.
The chilled water piping must be cleaned comple-
Add bypass pipe and clean the wa-
5 tely by bypass, never through the water-side heat
ter system.
exchanger.
Chilled water quality must be complied with “7.4.8
Water Quality”; using unqualified water may decr- Use qualified water or add water
6
ease the unit performance, even damage the wat- treatment equipment.
erside heat exchanger.
The attached flow switch must be installed at the
Install water flow switch and adjust
7 outlet of evaporator; water flow must reach the
water system valves.
rated value .
The shock absorber of the unit must be installed Install shock absorber at the desi-
8
according to "Appendix 4” in this manual. gned place.
Power phase sequence must be complied with the
9 Connect the cable as label showing.
label showing in the control cabinet.
The power supply must meet related requiremen-
ts. The voltage of the power supply must be 380V
or 400V, with a maximum fluctuation of ±10%. Flu-
10 Check power supply.
ctuations in grid frequency range is within ±1％.
Phase voltage unbalance rate between any two
phases shall be below 2% of the rated voltage.
11 Only use copper conductors. Use qualified cable.
After commissioning, the unit should be tested running. Total tested running time should be
no less than 3 hours. The unit daily service engineer should check and record status parameter
every 1 hour. The unit can not be used until the commissioning is qualified. Keep a record of
the commissioning process to facilitate maintenance service.
©2017 DAIKIN
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8.2. Pre-startup checks
! WARNING
If the unit has been shut down for a long time, the power must be shutdown only
after all water in the water side heat exchanger is discharged completely. Forbid
shutting down the power before the water is not discharged completely.
! WARNING
If the unit has been powered off 72 hours, it should be powered on for at least 24
hours continuously before re-start. Improper operation could result in equipment
damage or may shorten the unit life expectancy.
! CAUTION
Emergency stop switch must be in state of up-spring before operation.
If the unit has been shut down for more than 7 days, the operator must check the items in
the following table before start again. When all items are met, unit can be started again.

The breaker Q12 for the control loop is rotated to “ON”
Check the ”ON” and “OFF” state of
1 position. Ensure the oil heater of the compressor has
breaker Q12
been powered for 24h before the running of the unit
2 Check whether the fan blade contacts with obstacles Clear the obstacles
Turn on the water pump, check wh-
Check whether the pump is turned on, and the flow
3 ether the flow switch is installed pro-
switch can close.
perly and water filter is obstructive.
Using the PGD manual controller, enter ”main menu”,
query the discharge pressure. It should be within the
following range when not running;
4 Ambient temp. 25℃ up，discharge pressure≥9.0bar; Contact service engineer.
Ambient temp. 10℃ up，discharge pressure≥5.0bar;
Ambient temp. -15℃up，discharge pressure≥2.0bar.
©2017 DAIKIN
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9. Operation Mode
9.1. System Chart (take the single-system as an example)
UAY system chart
UAA system chart
©2017 DAIKIN
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9.2. Operation Mode

9.2.1. Cooling operation（UAA/UAY）
 After the compression by the compressor, the refrigerant gas with low temperature and low
pressure will become that with high temperature and high pressure, and will enter the air side
heat exchanger after being discharged from the exhaust pipe of the compressor through the
four-way reversing valve. The refrigerant, through the external fin of the coil, will release the
heat into the air, and then the refrigerant will be condensed.
 The high pressure refrigerant liquid condensed in the air side heat exchanger, will flow past
the check valve, angle valve, dry filter, economizer and then enter the electronic expansion
valve. Liquid refrigerant will become the gas-liquid mixture with low temperature and low
pressure after the expansion in the electronic expansion valve.
 Gas-liquid mixture of the refrigerant will flow into the water side heat exchanger through pipes,
and the refrigerant will be expanded and evaporated in the water side heat exchanger and
then chilled water bring the cold capacity to the user.
 Finally, the refrigerant gas with low pressure and superheat after expansion and evaporation
will enter the compressor through the four-way reversing valve and the suction pipes to be co-
mpressed again.
Note: Single-cooled chiller（UAA ）has no four-way reversing valve
Air side Electronic Water side

Compressor
heat exchanger expansion valve heat exchanger
9.2.2. Heating operation (UAY)

 After the compression by the compressor, the refrigerant gas with low temperature and low
pressure will become that with high temperature and high pressure, and will enter the water
side heat exchanger after being discharged from the exhaust pipe of the compressor through
the four-way reversing valve. The hot water will bring the heat of the refrigerant to the users
and the refrigerant will be condensed into the high pressure liquid.
 The high pressure refrigerant liquid condensed in the water side heat exchanger, will flow pa-
st the liquid receiver, check valve, angle valve, dry filter, economizer and then enter the elec-
tronic expansion valve. Liquid refrigerant will become the gas-liquid mixtures with low temper-
ature and low pressure after the expansion in the electronic expansion valve.
 Gas-liquid mixture of the refrigerant will be evaporated in the air side heat exchanger through
pipes, and absorbs heat from the air.
 Finally, the refrigerant gas with low pressure and superheat, after expansion and evaporation
will enter the compressor through the four-way reversing valve and the suction pipes in
compressor to be compressed again.
©2017 DAIKIN
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Water side Electronic Air side

Compressor
heat exchanger expansion valve heat exchanger
9.2.3. Defrosting operation（UAY）

 When the unit is in the heating mode and the environment temperature is low or the humidity is
high, air side heat exchanger will frost, which will affect the heating effect, so it needs to defrost.
 Select the fan defrosting mode or refrigeration defrosting mode automatically by the judgment
for the environmental temperature.
 When the fan defrosting mode, the compressor will stop, and the fans will run to conduct the
defrosting for the air side heat exchanger. After the defrosting, the compressor will start the
heating mode.
 When the refrigeration defrosting mode, the compressor will not stop and the four-way valve
will be reversed to run the cooling mode, and at this moment, the refrigerant gas with the high
temperature and high pressure will defrost for the air side heat exchanger. After the defrosting,
by reversing the four-way valve, unit will run the heating mode.
©2017 DAIKIN
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10. Control panel and function

10.1.PGD manual controller
1 4
2 5
6
3
1 2 3 4 5 6 7
Alarm Prg Esc Up Enter Down Display
10.2.Control switch
4 5
3
2
1
1 2 3* 4** 5
System #1 System #2 Emergency
Unit switch Mode switch
switch switch stop
Note:
* There’s no “System #2 switch “in UAY050~UAY200 / UAA050~UAA200;
** UAA series have no “mode switch”.
©2017 DAIKIN
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11. Control function

