01 - Introduction

Service Manual
SUBGROUP - INDEX
Section Group Type
Changes and modifications to series 010.001.1 LH 40 C (4f) 68926-

LH 40 M (4f) 68077-
LH 50 M (4f) 77584-
LH 50 MT (4f) 78430-
Standards and regulations 010.005.1 LH 40 C (4f) 68926-

LH 40 M (4f) 68077-
LH 50 M (4f) 77584-
LH 50 MT (4f) 78430-
Safety instructions 010.020.1 LH 40 C (4f) 68926-

LH 40 M (4f) 68077-
LH 50 M (4f) 77584-
LH 50 MT (4f) 78430-
Installation instructions: Mounting 010.043.1 LH 40 C (4f) 68926-

clamping nuts LH 40 M (4f) 68077-
LH 50 M (4f) 77584-
LH 50 MT (4f) 78430-
Special tools - general 010.050.1 LH 40 C (4f) 68926-

LH 40 M (4f) 68077-
LH 50 M (4f) 77584-
LH 50 MT (4f) 78430-
Special tools for hydraulic system 010.051.1 LH 40 C (4f) 68926-

LH 40 M (4f) 68077-
LH 50 M (4f) 77584-
LH 50 MT (4f) 78430-
Special tools for electrical equipment 010.052.1 LH 40 C (4f) 68926-

LH 40 M (4f) 68077-
LH 50 M (4f) 77584-
LH 50 MT (4f) 78430-
LHB/en/Edition: 04/2018
Special tools for slewing gear mechanism 010.054.1 LH 40 C (4f) 68926-

LH 40 M (4f) 68077-
LH 50 M (4f) 77584-
LH 50 MT (4f) 78430-
010.000.1
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Service Manual
Mounting device for multi-disc brake 010.056.1 LH 40 C (4f) 68926-

LH 40 M (4f) 68077-
LH 50 M (4f) 77584-
LH 50 MT (4f) 78430-
Special tools for axles (Kessler) 010.059.1 LH 40 C (4f) 68926-

LH 40 M (4f) 68077-
LH 50 M (4f) 77584-
LH 50 MT (4f) 78430-
Special tools, ERC cylinder 010.060.1 LH 40 C (4f) 68926-

LH 40 M (4f) 68077-
LH 50 M (4f) 77584-
Conservation guidelines 010.070.1 LH 40 C (4f) 68926-

LH 40 M (4f) 68077-
LH 50 M (4f) 77584-
LH 50 MT (4f) 78430-
Conservation of hydraulic cylinders 010.071.1 LH 40 C (4f) 68926-

LH 40 M (4f) 68077-
LH 50 M (4f) 77584-
LH 50 MT (4f) 78430-
Conservation guidelines for the SCR system 010.072.1 LH 40 C (4f) 68926-

LH 40 M (4f) 68077-
LH 50 M (4f) 77584-
LH 50 MT (4f) 78430-
010.000.2
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Servicemanual Changes and modifications to series
Last updated: 01/2018
Changes and modifications to series
1 Last updated: 01/2018
Change to Valid for /

Change mark Type of modification/change
group Affected models
Updated 01/2018
Revised 000.001 Cover sheet LH 40 M/C; LH 50 M/T
Revised 010.001 Changes and modifications to series LH 40 M/C; LH 50 M/T
New 010.056 Removal device for multi-disc brake in LH 40 M/C; LH 50 M/T
slewing gearbox
Revised 010.060 Special tools, ERC cylinder LH 40 M/C; LH 50 M
Revised 030.050 Redesign of adjustment checklist. Link to LH 40 M
030.051 adjustment procedure. LH 40 C
030.052 LH 50 M
030.053 LH 50 M Timber
New From Description of adjustment procedure. Link to LH 40 M/C; LH 50 M/T
030.100 adjustment checklist.
New 060.004 LSC system LH 40 M/C; LH 50 M/T
Revised 060.020 Hydraulic schematic, index 006 LH 40 M; LH 50 M
Revised 060.030 Hydraulic schematic, index 005 LH 50 M Timber
Revised 060.040 Hydraulic schematic, index 009 LH 40 C
Revised 070.020 CMVE travel motor LH 40 C
Revised 070.025 FMV travel motor LH 50 C
Revised 070.026 Travel brake valve for travel motor FMV LH 50 C
New 080.015 Hydraulic tank LH 40 M/C; LH 50 M/T
New 080.019 Putting into service hydraulic pumps LH 40 M/C; LH 50 M/T
New 080.040 Control oil unit LH 40 M/C; LH 50 M/T
New 080.044 Pilot control unit / joystick LH 40 M/C; LH 50 M/T
New 080.050 Control block LSC / boom block LH 40 M/C; LH 50 M/T
New 080.051 Control block LSC / stick block LH 40 M/C; LH 50 M/T
New 080.059 Leak oil check on control block LH 40 M/C; LH 50 M/T
New 080.076 Rotary connection 6x LH 40 C; LH 50 C
Revised 080.085 ERC cylinder LH 40 M/C; LH 50 M
New 080.110 Line break safety LH 40 M/C; LH 50 M/T
New 100.010 Hydraulic brake system LH 40 M; LH 50 M/T
New 100.020 Compact brake block LH 40 M; LH 50 M/T
New 110.002 Circuit diagrams in LIDOS LH 40 M/C; LH 50 M/T

Revised 110.020 Design of electrical system: uppercarriage LH 40 M/C; LH 50 M/T
Revised 110.071 Circuit diagram: index 106 LH 40 M/C; LH 50 M/T
New 130.001 Tyres LH 40 M; LH 50 M/T
New 130.044 Use of special tools for Kessler axles LH 40 M; LH 50 M/T
New 130.050 Travel gear LH 40 C; LH 50 C
010.001.1
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Changes and modifications to series Servicemanual

New 130.052 Wear on running gear parts LH 40 C; LH 50 C
New 130.053 Wear limits LH 40 C; LH 50 C
New 130.054 Chain LH 40 C; LH 50 C
New 130.055 Tensioning unit LH 40 C; LH 50 C
New 130.056 Idler-wheel LH 40 C; LH 50 C
New 130.057 Track roller LH 40 C; LH 50 C
New 130.059 Carrier roller LH 40 C; LH 50 C
New 130.060 Slip ring seal LH 40 C; LH 50 C
New 150.020 Height limiting LH 40 M/C; LH 50 M/T
New 150.032 Support blade LH 50 M Timber
New 150.034 Dozer blade LH 40 M; LH 50 M
New 150.037 Outrigger monitoring system LH 40 M/C; LH 50 M/T
New 150.040 Hydraulic quick coupler LH 40 M/C; LH 50 M/T
New 150.041 Industrial stick with hydraulic quick coupler LH 40 M/C; LH 50 M/T
New 160.015 Height adjustable cab LHC 255 LH 40 M/C; LH 50 M
New 160.017 Height adjustable cab LHC 255 A LH 40 M/C; LH 50 M
New 160.020 Height adjustable cab LHC 340/360 LH 50 M
New 180.010 Slewing gearbox LH 40 M/C; LH 50 M/T
New 180.050 Slewing ring LH 40 M/C; LH 50 M/T
New 190.003 Hydraulic-electric Likufix coupling system LH 40 M/C; LH 50 M/T
Revised 190.004 Test template for Likufix LH 40 M/C; LH 50 M/T
New 190.035 Generator drive accessory kit LH 40 M/C; LH 50 M/T
Updated 05/2017
Revised 010.001 Changes and modifications to series LH 40 M/C; LH 50 M/T
Revised 010.043 Assembly instructions, clamping nuts LH 40 M/C; LH 50 M/T
Revised 010.050 Special tools, general: LH 40 M/C; LH 50 M/T
– Generator GTS system tester added
Revised 010.051 Special tools, hydraulic system: LH 40 M/C; LH 50 M/T
– Vacuum pump expanded
Revised 030.050 Adjustment procedures: LH 40 M
– valid from software index 001 - 005
– Powertest revised
– Slewing gear adjustment procedure
revised
New 030.051 Adjustment procedures: LH 40 M

– valid from software index 006
– Setting of delta P medium pressure circuit
new
010.001.2
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Revised 030.060 Adjustment procedures: LH 50 M
revised
New 030.061 Adjustment procedures: LH 50 M
new
Revised 030.070 Adjustment procedures: LH 50 M Timber
revised
New 030.071 Adjustment procedures: LH 50 M Timber
new
Revised 030.080 Adjustment procedures: LH 40 C
revised
New 030.081 Adjustment procedures: LH 40 C
new
New 040.010 Technical data, diesel engine LH 40 M/C; LH 50 M/T
New 040.020 Diesel engine LH 40 M/C; LH 50 M/T
New 010.022 Air filter system LH 40 M/C; LH 50 M/T
New 040.035 Fuel system LH 40 M/C; LH 50 M/T
Revised 040.050 SCRF exhaust gas treatment system LH 40 M/C; LH 50 M/T
Revised 040.061 Coupling LH 40 M/C; LH 50 M/T
New 050.010 Cooling unit LH 40 M/C; LH 50 M/T
New 050.022 Fan drive LH 40 M/C; LH 50 M/T
New 050.032 Reversible fan drive LH 40 M/C; LH 50 M/T
New 060.003 Reducing pressure in the hydraulic system LH 40 M/C; LH 50 M/T
Revised 060.010 Design of uppercarriage hydraulic system LH 40 M/C; LH 50 M/T

