You are on page 1of 14

& es

te alv
Ga ly V
ife rf
Kn tte
Bu
e
Valves & Equipment
FMC
Valves

Knife Gate Valves

1 www.fmcgroups.in
Valves
Uni - Directional-Wafer, Lug, Flanged Design
Knife Gatevalves
Series MK 14

Standard Handwheel Handwheel Pneumatic Electric Lever


(Rising Stem) (Non Rising Stem) Cylinder

Typical Applications :
General industrial service applications. The design of the body and seat assures non-clogging shut off on
suspended solids
Sizes : DN 50 to DN 1200 (larger diameters on request)

Standards :
Differential Pressure
Designed and tested to MSS-SP-S1/AWWA C520 CWP-10 bar for DN50-DN250, 6 bar for DN300-DN400, 5 bar
for DN450, 4 bar for DN500- DN600,2 bar for DN700-DN1200
Design : Face to face Dimensions and valve port id conform to MSS SP 81, MSS SP 135
Standard Flange Connection : Wafer two lug, Full Lug, Flanged,
Flange Drilling : ANSI B16.5 (class 150), DIN PN 10, DIN PN 6, BS "D" and "E", DIN-PN 25, DIN PN 16, ANSI-125

Body :
Cast monoblock with raised face. Reinforced ribs in larger diameters for extra body strength. Internal gate wedges
and guides ensure tighter shut-off.Full port design for greater flow capacity and minimal pressure drop. Internal
design avoids buildup of solids that would prevent valve from closing.

Gate :
The gate has a precision grinding finish on both sides to prevent packing and seat damage. The beveled knife-like
gate edge with machined tooth on each side pushes away or cuts through solids in the flow stream on request:
thickness and/or material of the gate can be changed for higher pressure requirement
Seat :
Both metal and resilient seated valves are offered in a 100%, round port design,Unique design that fix the seat in
the internal of the valve body with a stainless steel retainer ring

Resilient :
Standard EPDM also available in different materials such as CR, NBR, Viton, PTFE, etc.

2 www.fmcgroups.in
Valves
Uni - Directional-Wafer, Lug, Flanged Design
Knife Gatevalves
Packing :
Long-life packing with several layers of Self-Adjusting PTFE Braided Packing with AFLAS Fluor elastomer Cord to
400°F (205°C), PTFE Braided Packing to 500°F (260°C), Dry PTFEBraided Packing with Solid PTFE Cord to 500°F

Stem :
The standard stainless steel stem offers a long corrosion resistant life. For rising stem a protector tube is provided
to ensure there is always enough space for the gate to open and protect the stem thread Bellows

Actuators :
Hand wheels, Chain wheels, Levers, Bevel Gears, Pneumatic Cylinders, Hydraulic Cylinders Electric Motors

Yoke or Structure :
Made of EPDXY coated steel (stainless steel available on request). Compact design makes it extremely robust even
under the most severe conditions.

Knife Gate Valves with Other following options to meet your application requirements

Purge port connections


Lockouts
Hardened/removable seats
Bonnets
Deflection Cones
V-Orifice Design for Reliable Throttling and Modulation Control

Purge Connections
Knife gate valve can be provided with purge connections at different locations of the body. These are used to clean
the seating areas and/or chest area (area below the packing) where process material can settle in some
applications. Purges are usually provided at 3'o clock, 9'o clock positions and/or on either side of the chest pocket.
Very severe services may warrant more purge ports and same can be provided as required

Deflection Cones
In abrasive services deflection cones can be mounted between the Upstream valve flange and the adjoining piping,
Though it reduces the port area slightly, they can increase the life of seat and gate. These are less expensive than
replacing the entire valve. Deflection cones available in NI- I-lard with hardness of 450-600BHN.

V-Orifice Design for Reliable Throttling and Modulation Control


An integral metal-seated V-port design is also available for reliable throttling control of thick slurries Including
paper stock. The constant V-orifice is maintained from open valve position to closed To prevent bridging or plugging
and to ensure Maximum control accuracy. Other orifice shapes Available upon request.

3 www.fmcgroups.in
Valves
Uni - Directional-Wafer, Lug, Flanged Design
Knife Gatevalves
Gate Surface treatments

Stelliting :
Gate edge and / or seat surfaces - This is a weld deposit process using Stellite 6 welding rod to a depth of approx
1mm and typical hardness of the surface would be 300-350 BHN.

