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Anchor Channels and Sections

ANCHOR CHANNELS AND SECTIONS

Engineering
Catalogue
No.8

September 2012 Edition


Anchor Channels and Sections

The application and construction details shown in


this literature are indicative only and must not be
taken as project working drawings. Whilst every
endeaveur has been made in preparation of this
document to ensure that any recommendation or
information is accurate, no liability or responsibility
of any kind is accepted or implied in respect of
Sampag International Limited.
With a policy of continuous product development
Sampag International reserves the right to
withdraw or modify at anytime, product design and
specification without prior notice.
Anchor Channels and Sections TABLE OF CONTENTS

1. INTRODUCTION Page
System Component 3
Product Identification 4
Fixing to Formwork 4
Fixing with Tee-Bolts 5
Cutting to Short Lengths 5

2. MATERIAL & FINISH


Material Specifications 6
Finishes 7
Manufacturing Standards 7

3. LOAD CRITERIA
Load Designations 9
Loading Arrangement 9
Concrete Strengths 10
Reduced Edge Distance 10
Dynamic Application 11

4. TEE BOLTS
Classification 12
Bending Moments 12
Recomended Loads 13

5. CHANNEL PROFILES
TSA 38/17 14
TSA 40/22 16
TSA 40/25 18
TSA 41/25 20
TSA 50/30 22
TSA 51/31 & 51/31L 24
TSA 53/35

6. GENERAL APPLICATIONS 28

7. ACCESSORIES 35

1
Anchor Channels and Sections INTRODUCTION

Sampag anchor channels consist of c-shaped sections of varied capacity


for diverse fastening applications. When cast into concrete or secured to
structures, they can support load points of up to 35.0 kN. Fixing to channel
is made with tee-headed bolts that can be inserted into the slot and moved
freely along the channel length to fixing positions.

This particular feature offers high fixing flexibility and compensates for
tolerance variations when it comes to construction of secondary building
systems, e.g. curtain-walls, façade claddings, building services etc.

And because channel units can support multiple loads at close spacing,
and that they do not generate expansive forces in the concrete, fixings can
be at close centers and located closer to the edges than is possible with
conventional anchors.

In short, fastening by anchor channel is convenient and cost effective. Its


application facilitates the installation process, and eliminates the need for
sophisticated tooling and operation.

2
Anchor Channels and Sections INTRODUCTION

System Components

Channels Anchors

38/17

40/22

40/25

41/25
Tee Bolts

50/30

51/31

Channel Nuts

53/35

3
Anchor Channels and Sections INTRODUCTION

Product Identification
Sampag anchor channels are identified by the trademark “TSA”, other components by the marking “TS”

Fixing to Formwork

Sampag cast-in anchor channels are delivered


with nail holes and foam-filler to facilitate fixing
to formworks, and to prevent ingress of concrete.
Nailing to planks should be secured to avoid
displacement at pouring. Channel units should
also be aligned and leveled to ensure a flush
surface after striking.

4
Anchor Channels and Sections INTRODUCTION

Fixing with Tee Bolts


Tee-bolts inserted are turned through 90 degrees to be positioned and tightened down to appropriate
engage properly with the channel. This position is torque. As an alternative to tee bolts, channel nuts
indicated by a perpendicular notch direction to the are commonly used for non-standard thread sizes
long channel axis. Component brackets can then and lengths.

Notch
Marker

Cutting to Short Lengths


Anchor channels are normally supplied in custom When cutting to shorter lengths is necessary,
lengths where last anchors are located at 25mm it is important to leave a whole anchor within
center to the cut edges. the prescribed distance. Add anchor TEK if end
distance is any longer.

Add-on
End Anchor “TEK”

CL

End Distance
25mm
Cut line

Note: Loading to the end distance (25mm beyond center of last anchors) is not recommended.

5
Anchor Channels and Sections MATERIAL & FINISH

Material Specifications Sampag components and accessories comply


with the listed material specifications. Raw
material in other international standards used for
fabrication, will meet at least the minimum physical
requirements of the stated standards.