New 080.058 Servo control valves LH 40 M/C; LH 50 M/T
Revised 080.085 ERC cylinder: LH 40 M/C; LH 50 M
– Pressure reducer for ERC with nitrogen
rinsing added
010.001.3
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Revised 090.020 Joystick steering LH 40 M; LH 50 M
Revised 090.025 Joystick steering LH 50 M Timber
Revised 090.050 Installation, steering column with steering LH 40 M; LH 50 M
wheel
New 110.010 Design of electrical system: operator's LH 40 M; LH 50 M/T
platform, wheeled
New 110.015 Design of electrical system: operator's LH 40 C
platform crawler
New 110.020 Design of electrical system: uppercarriage LH 40 M/C; LH 50 M/T
New 110.025 Design of electrical system: undercarriage, LH 40 M; LH 50 M
wheeled
New 110.030 Design of electrical system: undercarriage, LH 50 M Timber
timber
Revised 110.050 Circuit diagram: operator's platform LH 40 M/C; LH 50 M/T
Revised 110.070 Circuit diagram: basic machine LH 40 M/C; LH 50 M/T
Circuit diagram from index 103 (electrical
cabinet A214 without printed circuit board)
New 110.071 Circuit diagram: basic machine LH 40 M/C; LH 50 M/T
Circuit diagram from index 104 (electrical
cabinet A214 with printed circuit board)
Revised 110.075 Circuit diagram: diesel engine LH 40 M/C; LH 50 M/T
New 150.034 Dozer blade LH 40 M; LH 50 M
New 150.036 Outrigger support LH 40 M; LH 50 M
New 190.010 Tool control LH 40 M/C; LH 50 M/T
New 190.055 Bypass filter LH 40 M/C; LH 50 M/T
New 190.064 Fuel preheating LH 40 M/C; LH 50 M/T
Revised 200.010 Setting software wizard: software index 006 LH 40 M/C; LH 50 M/T
Revised 200.020 Software update LH 40 M/C; LH 50 M/T
Revised 200.095 Info menu – electrical inputs and outputs LH 40 M/C; LH 50 M/T
Updated 12/2016
New 010.001 Changes and modifications to series LH 40 M/C; LH 50 M/T
New 010.043 Assembly instructions, clamping nut LH 40 M/C; LH 50 M/T
New 010.070 Preservation guidelines LH 40 M/C; LH 50 M/T
New 010.071 Preservation guidelines for hydraulic cylinders LH 40 M/C; LH 50 M/T
New 010.072 Conservation guidelines for SCR system LH 40 M/C; LH 50 M/T
Revised 030.050 Adjustment checklist LH 40 M
Revised 030.060 Adjustment checklist LH 50 M

Revised 030.070 Adjustment checklist LH 50 M Timber
Revised 030.080 Adjustment checklist LH 40 C
New 040.027 SCRF exhaust gas treatment system LH 40 M/C; LH 50 M/T
New 040.032 Coupling LH 40 M/C; LH 50 M/T
New 040.040 Pump distributor gear LH 40 M/C; LH 50 M/T
010.001.4
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New 060.010 Design of uppercarriage hydraulic system LH 40 M/C; LH 50 M/T
New 060.011 Design of hydraulic system of undercarriage LH 40 M; LH 50 M
New 060.012 Design of hydraulic system of undercarriage LH 50 M Timber
New 060.013 Design of hydraulic system of undercarriage LH 40 C
Revised 080.085 ERC cylinder LH 40 M/C; LH 50 M
Revised 110.070 Electrical system, basic machine, index 101 LH 40 M/C; LH 50 M/T
Revised 110.075 Electrical system, diesel engine Tier4f and LH 40 M/C; LH 50 M/T
Tier3A derivative index 003
New 120.010 Transmission 2 HL 290 LH 40 M; LH 50 M/T
New 120.022 Pilot control valve for transmission LH 40 M; LH 50 M/T
New 120.050 Travel gearbox FAT355 P120 LH 40 C
New 130.003 Checking oscillating axle bearing for wear LH 40 M; LH 50 M/T
Revised 130.010 Oscillating axle LT71 / LT81 LH 40 M; LH 50 M/T
Revised 130.011 Rigid axle D71 / D81 LH 40 M; LH 50 M
Revised 130.012 Rigid axle LT71 / LT81, steered LH 40 M; LH 50 T
Revised 160.030 Auxiliary heater LH 40 M/C; LH 50 M/T
New 180.030 Slewing brake LH 40 M/C; LH 50 M/T
New 180.032 Positioning slewing brake LH 40 M/C; LH 50 M/T
Revised 190.001 LiDAT data monitoring LH 40 M/C; LH 50 M/T
New 190.002 Tool management LH 40 M/C; LH 50 M/T
New 190.060 Control unit for preheating LH 40 M/C; LH 50 M/T
New 190.062 Hydraulic oil preheating LH 40 M/C; LH 50 M/T
New 190.064 Fuel preheating LH 40 M/C; LH 50 M/T
New 190.066 Coolant preheating LH 40 M/C; LH 50 M/T
New 190.068 Engine oil preheating LH 40 M/C; LH 50 M/T
010.001.5
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010.001.6
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Servicemanual Standards and regulations
Standards and regulations

The maintenance manual supplements the service manual.
(see 010 standards and regulations in maintenance manual)
Alternatively:
Current standards and regulations can be found at the following path:
– Liebherr service documentation \ General \ Liebherr standards.
The following tightening torques and installation instructoins are saved there:
– Tightening torques for screws.
– Angle-controlled screw tightening method.
– Tightening torques for countersunk screws.
– Tightening torques for flange connections.
– Tightening torques for piston rod bearing.
– Installation instruction for hydraulic cylinder.
– Installation instruction for piston rod bearing.
010.005.1
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Standards and regulations Servicemanual
010.005.2
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Servicemanual Safety instructions
Safety instructions
Maintenance manual supplements the service manual.
See Chapter 010 in the maintenance manual.
010.020.1
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Safety instructions Servicemanual
010.020.2
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Servicemanual Installation instructions: Mounting clamping nuts
Purpose
Installation instructions: Mounting clamping nuts
1 Purpose
The mounting instructions have been devised to ensure standardised and correction installation of
the clamping nuts.
2 Description
Clamping nuts are used to secure pins with pin tabs and anti-torsion elements.
Pins secured in this way prevent bending of the bearing covers (e.g. bearing covers at the swivelling
arm, the boom and the stick), improve the stability of the machine and can withstand higher loads.
If clamping nuts are tightened too much, the following might result:
– Bearing covers might become bent backwards
– Welded seams might break
– Excessive friction between the connected steel components
– Increased wear
– Damage to bearing
Note!
The axial play between the connected components must not be compensated by excessive
tightening of the clamping nuts.
3 Mounting clamping nut
Fig. 1 Mounting of standard clamping nut

1 Lock nut 4 Pin tab

2 Clamping nut 5 Pin
3 Steel component 6 Open-ended spanner
010.043.1
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Installation instructions: Mounting clamping nuts Servicemanual
Exceptional cases
Note!
First tightening of the clamping nut prevents seizing at a later stage (protruding paint is levelled).
Position the components to be connected so that the pin 5 can be driven through the bores.
Drive in the pin 5. When driving in the pin 5, ensure that the anti-torsion element of the pin 5
engages.
The pin tab 4 is flush with the steel component 3.
Mount the clamping nut 2 on the pin 5 and tighten it with a suitable spanner 6 until there is
significant resistance.
Loosen the clamping nut 2 and retighten it by hand.
Caution!
The bearing covers might become bent and welds might break!
Risk of damage to bearing.
The axial play between the connected components must not be compensated by excessive
tightening of the clamping nut.
Do not over-tighten clamping nut.
Turn the clamping nut 2 with a suitable spanner 6 by 10°.

Tighten the lock nut 1 at the clamping nut 2.
4 Exceptional cases
4.1 Mounting clamping nut with fine thread

Clamping nuts with fine threads 10 are able to withstand greater forces and are used at point where
very high forces occur (e.g. at bearing cover on the revolving deck).
Fig. 2 Mounting clamping nut with fine thread
3 Steel component 11 Piston assembly wrench

10 Clamping nut with fine thread
Mount the clamping nut 10 with the piston assembly wrench 11, (see “Mounting clamping nut” on
page 1).
010.043.2
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Servicemanual Installation instructions: Mounting clamping nuts
Exceptional cases
4.2 Mounting clamping nut at suspension with swing brake

The clamping nut 2 is used to adjust the brake effect of the swing brake 21 at the suspension 22 of
the grapple.
Note!
The tightening angle depends on the size and length of the suspension 22 and on the number, type
and arrangement of the disc springs 20.
Fig. 3 Mounting clamping nut at suspension with swing brake
1 Lock nut 20 Disc spring

2 Clamping nut 21 Swing brake
4 Pin tab 22 Suspension
5 Pin 23 Grapple fixture
6 Open-ended spanner
Position the components to be connected so that the pin 5 can be driven through the bores.
Drive in the pin 5. When driving in the pin 5, ensure that the anti-torsion element of the pin 5
engages.
The pin tab 4 is flush with the steel component.
Mount the clamping nut 2 on the bolt 5 and tighten it with a suitable spanner 6.
Warning!
Dropping suspension!
Risk of injury
To adjust the swing brake 21, work in teams of two or use suitable lifting gear.
010.043.3
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Installation instructions: Mounting clamping nuts Servicemanual
Exceptional cases
Fig. 4 Adjusting swing brake
22 Suspension 23 Grapple fixture

21 Swing brake
Hold the suspension 22 at an angle of 45°.

Tighten the clamping nut 2 with a suitable spanner 6 so that the suspension 22 is held at an angle
of 45° by the swing brake 21.
Fully tighten the lock nut 1 at the clamping nut 2.
010.043.4
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Servicemanual Special tools - general
Special tools - general
Machi
Display No. Description Application
Size ID No. ne
1 Measuring neck NW 8 7019906 All

NW 8 5607605 types
2 NW 10 7002404
NW 10 L 7406864
3 NW 12 7008688
NW 12 7409918
4 Pressure gauge R 1/2" 7002436 All

connection types
5 Pressure gauge direct R 1/2" 7002435 All

connection types
6 High-pressure hose 1000 mm 7002437 All For connecting

Length types pressure gauges to all
1500 mm measuring points
7 7002475
4000 mm
8 5000 mm 7009134
9 7363732
010.050.1
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Special tools - general Servicemanual
Machi
Size ID No. ne
10 Screw coupling, M10X1 5005180 All