Button or switch Function description
Alarm button Normally off, and the red led will light up when alarm occurs
Prg button Unit ON/OFF control button
Esc button Escape button
Up button Use as monitor, means page up; use as setting, increase setting value.
Enter button Confirm operation
Down button Use as monitor, means page down; use as setting, decrease setting value.
Emergency stop Stop the unit when emergency occurs
LOC. Operates the unit by controller
Unit switch
STOP Shut down the unit
Q0
REM. Operates the unit by remote switch
System #1 ON Start system #1

switch Q1 OFF Stop system #1
System #2 ON Start system #2

switch Q2 OFF Stop system #2
Mode COOL Running in cooling mode

switch Q8 HEAT Running in heating mode
©2017 DAIKIN
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12. Unit start / shutdown Operation
! WARNING
The pump must run normally prior to the unit operation, otherwise, it may result in
the frost crack of the coils of the water side heat exchanger.
! WARNING
When abnormity occurs, use emergency switch to stop the unit. But for normal
shutdown, please refer to the operation manual. It is forbidden to use emergency
switch as normal shutdown.
! WARNING
Do not attempt to run the compressor by pushing the magnetic contactor.
Otherwise, it may result in compressor failure or fire.
! WARNING
Do not attempt to force-operate the chiller by short circuiting safety devices.
! CAUTION
DAIKIN air cooled screw chiller contains electric control system. After any
operation, please close the door of control cabinet. Otherwise, electrical parts
may be damaged.
! CAUTION
When fire or other abnormal incidents happens, please switch off the power with
main switch. It is forbidden to shutdown the unit with main switch as a normal
shutdown mode.
©2017 DAIKIN
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12.1.Start the unit

Please follow the procedure to start the unit:
1) Check before start
Check items details
Confirm the unit has been commissioned and test running
1 Refer to page 24
and ready for operation
2 Check if the unit status meet the requirements of startup Refer to page 25
2) Startup procedure
Step 1: Supply power to the unit;
Step 2: Turn “main switch” Q10 to “ON”;
Step 3: Close the thermal-magnetic switch Q12;
Step 4: Release the Emergency stop button;
Step 5: Position the “unit switch” Q0 on the “LOC.” position (If remote control, position on
“REM.”)
Step 6: Position the “mode switch” Q8 on “COOL” or “HEAT”;
After 30 seconds, the screen displays the following:
DAIKIN
V2.01
（V 2.01 is the version No.）

Step 7: Press “Esc” button, displays the following:
>User
Settings
In/Out
Alarms
Step 8: Press “Down” button four times, displays the following:
>Manufacturer
Maintenance
Clock
Main menu
Step 9: Press “Down” button three times, the flashing cursor will be moved to “Main menu”, see
the following:
Manufacturer
Maintenance
Clock
>Main menu
©2017 DAIKIN
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Step 10: Press “Enter” button, displays the following:

xx/xx/xx Tue xx:xx
Unit Status: × ×
Off Keypad
Stp Source:Local
( xx/xx/xx date/month/year)
( xx:xx hh:mm )
(unit status: “×” means system stop; □ means standby; ■ means system is running)
Step 11: Press “Prg” button, displays the following:
xx/xx/xx Tue xx:xx

Unit Status: × ×
Waiting Flow
Stp Source: Local
Step 12: Turn the “system #1 switch” Q1 and “system #2 switch” Q2 to ON, unit will start and
adjust load automatically. If you want system 1 or system 2 run alone, just turn the respective
switch to “ON”.
Step 13: Once the unit started, please check whether alarm occurs. It means the startup
procedure is finished and the unit has is normally operation without alarm. The operator should
lock the control cabinet door before leave.
Note: If you have done the above operations but the unit is still stopped, you can go to “Main
menu”, the third display shows the compressor state (see page 42). If the oil is not warm
enough, it will not be possible to start the compressors and the phrase “Oil Heating” appear on
this display, you must wait a long time; If it display “Off Ready” or “Off Alarm”, please see
“Troubleshooting guide”(see page 47).
12.2.Shutdown procedure
Please following the below procedures to stop the unit:
Step 1: Turn “system 1 switch” Q1 and “system 2 switch” Q2 to “OFF”;

Step 2: Turn “unit switch” Q0 to “STOP”.
After these operations, the unit will shutdown automatically.
©2017 DAIKIN
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12.3.The unit on-off flow chart

Power on
Unit OFF 'Unit Status' will show the reas on why the Unit cannot start.
Enable the 'En N

'En Schedule' is disabled by default and it is optional.
Schedule'
N
'En schedule' ON 'En scheldule' OFF,'Unit Status' is 'Off: Time Schedule'.
N
'Unit Switch' ON 'Unit Switch' OFF,'Unit Status' is 'Off: Unit Sw'.
Y 'Control Source' is set 'BAS Enable' OFF, 'Unit Status' is 'Off: BAS Disable'.
to 'Network'
N
N Y
'BAS Enable' is ON
N
'Remote Switch' ON 'Remote Switch' OFF, 'Unit Statu s' is 'Off: Remote Sw'.
N Enable the 'Chiller Disable the 'Chiller Enable','Un it Status' is 'Off: Keypad Disable'.
Enable'
Y
Unit Alarm Unit Alarm,'Unit Status' is 'Off: Unit Alarm'.
N If there are not available compr essors, the Unit Status is 'OFF: All Cir Disabled'.
Compressor is available
Y If outside air temperature is lo wer than Oat Lockout setpoint, ' Unit Status is 'Off:
OAT Lockout
OAT Lockout'.
Pump Start
N
'Evap Flow Switch' ON Pump start, check Whether 'Evap Flow Switch' is closed 'Unit Sta tus' is 'Auto:
Wait For Flow'.
UnitOffEvapWaterFlowOff
Y
Normal
Pump Start After the water flow detected is normal, start detect the 'Evap LWT'. 'Unit Status' is
'Auto: Evap Recirc'.
N Cool mode: If 'Evap LWT'>'Active Setpt'+'Start Up DT';

Wait For Load Load demand
Heat mode: if 'Evap LWT'<'Active Setpt'-'Start Up DT';
the 'Unit Status' is 'Auto'. The high-priority system start firs t.
Y
Start the high-priority compress or

There is no this part in single system chiller.
meet the second Cool mode: If 'Evap LWT'>'Active Setpt'+'Stg Up DT';

N
compressor start condition Heat mode: If 'Evap LWT'<'Active Setpt'-'Stg Up DT';
the 'Unit Status' is 'Auto Normal', and start the other compressor.
Start the second system
N meet the condition to Cool mode: If 'Evap LWT' < 'Active Setpt' - 'Stg Dn DT';
stop one compressor Heat mode: If 'Evap LWT' 'Active Setpt' + 'Stg Dn DT' ;
one compressor will be OFF.
Stop the high-priority Compresso r
Cool mode: If 'Evap LWT' < 'Acti ve Setpt' - 'C Shut Dn DT';
N meet the condition to Heat mode: If 'Evap LWT' > 'Active Setpt' + 'H Shut Dn DT';
stop the other compr the other compressors will be OFF.
-essor
Stop the other Compressor (Note: the Heat mode only for he at pump chiller.)
©2017 DAIKIN
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12.4.The system on-off flowchart
Power On
System OFF
N 'Cycle Timer' has There is a shortest time limitation between the compressor start twice.
expired In the time, the compressor cannot start. 'Circuit Status' is 'Off: Cycle Timer'.
Y
'Control Source' is set
'BAS Enable' OFF, 'Circuit Status' is 'Off: BAS Disable'.
to 'Network'
N
N Y
'BAS Enable' is ON
N Enable the 'Circuit Disable the 'Chiller Enable', 'Circuit Status' is 'Off: Keypad Disable'.
Mode'
N 'System Switch' OFF, 'Circuit Status' is 'Off: Circuit Switch'.

