Boiler Performance Report

Date :15/07/2010
Boiler#4
Boiler Operating Parameter

Boiler Capacity (TPH) 135

Steam Pressure (Kg/Cm2) 86.3
Ambient Air Temp C 48
Flue Gas Outlet Temp C 151
Bed Temp C 799
Humidity in Ambient temp
Kg/Kg of Dry air 0.0204

Dry Flue Gas Analysis

Carbon Dioxide in Flue Gas 0

Carbon Monoxide in Flue Gas 0
Oxygen % 2.78
Nitrogen In Flue Gas 0

Coal analysis report

Proximate analysis Ultimate Analysis

By Formula By Lab
FC 15.12 Carbon 31.359925
Moisture 5.55 Moisture 5.55
VM 22.48 Hydrogen 1.892848021
Ash 56.85 Ash 56.85
GCV 2333 Sulphur 0
Nitrogen 1.6504
Oxygen 2.696826979
GCV 2333

Loss of ignition

Location of ash Propertionate weight

sample collected % LOI as per Test report % Weighted average
Bed ash 10 2.45 0.245
Bank hoper 10 1.1 0.11
Economizer 10 0.92 0.092
Air heater 10 0.76 0.076
ESP 60 1.83 1.098
1.621

Carbon loss
:- Ash % in coal x LOI in % x 8056
( 100 - LOI in % ) x GCV of coal

:- 3.234564 %

Solid carbon loss

:- Carbon loss x GCV
8056

:- 0.936723 %
Excess air calculation
:- Oxygen in flue gas x 100
21- oxygen in fg

:- 15.25796 %

Air required for combustion

Minimum air required for combustion

:- [(11.6 x C) +( 34.8 x ( H2 - 02 / 8 )) + ( 4.35 x S )] / 100 kg / kg of fuel

4.17915 kg of air/kg of fuel

Total wet air required for combustion

:- (1+EA/100)x Min air required for comb.x 1.03

4.961308 Kg/Kg of Fuel

Total Dry air required for combustion

:- (1+EA/100)x Min air required for comb.

4.816803 Kg/Kg of Fuel

Flue Gas Produced :

Total wet flue Gas produced

= Dry Air Required for combustion +1-Ash%-Humidity in Ambient Temp

5.227903 Kg/Kg of Fuel

Total dry flue Gas produced

= Total Wet Flue Gas Produced -.39791

4.829993 Kg/Kg of Fuel

By Formula
= Mass of Co2 +Massof N2 content in the fuel + Mass of N2 in the combustion air Supplied +Mass of oxygen in
the flue gas

5.021967 Kg/Kg of Fuel (Used for calculating Dry flue gas loss).

HEAT LOSSES IN THE BOILER

1. Carbon loss 3.234564 %

2. Sensible heat loss due to: Considering 90% fly ash and 10% bed ash
Fly Ash
= % of Fly Ash x % Ash in the coal X Cp(Flue Gas Temp-Ambient Temp) x 100/GCV of Fuel

0.496956 %

Bed Ash
= % of Bed Ash x % Ash in the coal X Cp(Bed Temp Temp-Ambient Temp) x 100/GCV of Fuel
0.402604 %
3. Loss due to moisture in combustion air

= Actual Air Supplied x Humidity xCp(Flue gas temp-Ambient temp) x 100/GCV of coal

0.19522 %
4. Loss due to moisture and Hydrogen in Fuel

= (9 x H2 + Moisture in Fuel) x (584 + Cp(Flue Gas Temp - Ambient Temp)) x 100 /GCV of Coal

6.10238 %
5. Dry Flue Gas loss

= Mass of Dry Flue Gas x Cp (Flue Gas Temp- Ambient Temp) x 100/GCV of Coal

5.09946 %

6. Radiation Loss

0.45 %

Boiler efficiency = 100 - losses

84.01882 %
 PERFORMANCE TEST REPORT
STEAM /WATER PARAMETERS

Flow THP Steam Pressure kg/cm2 Steam temperature C Feed water Temp. C Load
Attempration 1 Attempration 2
Time Steam Water Drum MSL MSL inlet outlet D/A O/L ECO I/L ECO O/L
10.30 125 126 98 86 514 414 510 140 207 290 30.2
11.00 130 120 99 87 521 423 519 140 208 285 31.4
11.30 130 123 100 87 521 424 520 140 208 287 31.5
12.00 131 126 100 87 523 425 520 140 209 289 31.6
1.00 126 114 98 86 514 431 529 140 200 290 31.2
2.00 128 115 98 85 515 415 514 140 207 290 31.5
128.3333 120.666667 98.8333333 86.3333333 518 422 518.6666666667 140 206.5 288.5 31.23

AIR / FLUE GAS PARAMETERS `

AVG Bed Temperature Flue Gas Temperature Air Temperature

Time APH inlet APH O/L APH inle APH O/L
10.30 796 242 160 49 153
11.00 800 239 158 48 152
11.30 797 240 157 48 152
12.00 801 241 159 47 153
1.00 803 215 156 48 147
2.00 800 240 160 48 153
799.5 236.1666666667 158.333333 48 151.667

GAS ANALYSIS %

DCS ORSAT PORTABLE METER

Time O2 O2 CO2 CO O2 CO2 CO
10.30 3.46
11.00 2.75
11.30 2.87
12.00 2.53
1.00 2.17
2.00 2.9
Avg 2.78

LOSS OF IGNITION

Time Bed Bank Hopper Eco. Hopper APH Hopper ESP-1 Silo
11.00 2.45 1.1 0.92 0.76 1.83

2.45 1.1 0.92 0.76 1.83