11 complete M12X1.5 7402580 types
12 M14X1.5 5004002
13 M16X1.5 7361345
14 R 1/4" 7362579
16 Pressure gauge/ 0 to 1.6 bar 8042577 All For checking the

pressure measuring types operating pressures of
instrument one or more hydraulic
17 Glycerine dampened 0 to 1.6 bar 8042578 circuits
18 0 to 10 bar 5002865
19 0 to 40 bar 7361288
20 0 to 60 bar 5002867
21 0 to 250 bar 7361285
22 0 to 400 bar 7500002
23 0 to 600 bar 7361294
010.050.2
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Machi
Size ID No. ne
30 Liebherr measuring 11000678 All For measuring

system Multihandy MH types pressures, flows and
3020 speeds
30.1 Consisting of: 10814168
30.2 Hand-held measuring 7025279
30.3 device 3020 10814169
30.4 1 plug-type power 10288154
30.5 adapter 614062601
30.6 1 data cable 10288153
2 measuring cables, 12
30.7 m 10664392
2 direct connections
2 pressure sensors 0 to
600 bar, 0-20 mA
30.9 1 transport case
30.10 Alternative equipment:

(to be ordered
30.11 separately)
Pressure sensor, see
30.12 Page 10/11
Direct connections
30.13 see page 10/11
Measuring turbines, see
30.14 page 10/11
30.15 Speed sensor
see page 10/11
Inductive speed
30.16 transducer
30.17 Magnetic holder
30.18 Reflective foil
30.19
Other accessories:
Transport case
Measuring cable
Analysis software
Spare battery,
see page 10/11
31 Belt tension gauge 12227248 LH22- Measuring the belt

LH26 tension of generator
drive
010.050.3
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Machi
Size ID No. ne
32 Liebherr 11210083 All For measuring

multi-measurement types pressures, flows and
system speeds
LMMS 2010
Scope of delivery, see
page 11/12 (items 1.1.0
to 1.3.2)
33 Fitting 4901372 All For pressure

types compensation in
34 Measuring neck with 7002404 combination with tool
metal cap no. 30
35 Union nut 4774002
36 Cutting ring 4771001
44 Measuring adapter 8504231 All For measuring current

types on the pump regulator
45 Adapter 9956422 All For measuring

types inductive transducer
B12 from 3-pin (LH) to
2-pin (Deutz) in
combination with tool
no. 44
010.050.4
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Machi
Size ID No. ne
46 Measuring cable 9956436 All For measuring and

types testing solenoid valves
50 Ethernet diagnostic 1.5 m 10225579 All Connection between

cable 3.0 m 10513200 types notebook and interface
10.0 m 11656214 of machine
55 Liebherr USB dongle 11494535 All For Liebherr diagnosis

types tool LIDIA
Machine
Stage 4
56 License 11696506 All For Liebherr diagnosis

types tool LIDIA
Machine
Stage 4
57 Adapter cable 1.75 m 11482727 All For Liebherr diagnosis

types tool LIDIA
Connection between
notebook and interface
Machine
Stage 4
010.050.5
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Machi
Size ID No. ne
58 Dismantling tool 11621284 All For connections on

types diesel exhaust fluid
pump
Machine
Stage 4
60 Rev counter A 2106 10286429 All For measuring engine

Piezo types speed via pulse
frequency of injection
line
Clamp-on transducer 5.0 mm 10492920

62 Hornel speed meter HT 460 7006974 All For measuring speed

types with reflective strips
63 Rev counter DT 205 7364284

Shimpo
With no. 63
64 Strips 614063201
65 Multimeter with digital Chauvin 10018500 All For voltage, current

display Arnoux types and resistance
measurements of
electrical systems and
electric valves
68 GTS Generator System 12222166 All For fault diagnosis for

Tester types GTS generator
systems
010.050.6
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Machi
Size ID No. ne
70 Thermometer 12202593 All For monitoring the

contactless types temperature of a
(Infrared) medium or the outside
temperature of a unit
80 Hand pump 8145666 All For removing an oil

types sample for oil analysis
82 Sampling valve for oil 7019068

samples, alternative to
hand pump 80
84 Oil analysis kit* 8145660 All Suitable for

Diesel fuel analysis kit* types determining sulphur
consisting of: content of diesel fuel
Hose
1 container for sample
1 protective bag
1 data sheet for sample
85 Oil analysis kit* 7018368

Diesel fuel analysis kit*
consisting of:
Hose
6 containers for sample
6 protective bags
6 data sheets for sample
86 Oil analysis kit* 7018369

consisting of:
Hose
12 protective bags
*Analysis in Germany, lab report in

German language
010.050.7
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Machi
Size ID No. ne
88 Bio oil analysis kit* 7026817 All Suitable for

Diesel fuel analysis kit* types comprehensive
consisting of: analysis of diesel fuel
Hose
1 container for sample
1 protective bag
1 data sheet for sample
89 Bio oil analysis kit* 7026088

consisting of:
Hose
6 protective bags
*Analysis in Germany, lab report in

German language
90 Diesel exhaust fluid analysis kit 11698484 All For determining the
types following on site:
consisting of: Ageing of diesel
1 cleaning cloth exhaust fluid,
1 hose (1 m) contamination of tank
1 wire (1 m) floor and incorrect
5 test strips fuelling with oil or fuel
3 operator's manuals for test strips
3 kit operator's manuals Machine
3 accompanying notes Stage 4
1 syringe (60 ml)
3 sample bottles (100 ml)
1 plastic bag for shipping
91 35 sample bottles (100 ml) 11696713 All For filling diesel
(Supplement to no. 90) types exhaust fluid, for
Lab analysis
Machine
Stage 4
95 REFCO vacuum pump RD-4 7027552 All For maintenance and

types repair of air
conditioning unit
010.050.8
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Machi
Size ID No. ne
96 ITE filling hose, blue 1500 mm 7027553 All See no. 95

types
1500 mm
97 ITE filling hose, yellow 7027554
1500 mm
98 ITE filling hose, red 7027555
99 Quick coupling, red 253a 7027556 All See no. 95

types
100 Quick coupling, blue 254 a 7027557
101 4-valve test fitting M4WS5C 7027558 All For maintenance and
types repair of air
conditioning unit
105 Dismantling tool M37X1 9583459 All For dismantling grapple

106 M42X1.5 9583521 types bolts
107 M48X1.5 9583522
010.050.9
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Machi
Size ID No. ne
110 Universal M42X1.5 9584738 All For disassembling

Passfix stripper M48X1.5 types Passfix bolts
M58X1.5
111 Test template for Likufix Likufix 33 94093547 All For detecting
Likufix 48 94003945 types incorrectly positioned
Likufix 66 94048581 components for Likufix
coupling system.
112 Slotted nut wrench SW30 9594666 All For tightening slotted
types nuts of grapples
120 Diagnostic instrument 5010474 All For error diagnosis of

types auxiliary heating D5
WS.
121 Adapter cable 9614382
For connection in cable
harness, right console
122 Adapter cable 10025620
For inserting directly
into heater
130 Testing tool for cooling 11839289 All For pushing off the
system types engine cooling system
(leak test)
140 Torque wrench 4 to 20 Nm 10045464 All For tightening the hose

types clamps
010.050.10
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Machi
Size ID No. ne
150 B20 pressure switch 9645488 All For checking the

conversion kit types switching pressure
Consisting of: (dropping) of pressure
151 Screw-in stud 7617216 switch B20
152 T-connection fitting 7405617
153 Measuring neck 7409919
154 Screw-on fitting 7368150
160 Hand pump with 10454803 All For leak test of

pressure gauge types backpressure line if
particulate filter
installed
170 Filling and testing 8145359 All For checking and filling
device, complete with types nitrogen in the
adapter and filling hose accumulators
180 Oil filter claw spanner 8145274 All For maintenance of

types diesel engine
190 Refractometer 7408922 All For checking anti-

Coolant and types freeze concentration in
Battery acid coolant
and acid density in the
battery
010.050.11
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Machi
Size ID No. ne
191 Refractometer 11830573 all For checking the

Diesel exhaust fluid types mixing ratio of the
diesel exhaust fluid
Machine
Stage 4
200 Easy laser 11821020 All For aligning v-belt

types pulleys for magnet
systems
210 Hand-held pliers D=13 11825915 All For assembling

mm to 18 mm types spring clamps
211 Hand-held pliers D=13 11825916
mm to 50 mm
212 Jaw insert 11825917
220 Ring bolt M12 4026006 all For lifting various

M30 4000656 types excavator components
M42 4001313
M48 4900835
M56 4901609
M64 4902031
M72 402610814
Scope of delivery for the Litronic measuring system MH 3020

Depending on requirements, different adapters and cables are required that must be ordered
separately.
Item Sensors ID number

2 OEM pressure sensor, measuring range 0 bar to 1000 bar, output 0 mA to 20 mA 1001 8329
3 OEM pressure sensor, measuring range 0 bar to 600 bar, output 0 mA to 20 6* 6140 624 01
mA
4 OEM pressure sensor, measuring range 0 bar to 60 bar, output 0 mA to 20 mA 3* 6140 625 01
010.050.12
copyright by
Item Sensors ID number

5 OEM pressure sensor, measuring range 0 bar to 10 bar, output 0 mA to 20 mA 1002 7591
6 OEM pressure sensor, measuring range -1 bar to +6 bar, output 4 mA to 20 mA (LWE) 5718 886 08
7 MINIMESS direct connection pressure sensor, screws 1620 6* 6140 626 01
8 MINIMESS direct connection pressure sensor, screws 1620, 90° angled 3* 6140 647 01
9 Pt 100 temperature sensor, measuring range -50 °C to +200 °C 1* 6140 627 01
10 MINIMESS P / T measuring coupling, screw series 1620, G 1/4" 1* 6140 628 01
11 MINIMESS P / T measuring coupling, screw series 1620, M10 x 1.5 1* 1004 1274
12 RE 4-10 measuring turbine, measuring range 1 l/min to 10 l/min 1* 5010 031
13 RE 3-75 measuring turbine, measuring range 7.5 l/min to 75 l/min 1* 6410 629 01
14 RE 3-300 measuring turbine, measuring range 15 l/min to 300 l/min 0* 6140 630 01
15 RE 3-600 measuring turbine, measuring range 25 l/min to 600 l/min 2* 5009 492
16 DS 03 speed sensor, measuring range 1 rpm to 9999 rpm 1* 6140 631 01
17 Spare reflector foil kit 1* 6140 632 01
18 Magnet holder, for DS 03 speed sensor 1* 6140 633 01
19 Inductive transducer for speed measurement 1* 6140 634 01
Item Accessory ID number