Materials
Mechanical Properties
Components Specifications Yield, Re min. [Mpa] Tensile, Rm min. [Mpa]
Channel Profiles
Carbon Steel S235JR, EN 10025 235 360
SS 304 [A2] W 1.4301, EN 10088 195 500
SS 316 [A4] W 1.4401/1.4571, EN 10088 240 530
Anchors
Carbon Steel S235 (ST-37.2), EN10025 235 360
AISI 1010 250 365
SS 316 [A4] W 1.4401/1.4571, EN 10088 240 530
Tee Bolts
Strength 4.6 Grade 4.6, EN ISO 898-1 240 400
Strength 8.8 Grade 8.8, EN ISO 898-1 640 800
A4-50 A4-50, EN ISO 3506-1 210 500
A4-70 A4-70, EN ISO 3506-1 450 700
Channel Nuts
Carbon Steel S235JR (ST 37-2), EN 10025 235 360
*C 1015, SAE 355 500
SS 316 [A4] W 1.4401/1.4571, EN 10088 240 530

Corresponding Steels
Europe China Japan Germany U.K. U.S.A
EN GB JIS DIN BS ASTM

S235JR 1.0037 Q235 SS400 ST 37-2 37/23 Gr 33

S235JR 1.0038 Q235B SN400 RST 37-2 40B A 36

S275 1.0044 Q275 - RST 44-2 43C Gr 42

A2 1.4301 304 SUS304 1.4301 304S15 304

A4 1.4401 316 SUS316 1.4401 316S31 316

A4 1.4571 316Ti SUS316Ti 1.4571 320S31 316Ti

The above table is prepared based on the physical provided for reference purposes and should not be
performance of the listed materials. Information is construed as an endorsement.

6
Anchor Channels and Sections MATERIAL & FINISH

Finishes

Process Standard Coating Thickness


Hot Dip Galvanizing EN ISO 1461 ≥ 50 μm

Electro Zinc Plating EN 12329 ≥ 5 μm

Degrease + Descale Mill Finish 1D

Clear Passivated (A4 Fasteners only)

Manufacture Standards

• Profiles 28/15, 38/17, 40/25, 41/22, 41/41- cold rolled from strips;

• Profiles 40/22, 41/25, 50/30, 51/31, 53/35- hot rolled from billets;

• Anchors, shop-welded to channels;

• Anchor spacing ≤ 250mm centers;

• End distance, 25mm +/- 3.0mm;

• Length tolerance:
Short Lengths, 100-550mm +/- 1.0mm
Long Lengths, 1050-6050mm +/- 6.0mm

7
Anchor Channels and Sections LOAD CRITERIA

The load information in this catalogue is statistically Tee Bolts will develop the full capacity of the thread
derived from tests of finished products carried diameters. They can be selected at the User’s
out in accordance with international engineering discretion by observing following requirements:
procedures. Load capacities of different items are
expressed in their tension and shear components in • Only the profile designated fasteners can be
regard to the channel axes to facilitate comparison used; and
with proposed working loads. • Working loads of which must not exceed that of
the anchor channel.
The load capacities of anchor channels are based
on their characteristic performance in normal The Allowable Loads in this manual will ensure a
weight aggregate C30 (characteristic strength minimum factor of safety of 3.0 against failure.
30.0 Mpa) where working loads are applied to the
ultimate strength of the channel component or the In every case, User should ensure proper design
base concrete. This level represents the maximum of the supporting concrete structure.
load limit of the fixing system.
Customers unsure of the design parameters
adopted in this catalogue should refer to Sampag
for clarifications.

8
Anchor Channels and Sections LOAD CRITERIA

Load Designations

SHEAR Y

SLIP X

TENSION Z

DIRECTIONS

Load Point, F, ONE bolt fixing. Load Pair, F’, TWO bolt fixings at interval ‘c’.

Loading Arrangements

1050 ≤ L ≤ 6050 [mm]

150 ≤ L ≤ 550 [mm]

Notes: 1. Bolt positioning to the end distance is not advised.


2. For dimensions a, b & c, please refer to load table of individual profile.
3. F / F’ applicable in both tension & shear directions.

9
Anchor Channels and Sections LOAD CRITERIA

Concrete Strengths
Channel load data are results of tests in un- not required. For use in concrete of lower strengths,
reinforced normal weight concrete. To develop the allowable values from Table should be reduced
these loads, additional reinforcement is normally using the following empirical formula:

Working Concrete Strength


Freduced = Fallowable x
Concrete Strength of C30

Reduced Edge Distance


Design constraints on thin-wall structures can be For guidance on design of the supporting
overcome by adding reinforcement to the base structure please consult statutory code of practice
concrete. By proper dimensioning the rebar loops concerning “Safe Use of Concrete”, or contact
as shown in Figure 1, arrangement can support full Sampag for assistance.
tensile capacity of unit at edge distance reduced
down to 50mm.

