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Engineering Course

CREATING NEW PROJECT

PT. Yokogawa Indonesia


Wisma Aldiron Dirgantara 2nd floor, suite 202-209
Jl. Jend. Gatot Subroto Kav.72 Jakarta 12780
Phone : 021-799 0102, Fax : 021-799 0070
Engineering Work Flow CS3KEG-Project Creation

Start
Start System View

Step 1: Project Creation


• Create necessary folders for target system

Step 2: Defining Project Common Item


• Define security function
• Define operation marks

Step 3: Defining FCS Control Functions


• Define FCS station configuration
• Define Process I/O modules
• Define Software I/O
• Define Messages
• Define Regulatory Control Functions
• Define Sequence Control Functions

Step 4: Defining HIS Control Functions


• Define HIS station configuration
• Define HIS constants
• Define Function Keys assignment
• Scheduler Function
• Trend Recording Functions
• Define Sequence Message
• Define User-defined windows
• Define Help Dialog

Step 5: Conducting Test Function


• Run a Virtual Test Function
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PT YOKOGAWA INDONESIA
Training Center – Technical Support Group
Engineering Work Flow CS3KEG-Project Creation

Specification Review
Review the I/O list, process control
methods and necessary hardware.

Basic Design
Using organized and structured
windows to realize the desired control
functions (regulatory control, sequence
control and unit supervision) and the
operation and monitoring functions.

Detailed Design
Design detailed items (program
configuration, creation of data list) for
the regulatory control, sequence
control, unit supervision and the
operation and monitoring windows
according to the basic design.

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Training Center – Technical Support Group
Engineering Work Flow CS3KEG-Project Creation

System Generation
Construct a system using various
builders based on the basic design and
detailed design.

Unit Test
Check the control loop operation as well
as the operation and monitoring
windows by using the virtual test
function.

Integration Test
Using the actual FCS, check the overall
validity of functions and execution
timings that were checked individually
through the unit test.

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Training Center – Technical Support Group
Engineering Work Flow CS3KEG-Project Creation

Start Up
Install and wire the target machine,
carry out test operation and then
normal operation.

Maintenance
Back up engineering data, inspect
hardware, etc.

Expansion and Modification


Expand the station, as well as add and
change functions.
Review the I/O list, process control
methods and necessary hardware.

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Training Center – Technical Support Group
Project Creation CS3KEG-Project Creation

Project’s Attribution Utility

In the Yokogawa Centum Menu select


“Project’s Attribution Utility”

Click
Click

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Training Center – Technical Support Group
Project Creation CS3KEG-Project Creation

Project’s Attribution Utility

A. Project name
Shows the projects that have been
registered.
B. Location
Shows the location/directory where
the project file reside
A B C C. Project Attribute
Shows the attribute of the
registered projects.
D. Register
Button used to register new
projects.
E. Change
Button used to change project’s
D E F G attribute.
F. Delete
Button used to remove projects
registration information
G. Exit
Button used to finish/exit project
registration utility.

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Training Center – Technical Support Group
Project Creation CS3KEG-Project Creation

Registering Project Database

Locate your project database file, folder name must


not contain space.

Click

Select your project

Project name registered is


shown here
4

Select project
attribute *
3

* For active project, select “Current Project”

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Training Center – Technical Support Group
Project Creation CS3KEG-Project Creation

Registering Project Database

Project has been


registered !

PT YOKOGAWA INDONESIA
Training Center – Technical Support Group
Project Creation CS3KEG-Project Creation

Changing Project Database Attribute

Select/highlight the
project its attribute
you want to change.
1

Select attribute
3

2 5

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Training Center – Technical Support Group
Project Attribute - Differences CS3KEG-Project Creation

Default Current User-defined

Created the first time when the Yes - -


System View starts
Virtual test with the FCS simulator. Yes Yes but target test Yes
Can be downloaded to the FCS of the Yes but off line Yes but on line No
target system

Can be downloaded to HIS. Yes Yes No

Multiple projects can be created in No No Yes


System View.