20 Transport case for storing RE 3 measuring turbines 1* 6140 635 01
21 MK 12 measuring cable for connecting of sensors, 6 metres long 12* 6140 636 01
24 Power supply cable for connecting to on-board power system, 6 metres long 1* 6140 639 01
25 Power supply cable for connecting to on-board power system, 12 metres long 0* 6140 640 01
26 DPU 411 thermal printer with power adapter 0* 6140 641 01
27 Thermal paper rolls for DPU 411 0* 6140 642 01
28 Centronics data transmission cable, 2 metres long (for DPU 411) 0* 6140 643 01
29 RS 232 data transmission cable, 2 metres long (connection to PC) 1* 9684 327
30 AK 12 adapter cable (for speed measurement with GLR testing instrument) 1* 6140 648 01
31 Litronic service program, German version (DOS operating system) 0* 6140 646 01
32 Analysis software (d / e / f) on CD-ROM (for Windows, 16 bit) 1* 6004 401
33 Analysis software (d / e / f) on CD-ROM (for Windows, 32 bit)
34 Measuring adapter for power measurements A 309-R 317 Litronic 1* 8504 231
36 Y-adapter for current measuring junior timer plug 1* 9956 436
37 Adapter for 3-pin to 2-pin plug 1* 9956 422
* Quantity for recommended basic equipment

Scope of delivery for Liebherr multi-measuring system LMMS 2010

Depending on requirements, different adapters and cables are required that must be ordered
separately.
Item Designation Quantity ID number

Measuring instrument
010.050.13
copyright by

1 LMMS 2010 measuring kit, complete with transport case, consisting of: 1121 0083
1.1.0 Case for measuring equipment (including inlet + label, not including 1 1121 0084
equipment)
1.1.1 LMMS 2010 measuring device 1 1108 8320
1.1.2 Plug-type power adapter with country adapter 1 7025 279
1.1.3 USB cable 1 1081 4169
1.2.0 Case for sensor equipment (including inlet + label, not including equipment) 1 1121 0085
1.2.1 HySense PR100, measuring range 0 to 60 bar 2 1220 9288
1.2.2 HySense PR100, measuring range 0 to 600 bar 4 1220 9290
1.2.3 Direct connector, straight 3 6140 62601
1.2.4 Direct connector, 90° angled 3 6140 64701
1.3.0 Case for cables (including inlet + label, not including equipment) 1 1121 0086
1.3.1 High End measuring cable, 6 m 3 1121 0096
1.3.2 High End measuring cable, 12 m 3 1121 0097
Alternative pressure sensors
2 HySense PR 100 pressure sensor, measuring range 0 bar to 1000 bar 1220 9376
3 Pressure sensor, measuring range 0 bar to 10 bar, without ISDS 1002 7591
4 HySense PR 100 pressure sensor, measuring range -1 bar to +6 bar 1220 9286
5 Pressure sensor, measuring range 0 bar to 60 bar with frequency output 0.2 KHz to 1.6 1183 0599
KHz
6 Pressure sensor, measuring range 0 bar to 600 bar with frequency output 0.2 KHz to 1183 0601
1.6 KHz
Measuring turbines
7 RE 4 - 10, measuring range 1 l/min to 10 l/min 5010 031
11 RE 7 - 600, measuring range 25 l/min to 600 l/min HD version 480 bar 1100 2327
12 Measuring turbine with integrated DBV (load valve), G 1 1/4, 12 l/min to 600 l/min, 420 1182 4140
bar (inductive transducer/amplifier/ISDS)
Rev counter
13 DS 03 optical speed sensor, measuring range 1 rpm to 9999 rpm 6140 63101
14 Spare reflective foil kit 6140 63201
15 Magnet holder, for DS 03 speed sensor 6140 63301
16 Inductive transducer for speed measurement 6140 63401
Other accessories
17 Synthetic leather bag (protective cover) for LMMS 2010 1182 4145
18 Impact protection for LMMS 2010 1183 0486
19 Multi-Xtend U/I, 30V/2A 1165 2087
21 CAN connecting cable with 8-pin SUB-D plug, screwable 1220 7737
22 Temperature sensor -50 °C to +200 °C 1121 0095
23 Trolley 1121 0087
24 Combined sensor (p/T) 0 bar to 600 bar / -50 °C to +200 °C 1149 2522
010.050.14
copyright by

25 Distributor cable for combined sensor 1149 2523
26 High end extension cable, 7/7-pin, 15 m 1169 9160
27 Connecting cable LMMS 2010 (connecting two measuring devices) 1182 4990
28 Battery kit with temperature sensor 1134 6562
29 Inductive transducer with amplifier for measuring turbines up to 600 litres 1121 2550
010.050.15
copyright by
010.050.16
copyright by
Servicemanual Special tools for hydraulic system
Special tools for hydraulic system
for maintenance, repair and adjustment of the hydraulic system

Machi
Display No. Description Size ID No. Application
ne
10 Special spanner for SW 16 11367374 All Used to adjust the primary
pressure relief valves types and secondary valves in
the control valve block
11 SW 17 9359414
12 SW 19 9210371
15 Special spanner for 8042837 Used to adjust 2-stage

pressure relief valves valves in auxiliary
directional valve (Linde)
18 Special spanner for 9211987 Used to adjust high

pressure relief valves limitation valves on slewing
gear oil motor (Linde)
20 Safety cap SW 10 7009315 All Used to secure the

types adjusting screws on
hydraulic components
21 short SW 13 7023492
22 long SW 13 l 7615515
23 SW 17 7380629
24 short SW 19 7009316
25 long SW 19 l 7009317
28 Lead seal, self- 12201431 All For securing the adjusting

adhesive types screw on the actuating
linkage of compact brake
block 3420
010.051.1
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Special tools for hydraulic system Servicemanual
Machi
ne
30 Mounting sleeve ID number All Used to mount O-rings and
See item 990, types Stepseal rings on pistons
spare parts catalogue of hydraulic cylinders and
positioning pistons of
variable-displacement
pumps and regulating
motors.
40 Expanding sleeve ID number All For use, see tool no. 40

See item 991, types
spare parts catalogue
50 Assembly wrench ID number All Used to loosen and

for piston See item 985/989 types tighten pistons
60 Assembly wrench ID number All Used to loosen and tighten

for piston nut See item 985 types piston nut
010.051.2
copyright by
Machi
ne
70 Socket wrench for SW 41 9245656 All Used to dismantle and
threaded bushing types assemble cushioning pins
for two-side end-of-travel
cushioning of hydraulic
cylinders.
80 Removal tool for piston M16 9951120 All Used to push off piston rod
rod bearing types bearing on hydraulic
M20 9959261 cylinder
M24 9959262
90 Filling device, W 24x 8145359 All Used to check and fill gas
complete with adapter 1-1/4" types accumulators as well as
and filling hose 3.0m pistons and membrane
accumulators
W 32x
1-1/4"
3.0m
100 Mounting sleeve 9280580 Used to mount and

dismantle sealing ring in
pump safety valve (Linde
control valve block)
110 Removal rod M6 9288234 A918 Used to mount and

dismantle the pressure
balance piston in the LSC
control valve block
130 Hex wrench 9922976 A918 Used to mount and

dismantle check valves in

connection T (without
radiator bypass valve).
010.051.3
copyright by
Machi
ne
135 Screw-out device Ø 10 10114826 A918 Used to dismantle check
mm valve in LUDV system
140 Clamping device for Ø 20 10017281 All Used to clamp control

control spool mm types spools during dismantling
and mounting of piston
Ø 25 10017282 elements
mm
Ø 32 10017283
mm
150 Threaded stud with M6 4901114 R914 Used to check secondary

hexagon socket LH22 C pressure relief valves on
LH30 C travel motor
LH40 C
LH80
C-HR
LH110
C
160 Mounting sleeve Ø 25 9951457 All Used to mount Glyd rings

mm types and scraper rings on
161 Ø 22 9951508 plunger piston of LIKUFIX
mm couplings.
162 Ø 45 9966421
mm
163 Ø 25 9951458
mm
010.051.4
copyright by
Machi
ne
180 Vacuum pump, 00A7. 7405073 All Used to hold back
complete 300 types hydraulic tank content
Consisting of:
Pump no. 180,
vacuum control valve
no. 181 with seal, hose
with filter no. 187.
181 Vacuum control valve, 10097130

complete
Connecting piece to
184 tank, consisting of: 7002240
185 Screw-in studs 7407155
Cone RED connection
186 16/8S 7407985
187 Straight nipple 12222275
Suction hose
200 Mounting sleeve ID number All Used to calibrate seal rings

See item 950 types during installation of piston
spare parts catalogue in cylinder
210 Mounting sleeve ID number All Used to install piston rod

See item 960, types bearings on specially
spare parts catalogue shaped piston rods
220 Intermediate flange/ 1/2" 9916093 All Used to measure load

intermediate block with types pressures and leak oil
connec volumes in line to

tion consumer
R1/4"
221 9765104
222 3/4" 9759353
223 1" 9309326
11/4"
010.051.5
copyright by
Machi
ne
225 Closing plate 1/2" List, All Used to seal hoses and
- see Tab. 1 types SAE connections
1 1/2"
Closing plates for sealing hose connections and SAE flanges

Plate without Plate without puncture, with
Size Plate with puncture O-ring Kantsil ring
puncture thread
1/2" 9107878
3/4" 9174264
1" 9174263 9170178 7264508 7367611
1 1/4" 9413318 9420882 7264687 7367612
1 1/2" 9465987 7360048 7367613
1/2" 9327330
3/4" 9327331
1" 9327332
1 1/4" 9327333
1 1/2" 9327334
Tab. 1 Overview of closing plates
230 Assembly tool 94067035 All Used to mount lead seals

types on Rexroth components
Assembly tool 94063198 LH120 Bolt-in tool used to

assemble the mono bolt
010.051.6
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Assembly tools LH120 Assembly aids used to

assemble front rotary stage
1 Protective cover 94031306
2 Torque support 94007738
3 Stripping tool 94009227
Assembly tools LH120 Assembly aids used to

assemble rear rotary stage
1 Lifting accessory 9637122
2 Torque support 94009332
Corrosion protection 10411487 All Protects against corrosion

spray types
010.051.7
copyright by
010.051.8
copyright by
Servicemanual Special tools for electrical equipment
Special tools for electrical equipment