≥ ae
≥ 40

≤ 20

≥ 50
≥e
≤ e+30
6x2

A A

Embedment L

≥ 50

Minimum Bent A
Diameter

≥ 50

10
Anchor Channels and Sections LOAD CRITERIA

Dynamic Applications
Sampag anchor channels are suitable for use to convert static capacity of anchor components
under dynamic conditions. When subjected into an equivalent dynamic capacity. Alternatively,
to vibrations, part of the anchoring capacity when the amplitude at given load cycle is provided,
is expended to counteract the dynamic effect resulting dynamic capacities can be obtained
dependent on the load cycles, N and its amplitude. directly from the allowable loads.
Reduction factors in following table can be used

Load Cycles 104 x


N 1 2 3 4 5 6 7 8 9
Reduction
1.00 0.82 0.70 0.64 0.58 0.54 0.52 0.49 0.47
Factor, K

Load Cycles 105 x


N 1 2 3 4 5 6 7 8 9
Reduction
0.46 0.38 0.37 0.35 0.33 0.32 0.31 0.30 0.29
Factor, K

Load Cycles 106 x


N 1 2 3
Reduction
0.29 0.28 0.28
Factor, K

Fdynamic = Fallowable x K

where Fdynamic = Dynamic capacity at load cycles N;


Fallowable = Allowable capacities from Load Table;
K = Reduction factor from Table

Note: Repeat computation on fasteners.

11
Anchor Channels and Sections TEE BOLTS

Classification
Fastener selection is dependent on channel Note: Fastener capacities may be limited by anchor
dimensions. Use only designated tee bolts for channels.
corresponding profiles.

Sampag Tee Bolts European Channel Profiles


30.5

TS 38 38/17

32.5

TS 40 40/22, 40/25, 41/25

41.0

TS 50 49/30, 50/30, 51/31, 52/34, 53/35

Bending Moments
In the presence of bending (in relation to the upper
edge of channel or concrete), bolt tension should
be reduced according to formula:

Freduced = FZ x (1- M )
MB
where Freduced = Redcued tension capacity;
FZ = Tension capacity from Table;
M = Working bending moment;
MB = Allowable moment from Table

THREAD ALLOWABLE BENDING MOMENTS


Diameter 4.6 8.8 A4-50 A4-70
Ø [Nm] [Nm] [Nm] [Nm]

M8 5.0 - - -

M10 10.0 24.9 8.7 18.7

M12 17.5 43.7 15.3 32.3

M16 44.4 111.0 38.8 83.3

M20 86.5 216.4 75.7 162.3

M24 149.7 350.1 130.9 -

12
Anchor Channels and Sections TEE BOLTS

Recommended Loads

Carbon Steel
ALLOWABLE LOADS
THREAD
Grade 4.6 Grade 8.8
Diameter Stress Area, As Tension, FZ Shear, FY Torque Tension, FZ Shear, FY Torque
Ø [mm²] [kN] [kN] [Nm] [kN] [kN] [Nm]
M8 36.6 4.9 3.3 8.0 9.8 6.3 24.0
M10 58.0 7.8 5.3 15.0 15.5 10.6 48.0
M12 84.3 11.3 7.5 25.0 22.5 15.7 70.0
M16 157.0 21.0 14.2 60.0 42.0 28.2 200.0
M20 245.0 32.7 21.0 120.0 65.3 45.0 400.0
M24 353.0 47.1 31.6 200.0 94.2 63.0 680.0

Stainless Steel
ALLOWABLE LOADS
THREAD
A4-50 A4-70
Diameter Stress Area, As Tension, FZ Shear, FY Torque Tension, FZ Shear, FY Torque
Ø [mm²] [kN] [kN] [Nm] [kN] [kN] [Nm]
M8 36.6 5.1 3.6 8.0 - - -
M10 58.0 8.0 5.7 15.0 14.1 9.3 15.0
M12 84.3 11.3 8.1 25.0 20.6 13.6 25.0
M16 157.0 21.2 15.3 60.0 37.2 24.5 60.0
M20 245.0 32.3 22.5 120.0 58.3 38.4 120.0
M24 353.0 47.4 33.8 200.0 84.2 56.1 200.0

Notes:
1. Load components include factor of safety of 3.0;
2. Check interaction of combined loads with
following expression:
FY FY
T T
Fcombined = + ≤ 1.4
FZ FY

where T = Working tension;


FZ V = Working shear;
FZ = Tension capacity from Table;
l FY = Shear capacity from Table;
p

Effective fastening length = ( l - p )

13
Anchor Channels and Sections CHANNEL PROFILES
TS 38/17

TSA 38/17 Critical Minimum Spacing


FZ
ar=90
100 150
ae=50 ar=90

d**
20

FY

Edge Distance, aᵣ Load Reduction Factors


[mm] Tension Shear
H = 75
≥ 90 1.00 1.00
38
75 1.00 0.78
65 0.93 0.66
3.0 55 0.86 0.55
17 18
**Concrete strength ≥ C30