'System Switch' ON
Y
System Oil Heating 'Discharge Temp' - 'Saturation temperature of oil pressure' <5 ℃, the compressor
cannot start. 'Circuit Status' is 'Off: Refr In Oil'.
Y
System Alarm System Alarm, 'Circuit Status' is 'Off: Alarm'.
N
Compressor get start
command
Compressor Run 'Circuit Status' is 'Run: Normal'.
N Compressor get stop

command
Pump down 'Circuit Status' is 'Run: Pumpdown'.
©2017 DAIKIN
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13. Parameter setting and alteration
! CAUTION
McQuay air to water screw heat pump control program provides corresponding
control functions according to customer’s requirement. Besides, the chiller also
has reserved functions for customer upgrade. If the customer needs this function,
please contact with DAIKIN.
! WARNING
Parameters setting must be in accordance with this operation manual. Improper
setting can cause erratic chiller operation and damage to the chiller.
13.1.User menu
The operating procedure of parameter setting is as follows:
Step 1: Press ”Esc” until displays the following:
>User
Settings
In/Out
Alarms
Step 2: Press “Enter”, displays the following:
Insert
User password
0000
Step 3: The flashing cursor twinkles at the first “0” of “0000” from the left, then press “Prg” three
times, the cursor will move to the last “0”, and then press “Up” three times, ”0000” will be
changed to “0003”, now press “ Enter ” button, displays the following:
Lvg Water Temp.

Setpoint reset
NONE
©2017 DAIKIN
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This display is the first one of “User” menu. Use “Up” and ”Down” buttons to select the menu,
and use ”Prg”, “Up”, ”Down”, ”Enter” can modify the corresponding parameter.
The table below shows User menu parameter setting:
No. “User” menu Parameter setting
Lvg Water Temp.

Setpoint reset The function is temporarily unavailable. The default value
1
is ”NONE”.
NONE
Enable double The function is temporarily unavailable. The default value

2
Setpoint N is ”N”.
Enable Soft Load N

The function is temporarily unavailable. The default value
3
is ”N”.
Enable Soft Load Y

Max stage 050
4 Only if Soft Load enabled.
Max Time 020 min
Unit Limiting
5
NONE is ”NONE”.
Compressors
Sequencing 1) UAY050-UAY185/UAA050-185 don’t have this menu;
6 2) Default value is “AUTO”, optional value is “MANUAL”;
AUTO 3) If select “MANUAL”, the seventh item menu will appear.
Set comp. stage

C #1 1st C #2 2nd 1) Default value is ”1st 2nd”: system 1 prior starts;
7
2) Optional value is ”2nd 1st”: system 2 prior starts.
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Fan Silent Mode N

8
is ”N”.
Supervisory remote
On/off N The function is temporarily unavailable. The default value
9
is ”N”.
Superv. Cool/heat N
Auto restart after 1) Default value is ”N”: disables auto restart after power
Power failure N failure;
10
2) Optional value is “Y”: enables auto restart after power
failure.
Switch Off unit

On External Alarm The function is temporarily unavailable. The default value
11
N is ”N”.
Enable time 1) Default value is ”N”: disables time scheduling function

Scheduling and setting interface is not visual.
12
N 2) Optional value is “Y”: enables time scheduling function
and setting interface is visual.
Start Stop
Mo-Fr 00:00 23:59
13 Only if time scheduling enabled
Sat 00:00 23:59
Sun 00:00 23:59
Holidays (1)
00/00 00/00 00/00 Only if time schedule enabled.
14
00/00 00/00 00/00 can set the dates without running. (00/00: day/month)
00/00 00/00 00/00
Holidays (2)
00/00 00/00 00/00 Only if time scheduling enabled.
15
00/00 00/00 00/00 can set the dates without running. (00/00: day/month)
00/00 00/00 00/00
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Communication
16
Supervisor is ” Supervisor”.
Protocol: CAREL
Superv. Com. Speed
17 The function is temporarily unavailable.
19200 (RS485 ONLY)
Identif. NO.: 001
1) Select “ENGLISH” to enter English menu;

Choose Language:
18 2) Select “CHINESE” to enter Chinese menu;
3) The default value is ” ENGLISH”.
ENGLISH
Unit 1) Default value is ”SI”: SI metric system;

19
SI 2) Optional value is “IP”: IP metric system.
Change user
1) Change the user password. The default user password
Password
20 is “0003”.
2) Range: 0000~9999.
xxxx
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13.2.Setting menu
The operating procedure of parameter setting is as follows:
>User
Settings
In/Out
Alarms
Step 2: Press “Down”, the flashing cursor move to “Setting”, it will displays the following:
User
>Settings
In/Out
Alarms
Step 3: Press “ Enter ” button to enter setting menu, it will displays the following:
Cooling setpoint
007.0 C
Heating setpoint
0045.0 C
This display is the first one of “Setting” menu. Use “Up” and ”Down” buttons to select the menu,
and use ”Prg”, “Up”, ”Down”, ”Enter” can modify the corresponding parameter.
The table below shows Settings of menu parameter setting:
No. “Setting” menu Parameter setting
Cooling setpoint Cooling default value is “007.0 C”, setting range is

007.0 C “4.0~15.0”
1
Heating setpoint Heating default value is “0045.0 C”, setting range is
0045.0 C “40.0~50.0”
Actual Setpoint
Cooling 007.0 C
2 Only displayed
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13.3.Clock menu
The operating procedure of parameter setting as follows:
>User
Settings
In/Out
Alarms
Step 2: Press “Down” for six times, it will displays the following:
Manufacturer
Maintenance
>Clock
Main menu
Step 3: Press “ Enter ” button to enter clock menu, it will displays the following:
Clock config.
Time xx:xx
Date xx/xx/xx
WeekDay X
This display is the first one of “Clock” menu. Use “Up” and ”Down” buttons to select the menu,
and use ”Prg”, “Up”, ”Down”, ”Enter” to modify the corresponding parameter.
The table below shows Clock menu parameter setting:
No. “Clock” menu Parameter setting
Clock config.
xx:xx is present time, can be changed.
Time xx:xx
1 xx/xx/xx is present date（day/month/year）, can be changed.
Date xx/xx/xx X is present week, can't be changed.
WeekDay X
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13.4.Main menu
The operation method to check chiller status from ”Main menu” is as follows:
>User
Settings
In/Out
Alarms
Step 2: Press “Down” for seven times, it will display the following
Manufacturer
Maintenance
Clock
>Main menu
Step 3: Press “ Enter ” button and the information in screen 1 will be displayed:
xx/xx/xx Thu xx:xx