Hardcrome Plating :
This is a hot dip process producing a uniform hard layer on steel and stainless steels

Nitriding :
This process produces a thin layer (typically 20 micron) of nitride on steel and stainless steel base metal and can
be applied on valve body and/ or gate. This process is generally suitable for services involving sliding wear (as in
handling dry powders etc

Body Shell Test :


Each valve body is hydrostatically pressure tested at 1.5 times the rated working pressure, with no visible leakage.
(Leakage through the packing, gate, seat, and temporary flange gaskets or seals shall not be cause for rejection).

Seat Test (Leakage) :


The seat leakage test is performed with the gate closed and normal test pressure pushing the gate against the
seat. The maximum allowable leakage is 40cc per inch of valve diameter per minute, testing with water at 40-PSI
and PTFE Max leakage of 4cc/inch (up to 600mm sizes) Resilient Seat- EPDM, CR, NBR, Viton-Zero leak

STANDARD MATERIAL LIST

Body Cast iron, Cast carbon steel, Cast stainless steel


Gate Carbon Steel, Stainless steel- 304, 316, 430, 410.
Packing PTFE Impreg. Synth. Fiber with an EPDM 0-Ring
Gland Follower Cast iron, Cast carbon steel, Cast stainless steel
Seat Retainer Ring Stainless steel - 410/430/SS304/SS316
Stem nut Brass, Gun metal & Ductile iron
Stem Stainless steel - 410/430/SS304/SS316
Yoke Epoxy - Coated Carbon Steel,
Handwheel Cast iron, Carbon steel.

4 www.fmcgroups.in
Valves
Bi-Directional Knife Gate Valve

Series AN 29

Sizes : DN 50 to DN 600 (larger diameters on request)


Standard Differential Pressure: Standard range Designed and tested for
CWP -10 bar other versions available for 16bar, 20bar; special designs for
higher pressure are also available.
Standard Flange Connection : Full Lug, Flanged,

Drilling : ANSI B16.5 (class 150), DIN PN 10, DIN PN 6, BS "D" and "E",
DIN-PN 25, DIN PN 16, ANSI-125

Body :
Two piece bolt body Full port design for greater flow capacity and minimal
Pressure drop. The internal body design avoids any accumulation of solids
that would prevent the valve from closing. Flush ports maybe added to
allow for cleaning of solids trapped within the body cavities that can
obstruct the flow or prevent the valve from Closing (purging can be made
with air, steam, liquids, etc.).Optional body inserts polyurethane as
standard material to handle extremely abrasive media

Gate :
Standard stainless steel gate. The gate has a precision ground finish on both sides to prevent packing and seat
damage. Gate is fully guided in the body allowing for bi-directional service. The material of the gate can be changed
on request for higher pressure requirements

Packing :
Long-life packing with several layers of Self-Adjusting PTFE Braided Packing,PTFE Braided Packing to 500°F
(260°C), Dry PTFE Braided Packing with Solid PTFE Cord to 500°F,

Seat :
Unique design that fix the seat in the internal of the valve body with a stainless steel reinforcement of the
elastomer seal increases strength of seal and provides long lasting resistance in tough applications, peripheral seal
also doubles as body gasket, wide material options to suit media being handled EPD1V, NBR, Viton, PTFE, etc.

Stem :
The standard stainless steel stem offers a long corrosion resistant life. For rising stem a protector tube is provided
to ensure there is always enough space for the gate to open and protect the stem thread

Actuators :
Hand wheels, Chain wheels, Levers, Bevel Gears, Pneumatic Cylinders, Hydraulic Cylinders Electric Motors

Yoke or Structure :
Made of EPDXY coated steel (stainless steel available on request). Compact design makes it extremely robust even
under the most severe conditions.

5 www.fmcgroups.in
Valves
Dust Control Slide Gate Valve

Series MS 86

FMC's Slide Gate Valves are designed to shutoff product flow from outlets of storage bins, silos, conveyors and
other discharge points handling dry bulk materials.