Load Table - TSA 38/17


LOAD CONFIGURATION ALLOWABLE LOADS
“F” Applicable Channel Spacing TENSION SHEAR
As Length, L Distance Point FZ Pair F’Z Point FY Pair F’Y
Tension or Shear [mm] [mm] [kN] [kN] [kN] [kN]

1050 a = 200

to b ≥ 200 6.5 8.0 8.6 10.0


F F F’ F’

6070 c ≥ 100

100 - 8.5 - 9.0 -

150 c ≥ 50 8.5 10.4 9.0 10.4


F’ F’
200 c ≥ 75 8.5 10.4 9.0 10.4

250 c ≥ 100 - 15.0 - 15.0

300 c ≥ 125 - 15.0 - 15.0


F’
350 c ≥ 125 - 14.6 - 14.6

Notes: where T = Working tension;


1. Loads include safety factor 3.0; V = Working shear;
2. Check combined loads with formular: FZ = Allowable tension from Table;
T 2 V 2 FY = Allowable shear from Table.
Fcombined = ( ) + ( ) ≤ 1.0
FZ FY

14
Anchor Channels and Sections CHANNEL PROFILES
TS 38/17

Allowable Point Load:

Pull-out or Shear, 6.7kN (Safety factor, 3.0)

Sectional Properties
Channel Weight Sectional Moment of Inertia Section Modulus
Profile (w/o anchors) Area Y-Y Z-Z Y-Y Z-Z
TS 38/17 1.73 kg/m 2.19 cm2 0.74 cm4 3.39 cm4 0.74 cm3 2.07 cm3

TS 38 Tee Bolts
Thread Allowable Loads in [kN] Tightening Torque
Diameter 4.6 A4-50 4.6 + A4-50
Ø Tension Shear Tension Shear [Nm]
M10 7.8 5.3 8.0 5.7 15
M12 11.8 7.5 11.3 8.1 25
M16 21.0 14.2 21.2 15.3 60
Notes: where T = Working tension;
1. Load components include factor of safety of 3.0; V = Working shear;
2. Check combined loads with following FZ = Tension capacity from Table;
expression: FY = Shear capacity from Table.
T V
Fcombined = + ≤ 1.4
FZ FY

15
Anchor Channels and Sections CHANNEL PROFILES
TS 40/22

TSA 40/22 Critical Minimum Spacing


FZ
ar=100
115 165
ae=55 ar=100

20 d**

FY

Edge Distance, aᵣ Load Reduction Factors


H = 80 [mm] Tension Shear
40 ≥ 100 1.00 1.00
85 1.00 0.80
75 0.97 0.62
2.5
22 18 60 0.88 0.44
6.0 **Concrete strength ≥ C30

Load Table - TSA 40/22


LOAD CONFIGURATION ALLOWABLE LOADS
“F” Applicable Channel Spacing TENSION SHEAR
As Length, L Distance Point FZ Pair F’Z Point FY Pair F’Y
Tension or Shear [mm] [mm] [kN] [kN] [kN] [kN]

1050 a = 200

to b ≥ 200 8.0 9.6 10.0 12.0


F F F’ F’

6070 c ≥ 100

100 - 10.0 - 10.0 -

150 c ≥ 50 10.0 12.0 10.0 12.4


F’ F’
200 c ≥ 75 10.0 12.0 10.0 12.4

250 c ≥ 100 - 17.2 - 18.0

300 c ≥ 125 - 17.2 - 18.0


F’
350 c ≥ 125 - 17.2 - 18.0

Notes: where T = Working tension;


1. Loads include safety factor 3.0; V = Working shear;
2. Check combined loads with formular: FZ = Allowable tension from Table;
T 2 V 2 FY = Allowable shear from Table.
Fcombined = ( ) + ( ) ≤ 1.0
FZ FY

16
Anchor Channels and Sections CHANNEL PROFILES
TS 40/22

Allowable Point Load:

CL

Pull-out or Shear, 6.7kN (Safety factor, 3.0)

Sectional Properties
Channel Weight Sectional Moment of Inertia Section Modulus
Profile (w/o anchors) Area Y-Y Z-Z Y-Y Z-Z
TS 40/22 2.13 kg/m 2.71 cm2 1.83 cm4 5.97 cm4 1.55 cm3 2.99 cm3