Machi
ne
10 Crimping tool 7367025 All For crimping contacts for
types 1.5 mm2 wires for MATE-
N-LOK plug connections
12 Hand-held pliers 7366314 All For crimping contacts for

types 2.5 mm2 wires for MATE-
N-LOK plug connections
15 Contact removal tool 7015179 All For removing crimped

types contacts from MATE-N-
LOK plug connections
20 Bushing 6202619 All Bushing contact for 1.5

types mm2 wires of MATE-N-
LOCK plug connections
21 Contact pin 6202620 Pin contact for 1.5 mm2

wires of MATE-N-LOCK
plug connections
22 Bushing 6202591 All Bushing contact for 2.5
types mm2 wires of MATE-N-
LOCK plug connections
23 Pin 6202592 Pin contact for 2.5 mm2

wires of MATE-N-LOCK
plug connections
28 Crimping pliers (according to MIL- 7367086 All
C5015, VG 95234, VG 955342) types
29 Crimping insert for crimping 7409779

DEUTSCH plug connections with
no. 28 pliers
30 Crimping pliers for crimping 8503647 All

contacts of DEUTSCH plug types

connections
010.052.1
copyright by
Special tools for electrical equipment Servicemanual
Machi
ne
31 Pulling tool 7026267 All For disassembly of
types DEUTSCH plugs
32 Pulling tool Size 4 8503633 All For removing wired

33 Size 8 8503632 types crimping contacts from
34 Size 12 8145674 DEUTSCH plug
35 Size 16 8145673 connections
36 Size 20 8503630
37 Pulling tool Size 12 10114733 All For removing pin and

38 Size 16 885563714 types bushing contacts from
39 Size 20 10114732 DEUTSCH plug
connections
40 Pin contact for wires Ø 0.8-1.0 7368251 All Bushing contact for wires
of DT plug Ø 1.0-2.0 7368406 types of DT plug connections
connections Ø 2.0-3.0 6905271
41 Bushing Ø 0.8-1.0 7368252

Ø 1.0-2.0 7368405
Ø 2.0-3.0 6905272
42 Dummy plug 7368253

43 Crimping tool 7367025 All For crimping punched
types contacts of SURE-SEAL
plug connections
44 Mounting tool for inserting wired 7367023 All

crimped contacts into SURE- types
SEAL CT 31 plug connections
45 A: Removal tool for pin contacts 7367020 All

from SURE-SEAL plug types
connections
46 7367022 All
B: Removal tool for bushing types
contacts
010.052.2
copyright by
Machi
ne
47 Installation tubes for CT 31 7022464 All
tool no. 45 types
48 Auxiliary tool used to hold the 7367021 All
SURE-SEAL 2, 3 and 4-pin plug types
connectors during installation and
removal of the crimped contacts.
49 Auxiliary tool 7367085 Similar to tool 324 for 5, 6

and 7-pin
50 Repair kit 7015073 All

Contains special tools 43, 44, 45, types
46, 48 and 49 as well as operator's
manual and lubricant.
51 Bushing contact for 1.5 mm2 wires 6202434 All

of SURE-SEAL plug connections types
Pin contact for 1.5 mm2 wires of

52 SURE-SEAL plug connections 6202444
53 Push-out kit for assembly tool 7026266 All Removal tool for contacts
types of MICROTIMER plug
connections
55 Unlocking tool for 777-310 7022773 All

WAGO plug types
elements
60 Clip for assembly 10356764 All For removing and installing

types Eproms
010.052.3
copyright by
Machi
ne
65 Mounting sleeve 9629620 All For assembling o-rings for
types Likufix signal contacts
66 Tool box 11113798 All For performing

Cable harness repair types measurements, diagnosis
and diagnosis kits and repairs on electrical
system
70 Ergocrimp hand-held pliers 6004391 All For crimping contacts for

types JPT (Tyco) plug
connections
72 Die for wire end 0.5 to 2.5 10016253 All For crimping the contacts
sleeves mm2 types
Junior power timer no.
927777-3 / no. 927779-3 /
73 0.2 to 2.5 10016255 927846-2
mm2
Junior power timer/EDS
no. 929938-3/double-
74 0.5 to 2.5 10016256 spring contact no. 929940-
mm2 3
Flat adapter no. 963745-1 /

no. 963746-1
80 Push-out tool 7415334 All For removing wired crimp
types contacts from JPT (Tyco)

plug connections
010.052.4
copyright by
Machi
ne
90 Crimping tool 10016251 All For crimping Littlefuse
types contacts for JPT (Tyco)
plug connections, see also
no. 92.
92 Ergocrimp die 0.5 to 10016252 All For crimping contacts in

5.37 mm2 types conjunction with no. 90
Pin bushing no. 913053 /

no. 913065 / no. 913066 /
no. 913067 / no. 913069 /
no. 913079
Double-spring contact no.

913071 / no. 913072
95 Crimper for wire end 0.08 to 10 10011168 All For crimping

sleeves mm2 types Wire end sleeves
96 Crimper for wire end 0.25 to 16 8033014 All For crimping

sleeves mm2 types Wire end sleeves
98 Crimper 0.5 to 6.0 8004713 All For crimping insulated fork

mm2 types terminals
100 Crimping pliers with 10 to All For crimping uninsulated

compression insert R 70 mm2 types fork terminals
10
Inserts for tool no. 100 All

types
101 R 16
102 R 25
103 R 35
104 R 50
105 R 70
010.052.5
copyright by
Machi
ne
108 Crimper 0.5 to 8033015 All For crimping uninsulated
6.0 mm2 types plug connections
109 Crimper 0.5 to 2.5 6003491 All For crimping uninsulated

mm2 types plug connections
110 Crimping tool 0.5 to 2.5 All For crimping uninsulated

mm2 types plug connections
111 Crimping tool 0.03 to All For crimping D-Sub

0.6 mm2 types contacts
112 Pin remover for D-Sub contacts All

types
120 Contact spray for electric slip ring 7024145 All Contact care agent for
transmitters types electric slip ring
Cramolin TOP PIN transmitters
010.052.6
copyright by
Machi
ne
121 Moisture protection 10488334 All Moisture protection spray
Liqui-tech Basic types for electric plug
connections
Notice:
Do not use for electric slip
ring transmitters!
010.052.7
copyright by
010.052.8
copyright by
Servicemanual Special tools for slewing gear mechanism
Special tools for slewing gear mechanism
Maintenance and repair of slewing gear mechanism and slewing gear motor
Machi
Picture No. Designation Size ID no. Application
ne
10 Slotted nut wrench for SAT 9202821 LH 40 Used to release and
slewing gear 275 LH 50 tighten slotted nuts in drive/
mechanism slewing gear mechanisms
11 SAT 9202823 LH 60 (SAT)
325
12 SAT 9202824 LH 80
350
20 Removal tool of SAT 9202826 LH 40 Used to dismantle and

slewing gear 275 LH 50 assemble brake housing/
mechanism multi-disc brake for slewing
21 SAT 9202828 LH 60 gear mechanisms (SAT)
325
22 SAT 9202829 LH 80
350
30 Special wrench for FMF 64 10127252 LH 40 Used to dismantle and

speed sensor LH 50 assemble the speed
sensor at the slewing gear
FMF 90 LH 60 motor
FMF LH 80
100
010.054.1
copyright by
Special tools for slewing gear mechanism Servicemanual
010.054.2
copyright by
Servicemanual Mounting device for multi-disc brake
Mounting device for multi-disc brake
Used to dismantle and install the multi-disc brake in the slewing gear mechanism
SAT 225 / 250 / 275 / 300
Fig. 1 Mounting device for slewing gear mechanism
Dimensions SAT 225 SAT 250 SAT 275 SAT 300

A 268 300 326 364
B 40 40 40 50
C 12 12 12 20
D 10 10 10 15
E 10 10 10 15
F 16 18 18 22
G 100 110 120 130
H 117 131 143 157
ID no. 9202825 9199319 9202826 9202827
Tab. 1 List of mounting device versions
010.056.1
copyright by
Mounting device for multi-disc brake Servicemanual
010.056.2
copyright by
Servicemanual Special tools for axles (Kessler)
Special tools for axles (Kessler)
For maintenance and repair of axles

Display No. Description ID No. Axle type Machine Application
10 Insertion tool for 7027696 LT/D 71 LH 35 T Used to mount slip ring
slip ring seal LH 40 M seal.
LT/D 81 LH 50 M
11 10046704 LT/D 102 LH 80 M
20 Spanner for 10455408 LT/D 41 A 922 Rail Used to loosen and

wheel nuts / LT/D 71 LH 35 T tighten shaft nut.
shaft nuts LH 40 M
21 10424371 LT/D 81 LH 50 M
22 10424498 LT/D 91 LH 60 M
23 10424380 LT 102 LH 80 M
24 11088116 D 102 LH 80 M

locknut LT/D 71 LH 35 T tighten locknut of
LH 40 M planetary gearbox.
31 7026040 LT/D 71 LH 35 T
LH 40 M
40 Removal tool for 10424373 LT 41 A 922 Rail Used to remove the

steering knuckle LT 71 LH 35 M steering knuckle bolt.
bolts LH 40 M
(mechanical) LT 81 LH 50 M
010.059.1
copyright by
Special tools for axles (Kessler) Servicemanual

50 Removal tool for 10424374 LT 41 A 922 Rail Used to remove
steering knuckle LT 71 LH 35 M steering knuckle bolt by
bolts (hydraulic) LH 40 M means of a hydraulic
LT 81 LH 50 M pump*.
51 10424381 LT 91 LH 60 M (Removal thread
LT 102 LH 80 M M27X2)
60 Push-in tool for 10046711 LT 41 A 922 Rail Used to hydraulically

steering knuckle LT 71 LH 35 M press in steering
bolts (hydraulic) LH 40 M knuckle bolt by means
LT 81 LH 50 M of a
hydraulic pump*.
61 10424383 LT 91 LH 60 M
70 Insertion pin for 10046715 LT 41 A 922 Rail Used to insert steering

steering knuckle LT 71 LH 35 M knuckle bolt.
bolt LH 40 M
LT 81 LH 50 M
LT 91 LH 60 M
LT 102 LH 80 M
80 Mounting tool for 7028268 LT 41 A 922 Rail Used to drive steering

steering knuckle LT 71 LH 35 M knuckle bushing into
bushings LH 40 M axle housing.
LT 81 LH 50 M LHB/en/Edition: 01/2017
010.059.2
copyright by
Servicemanual Special tools for axles (Kessler)