Sizes :
These rugged heavy duty slide gate valves are available in standard sizes ranging from 150mm to 1200 mm
square.Rectangular, and special configurations including dual opposing blade and dewatering designs are available
on a custom build basis

Pressure Rating :
Valve designed for non-pressure/non vacuum gravity feed applications others on request

Face to Face & Drilling : Proprietary as per customer specifications

Body :
Fabricated design. The valve frame is constructed from heavy duty 3/16 inch steel with a Guides for tighter shut
off. Square or rectangular port design for higher flow capacity and minimal pressure drop. Internal design avoids
any buildup of solids that would prevent valve from closing

Pressure Rating :
hardened Blanchard ground blade which rides on cam rollers or solid guides. Gate is polished on both sides to avoid
jamming and seat damage.

Packing :
Long-life packing with several layers of braided fiber packing and gland ensuring a tight seal Long-life braided
packing is available in a wide range of materials.

Seal : Available blade seal silicon, Viton, PTFE

Yoke or Super Structure :


Made of EPDXY coated steel (stainless steel available on request). Compact design makes it extremely robust even
under the most severe conditions.

Actuators
Actuation of Slide Gate Valves can be accomplished in many ways; pneumatically for fast action, hydraulically for
power, electrically for precise positioning, and manually for maintenance and flow control

6 www.fmcgroups.in
Valves

Butterfly Valves

7 www.fmcgroups.in
Valves
Butterfly Valves - Concentric ( Wafer Type)

Wafer Type Model F-501

Wafer Type Rubber Lined Butterfly Valves


FMC is truly a fit & forget valve, which requires minimal maintenance. The body liner which also functions as the soft seat
comes in an integrally molded (bonded) version and offers 100% bidirectional sealing against vacuum to rated pressures of
PN10, PN16 the wafer style body has universal design to fit between pipe flanges of almost all popular flange standards,

Design Conformity: API 609 category A/BS 5155/MSS SP-67


Top flange drilling: ISO 5211 part II
Valve inspection and testing: API 598
Flange standard conformity: ANSI 150, DIN PN6/10, JIS 5K/ 10K BS10 Tab D & E, IS 6392 table -11

Standard Material of Construction (MOC)


Body : CI / SGI / WCB / CF8 / CF8M
Disc : SGI / WCB / CF8 / CF8M
Seat : EPDM / Viton / Nitrile / Neoprene / Hypalon / Silicon
Shaft : AISI 410 / SS 316 SH

8 www.fmcgroups.in
Valves
Butterfly Valves - Concentric ( Wafer Type)

Technical specifications:
Valve type : Centric Disc Butterfly valve with a single piece Rubber lined body
Body type : Short wafer (sandwiched between flanges)
Seat type : Integrally molded with the body.
End Connection : Wafer Sandwiched
Size range : 40 NB to 600 NB
Pressure rating : PN 10, PN 16.
Operating temperature range : -25 C to 130 C (depending on MOC)
Seat leakage : Tight shut off
Actuator : Hand lever for sizes from 40 NB to 200 NB Worm gear boxes for 250 NB above sizes on request pneumatic and
electrical, modulating

Material Of Construction

No. Components Carbon Steel Alloy Steel Cast Stainless Steel

1 Body ASTM A216 GR WCB/LCB ASTM A217WC6/WC9/WC1/WC5 ASTM A351 GR CF8/Cf3 ASTM A351 GR CF8M/CF3M

2 Stem AISI 410 AISI304/AISI 304L AISI 316/AISI 316L


ASTM A216 GR WCB/ASTM ASTM A217WC6/WC9/WC1/WC5 ASTM A351 GR CF8/Cf3 ASTM A351 GR CF8M/CF3M
3 Disc A351 GR CF8/CF8M
4 Seat EPDM/VITON/NITRILE/NEOPRENE

5 Bush PTFE/RPTFE/GUNMETAL

6 O-ring EPDM/VITON/NITRILE/NEOPRENE

7 Taper Pin AISI 410/AISI 316/AISI 304

8 Bottom Pin AISI 410/AISI 316/AISI 304

No. Components Cast Iron Ductile Iron

1 Body CI IS 210 FG 260 ASTM A536 GRADE 45/65/12

2 Stem AISI 410/AISI 316/AISI 304 AISI 316/AISI 304/AISI 316L


3 Disc CI IS 210 FG 260/D.I/ASTM A351 GR CF8/CF8M ASTM A351 GR CF8/CF8M/CF3M

4 Seat EPDM/VITON/NITRILE/NEOPRENE

5 Bush PTFE/RPTFE/GUNMETAL

6 O-ring EPDM/VITON/NITRILE/NEOPRENE

7 Taper Pin AISI 410/AISI 316/AISI 304

8 Bottom Pin AISI 410/AISI 316/AISI 304

9 www.fmcgroups.in
Valves
Butterfly Valves - Concentric Butter Fly Valve (Flanged)