TS 40 Tee Bolts
Thread Allowable Loads in [kN] Tightening Torque
Diameter 4.6 8.8 A4-50 4.6 8.8 A4-50
Ø Tension Shear Tension Shear Tension Shear [Nm] [Nm] [Nm]
M10 7.8 5.3 15.5 10.6 8.0 5.7 15 48 15
M12 11.3 7.5 22.5 15.7 11.3 8.1 25 70 25
M16 21.0 14.2 42.0 28.2 21.2 15.3 60 200 60

Notes: where T = Working tension;


1. Load components include factor of safety of 3.0; V = Working shear;
2. Check combined loads with following FZ = Tension capacity from Table;
expression: FY = Shear capacity from Table.
T V
Fcombined = + ≤ 1.4
FZ FY

17
Anchor Channels and Sections CHANNEL PROFILES
TS 40/25

TSA 40/25 Critical Minimum Spacing


FZ
ar=105
120 170
ae=60 ar=105

d**
20

FY
Edge Distance, aᵣ Load Reduction Factors
[mm] Tension Shear
≥ 105 1.00 1.00
40 H = 85
90 1.00 0.80
75 0.97 0.62
3.0 60 0.88 0.44
25 50 0.62 0.21
18
6.0 **Concrete strength ≥ C30

Load Table - TSA 40/25


LOAD CONFIGURATION ALLOWABLE LOADS
“F” Applicable Channel Spacing TENSION SHEAR
As Length, L Distance Point FZ Pair F’Z Point FY Pair F’Y
Tension or Shear [mm] [mm] [kN] [kN] [kN] [kN]

1050 a = 200

F F F’ F’ to b ≥ 200 8.8 11.0 12.0 14.0

6070 c ≥ 100

100 - 11.0 - 11.0 -

150 c ≥ 50 10.5 12.6 11.0 14.0


F’ F’
200 c ≥ 75 10.5 12.6 11.0 14.0

250 c ≥ 100 - 18.4 - 20.0

300 c ≥ 125 - 18.4 - 20.0


F’
350 c ≥ 125 - 18.4 - 20.0

F’ 300x300 c ≥ 125 - 18.0 - 18.0

F’

Notes: where T = Working tension;


1. Loads include safety factor 3.0; V = Working shear;
2. Check combined loads with formular: FZ = Allowable tension from Table;
T 2 V 2 FY = Allowable shear from Table.
Fcombined = ( ) + ( ) ≤ 1.0
FZ FY

18
Anchor Channels and Sections CHANNEL PROFILES
TS 40/25

Allowable Point Load:

Pull-out or Shear, 9.0kN (Safety factor, 3.0)

Sectional Properties
Channel Weight Sectional Moment of Inertia Section Modulus
Profile (w/o anchors) Area Y-Y Z-Z Y-Y Z-Z
TS 40/25 2.14 kg/m 2.88 cm2 2.26 cm4 6.62 cm4 1.52 cm3 3.27 cm3

TS 40 Tee Bolts
Thread Allowable Loads in [kN] Tightening Torque
Diameter 4.6 8.8 A4-50 4.6 8.8 A4-50
Ø Tension Shear Tension Shear Tension Shear [Nm] [Nm] [Nm]
M10 7.8 5.3 15.5 10.6 8.0 5.7 15 48 15
M12 11.3 7.5 22.5 15.7 11.3 8.1 25 70 25
M16 21.0 14.2 42.0 28.2 21.2 15.3 60 200 60

Notes: where T = Working tension;


1. Load components include factor of safety of 3.0; V = Working shear;
2. Check combined loads with following FZ = Tension capacity from Table;
expression: FY = Shear capacity from Table.
T V
Fcombined = + ≤ 1.4
FZ FY

19
Anchor Channels and Sections CHANNEL PROFILES
TS 41/25

TSA 41/25 Critical Minimum Spacing


FZ
ar=115
150 200
ae=75 ar=115

25 d**

FY

Edge Distance, aᵣ Load Reduction Factors


[mm] Tension Shear
41 H = 96 ≥ 115 1.00 1.00
100 0.99 0.78
85 0.96 0.60
3.5 70 0.88 0.42
25 18 60 0.68 0.24
7.6 **Concrete strength ≥ C30

Load Table - TSA 41/25


LOAD CONFIGURATION ALLOWABLE LOADS
“F” Applicable Channel Spacing TENSION SHEAR
As Length, L Distance Point FZ Pair F’Z Point FY Pair F’Y
Tension or Shear [mm] [mm] [kN] [kN] [kN] [kN]