When any one of the FCS’s created in default project is successfully downloaded, the
attribute changes to a current project.

Page C1
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Training Center – Technical Support Group
PROJECT CREATION CS3KEG-Project Creation

To create a project for the first time, start the System View.

Microsoft Windows
Start button

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Training Center – Technical Support Group
PROJECT CREATION CS3KEG-Project Creation

This message window


pops up if there’s no a
project registered. It
will also pops up when
creating project for the
first time.
Respond by clicking Yes
button.

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PROJECT CREATION CS3KEG-Project Creation

Fill in the user and project information Create a name for your project name. A project name is an
below. Project information should not be left alphanumeric character string, maximum 8 characters. The first
character of a project must be an alphabet.
blank, otherwise project creation will
terminate. The project position is the volume / folder where your project folder
(database) is located in the hardisk.
The default position is
C:\CENTUMVP\ENG\BKPROJECT\XXXXXXXX

PT YOKOGAWA INDONESIA
Training Center – Technical Support Group
CS3KEG-Project Creation

PT YOKOGAWA INDONESIA
Training Center – Technical Support Group
CS3KEG-Project Creation

PT YOKOGAWA INDONESIA
Training Center – Technical Support Group
CS3KEG-Project Creation

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Training Center – Technical Support Group
CS3KEG-Project Creation

PT YOKOGAWA INDONESIA
Training Center – Technical Support Group
PROJECT CREATION CS3KEG-Project Creation

Select the type of the FCS


(you may have to consult
the label attached to the
FCS panel for the station
type).

Select database type for your


A project appears in the FCS. Most of the time
System View when it is General-Purpose is selected.
created and registered.
Define the correct domain and station
number. This is the address of your
station in the system. The number set
Next step is to create here must correspond to the address set
first FCS. by hardware.

Additional information for the FCS.


If left blank, will not impact system performance.
Click to finish. When
clicked, the new FCS
will be generated.

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Training Center – Technical Support Group
PROJECT CREATION CS3KEG-Project Creation

Select the type of the HIS.


Available types are:
- PC with operation &
monitoring functions.
- Enclosed display style
console type HIS.
Newly created FCS and Define the correct domain and station - Open display style
other builder items are number. This is the address of your console type HIS.
shown. station in the system. The number set - Server type for remote
here must correspond to the address set monitoring HIS.
by hardware.

Next step is to create


first HIS/EWS.

Additional information for the FCS. Click to finish. When


If left blank, will not impact system performance.
clicked, the new HIS
will be generated.

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Training Center – Technical Support Group
PROJECT CREATION CS3KEG-Project Creation

Newly created HIS and


other builder items are
shown.

You just have created a minimum configuration of a


project.

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Training Center – Technical Support Group
PROJECT CREATION (Adding New Station) CS3KEG-Project Creation

To add some other stations, you may right click on any icon/folder under System View
folder then select Create New… option. Pick a station type from the menu that pops up.

Click to add new FCS

Click to add new HIS

Click to add new BCV

Click to add new CGW

Click to add new SCS


(ProSafe)
Click to add new
other station type

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Training Center – Technical Support Group
PROJECT CREATION (Adding I/O Node) CS3KEG-Project Creation

To add I/O node: Expand the FCS folder, right-click IOM folder  Create new  Node

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Training Center – Technical Support Group
PROJECT CREATION (Adding I/O Node) CS3KEG-Project Creation

Select node type, either Local or


Remote type.

Define the node number.


This number corresponds to node
address hardware setting.

This section is used only in case of


remote node.

Setting for node power supplies.

Additional information for the node.

Click to finish. When


clicked, the new I/O node
will be generated.

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Training Center – Technical Support Group
PROJECT CREATION (Adding I/O Node) CS3KEG-Project Creation

When a node is created and ready,


you can now add I/O modules to
Newly created Node is that node.
displayed after
generation.
Up to 10 nodes can be
assigned in an FCS.