Unit Status: □ □
Off keypad
Stp Source: Local
Use “Up” and “Down” to go into below screen:

No. “Main menu” Parameter setting
xx/xx/xx Thu xx:xx

Unit Status: □ □ Display present time and date (day/month/year), display
1
Off keypad unit status and loading.
Stp Source: Local
Water Temperatures
Ent Evap xxx.x C
2 Display the current unit inlet/outlet water temperature
LVG Evap xxx.x C
Comp. # 01
3 Display present compressor status

Status: Off Ready
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No. “Main menu” Parameter setting
Evap Press xxx.xbarg

Display present evaporation pressure, evaporation
Evap Temp xxx.x C
4 temperature, condensation pressure and condensation
CondPress xxx.xbarg temperature.
Cond Temp xxx.x C
Suction Temp xxx.x C

Suct SupHeat xxx.x C Display present suction temperature, suction superheat,
5
Disc SupHeat xxx.x C discharge superheat and expansion valve position.
Valve Position xxxx
Oil Pr #1 xxx.x bar

Disch T #1 xxx.x C
6 Display present oil pressure and discharge temperature.
Staging Up □
Staging Down □
7 Display present system run status.
Staging Fixed □
Compressor Off ■
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14. Daily Maintenance
! WARNING
All routine and maintenance on the machine must be carried out solely by qualify-
ed personnel who have experience with this type of equipment. In guarantee peri-
od, DAKIN does not bear the cost for system fault without correct maintenance.
! CAUTION
Please copy appendix 1~3 in this operation manual and fill the daily maintena-
nce record.
Please maintain the unit according to the following list:

No. Item Maintenance requirements Corrective measure
Check running conditions daily. If the noise and vibration become more
The unit should run stably wi- obvious, stop the unit at once, and
thout abnormal noise. contact service personnel.
Check oil level in compressor
If the oil level is lower than 4/5 of the
daily from the compressor oil
lower oil sight glass obviously, stop the
Refrigerating sight glass. The oil level should
unit at once, and contact service per-
1 system be 1/3 above the upper oil sight
sonnel.
maintenance glass.
If there have not oil leakage but have oil
stains on the surface of unit component,
Check the surface of the unit
you may keep running the unit and
weekly to see whether there is
contact service personnel, if there have
oil leakage.
oil leakage, stop the unit at once and
contact service personnel.
If some rust appears on the surface,
Check if there is any rust on the
apply professional anti-rust treatment.
unit surface by impacting every
Good anti-rust treatment can extend the
month.
Unit surface unit’s life expectancy.
2
maintenance Check if there is any obstacle
on unit surface which will re-
Remove the obstacle.
duce the efficiency of air suc-
tion.
Check if there is any impurity in
the water filter, and if the filter Wash the impurity in filter, and change
net is integrity every three mo- the filter net if it is worn.
nth.
Hydraulic
If the water is muddiness, water piping
3 system
should be cleaned by professional per-
maintenance Check if the water quality meets
sonnel. The water in water tank should
the requirements every three
be replaced regularly (once every one to
months.
two years), and cleaning the bottom of
the tank.
©2017 DAIKIN
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No. Item Maintenance requirements Corrective measure

Air side heat Check if there is any dirt or dust If dirt or dust is found on the surface, the
4 exchanger on the surface of the heat air side heat exchanger should be
maintenance exchanger every month. cleaned by professional personnel.
Rain season might cause some water
Check if any water accumulates flowing into the control cabinet. Stop
Maintenance in the control cabinet, and the power supply first and remove the water
5
in rainy days inspection door should be in the control cabinet. If there have the
closed well. ports for water leakage, please contact
service personnel.
Maintenance Check if any snow accumulates Remove the snow before starting the
6 in snowy on the top of the unit when start unit if there is much snow accumulated
days in snowy days. on the top of the unit.
15. Long Idle Period Maintenance
! CAUTION
If the unit is to be left idle for a long time in winter, completely drain water in the
system through the drain valve, otherwise the water side heat exchanger and
pipes may be damaged due to freezing.
If the unit is to be left idle for a long time, completely drain water in the pipes and the
unit. Otherwise water leakage and damages to the heat exchanger may occur due to freezing.
Especially in winter, water in idle units must be completely drained. You can also fill up the wat-
er system with antifreeze liquid after shutting down the unit. Contact DAIKIN for detailed
information about the density of the antifreeze liquid.
The power supply must be cut off; otherwise the electric heater in the crankcase is still
powered up and may waste energy.
Before starting the unit that is left idle for a long time, power up the unit 24 hours
beforehand. This ensures that the electric heater in the crankcase is powered up and that the
compressor is heated and conditioned for smooth operation.
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16. safety valve validation

Safety valve
Ball valve
Safety valve is installed in the units pressure vessel(oil separator, liquid receiver or water
side heat exchanger) or pipes connected with them, need to be verified regularly.
In accordance with TSG ZF001-2006:"The security technology rules of safety valve", safety
valve need to be verified at least once a year.
Safety valve shall be verified by departments with safety valve validation qualification, the
validation personnel should have the safety valve maintenance operation qualification. When
the safety valve is verified qualified, the validation department should issue the validation report
and add Plumbum seal to it. A label easy to recognize should be attached to the safety valve
which shows equipment number, design pressure, period of validity, the validation data and the
validation department.
The safety valve validation operation steps are as following:
1,Stop the unit and let it cool down for a while, avoiding burn from exhaust pipes or other
components.
2,Cut off the ball valve's Plumbum seal and shut down the ball valve.
3,Take down the safety valve and make sure to install another reserve safety valve of the same
model to the ball valve.
4,Open up the ball valve and add Plumbum seal to it.
5,Send the removed safety valve to the validation unit and get back after it is verified qualified.
6,Follow step 1-4, reinstall the verified safety valve to the unit, then open up the ball
valve and add Plumbum seal to it.
! WARNING
The ball valve must be opened up all the time except when replacing the safety
valve for a short moment, otherwise unit damage, personnel injury or death may
occur.
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17. Troubleshooting guide
! WARNING
All repair activities on the machine must be carried out solely by qualified
personnel who have experience with this type of equipment. DAIKIN is not
responsible for any equipment damage, personal injury or death caused by
negligence of operators failing to comply with these requirements.
! WARNING
Stop the unit before troubleshooting when the unit alarms. Restart is allowed only
when the malfunction is solved completely.
! Caution
 Don't put foreign objects such as your  Don’t touch the aluminum fin of the air
fingers, a stick, etc., into the air inlet and side heat exchanger.
outlet while the chiller is running. Be likely to cause injury.
The fan rotates at high speed and  Forbid operating the unit with wet hands.
could lead to injuries. This is one of the reasons for
 Forbid directly use the power switch or electric shock accident.
breakers to start and shutdown the  Forbid flushing the unit with water in
unit. order to avoid electric shock
consequences.
 When a malfunction occurs (burning  Don’t touch the high temperature parts
smell, etc.), cut off power supply first, such as compressors and refrigerant
and then contact with dealers. pipe
Operation with a malfunction could lead to Otherwise it will cause burns.
equipment damage, electric shock, or fire.  Check the switch state of the valves at
every position
！
 Be sure to stop the chiller and turn the
！
power supply off before cleaning
Avoid the operating personnel be
injured. ！
 Forbid using the fuse beyond the normal
capacity.
Using wire, etc. in place of a fuse could lead
to equipment damage or fire.
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Before the repair