1050 a = 250

F F F’ F’ to b ≥ 250 12.0 14.8 12.0 16.8

6070 c ≥ 100

100 - 13.0 - 14.0 -

150 c ≥ 50 13.0 16.0 14.0 18.0


F’ F’
200 c ≥ 75 13.0 16.0 14.0 24.0

300 c ≥ 125 - 25.0 - 26.0

350 c ≥ 125 - 27.0 - 28.0


F’
450 c ≥ 125 - 29.0 - 30.0

F’ 350x350 c ≥ 125 - 25.0 - 26.0

F’

Notes: where T = Working tension;


1. Loads include safety factor 3.0; V = Working shear;
2. Check combined loads with formular: FZ = Allowable tension from Table;
T 2 V 2 FY = Allowable shear from Table.
Fcombined = ( ) + ( ) ≤ 1.0
FZ FY

20
Anchor Channels and Sections CHANNEL PROFILES
TS 41/25

Allowable Point Load:

CL

Pull-out or Shear, 13.5kN (Safety factor, 3.0)

Sectional Properties
Channel Weight Sectional Moment of Inertia Section Modulus
Profile (w/o anchors) Area Y-Y Z-Z Y-Y Z-Z
TS 41/25 2.96 kg/m 3.77 cm2 3.02 cm4 8.83 cm4 2.33 cm3 4.32 cm3

TS 40 Tee Bolts
Thread Allowable Loads in [kN] Tightening Torque
Diameter 4.6 8.8 A4-50 4.6 8.8 A4-50
Ø Tension Shear Tension Shear Tension Shear [Nm] [Nm] [Nm]
M10 7.8 5.3 15.5 10.6 8.0 5.7 15 48 15
M12 11.3 7.5 22.5 15.7 11.3 8.1 25 70 25
M16 21.0 14.2 42.0 28.2 21.2 15.3 60 200 60

Notes: where T = Working tension;


1. Load components include factor of safety of 3.0; V = Working shear;
2. Check combined loads with following FZ = Tension capacity from Table;
expression: FY = Shear capacity from Table.
T V
Fcombined = + ≤ 1.4
FZ FY

21
Anchor Channels and Sections CHANNEL PROFILES
TS 50/30

TSA 50/30 Critical Minimum Spacing


FZ
ar=125
155 205
ae=75 ar=125
25 d**

FY

Edge Distance, aᵣ Load Reduction Factors


[mm] Tension Shear
50 H = 101 ≥ 125 1.00 1.00
110 1.00 0.78
95 0.96 0.61
2.75 80 0.88 0.36
30 22 65 0.72 0.21
8.0 **Concrete strength ≥ C30

Load Table - TSA 50/30


LOAD CONFIGURATION ALLOWABLE LOADS
“F” Applicable Channel Spacing TENSION SHEAR
As Length, L Distance Point FZ Pair F’Z Point FY Pair F’Y
Tension or Shear [mm] [mm] [kN] [kN] [kN] [kN]

1050 a = 250

F F F’ F’ to b ≥ 250 10.0 12.0 11.0 13.0

6070 c ≥ 100

150 c ≥ 50 12.0 14.0 12.0 14.6

200 c ≥ 75 12.0 14.0 12.0 14.6


F’ F’

250 c ≥ 100 12.0 14.0 12.0 14.6

300 c ≥ 125 - 22.0 - 23.0

F’ 350 c ≥ 125 - 23.0 - 24.0

F’ 350x350 c ≥ 125 - 22.0 - 22.0

F’

Notes: where T = Working tension;


1. Loads include safety factor 3.0; V = Working shear;
2. Check combined loads with formular: FZ = Allowable tension from Table;
T 2 V 2 FY = Allowable shear from Table.
Fcombined = ( ) + ( ) ≤ 1.0
FZ FY

22
Anchor Channels and Sections CHANNEL PROFILES
TS 50/30

Allowable Point Load:

CL

Pull-out or Shear, 11.0kN (Safety factor, 3.0)

Sectional Properties
Channel Weight Sectional Moment of Inertia Section Modulus
Profile (w/o anchors) Area Y-Y Z-Z Y-Y Z-Z
TS 50/30 3.29 kg/m 4.2 cm2 5.42 cm4 14.68 cm4 3.55 cm3 5.87 cm3

TS 50 Tee Bolts
Thread Allowable Loads in [kN] Tightening Torque
Diameter 4.6 8.8 A4-70 4.6 8.8 A4-70
Ø Tension Shear Tension Shear Tension Shear [Nm] [Nm] [Nm]
M12 11.8 7.5 23.8 15.7 20.6 13.6 25 70 25
M16 22.2 14.2 45.0 28.2 37.2 24.5 60 200 60
M20 33.8 21.0 68.2 45.0 58.3 38.4 120 400 120