90 Removing tool 10492635 LT 41 (AGS) A 922 Rail Used to remove needle
for double joint bearing and bearing
drive shaft bushing from the axle
bearing housing.
91 10424375 LT 71 LH 35 M
LH 40 M
LT 81 LH 50 M
LT 91 (ASS) LH 60 M
LT 101 (ASS) LH 80 M
92 10424384 LT 91 (AGS) LH 60 M
LT 101 (AGS) LH 80 M
100 Mounting tool for 10492639 LT 41 A 922 Rail Used to insert needle
double joint drive bearing and bearing
shaft bearing bushing into axle
housing.
101 10492640 LT 41 A 922 Rail
102 10424499 LT 71 LH 35 M
LH 40 M
LT 81 LH 50 M
LT 91 (ASS) LH 60 M
103 10424385 LT 91 (AGS) LH 60 M
LT 101 (AGS) LH 80 M
110 Seal ring 10492636 LT 41 A 922 Rail Used to insert radial
mounting tool for seal ring in steering
double joint drive knuckle.
shaft bearing
111 10492653 LT 41 A 922 Rail
112 10424376 LT 71 LH 35 M
LH 40 M
LT 81 LH 50 M
LT 91 (ASS) LH 60 M
113 10424377 LT 71 LH 35 M
LH 40 M
LT 81 LH 50 M
LT 91 (ASS) LH 60 M
114 10424385 LT 91 (AGS) LH 60 M Used to insert radial
LT 101 (AGS) LH 80 M seal ring in axle
housing.
120 Seal ring 10424378 LT/D 41 A 922 Rail Used to insert radial
mounting tool for LT/D 71 LH 35 M seal ring in axle drive.
axle drive LH 40 M
LT/D 81 LH 50 M
LT/D 91 LH 60 M
121 10046716 LT/D 71 LH 35 T
LH 40 M
LT/D 81 LH 50 M
LT/D 91 LH 60 M
010.059.3
copyright by
Special tools for axles (Kessler) Servicemanual

threaded ring LT/D 71 LH 35 M remove adjusting ring
LH 40 M in axle drive.
LT/D 81 LH 50 M
LT/D 91 LH 60 M
131 10492638 LT/D 71 LH 35 M
LH 40 M
LT/D 81 LH 50 M
LT/D 91 LH 60 M
LT/D 102 LH 80 M
140 Slotted nut 10412169 LT/D 91 LH 60 M Used to loosen and

wrench for LT/D 102 LH 80 M tighten locknut in
locknut in intermediate gear.
intermediate
gear
(Locknut
installed from
June 2006)
150 Centring device 10424386 LT/D 102 LH 80 M Used to mount brake

for discs discs.
* = hydraulic hand pump not included with the respective tool.

ASS = steering knuckle side
AGS = axle housing side
010.059.4
copyright by
Servicemanual Special tools, ERC cylinder
Special tools, ERC cylinder
Identification
Description Use Display
number
Pressure sensor 614062401 For measuring the filling pressure
0 - 600 bar
Temperature sensor 11314610 For measuring the filling temperature
-50-/+200 °C
Combined device 11492522 For measuring the filling temperature
Pressure sensor and filling pressure.
0 - 600 bar
Temperature sensor
-50-/+200 °C
Distribution cable 11492523 For data transfer between P/T
combined sensor and Multihandy
Multihandy 11000678 For reading the filling pressure / filling
temperature
Filling and testing device* 8145359 For filling the ERC with nitrogen
Pressure-reducing valve* 886150908 For rinsing the ERC with nitrogen in
for nitrogen bottle the event of a repair (variant 2)
*not included in filling kit

Filling kit 94064936 For filling after repair (variant 2)
Additional material for filling after
cylinder replacement (variant 1)
Fitting For connecting the filling hose of the
G6S (1 piece) filling and testing device with
hydraulic line no. 60
G3/8" service tool Bleeding device for releasing

(1 piece) nitrogen from the ERC and flushing
the ERC with nitrogen after a repair
(variant 2).
G3/8" filling adapter Connecting piece for connecting

(1 piece) filling and testing device and ERC for
filling
010.060.1
copyright by
Special tools, ERC cylinder Servicemanual
Identification
Description Use Display
number
Hydraulic lines For extending the filling hose of the
6x8000 (1 piece) filling and testing device
Extension Extension between filling adapter 59

(1 piece) and the filling and testing device.
Required for filling the ERC with
piston rod protection
010.060.2
copyright by
Servicemanual Conservation guidelines
General
Conservation guidelines
1 General
All parts of a construction machine are exposed to corrosion, especially when the machine is taken
out of service. Corrosion can be compared to wear. However, the effects of corrosion can greatly
exceed that of mechanical wear and shorten the service life of the affected parts significantly. For
that reason, for longer shut down, the machines and its components must be preserved according to
certain guidelines.
In general, these guidelines are tiered according to the following times:
– Taking the machine out of service – for an unknown duration
– Shut down of the machine
• Shut down for up to 2 months
• Shut down for up to 12 months
• Shut down for longer than 12 months
– Return to operation
The required measures are graduated depending on the different time frames. The conservation
measures cannot be strictly standardized and they must be shorted or lengthened depending on the
assessment of necessity (such as environmental influences).
Such influences are, for example:
– Placement location of machine (for example in unprotected surrounding, in closed areas,
protected by a roof, temperate surrounding)
– Type of climate (for example extreme temperatures, location in water / near the coast, etc.)
Note!
For conservation for sea transport, special guidelines must be observed, which are not included in
these instructions. Refer to the special operating instructions.
2 Taking the machine out of service – for an unknown duration
If a machine is taken out of service for a longer period of time without conservation, then it must be
operated in intervals not to exceed 14 days, to prevent abnormal corrosion and its effects.
Before putting the machine back into service, check all oil levels and correct them, if necessary.
Always carry out the specified daily maintenance work before putting the machine back into
service. In addition, carry out the time limited maintenance work according to the inspection
schedule and additional Diesel engine Operating instructions no later than the specified intervals.
Put the machine into operation according to the Operating instructions and operate it until the
Diesel engine and the hydraulic system has reached the specified operating temperature in the
hydraulic tank and in the coolant circuit.
Actuate all functions of the travel, working hydraulic as well as functions of additionally installed
hydraulic components and alternately operate them over a period of approx. 20 minutes. The
hydraulic cylinders must be extended and retracted over their full stroke length.
When turning the machine off, retract all hydraulic cylinders fully, if possible, and fill the fuel tank.
If the machine is parked on soft ground, park the machine on wooden planks or similar and secure
it to prevent it from rolling off.
Check the batteries and remove them and recharge them, if necessary. Check the electrical
contact points and grease them, if necessary.
010.070.1
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Conservation guidelines Servicemanual
Shut down of the machine
3 Shut down of the machine
3.1 Preparations for shut down

Park the machine on horizontal, dry and solid ground and secure it to prevent it from rolling off.
Lower the working attachment to the ground level so that there is no longer any residual pressure
of the hydraulic.
Clean the machine diligently according to the procedure outlined in the Operating instructions.
The machine must be completely dry before starting the conservation measures. Dry electronic
components and damp areas on the machine with pressurized air.
If freezing temperatures are expected for the intended duration of shut down, then the fuel tank
must be filled with winter fuel. Then start the Diesel engine and let it run for some time to bring the
winter fuel into the fuel circuit. Then add enough fuel to the fuel tank until it is full.
Note!
When a conserved machine is moved for loading or transport, then the conservation protection on
the piston rods of the cylinders will most often be removed by the scraper ring. For that reason, if
the machine is transported, the conservation of the piston rods must be rechecked after loading
and carried out again, if necessary.
Note!
Despite completed conservations measures, the machine must still be inspected in certain
intervals and touched up, if necessary. This is within left to the discretion of the operator, but these
inspections should be carried out regularly (monthly), especially in aggravated conditions (cold,
heat, near the coast, etc.).
3.2 Shut down for up to 2 months
3.2.1 Required tools / Service items
Description Id. No. Description Display

Optical charge 7408922 To check the battery
tester condition and the
antifreeze in the
coolant
WAXOYL 120-4 Anti 8504472 Spray can 500ml

corrosion wax Long term protection
for up to 2 years
Ballistol Spray 10025514 Application area:
Corrosion protection Door locks
Dehumidification 10013313 Prevents infiltration
capsule of moisture over an

extended period of
time
Check the entire machine for damage and remedy, if necessary.