 Don’t remove the panel and fan guards. Because the fans run at a high speed, it is likely
to cause injury.
 Must contact with maintenance management on the related matters.
 Please reconfirm the safety related safety matters.
Local operation occasion
(1) Turn the system switch to "OFF", then turn the unit switch to "OFF", the unit stop running.
(2) Disconnect the main switch, and confirm the unit is in a state of power-off.
(3) Hang up the warning signs on the control cabinet in order to ensure safety.
17.1.The compressor doesn’t run without any alarm:
If the compressor doesn’t run without any alarm during the startup process, please check the
unit according to the following sequence:
(1) Check whether there are less than 3.8 ℃ difference in the outlet water temperature
between the set point and the actual value shown on the PGD. If the difference is less than
3.8℃, it means the unit is in normal load control accommodate. If the difference is more
than 3.8℃, compressor will start automatically and accommodate load. If the difference is
more than 3.8℃ and the compressor doesn’t start, please get on with the next step;
(2) Stop the unit (according to page 33), then start the unit (according to page 32). If the
compressor still doesn’t run, please get on with the next step;
(3) Cut off the main power, check if the fuse has been blown, meanwhile decide whether
replace it. Then supply the power to restart the unit again. If it is no use, please contact the
service person.
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17.2.Troubleshooting
17.2.1.Operation when alarm occurs
Switch off both “system #1 switch” Q1 and “system #2 switch”Q2.
17.2.2. Checking the alarm information

Please check the alarm information as following steps:
Step 1: When there is an alarm, PGD will show the alarm immediately as shown below:
AL:012 U:1
High pressure
Switch alarm #1
Step 2: Please fill in the following table based on the alarm display:
Alarm record
Unit model: Producing date:
Service
No. Alarm description Alarm time
engineer
1
2
3
4
5
6
7
8
9
10
11
12
Step 3: Check the alarm record in the controller; press “Esc” button, PGD display as below:
>User
Settings
In/Out
Alarms
Step 4: Press “down” for three times, the cursor will move to “Alarms”, shown as below:
User
Settings
In/Out
>Alarms
©2017 DAIKIN
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AL:*** U:1
**********
“AL:***” is error code, “**********” is error description

(Press the Up and Down button to check the latest 10 alarm records)
17.2.3.Troubleshooting
Be sure to compare the following table with the alarm display. After confirming the problem,
please contact the service engineer. Maintenance activities must be carried out solely by
qualified personnel.
No. Alarm description Possible corrective steps
1 Evaporator flow alarm Check and make sure the water flow meets requirement.
Evaporator pump Do maintenance to evaporator pump, and reset in the
2
maintenance service menu.
Operate maintenance to assistant pump, and reset in the
3 Second pump maintenance
service menu.
Operate maintenance to compressors, and reset in the
4 Compressor maintenance
service menu.
Low pressure Low amb. Check if there is refrigerant leakage, and make sure
5
Startup refrigerant charge meets the requirement.
Check if there is refrigerant leakage, and make sure
6 Low Ambient Startup Failure
refrigerant charge meets the requirement.
Check power phase, and make it consist with
7 Phase monitor alarm
requirement.
8 Freeze alarm Check chilled water temperature, make it higher than 5℃.
Check whether expansion valve is working properly.
9 Prepurge timeout
Check whether there is bypass in 4-way valve.
Make sure that the unit is operating in proper condition.
（ cooling mode: leaving water temperature:4 ～ 15 ℃ ;
10 Low pressure ratio Alarm ambient temperature: 5～44℃）
（Heating mode: leaving water temperature: 35～50℃;
ambient temperature: -15～21℃）
Make sure the unit is operating under operating limited.
Compressor overload or high
11 Refrigerant charge meets the requirement on the
temperature
nameplate, not overcharged.
Check whether the value of fan overload protector is as
12 Fan motor overload same as wiring diagram.
Check whether there is block on air discharge passage.
Make sure the unit is operating in proper condition.
Refrigerant charge meets the requirement on the
13 High pressure switch alarm
Check whether the high pressure switch value is 28.5bar.
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14 High pressure alarm Refrigerant charge meets the requirement on the
Check whether the electric connecting is correct
15 Low pressure switch alarm
according to wiring diagram.
16 Low pressure alarm
Check whether there is refrigerant leakage.
17 Low oil pressure Make sure the unit is operating in proper condition.
18 High Oil Pressure difference Replace oil filter.
Check whether liquid injection tube is blocked.
Check whether liquid injection expansion valve is working
19 High discharge Temperature properly.
Check whether there is refrigerant leakage.
Check whether the external device alarm circuit is
20 External alarm
disconnected. Get rid of connection failure.
Check transition circuit according to wiring diagram, make
21 Transition Alarm
sure electric connection is correct
B1 probe fault or not Check whether #1 oil pressure sensor is working properly.
22
connected (Oil pressure #1) Check whether #1 oil pressure sensor wiring is correct.
B2 probe fault or not Check whether #2 oil pressure sensor is working properly.
23
connected (Oil pressure #2) Check whether #2 oil pressure sensor wiring is correct.
B3 probe fault or not

24 Check the setting of expansion valve.
connected (Low pressure #1)
Check whether #1 discharge temperature sensor is
B4 probe fault or not working properly.
25
connected (Disch. Temp. #1) Check whether #1 discharge temperature sensor wiring is
correct.
Check whether #2 discharge temperature sensor is
26
connected (Disch. Temp. #2) Check whether #2 discharge temperature sensor wiring is
correct.
Check whether #1 discharge pressure sensor is working
B6 probe fault or not properly.
27
connected (Disch. Press. #1) Check whether #1 discharge pressure sensor wiring is
correct.
Check whether #2 discharge pressure sensor is working
B7 probe fault or not properly.
28
connected (Disch. Press. #2) Check whether #2 discharge pressure sensor wiring is
correct.
B8 probe fault or not
29 Check the setting of expansion valve.
connected (Low Pressure #2)
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Check whether entering water temperature sensor is
30
connected Check whether entering water temperature sensor wiring
is correct.
Check whether leaving water temperature sensor is
31
connected Check whether leaving water temperature sensor wiring
is correct.
Check whether EXV driver sensor is working properly;
32 EXV driver Probe Fault
Check whether EXV driver sensor wiring is correct.
Check whether expansion valve setting is correct.;
33 EXV stepper motor error
Check whether expansion valve wiring is correct.
34 EXV driver EEPROM error Replace EXV driver.
35 EXV driver battery error Replace EXV driver battery.