Double Flanged Eccentric Type Butterfly Valve (Flanged) Model F-502


Valve Design : AWWA C 504, EN 593, ISO 5752
Pressure Testing : EN 12266 Part 1 &2, AWWA C 504,
Flange Drilling : AWWA C 207, BS 4504, EN 1092-1, ANSI
B 16.5 & 16.47 Class 150, IS 6392 Face-to-Face AWWA
C 504, AWWA C 516, EN 558
Body : Carbon Steel IS 2062 Gr. B,A 36, A 516 Gr. 60 / 70
/ WCB / CF8 / CF8M
Disc : Carbon Steel IS 2062 Gr. B,A 36, A 516 Gr. 60 / 70 /
WCB / Stainless steel Gr CF8,CF8M
Retainer : Carbon Steel IS 2062 Gr. B, A 36, A 516 Gr.
60/70 Stainless Steel A 240 Type 304/316/410
Top & Bottom Shafts : Stainless Steel A 276Type 410/
316/ 304
Body Seat : Stainless Steel A 240/182Type 304/ 304L/
316 Disc Seal Nitrile Rubber, EPDM, Viton
Bearings : Steel Backed PTFE, SS Backed PTFE, Phosphor
Bronze
Thrust Plate : Cast Iron IS 210 Gr. FG260
Bottom Cover : Cast Iron, Carbon Steel,
Size range : DN 400 TO DN 1200, Higher sizes on
Request,
Operation : Worm Gear Box, Electrical & A Pneumatic
Actuator,

Material Of Construction

No. Components Cast Iron Ductile Iron

1 Body CI IS 210 FG 260 ASTM A536 GRADE 45/65/12

2 Stem AISI 410/AISI 316/AISI 304 AISI 316/AISI 304/AISI 316L


3 Disc CI IS 210 FG 260/D.I/ASTM A351 GR CF8/CF8M ASTM A351 GR CF8/CF8M/CF3M

4 Seat EPDM/VITON/NITRILE/NEOPRENE

5 Bush PTFE/RPTFE/GUNMETAL

6 O-ring EPDM/VITON/NITRILE/NEOPRENE

7 Taper Pin AISI 410/AISI 316/AISI 304

8 Bottom Pin AISI 410/AISI 316/AISI 304

No. Components Carbon Steel Alloy Steel Cast Stainless Steel

1 Body ASTM A216 GR WCB/LCB ASTM A217WC6/WC9/WC1/WC5 ASTM A351 GR CF8/Cf3 ASTM A351 GR CF8M/CF3M

2 Stem AISI 410 AISI304/AISI 304L AISI 316/AISI 316L


ASTM A216 GR WCB/ASTM ASTM A217WC6/WC9/WC1/WC5 ASTM A351 GR CF8/Cf3 ASTM A351 GR CF8M/CF3M
3 Disc A351 GR CF8/CF8M
4 Seat EPDM/VITON/NITRILE/NEOPRENE

5 Bush PTFE/RPTFE/GUNMETAL

6 O-ring EPDM/VITON/NITRILE/NEOPRENE

7 Taper Pin AISI 410/AISI 316/AISI 304

8 Bottom Pin AISI 410/AISI 316/AISI 304

10 www.fmcgroups.in
Valves
Butterfly Valves - Concentric Butterfly Star Design (Flanged)

Star Type Model F-503

Wafer Type Rubber Lined Butterfly Valves


FMC is truly a fit & forget valve, which requires minimal maintenance. The body liner which also functions as the soft seat
comes in an integrally molded (bonded) version and offers 100% bidirectional sealing against vacuum to rated pressures of
PN10, PN16 the wafer style body has universal design to fit between pipe flanges of almost all popular flange standards,

Design Conformity: API 609 category A/BS 5155/MSS SP-67


Top flange drilling: ISO 5211 part II
Valve inspection and testing: API 598
Flange standard conformity: ANSI 150, DIN PN6/10, JIS 5K/ 10K BS10 Tab D & E, IS 6392 table -11