Check the machine for paint damage and remedy, if necessary.
Take care of any maintenance work which would fall within the timeframe of the planned shut
010.070.2
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Shut down of the machine
down.
Due to the UV exposure of the components, synthetic materials, such as plastic parts, hoses,
rubber etc. must be covered with suitable aids.
Electrical components, contact points and plug connections which are not sealed must be sealed
with conservation wax „Waxoyl 120-4“.
Apply a thick layer of conservation wax „Waxoyl 120-4“ to cover ball joints, hinges, blank parts and
exposed piston rods. (Do not protect ball bearings with Waxoyl!)
Place a dehumidification capsule into the central electric box.
Protect all door and container locks with „Ballistol Spray“.
Set the battery master switch (if present) to position „0“ and then remove the batteries. Check the
battery acid level and add distilled water, if necessary. Always store the batteries in a cool and
dry area. Check the load current regularly every 6 weeks and recharge, if necessary.
Close the exhaust outlet with an air and watertight cover.
Pay attention to any additional guidelines for special components or special local conditions.
3.3 Shut down for up to 12 months

Carry out all measures according to paragraph 3.1. In addition, the following is required:
Clean the Diesel engine externally.
Drain water from the fuel tank or condensation of the Diesel engine prefilter (see Operating
instructions).
Add commercially available Diesel fuel to the fuel tank until it is completely full. If the shut down
is during the cold time of the year, fill the fuel dank with winter Diesel fuel (Winter Diesel fuel is
suitable up to a temperature of -22°C / -7.6°F). Then start the Diesel engine and let it run for some
time to bring the winter fuel into the fuel circuit. Then add enough fuel to the fuel tank until it is full.
Check the coolant to ensure it has sufficient corrosion and antifreeze protection - at least 50%
corrosion inhibitor antifreeze fluid (for guidelines refer to the Operating instructions).
Seal the entire machine (Diesel engine, hydraulic aggregates, main frame, tank, track / axles,
equalizer bar, working attachments, etc.) with preservation wax „Waxoyl 120-4“. (Amount of
preservative agent: An area of approx. 5m² can be treated with one liter Waxoyl)
Note!
The following points must be observed when applying the corrosion inhibitor wax:
– Observe a drying time of 3 hours.
– Ambient temperature at least +15°C / 59°F.
– Use protective equipment (breathing protection, safety glasses, respirator, etc.).
– The solvents of the anti corrosion wax are flammable! (Do not smoke and avoid open flames!)
– Cold resistant to a temperature of -40°C / -40°F.
Release the chain tension by relieving the tension cylinder (see Operating instructions).
Check the machine monthly and reapply conservation protective measures if necessary.
010.070.3
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Return to operation
3.4 Shut down for longer than 12 months
Note!
If a shut down for longer than 12 months is scheduled, then contact the Service Dept. of the Diesel
engine manufacturer.
Carry out all measures according to paragraph 3.1 and 3.2. In addition, the following is required:
Close off all openings, such as air filter, exhaust pipe, vent openings on components, etc. airtight.
The vent for the fuel tank (if present) must remain open for safety reasons!
Rub the rubber seal of the cab and containers with talcum powder, close the doors. If the cab is
not installed, cover the operator’s platform properly. If necessary, remove the operator’s seat.
Cover the instrument panel and protect it.
4 Return to operation
4.1 After a shut down of 2 months

Remove the dehumidification capsule from the electronic box.
Check the fill levels and lubricate the machine according to the Operating instructions.
Install the batteries and clean / grease the battery terminals.
Open the exhaust outlet.
Drain water from the fuel tank or drain any condensation of the Diesel engine prefilter (see
Operating instructions).
Clean anti corrosion wax from ball joints, hinges, blank parts and exposed piston rods.
Put the machine back into service as outlined in the Operating instructions.
Before working with the machine, check all functions of the machine and remedy and defects
immediately. Carry out a thorough visual inspection on the machine.
Actuate all functions of the travel, working hydraulic as well as functions of additionally installed
hydraulic components and alternately operate them over a period of approx. 20 minutes. The
hydraulic cylinders must be extended and retracted over their full stroke length.
Observe any additional guidelines for special components or special local conditions.
4.2 After a shut down of 12 months

Carry out the items according to paragraph 4.1.
Take an oil sample of the hydraulic oil and send it in for analysis.
Carry out the scheduled maintenance and inspection work on the machine before putting it back
into service.
On the Diesel engine, mechanically actuate the AGR flap (exhaust return) and the engine brake
flap and check for easy movement.
Grease the V-belts!
Use a high pressure cleaner with steam (at least 120°C) as well as 5% additive of solvent (such
as petroleum) to clean the anti corrosion wax from the machine and aggregates. (Caution when
walking on surfaces, there is a danger of slipping due to the wax residue.)
Check the V-belt of the Diesel engine and replace it if necessary.
010.070.4
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Return to operation
Carry out a Diesel engine test run: Increase the Diesel engine rpm only slowly to ¾ of the high idle
rpm until the operating temperature is reached.
Check the oil pressure display immediately after starting the Diesel engine.
Check the vacuum display of the air filter.
Adjust the chain tension to suit the application (see Operating instructions).
4.3 After shut down of longer than 12 months
Note!
After a scheduled shut down of longer than 12 months contact the Service Dept. of the Diesel
engine manufacturer.
Complete all items outlined in paragraph 4.2 and 4.1.

Remove all covers and closures, which were installed for conservation measures.
Turn the Diesel engine manually a few turns (use the turning device - flywheel – see Special tools).
Start the machine and bring it to operating temperature.
After the machine was brought to operating temperature, change all lube and service fluids as well
as filters according to the Operating instructions
Check the entire machine for function and for leaks.
If necessary, carry out any time limited maintenance work at this time.
010.070.5
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Return to operation
010.070.6
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Servicemanual Conservation of hydraulic cylinders
Background
Conservation of hydraulic cylinders
1 Background
The conservation of hydraulic cylinders for storage and transport is described in multiple Liebherr
technical order instructions and work instructions. This document summarises the information
relating to the conservation of hydraulic cylinders.
Conserve hydraulic cylinders and shock absorbers with the methods described in this document.
2 Design of components
2.1 Component of hydraulic cylinders
Fig. 1 Components of a differential cylinder (example)
1 Bushing 33 Shim
5 Stroke reducer (rod side) 82 Screw
6 Stroke reducer (piston side) 84 Cushioning sleeve (piston side)

8 Piston rod X SAE connection, piston rod side
9 Cushioning sleeve (rod side) Y SAE connection, piston side
10 Cylinder
12 Piston
13 Piston rod bearing
15 Radial seal ring
010.071.1
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Conservation of hydraulic cylinders Servicemanual
Corrosion inhibitor
20 Screw
25 Securing mechanism for piston mounting
2.2 Components of shock absorbers
Fig. 2 Components of a shock absorber without small parts (example)
12 Piston 100 Cylinder

13 Piston rod bearing 140 Cylinder head
80 Piston rod
3 Corrosion inhibitor
Caution!
Corrosion inhibitor incompatible with the sealing elements!
Damage to the sealing elements.
Exclusively use corrosion inhibitors approved by Liebherr.
Following corrosion inhibitors are tested for compatibility with the sealing elements and approved for
Liebherr hydraulic cylinders:
010.071.2
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Parts of hydraulic cylinder at risk from corrosion
Corrosion inhibitor Use Container Item code

Liebherr Chrome Protect Corrosion inhibitor fluid for piston rod 5 l can 11691883
for inside storage, storage outside 20 l can 11691885
under a roof, and transport.
Protective effect for a maximum of 4 210 l barrel 11691886
months,
not suitable for sea freight
Dinitrol 4010 For exterior metal surfaces (valve 500 ml spray 8460270
connections), not for the piston rod.
Gets very hard, exclusively suitable
for permanent conservations
CORTEC VCI 369 Exterior conservation of metal 400 ml spray 10043109
surfaces, not for chrome-plated
surfaces
ETK assembly The assembly contains the approved Higher-level 11419175
Interior corrosion corrosion inhibitors and their item assembly
protection: codes.
........................................................... ...................... ..................
........................................
Castrol Rustilo Tarp CFX Corrosion inhibitor paste for inside 16 kg 8611031
storage (bearing heads)
AVILUP VCI 1405 Interior conservation of mining 20 l can 11080554
cylinders
Metacorin 834 For exterior metal surfaces. 200 l barrel 8307101
For temporary conservation 20 l can 11101157
Tab. 1 Corrosion inhibitor recommended by Liebherr
4 Parts of hydraulic cylinder at risk from corrosion

Fig. 3 Parts of hydraulic cylinder at risk from corrosion (with coloured background)
The following parts of the hydraulic cylinders are at risk from corrosion:
010.071.3
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Corrosion inhibition provided at factory
– SAE connections 1
– Unpainted areas of cylinder and piston rod eye 2
– Upper part of piston rod 3 that is not retracted into the cylinder.
– Other unpainted areas
5 Corrosion inhibition provided at factory
The conservation at factory is performed in line with customer requirements such as requirements
specifications, order instructions or purchase order.
Storage and operation can require additional conservation measures.
5.1 Painted exterior surfaces

The exterior surfaces of the cylinder and the piston rod eye are given a base coat and paint coat
during production. Processed surfaces such as SAE connections, bores and chrome-plated surfaces
of the piston rod are not painted and are coated with corrosion inhibitor.
Standard paint coat

For use in normal weather conditions, the hydraulic cylinders always have a base coat of
polyurethane and a cover coat of polyurethane.
It the paint coat is damaged:
Repair paint coat with corresponding base coat and cover coat.
Spray 2K-PUR base coat Article code 11492355
Spray 2K-PUR cover coat LHB yellow Article code 10027496
Spray 2K-PUR cover coat LH grey Article code 10027498
Tab. 2 Base coats and paints from Liebherr in aerosol cans
Seawater-resistant paint
For use in extreme weather conditions, for example in areas with seawater or in the tropics, Liebherr
offers a sea-water-resistant paint. Hydraulic cylinders have a 2-component base coat and a
seawater-resistant cover coat.
5.2 Unpainted exterior surfaces
Coat of piston rod

The piston rod is coated in line with customer requirements. If more corrosion inhibition is necessary,
this must be defined in the order.
Seawater-resistant coat of piston rod

For use in extreme weather conditions, for example in areas with seawater or in the tropics, the piston
rods are coated with a hard-wearing coat. Seawater-resistant coating must be requested during the
ordering of hydraulic cylinders.
Inside thread
Treat open thread bores with CORTEC VCI 369.
010.071.4
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Corrosion inhibition for shipping
Bearing bushings
Treat bearing bushings with CORTEC VCI 369.
SAE connections
Treat blank metal surfaces with CORTEC VCI 369.
Chrome-plated surface of piston rod

NOTICE
Condensed water and non-draining rain water under plastic film cause corrosion on the piston rod.
Do not wrap piston rod with VCI film or other plastic film.
Treat exposed chrome-plated surfaces of the piston rod with Liebherr Chrome Protect.
Replace exterior conservation after 12 months.
5.3 Cylinder interior
Normal corrosion inhibition

The hydraulic cylinder is filled with testing medium and tested. The testing medium is subsequently
drained off. The cylinder is flushed with dry air and sealed to be air-tight. Due to wetting with the
testing medium, the inside of the hydraulic cylinder is protected for 6 months if the cylinder is stored
in an enclosed building.
Corrosion inhibition for longer-term storage