EXV not closed during Power
36 Turn off Emergency stop switch, then restart the unit.
OFF
Check whether EXP B sensor is working properly;
37 EXP B sensor failed
Check whether EXP B sensor wiring is correct.
Check whether EXP B is working properly;

38 EXP B Offline
Check whether EXP B wiring is correct.
39 EXP B not recognized Rearrange EXP B address.
Check whether EXP D sensor is working properly;

EXP D sensor failed
40 Check whether EXP D sensor wiring is correct.
Check whether EXP D is working properly;

41 EXP D Offline
Check whether EXP D wiring is correct.
42 EXP D not recognized Rearrange EXP D address.
Check whether EXV driver is working properly;

43 EXV driver offline
Check whether EXV driver wiring is correct.
Check whether there is refrigerant leakage (heating mode
switch to cooling mode failed).
44 Cool/Heat switch failed Check whether inlet water temperature is too low（heating
mode switch to cooling mode failed）.
Check whether there is bypass in 4-way valve.
Fan freq. Off
45 Check whether there is refrigerant leakage.
Refrigerant leak out
Low Disch pressure
46 Check whether there is refrigerant leakage.
Refrigerant leak out
47 High disch superheat Check whether there is refrigerant leakage.
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17.2.4.Resetting alarms
When the problem is solved, reset the alarming according to the following procedure:
Step 1: Press “Esc” button, the below menu will be displayed:
>User
Settings
In/Out
Alarms
Step 2: Press “down” button for three times, the cursor will move to “Alarms”, shown as below:
User
Settings
In/Out
>Alarms
AL:*** U:1
**********
Step 4: Hold the “Alarm” button for 3 seconds to reset the alarm.
18. Operating Temperature Range

OPERATION LIMIT(COOL) OPERATION LIMIT(HEAT)
45 45 44
40 40
35 35 35
30 30
Added current
sensor
OUTDOOR TEMP ( ℃ D.B.)
OUTDOOR TEMP ( ℃ D.B.)
25 25
21
20 20
Added Glycol
15 15
10 10
7
5 5 5
0 0
-5 -5
-10 Added fan speed -10 -10
-15
controller
-15
-20 -20
-10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60
LEAVING CHILLED WATER TEMP (℃) LEAVING HEATED WATER TEMP (℃)
NOTE:
1、At standard water flow rate;
2、Cooling mode: Add ethylene glycol in the water side(LWT＜4℃)，LWT can reach to -8℃;
3、Cooling mode: Add fan speed contronller when outdoor TEMP less than 5℃(LWT＜4℃)
or less than -9℃(LWT＞4℃)，outdoor TEMP can reach to -15℃;
4、Heating mode: Add rurrent sensor when outdoor TEMP over 21℃，outdoor TEMP can reach to 44℃;
5、The range of relative humidity should be below 90%;
6、UAY185 can't operate in the area with *.
©2017 DAIKIN
Appendix 1
Unit Maintenance and Inspection