Notes: where T = Working tension;


1. Load components include factor of safety of 3.0; V = Working shear;
2. Check combined loads with following FZ = Tension capacity from Table;
expression: FY = Shear capacity from Table.
T V
Fcombined = + ≤ 1.4
FZ FY

23
Anchor Channels and Sections CHANNEL PROFILES
TS 51/31 & TS 51/31L
Data in parenthesis refer to TSA 51/31L
TSA 51/31 TSA 51/31L
32

26

H = 118 H = 151
51 51

3.75 3.75
31 22 31 22
9.7 9.7

Load Table - TSA 51/31 & 51/31L


LOAD CONFIGURATION ALLOWABLE LOADS
“F” Applicable Channel Spacing TENSION SHEAR
As Length, L Distance Point FZ Pair F’Z Point FY Pair F’Y
Tension or Shear [mm] [mm] [kN] [kN] [kN] [kN]

1050 a = 250

F F F’ F’ to b ≥ 250 18.0 (20.0) 21.0 (23.0) 19.0 (19.0) 24.0 (32.0)

6070 c ≥ 100

150 c ≥ 50 18.0 (20.0) 20.0 (22.0) 17.0 (19.0) 22.0 (24.0)

200 c ≥ 75 18.0 (20.0) 21.0 (24.0) 17.0 (20.0) 24.0 (26.0)


F’ F’
250 c ≥ 100 18.0 (20.0) 22.0 (26.0) 17.0 (22.0) 24.0 (26.0)

300 c ≥ 125 - 30.0 - 42.0

350 c ≥ 125 - 36.0 (46.0) - 42.0 (46.0)


F’
450 c ≥ 175 - 38.0 (48.0) - 44.0 (48.0)

F’ 350x350 c ≥ 125 - 34.0 (44.0) - 40.0 (44.0)

F’

Notes: where T = Working tension;


1. Loads include safety factor 3.0; V = Working shear;
2. Check combined loads with formular: FZ = Allowable tension from Table;
T 2 V 2 FY = Allowable shear from Table.
Fcombined = ( ) + ( ) ≤ 1.0
FZ FY

24
Anchor Channels and Sections CHANNEL PROFILES
TS 51/31 & TS 51/31L

Critical Minimum Spacing TSA 51/31 & TSA 51/31L


*Bracketed figures for TSA 51/31L Edge Distance, aᵣ Load Reduction Factors
[mm] Tension Shear
FZ
≥125 (185)* 1.00 (1.00)* 1.00 (1.00)*
ar=125 (185)
155 (250) 110 (165) 0.99 (1.00) 0.80 (0.82)
210 (305)
ae=80 (125)* ar=125 (185) 95 (145) 0.96 (0.97) 0.62 (0.68)
80 (125) 0.88 (0.92) 0.36 (0.48)
d** 65 (105) 0.72 (0.86) 0.21 (0.33)
50 (85) 0.56 (0.78) -
**Concrete strength ≥ C30
FY

Allowable Point Load:

CL

Pull-out or Shear, 22.0kN (Safety factor, 3.0)

Sectional Properties
Channel Weight Sectional Moment of Inertia Section Modulus
Profile (w/o anchors) Area Y-Y Z-Z Y-Y Z-Z
TS 51/31 4.33 kg/m 5.39 cm2 6.94 cm4 18.90 cm4 4.38 cm3 7.49 cm3

TS 50 Tee Bolts
Thread Allowable Loads in [kN] Tightening Torque
Diameter 4.6 8.8 A4-70 4.6 8.8 A4-70
Ø Tension Shear Tension Shear Tension Shear [Nm] [Nm] [Nm]
M12 11.3 7.5 22.5 15.7 20.6 13.6 25 70 25
M16 21.0 14.2 42.0 28.2 37.2 24.5 60 200 60
M20 32.7 21.0 65.3 45.0 58.3 38.4 120 400 120

Notes: where T = Working tension;


1. Load components include factor of safety of 3.0; V = Working shear;
2. Check combined loads with following FZ = Tension capacity from Table;
expression: FY = Shear capacity from Table.
T V
Fcombined = + ≤ 1.4
FZ FY