Technical specifications:
Valve type : Centric Disc Butterfly valve with a single piece Rubber lined body
Body type : Short wafer (sandwiched between flanges)
Seat type : Integrally molded with the body.
End Connection : Wafer Sandwiched
Size range : 40 NB to 600 NB
Pressure rating : PN 10, PN 16.
Operating temperature range : -25 C to 130 C (depending on MOC)
Seat leakage : Tight shut off
Actuator : Hand lever for sizes from 40 NB to 200 NB Worm gear boxes for 250 NB above sizes on request pneumatic and
electrical, modulating

11 www.fmcgroups.in
Valves
Butterfly Valves - High Performance Butterfly (Flange Type)

Double Flanged Eccentric Type Butterfly Valve Flange Type Model F-504
Valve Design : AWWA C 504, EN 593, ISO 5752
Pressure Testing : EN 12266 Part 1 &2, AWWA C 504,
Flange Drilling : AWWA C 207, BS 4504, EN 1092-1, ANSI
B 16.5 & 16.47 Class 150, IS 6392 Face-to-Face AWWA
C 504, AWWA C 516, EN 558
Body : Carbon Steel IS 2062 Gr. B,A 36, A 516 Gr. 60 / 70
/ WCB / CF8 / CF8M
Disc : Carbon Steel IS 2062 Gr. B,A 36, A 516 Gr. 60 / 70 /
WCB / Stainless steel Gr CF8,CF8M
Retainer : Carbon Steel IS 2062 Gr. B, A 36, A 516 Gr.
60/70 Stainless Steel A 240 Type 304/316/410
Top & Bottom Shafts : Stainless Steel A 276Type 410/
316/ 304
Body Seat : Stainless Steel A 240/182Type 304/ 304L/
316 Disc Seal Nitrile Rubber, EPDM, Viton
Bearings : Steel Backed PTFE, SS Backed PTFE, Phosphor
Bronze
Thrust Plate : Cast Iron IS 210 Gr. FG260
Bottom Cover : Cast Iron, Carbon Steel,
Size range : DN 400 TO DN 1200, Higher sizes on
Request,
Operation : Worm Gear Box, Electrical & A Pneumatic
Actuator,

Material Of Construction

No. Components Cast Iron Ductile Iron

1 Body CI IS 210 FG 260 ASTM A536 GRADE 45/65/12

2 Stem AISI 410/AISI 316/AISI 304 AISI 316/AISI 304/AISI 316L


3 Disc CI IS 210 FG 260/D.I/ASTM A351 GR CF8/CF8M ASTM A351 GR CF8/CF8M/CF3M

4 Seat Ring 13%CR, SS304, SS 316

5 Bush PTFE/RPTFE/GUNMETAL

6 Packing GRAPHITE/PTFE

7 Body Seal EPDM/VITON/NITRILE

8 Hand Wheel CI IS FG 260/MS FABRICATED

No. Components Carbon Steel Alloy Steel Cast Stainless Steel

1 Body ASTM A216 GR WCB/LCB ASTM A217WC6/WC9/WC1/WC5 ASTM A351 GR CF8/Cf3 ASTM A351 GR CF8M/CF3M

2 Stem AISI 410 AISI304/AISI 304L AISI 316/AISI 316L


ASTM A216 GR WCB/ASTM ASTM A217WC6/WC9/WC1/WC5 ASTM A351 GR CF8/Cf3 ASTM A351 GR CF8M/CF3M
3 Disc A351 GR CF8/CF8M
4 Seat Ring 13%CR, SS 304, SS 316

5 Bush PTFE/RPTFE/GUNMETAL

6 O-ring EPDM/VITON/NITRILE/NEOPRENE

7 Packing AISI 410/AISI 316/AISI 304

8 Seal EPDM/VITON/NEOPRENE

12 www.fmcgroups.in
Manufactured By
FLUID MACHINE CONTROL PVT LTD
No.15, Reddy 2nd Cross Street, Athipet,
Ambattur, Chennai-600 058, Tamilnadu, India.

fluidmachinecontrol@gmail.com 044-26241074
info@fmcgroups.in +91 76048 74076 www.fmcgroups.in
sales@fmcgroups.in +91 76048 74072 / 70

You might also like