If the hydraulic cylinder is intended for a longer storage time (> 6 months), the hydraulic cylinder on
the inside is protected with product AVILUP VCI 1405. This corrosion inhibition must be requested
during the order.
0.4 ml AVILUP VCI 1405 are used per litre of cylinder volume.
In retracted condition for example, a cylinder has a piston side volume of 2l and a rod side volume of
63 l.
Piston side: 2 x 0.4 ml = 0.8 ml
rod side: 63 x 0.4 ml = 25.2 ml
After pressure check of the hydraulic cylinder, drain testing medium from the cylinder.
Store the hydraulic cylinder in such a way that the conservation agent remains in the cylinder
when it is filled in.
Fill prescribed quantity of conservation agent AVILUP VCI 1405 into the hydraulic cylinder on the
piston side and rod side with a syringe, for example.
Seal connecting flanges on hydraulic cylinder with suitable covers (for example closing flanges)
so they are air tight.
Tighten screws of closing flanges.
Replace interior conservation after 12 months.
6 Corrosion inhibition for shipping
For shipping, the corrosion inhibition as performed at the factory is sufficient (see chapter 5,
"Corrosion inhibition provided at factory", page 4).
Adhere to the following instructions for shipping:
010.071.5
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Corrosion inhibition during storage
Protect from moisture such as rain, seawater, salt mist and condensed water during transport and
storage.
Check corrosion inhibition if shipping overseas and replace if necessary.
7 Corrosion inhibition during storage
7.1 Storage in normal environmental conditions

The term normal environmental conditions refers to storage in enclosed spaces at 10°C - 25°C and
a relative humidity of no more than 70%.
Keep storage area free from aggressive substances and vapours.
Treat areas at risk of corrosion with suitable corrosion inhibitor.
Seal oil connections on hydraulic cylinder correctly for storage.
Store hydraulic cylinders in dry conditions and at a constant temperature.
To avoid condensed water, cover the hydraulic cylinders but do not seal them in plastic film so
they are air tight.
Regularly check condition and conservation of the hydraulic cylinders.
After 6 months, turn the hydraulic cylinder 180° around its axis.
After 12 months, treat areas of the exterior at risk of corrosion with suitable corrosion inhibitor
again.
NOTE
After more than 24 months of storage, the sealing elements of the hydraulic cylinder can be affected.
Before installing the hydraulic cylinder, replace the sealing elements.
7.2 Storage in exceptional environmental conditions

The term exceptional environmental conditions refers to:
– Storage in the open
– Tropical climate with high temperatures and high humidity
– Salty maritime climate
– Arctic climate
– Great differences in temperature
– Heavy dust pollution of the ambient air
Regularly check condition and conservation of the hydraulic cylinders.
Order spare parts with corresponding paint, for example seawater-resistant paint.
Improve conservation if necessary.
7.3 Storage of hydraulic cylinder spare parts

The hydraulic cylinder spare parts are subject to the same corrosion inhibition instructions as
complete hydraulic cylinders. Also adhere to the following recommendations:
010.071.6
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Corrosion inhibition during assembly
Cylinder tube
Treat inside of cylinder with Metacorin 834.
Seal flange with suitable cover.
Treat SAE flanges with Metacorin 834 or Cortec VCI and seal so they are air tight.
Piston rod
Treat piston rod completely with Liebherr Chrome Protect.
Protect chrome-plated parts of the piston rod and the piston thread along its entire length with VCI
corrugated cardboard.
Corrosion inhibition and protection from mechanical damage.
Piston and piston rod bearing

Treat complete component with Metacorin 834.
Package component in VCI paper or VCI corrugated cardboard.
8 Corrosion inhibition during assembly
After the hydraulic cylinder has been assembled in the machine:
Cylinder tube
Treat permanently exposed areas of the SAE flange with Dinitrol 4010.
Repair damage to the paint coat.
Piston rod
Treat exposed surfaces of the piston rod with Liebherr Chrome Protect.
9 Corrosion inhibition in installed condition
9.1 During operation

For hydraulic cylinders of machines in operation:
Check and renew corrosion inhibition in line with maintenance and inspection schedule for
machine.
After repairs to the hydraulic cylinder:
Renew corrosion inhibition.
9.2 During downtimes

During longer downtimes of a machine, Liebherr recommends following measures:

Park machine in protected location.
Retract hydraulic cylinder as far as possible.
Treat exposed chrome-plated surfaces with Liebherr Chrome Protect.
Treat unprotected metal surfaces with Dinitrol 4010.
If no additional corrosion inhibition can be applied:
010.071.7
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Corrosion inhibition in installed condition
Regularly extend and retract hydraulic cylinder every 4 weeks.

The piston rods are wetted with hydraulic oil and thereby protected.
9.3 Operationg in corrosive environments

For special material handling, such as salt or artificial fertiliser, or for operation in seawater, the
hydraulic cylinders must be protected from corrosion to a special extent:
Clean machine and blank metal surfaces frequently.
Renew corrosion inhibition for areas at risk after every cleaning.
Treat accessible parts of the piston rod with Liebherr Chrome Protect.
Treat bearing eyes with CORTEC VCI 369.
010.071.8
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Servicemanual Conservation guidelines for the SCR system
Shutting down for more than 2 months
Conservation guidelines for the SCR system
1 Shutting down for more than 2 months
The SCR system can be shut down for more than 2 months under following conditions:
– To avoid an accumulation of diesel exhaust fluid crystals, the SCR system must be checked for
leaks and damage.
– Electrical or hydraulic connections must not be separated.
2 Putting into service after shutting down for more than 2 months
Before putting into service after shutting down for more than 2 months, following tasks must be
performed:
– Check SCR systems for exterior damage.
– Check electrical and hydraulic lines of the SCR system for damage.
– Check electrical and hydraulic connections of the SCR system for damage.
– Check quality of diesel exhaust fluid (item code for analysis kit: 11698484). If the diesel exhaust
fluid quality no longer meets the specifications, the diesel exhaust fluid must be drained.
– Before the diesel exhaust fluid pump is put into service, the diesel exhaust fluid tank must be filled
to the maximum.
When the above tasks have been performed, the function of the SCR system must be checked.
This check is performed via the LIDIA engine diagnosis software. The check must be performed with
the diesel engine running.
Check following functions of the SCR system while diesel engine is running:
– Check air circuit.
– Check diesel exhaust fluid circuit.
– Check purging.
If these checks are completed without errors, the SCR system can be put into service.
010.072.1
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Conservation guidelines for the SCR system Servicemanual
Putting into service after shutting down for more than 2 months
010.072.2
copyright by

01 - Introduction

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Service Manual

Section Group Type

Changes and modifications to series 010.001.1 LH 40 C (4f) 68926-

Standards and regulations 010.005.1 LH 40 C (4f) 68926-

Safety instructions 010.020.1 LH 40 C (4f) 68926-

Installation instructions: Mounting 010.043.1 LH 40 C (4f) 68926-

Special tools - general 010.050.1 LH 40 C (4f) 68926-

Special tools for hydraulic system 010.051.1 LH 40 C (4f) 68926-

Special tools for electrical equipment 010.052.1 LH 40 C (4f) 68926-

Special tools for slewing gear mechanism 010.054.1 LH 40 C (4f) 68926-

Mounting device for multi-disc brake 010.056.1 LH 40 C (4f) 68926-

Special tools for axles (Kessler) 010.059.1 LH 40 C (4f) 68926-

Special tools, ERC cylinder 010.060.1 LH 40 C (4f) 68926-

Conservation guidelines 010.070.1 LH 40 C (4f) 68926-

Conservation of hydraulic cylinders 010.071.1 LH 40 C (4f) 68926-

Conservation guidelines for the SCR system 010.072.1 LH 40 C (4f) 68926-

Changes and modifications to series

1 Last updated: 01/2018

Change to Valid for /

New 110.002 Circuit diagrams in LIDOS LH 40 M/C; LH 50 M/T

Change to Valid for /

New 030.051 Adjustment procedures: LH 40 M

Change to Valid for /

Revised 060.020 Hydraulic schematic, index 005 LH 40 M; LH 50 M

Change to Valid for /

Revised 030.060 Adjustment checklist LH 50 M

Change to Valid for /

Standards and regulations

Installation instructions: Mounting clamping nuts

3 Mounting clamping nut

Fig. 1 Mounting of standard clamping nut

1 Lock nut 4 Pin tab

Turn the clamping nut 2 with a suitable spanner 6 by 10°.

4.1 Mounting clamping nut with fine thread

Fig. 2 Mounting clamping nut with fine thread

3 Steel component 11 Piston assembly wrench

4.2 Mounting clamping nut at suspension with swing brake

Fig. 3 Mounting clamping nut at suspension with swing brake

1 Lock nut 20 Disc spring

Fig. 4 Adjusting swing brake

22 Suspension 23 Grapple fixture

Hold the suspension 22 at an angle of 45°.

Special tools - general

1 Measuring neck NW 8 7019906 All

4 Pressure gauge R 1/2" 7002436 All

5 Pressure gauge direct R 1/2" 7002435 All

6 High-pressure hose 1000 mm 7002437 All For connecting

10 Screw coupling, M10X1 5005180 All

16 Pressure gauge/ 0 to 1.6 bar 8042577 All For checking the

30 Liebherr measuring 11000678 All For measuring

30.10 Alternative equipment:

31 Belt tension gauge 12227248 LH22- Measuring the belt

32 Liebherr 11210083 All For measuring

33 Fitting 4901372 All For pressure

35 Union nut 4774002

36 Cutting ring 4771001

44 Measuring adapter 8504231 All For measuring current

45 Adapter 9956422 All For measuring

46 Measuring cable 9956436 All For measuring and

50 Ethernet diagnostic 1.5 m 10225579 All Connection between

55 Liebherr USB dongle 11494535 All For Liebherr diagnosis

56 License 11696506 All For Liebherr diagnosis

57 Adapter cable 1.75 m 11482727 All For Liebherr diagnosis

58 Dismantling tool 11621284 All For connections on