Interval and running time After After After After After After After After After After After After After After After After After
3 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
months months years years years years years years years years years years years years years years years Replacement standard
Check List Begin-
2500 5000 20000 40000
ning
1.Pressure(Discharge and suction)
2. Oil level(Confirm that oil is present in the up oil sight glass.)
Daily inspection 3. Noise(Is there any abnormal noise?)
4. Check fan breakers(If they trip, find out cause and reset.)
5.Suction superheat and discharge superheat(Suction superheat should be higher than 2℃ and discharge superheat should be higher than 10℃.)
1. The color of refrigerant oil (New oil is clean. If the oil color shows puce or muddy, it is necessary to change the oil. If the oil color shows black, it is necessary to check the oil
filter in compressor.)
2. Check the liquid level and the color of the sight glass near the filter drier (If the test paper turns yellow, it means that water content in refrigerant is over standard. Normally,
Monthly inspection there are no bubbles and it is full liquid in the heating mode and there are few bubbles in cooling mode).The liquid level and the color of the sight glass on the EXV are not as
excessive water content criteria.
3. Check leakage in the refrigerant circle (is there oil around the pipes or any noise of leaking?)
4. Check the oil pressure drop (the difference between discharge pressure and oil pressure should be less than 1.0 bar; otherwise it is necessary to check the compressor.)
Bearing (Screw) ▲ ▲ Replace it if any abnormal operation
(sound, vibration) or debris particle is
Bearing (Gate Rotor) ▲ ▲
found during the inspection.
Casing ○ ○ ○ ○
Replace it if any chip, crack or similar is
Screw rotor ○ ○ ○ ○
found during the inspection.
Gate Rotor ○ ▲ ○ ▲
Replace it if any insulation resistance is
Motor ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲
Compressor abnormal during the inspection.
Solenoid valve ○ ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲ Replace it if any insulation resistance is
Oil heater ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲ abnormal during the inspection.
Demister(in the oil separator) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Replace it if the differential pressure
Suction strainer ○ ○ ○ ○ ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲ exceeds 0.5bar during operation.
Replace it if the differential pressure
Oil strainer ○ ○ ○ ○ ○ ▲ ○ ○ ○ ▲ ○ ○ ○ ▲ ○ ○ ○ ▲
exceeds 1.0 bar during operation.
Refrigerant oil ○ ○ ○ ○ ○ ▲ ○ ○ ○ ▲ ○ ○ ○ ▲ ○ ○ ○ ▲
Chemical clean ○ ○ ▲
Replace it if any leakage, heat exchan-
Water side Water reversed clean ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
ge pipe broken or the pressure differe-
heat Check the pressure difference nce more than 1.5bar at rated volume
exchanger between inlet and outlet pipe (at ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ of water.
rated flow, less than 1.0 bar)
Fin (Remove surface dust, and
tease fins, then observer the Replace the coil if more than 1/3 of fin
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲
Air side condition of corrosion after or heat exchange pipe are abnormal.
heat removing dust.)
exchanger Heat exchange pipe, header,
distribution pipe （ whether exist ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Braze the broken point.
broken or flat）
Replace motor if any insulation resista-
Motor, fan （ insulation resistant,
Fan ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲ nce is abnormal.
fan blade distortion） Replace fan blade if any distortion.
Appendix 1 (continued)
Interval and running time After After After After After After After After After After After After After After After After After
3 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
months months years years years years years years years years years years years years years years years Replacement standard
Check List Begin-
2500 5000 20000 40000
ning
Replace it if any abnormal operation is
Expansion valve （can not control
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲ observed or can’t control the superheat
the superheat） during the inspection
Solenoid valve (any abnormal Replace it if any abnormal operation is
○ ○ ○ ○ ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲
operation) observed during the inspection.
Valve
Check whether the safety valve is in
Safety valve ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲ the validation qualified period,
validation must be done if exceeded.
Replace it if any abnormal operation is
Check valve ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲
observed during the inspection.
Digital & analog control board ○ ○ ○ ○ ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲
Fuse ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Break
Replace it if any contact with the
Contactor ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ serious corrosion or noise when run-
ning.
Control Box
Replace it if remains abnormal after
Sensor & transducer ○ ○ ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲
corrected
High pressure switch ○ ○ ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲ Controller alarm abnormally
Replace it if it can’t work correctly
Cooling fan ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲
during the inspection.
Power check（Rated
voltage±10%, Interlinked voltage ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
with unbalanced 2%）
Water Inspection (dirt, impurities) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
The pressure drops in dry filter more
Filter driers filter element(block,
○ ○ ○ ○ ○ ▲ ○ ○ ○ ▲ ○ ○ ○ ▲ ○ ○ ○ ▲ than 0.5bar or the sight glass shows
absorbent)
Others yellow.
Replace it if any insulation resistance is
Water side freeze prevent heater ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲
abnormal during the inspection
The fastener of Compressors, fan
and motor whether loosen ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
(re-tight)
Pressure calibration on the
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
controller
Ps： 1.○：According to the contents of the inspection items listed in the inspection, if unusual and included in the replacement standards are met replacement ▲：Replacement
2. For the parts replacement, refer to the operation time and interval, whichever is earlier.
3. The daily and monthly check list are operated and recorded by custom, others should be operated by DAIKIN serviceman.
4. The customer shall bear the maintenance expenses incurred by check and replacement involved in the above table.
5. If a system fault occurs because the customer fails to maintain the unit as required by the above table or maintenance is improper in the warranty period, DAIKIN shall not be responsible for it.
Appendix 2
Important Components Inspection Record
Water side heat Air side heat Electrical control
Item Compressor Fan Valve Others
exchanger exchanger cabinet
Inspe- Cont- Inspe- Cont- Inspe- Cont- Inspe- Cont- Inspe- Cont Inspe- Cont Inspe- Cont-
Interval Date Date Date Date Date Date Date
ctor ent ctor ent ctor ent ctor ent ctor -ent ctor -ent ctor ent
6 months
1 year
2 years
3 years
4 years
5 years
6 years
7 years
8 years
9 years
10 years
11 years
12 years
13 years
14 years
15 years
Ps: 1. Record A, B or C in the “Content”, and A: Normal B: Replace parts C: Maintenance parts
2. All of the contents in this table should be record by DAIKIN service personnel.
3. Check focus: ① Check the color of the compressor oil ② Check the oil pressure drop ③ Check the pressure drop in filter drier and the color of sight glass.
Appendix 3
Daily Inspection Record
Entering Leaving Discharge pressure Suction pressure Discharge Suction Compressor
Ambient
temperature temperature (kPa) (kPa) temperature (℃) temperature (℃) capacity (%)
Date temp.
of evaporator of evaporator System System System System System System System System System System
(℃)
(℃) (℃) 1 2 1 2 1 2 1 2 1 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Ps: This table should be completed by customer, and please use proper custody and reproduction.
Appendix 4
Foundation
UAY050~380
Installation base
A B C D E
Unit base
Electrical control
cabinet
2525
2225
D2
Distribution of
shock absorber
A B C D E
150 AA AB BC CD DE
150
D1
L
L+300
Installation location dimensions of spring shock absorber （mm）

MODEL
L AA AB BC CD DE D1 D2
UAY050-060 2875 625 1720 -- -- -- 230 2065
UAY070-090 3100 850 1720 -- -- -- 230 2065
UAY100-135 4000 600 1600 1300 -- -- 170 2185
UAY150 4000 600 1500 1400 -- -- 170 2185
UAY170-185 4900 600 1500 2000 -- -- 173 2179
UAY200 5800 600 1500 2400 -- -- 173 2179
UAY220 7200 1185 1565 1485 1865 -- 178 2169
UAY235-285 8100 1200 1550 2300 1950 -- 178 2169
UAY310-330 9000 1200 1550 2400 2400 -- 178 2169
UAY350-380 9900 1200 1550 2300 1950 2000 178 2169
Load of spring shock absorber（kg）

MODEL
A B C D E
UAY050 690 585 -- -- --
UAY060 695 600 -- -- --
UAY070 831 704 -- -- --
UAY080 836 709 -- -- --
UAY090 836 729 -- -- --
UAY100 622 622 586 -- --
UAY120 622 622 606 -- --
UAY135 697 707 626 -- --
UAY150 700 742 648 -- --
UAY170-185 780 804 816 -- --
UAY200 850 899 941 -- --
UAY220 876 826 826 882 --
UAY235 957 947 947 809 --
UAY260 1009 1047 950 904 --
UAY285 1015 1065 902 948 --
UAY310 1052 1094 1008 976 --
UAY330 1009 1053 1061 1032 --
UAY350 957 980 924 854 825
UAY380 957 990 954 864 825
UAA050~350
Installation base
A B C D E
Unit base
Electrical control
cabinet
2525
2225
D2
Distribution of
shock absorber
A B C D E
150 AA AB BC CD DE
150
D1
L
L+300
Installation location dimensions of spring shock absorber （mm）

MODEL
L AA AB BC CD DE D1 D2
UAA050-060 2875 625 1720 -- -- -- 230 2065
UAA070-080 3100 850 1720 -- -- -- 230 2065
UAA100-120 4000 600 1600 1300 -- -- 170 2185
UAA135 4000 600 1500 1400 -- -- 170 2185
UAA150-170 4900 600 1500 2000 -- -- 173 2179
UAA185-200 5800 600 1500 2400 -- -- 173 2179
UAA220-260 8100 1200 1550 2300 1950 -- 178 2169
UAA285-310 9000 1200 1550 2400 2400 -- 178 2169
UAA330-350 9900 1200 1550 2300 1950 2000 178 2169
Load of spring shock absorber（kg）