25
Anchor Channels and Sections CHANNEL PROFILES
TS 53/35

TSA 53/35 Critical Minimum Spacing


34
FZ
ar=215
295 350
ae=147 ar=215

d**

FY

H = 173
Edge Distance, aᵣ Load Reduction Factors
[mm] Tension Shear
≥ 215 1.00 1.00
53
195 1.00 0.76
170 0.98 0.58
4.25 140 0.95 0.42
35 22 110 0.86 0.31
95 0.78 -
12.0
**Concrete strength ≥ C30

Load Table - TSA 53/35


LOAD CONFIGURATION ALLOWABLE LOADS
“F” Applicable Channel Spacing TENSION SHEAR
As Length, L Distance Point FZ Pair F’Z Point FY Pair F’Y
Tension or Shear [mm] [mm] [kN] [kN] [kN] [kN]

1050 a ≥ 250

F F F’ F’ to b ≥ 250 24.0 26.0 24.0 26.0

6070 c ≥ 100

200 c ≥ 75 27.0 33.0 27.0 33.0

250 c ≥ 100 27.0 34.0 27.0 36.0


F’ F’

300 c ≥ 125 27.0 38.0 27.0 42.0

350 c ≥ 125 - 54.0 - 54.0

F’ 450 c ≥ 175 - 57.0 - 56.0

F’ 350x350 c ≥ 125 - 53.0 - 53.0

F’

Notes: where T = Working tension;


1. Loads include safety factor 3.0; V = Working shear;
2. Check combined loads with formular: FZ = Allowable tension from Table;
T 2 V 2 FY = Allowable shear from Table.
Fcombined = ( ) + ( ) ≤ 1.0
FZ FY

26
Anchor Channels and Sections CHANNEL PROFILES
TS 53/35

Allowable Point Load:

CL

Pull-out or Shear, 28.0kN (Safety factor, 3.0)

Sectional Properties
Channel Weight Sectional Moment of Inertia Section Modulus
Profile (w/o anchors) Area Y-Y Z-Z Y-Y Z-Z
TS 53/35 5.00 kg/m 6.35 cm2 9.48 cm4 23.76 cm4 5.51 cm3 9.14 cm3

TS 50 Tee Bolts
Thread Allowable Loads in [kN] Tightening Torque
Diameter 4.6 8.8 A4-70 4.6 8.8 A4-70
Ø Tension Shear Tension Shear Tension Shear [Nm] [Nm] [Nm]
M12 11.3 7.5 22.5 15.7 20.6 13.6 25 70 25
M16 21.0 14.2 42.0 28.2 37.2 24.5 60 200 60
M20 32.7 21.0 65.3 45.0 58.3 38.4 120 400 120

Notes: where T = Working tension;


1. Load components include factor of safety of 3.0; V = Working shear;
2. Check combined loads with following FZ = Tension capacity from Table;
expression: FY = Shear capacity from Table.
T V
Fcombined = + ≤ 1.4
FZ FY

27
Anchor Channels and Sections GENERAL APPLICATIONS

Sampag anchor channels are used where fixing • Glazed Curtain Walls
of building components is required to transfer the • Facade Claddings
working loads onto supporting structures. Following • Building Services
illustrations depict some of the many applications • Lift Guide Rails
found in modern building and construction • Pre-cast Elements
industries today: • Masonry Stonework......

1026 1028

FY’

1047 1063

Fz’

28
Anchor Channels and Sections GENERAL APPLICATIONS

1727 1737

2072 2073

1326 1346

29
Anchor Channels and Sections GENERAL APPLICATIONS

1064 1066

1068 1325

30
Anchor Channels and Sections GENERAL APPLICATIONS

2071 2072

2073 2074

2727 2723 2728

31
Anchor Channels and Sections GENERAL APPLICATIONS

2380 2540

2490 1184

1356 1386

32
Anchor Channels and Sections GENERAL APPLICATIONS

1377

2223

2489

33
Anchor Channels and Sections GENERAL APPLICATIONS

1585 1586

2340 2341

2406

34
Anchor Channels and Sections ACCESSORIES

Sampag accessories are available in carbon steel and A4. Most items are profile oriented.
When ordering, please specify requirements with profile designation.

Round washers 1042

t = 3.0

Shaped washers 1043

t = 5.0

Lock washer 1044

t = 3.0

35
Anchor Channels and Sections ACCESSORIES

Turnbuckles 1451

Restraint straps 1452

Order serrated washer separately.

Rail Clips 1453

36
Anchor Channels and Sections

37
Anchor Channels and Sections

Sampag International Limited


4/F., Henry Centre, 131 Wo Yi Hop Road,
Kwai Chung, Hong Kong

Tel: +852 3575 3833


Fax: +852 3575 3811
Email: info@sampag.com.hk

www.sampag.com.hk

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