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Training Center – Technical Support Group
PROJECT CREATION (Adding I/O Module) CS3KEG-Project Creation

To add I/O module: Expand the IOM folder, right-click NODEXXXX folder  Create new  IOM…

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Training Center – Technical Support Group
PROJECT CREATION (Adding I/O Module) CS3KEG-Project Creation

To add I/O module: Expand the IOM folder, right-click NODEXXXX folder  Create new  IOM…

Select I/O module type. This must


confirm with your field signal type.

Slot number of the I/O module.

Check this option if you assign a


redundant I/O module.

Check this option for high speed


reading.

Additional information
(commentary) for the I/O module.

Click to finish. When clicked,


the new I/O module will be
generated.

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Training Center – Technical Support Group
PROJECT CREATION (Creating I/O Module) CS3KEG-Project Creation

Newly created I/O


module is displayed.
Up to 8 modules can
be assigned in a node
unit if FCS is KFCS.

List of I/O modules


assigned in a node.

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Training Center – Technical Support Group
PROJECT CREATION (Creating I/O Module Tag Name) CS3KEG-Project Creation

To create I/O module tag name, double click on the I/O


module to open its builder. In this example, let’s create
analog & digital I/O module tag name (AAI143-S [Slot 1] and
ADV151-P [Slot 3]).

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Training Center – Technical Support Group
PROJECT CREATION (Creating I/O Module Tag Name) CS3KEG-Project Creation

I/O Module Builder (Analog) Click this button (Show/Hide


Detailed Setting Items) to show
1 this portion of builder.

2
Download

Label is the item that will be used in the control drawing.


Download when finish creating
Analog I/O module tag name must have %% symbol as
I/O module tag name.
prefix and followed by alphanumeric identifier. Note that
3 alphabet must come right after %% symbol.
Example
%%TT101  Correct
%%100TT101  Wrong (numeric comes after %% symbol)
%%TT-101  Correct

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Training Center – Technical Support Group
PROJECT CREATION (Creating I/O Module Tag Name) CS3KEG-Project Creation

I/O Module Builder (Analog) Click this button (Show/Hide


Detailed Setting Items) to show
1 this portion of builder.

2
Download

Label is the item that will be used in the control drawing.


Download when finish creating
Analog I/O module tag name must have %% symbol as
I/O module tag name.
prefix and followed by alphanumeric identifier. Note that
3 alphabet must come right after %% symbol.
Example
%%TT101  Correct
%%100TT101  Wrong (numeric comes after %% symbol)
%%TT-101  Correct

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Training Center – Technical Support Group
PROJECT CREATION (Creating I/O Module Tag Name) CS3KEG-Project Creation

I/O Module Builder (Digital)


Define the color for
status indication
label here.
Define the label for
status indication here.

Download

Download when finish creating Tag Name is the item that will be used in the control
I/O module tag name. drawing. Digital I/O module tag name uses
combination of alphanumeric characters. Unlike analog
I/O module tag name, %% symbol is not necessary.
Example
LSL102  Correct
100LSL102  Correct
100-LSL-102  Correct

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Training Center – Technical Support Group
I/O MODULE CREATION CS3KEG-Project Creation

Loop Diagram (1/5) – Analog Input/Output

Marshalling DCS DCS


Field Cabinet Terminal Board I/O Module Software
900-CP-01 900-TBA-01
100-JBA-01 TB-01 F1-AEA4D FCS0101 DR0002
Black Type AAI143
+ + 01 + 101 + 01 Node 01 TIC
_ White _ 02 _ 102 _ 02
Slot 01 101
Channel 01
TT-101

900-CP-01 900-TBA-01
100-JBA-01 TB-01 F1-AEA4D FCS0101 DR0002
Black Type AAI143
+ + 03 + 103 + 03 Node 01 PIC
_ White _ 04 _ 104 _ 04
Slot 01 101
Channel 02
PT-101