MODEL
A B C D E
UAA050 679 571 -- -- --
UAA060 679 576 -- -- --
UAA070 819 696 -- -- --
UAA080 819 701 -- -- --
UAA100 607 607 586 -- --
UAA120 680 680 605 -- --
UAA135 709 736 580 -- --
UAA150-170 769 786 775 -- --
UAA185 820 871 934 -- --
UAA200 820 886 944 -- --
UAA220 955 955 825 825 --
UAA235 1025 1030 895 895 --
UAA260 1002 1009 927 927 --
UAA285 1015 1020 977 998 --
UAA310 1003 1019 983 1025 --
UAA330 946 958 871 840 820
UAA350 951 963 876 845 825
6
UAA050~060 / UAY050~060
2925 2260
6
Dimension
2290
2 5
3
513
1685 792 2225
2875
4
1 Condenser
2 Evaporator
3 Evaporator inlet 5" Victaulic joint(OD139.7)
4 Evaporator outlet 5" Victaulic joint(OD139.7)
5 Control cabinet
Emergency stop
6 operation window
7 Input power
Appendix 5
Unit：mm
3150 2260
UAA070~080/UAY070~090
1
2290
513
1685 1017 2225
3100 7
4 2 3
1 Condenser
2 Evaporator
3 Evaporator inlet 5" Victaulic joint(OD139.7)
4 Evaporator outlet 5" Victaulic joint(OD139.7)
5 Control cabinet
Emergency stop
6 operation window
7 Input power
Unit：mm
Note:
UAY100~200
Fans No.could be foun d

from the technical param eters.
L 2260
6
H
2
5
D
3
E C B 2225
4 7
A
Dimension/mm Water 1 Condensor

MODEL
A B C D E H L connections 2 Evaporator
UAY100/120.1F 4000 872 1885 442 250 2290 4045 5"(OD139.7) 3 Evaporator water outlet
UAY135.1F 4000 895 1960 492 200 2290 4045 8"(OD219.1) 4 Evaporator water intlet
UAY150.1F 940 1960 225 2290 4045 5 Control box
4000 492 8"(OD219.1)
895 Emergency stop
UAY170/185.1F 4900 2090 512 225 2310 4985 8"(OD219.1) 6 operation window
UAY200.1F 5800 900 2090 512 225 2310 5885 8"(OD219.1)
7 Input power
unit：mm
Note:
UAA100~200

L 2260
6
H
2
5
D
3
E C B 2225
4 7
A

MODEL
A B C D E H L connections 2 Evaporator
UAA100.1F 4000 872 1885 442 250 2290 4045 5"(OD139.7) 3 Evaporator water outlet
UAA120.1F 4000 895 1960 492 200 2290 4045 8"(OD219.1) 4 Evaporator water intlet
UAA135.1F 940 225 2290 4045 8"(OD219.1) 5 Control box
4000 1960 492
895 Emergency stop
UAA150/170.1F 4900 2090 512 225 2310 4985 8"(OD219.1) 6 operation window
UAA185/200.1F 5800 900 2090 512 225 2310 5885 8"(OD219.1)
7 Input power
unit：mm
Note:
UAY200~380
L 2260
6
H
D
E C B 2225
2 3 7
A

MODEL connections 2 Evaporator
A B C D E H L
8"(OD219.1) 3 Evaporator water outlet
UAY200.2F 7200 1800 450 532 702 2330 7245
4 Evaporator water intlet
UAY235/260/285.2F 8100 1800 565 597 662 2330 8145 8"(OD219.1) 5 Control box
UAY310/350.2F 9000 2000 1390 597 662 2330 9045 8"(OD219.1) Emergency stop
6 operation window
UAY350/380.2F 9900 2702 1610 597 662 2330 9945 8"(OD219.1)
7 Input power
unit：mm
Note:
UAA220~350
L 2260
6
H
D
E C B 2225
2 3 7
A

MODEL connections 2 Evaporator
A B C D E H L
8"(OD219.1) 3 Evaporator water outlet
UAA220/235/260.2F 8100 1800 565 597 662 2330 8145
4 Evaporator water intlet
UAA285/310.2F 9000 2000 1390 597 662 2330 9045 8"(OD219.1) 5 Control box
UAA330/350/380.2F 9900 2702 1610 597 662 2330 9945 8"(OD219.1) Emergency stop
6 operation window
7 Input power
unit ：mm
DAIKIN INDUSTRIES, LTD.
Head Office:
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
While utmost care is taken in ensuring that all details in the publication are correct at the time of
going to press, we are constantly striving for improvement and therefore reserve the right to alter
model specifications and equipment without notice. Details of specifications and equipment are
also subject to change to suit local conditions and requirements and not all models are available
in every market.
UAY/UAA1706-A0
Part NO.: M08014364006

UAA UAY-FST4-FEAE -Chiller-file gốc

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UAA UAY-FST4-FEAE -Chiller-file gốc

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Available Formats

Air Cooled Screw Chiller

(Heat Pump Type)

R407C: UAY/UAA050.1~380.2FST4 About maintenance

This installation & operation manual explains how Notices to user

When you receive your guarantee from your DAIKIN

Efficient use saves energy!

Unit size： 50~380

UAY： Air cooled screw heat pump

Air side heat

Water side heat

Air side heat

Drain hole Water side heat

Wiring holes for power

3.2. DAIKIN Air Cooled Single Screw Chiller (UAA)

There are two kinds of precautions

different levels, it is likely to lead to other more serious consequences.

！ Important instructions must be observed Never attempt to action Grounding logo

4.1. Installation Precautions

4.2. Operation Precautions

NO. Check items and Requirements Treatment when not conformed

6.1. Please perform the following checks before lifting

6.2. Lifting Method

UAA050~200/UAY050~220 lifting figure

UAA220~350/UAY235～380 lifting figure

7.1. Requirements for Installation Environment

7.2. Selection of Installation Location and Foundation

Foundations see “Appendix 4”

7.3. Requirements for Installation and Dimensions

× Improper installation √ proper installation

× Improper installation √ proper installation

7.3.1. Installation Space Requirements

7.3.2. Maintenance Space Requirements

7.4. Requirements for Water System Installation

There is no heater in cooling only type

7.4.2. Components of Water System

Mandatory components for the water system:

Water tank Water tank

7.4.4. Water Flow

7.4.5. Water Volume

7.5. Electric Wiring

A breaker device with sufficient capacity must be installed at power supply

050-060/220-380 Main power inlet 070-200 Main power inlet

Bottom inlet of main power

I> I> I>

M3 terminal block No. Signal Signal Type Note

Heater temp. protector

M3(8) M3(53) Normally closed

Water pump overload relay

Water pump overload relay AC 380V~/50Hz

M3(401) Normally closed

Water pump contactor

7.6. Wind Shield Installation

No. Check items and requirements Treatment when not conformed

Automatic water replenishment equipment must Add automatic water replenishment

8.2. Pre-startup checks

No. Check items and requirements Treatment when not conformed

UAY system chart

UAA system chart

9.2. Operation Mode

Note: Single-cooled chiller（UAA ）has no four-way reversing valve

Air side Electronic Water side

9.2.2. Heating operation (UAY)

Water side Electronic Air side

9.2.3. Defrosting operation（UAY）

“AL:*” is error code, “********” is error description