900-CP-01 900-TBA-01
100-JBA-02 TB-02 F2-AEA4D FCS0101
Black Type AAI543
+ + 01 + 101 + 01 Node 01
_ White _ 02 _ 102 _ 02
Slot 02
Channel 01
PV-101

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Training Center – Technical Support Group
I/O MODULE CREATION CS3KEG-Project Creation

Loop Diagram (2/5) - Analog Input

Marshalling DCS DCS


Field Cabinet Terminal Board I/O Module Software
900-CP-01 900-TBA-01
100-JBA-01 TB-01 F1-AEA4D FCS0101 DR0002
Black Type AAI143
+ + 05 + 103 + 05 Node 01 LI
_ White _ 06 _ 104 _ 06
Slot 01 102
Channel 03
LT-102

900-CP-01 900-TBA-01
100-JBA-01 TB-01 F1-AEA4D FCS0101 DR0002
Black Type AAI143
+ + 07 + 105 + 07 Node 01 FI
_ White _ 08 _ 106 _ 08
Slot 01 101
Channel 04
FT-101

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Training Center – Technical Support Group
I/O MODULE CREATION CS3KEG-Project Creation

Loop Diagram (3/5) – Digital Input

Marshalling DCS DCS


Field Cabinet Terminal Board I/O Module Software
900-CP-02 900-TBA-01
100-JBD-01 TB-11 R1-AEA5D FCS0101 DR0003
NC Black Type ADV115
+ + 01 + 103 + 01 Node 01 LAL
_ White _ 02 _ 104 _ 02
Slot 03 102
Channel 01
LSL-102

900-CP-02 900-TBA-01
100-JBD-01 TB-11 R1-AEA5D FCS0101 DR0003
NC Black Type ADV115
+ + 03 + 105 + 03 Node 01 LAH
_ White _ 04 _ 106 _ 04
Slot 03 102
Channel 02
LSH-102

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Training Center – Technical Support Group
I/O MODULE CREATION CS3KEG-Project Creation

Loop Diagram (4/5) – Digital Input

Marshalling DCS DCS


Field Cabinet Terminal Board I/O Module Software
900-CP-02 900-TBA-01 DR0003
100-JBD-01 TB-11 R1-AEA5D FCS0101
NC Black Type ADV551
+ + 05 + 107 + 05 Node 01 LALL
_ White _ 06 _ 108 _ 06
Slot 04 102
Channel 03
LSLL-102

900-CP-02 900-TBA-01 DR0003


100-JBD-01 TB-11 R1-AEA5D FCS0101
NC Black Type ADV551
+ + 07 + 109 + 07 Node 01 LAHH
_ White _ 08 _ 110 _ 08
Slot 04 102
Channel 04
LSHH-102

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Training Center – Technical Support Group
I/O MODULE CREATION CS3KEG-Project Creation

Loop Diagram (5/5) – Digital Output

Interposing DCS DCS


Field Relay Cabinet Terminal Board I/O Module Software
905-CP-02 900-TBA-01
100-JBE-01 R-01 T-01 R4-ARM55W FCS0101
Black Type ADV551
+ + 01 4 01 + 01 Node 01
_ White _ 02 9 02 _ 02
Slot 04
Channel 01
SV-101

110VAC

DR0003
I

905-CP-02 900-TBA-01
100-JBE-01 R-02 T-01 R4-ARM55W FCS0101
Black Type ADV551
+ + 03 4 03 + 03 Node 01
_ White _ 04 9 04 _ 04
Slot 04
Channel 02
SV-102
110VAC

PT YOKOGAWA INDONESIA
Training Center – Technical Support Group
CS3KEG-Project Creation

PT. Yokogawa Indonesia


Wisma Aldiron Dirgantara 2nd floor, suite 202-209
Jl. Jend. Gatot Subroto Kav.72 Jakarta 12780
Phone : 021-799 0102, Fax : 021-799 0070

PT YOKOGAWA INDONESIA
Training Center – Technical Support Group

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