Service Manual for hydraulic excavators
1. Centralized lubrication system
The centralized lubrication system permits, to
grease all lubrications points of the excavator that
require at least a daily lubrication, via an unique
lubrication fitting.
This lubrication fitting 1 is mounted on top of the
face of the hydraulics tank.
The grease injected by the lubrication fitting 1 is
brought separately to the points of lubrication in
2.
limited quantity, first via the main distributor 2 then
via the secondary distributors 3, 4, 5, 6,.... on the
face of the structure of the uppercarriage and on
the equipment.
To the centralized lubrication system are
connected:
- the roller races of the swing ring,
- the orientation crown's teeth,
- all equipment's bearings.
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Centralized lubrication
This system of lubrication is called "progressive",
what means that all connected lubrication points are
supplied successively and in an pre-established
order by a quantity of grease.
For the description and the functions of the main
progressive distributor (Type SX-E), see the
subgroup 18.58. For the description and the
functions of the secondary progressive distributors
(Type MX-F), see the under group 18.59.
Automated Centralized lubrication
(implanted in option)
In option, the unit of centralized lubrication can be
equipped with an electric pump. Thanks to this
electric pump, all bearings connected to the
lubrication system are greased according to one
regular time interval, making the manual
lubrications useless.
For the description and the functions of the electric
pump, see the subgroup 18.56,
1 Centralized grease nipple
2 Main distributor (SXE – 2 Type)
3-7 Secondary distributors (MX – F Type)
13 Grease Filter
32 Relief valve
B51-1 Proximity sensor*
U4 Lubrication pump*
* in option
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Service Manual for hydraulic excavators Centralized lubrication

3. Positions of lubrication points and distributors.

The diagram below represents the disposition of the lubrication points and lubrication distributors for a
standard excavator R 934 B (with gooseneck boom and backhoe bucket), as well as the number and the
nominal dimension of the distributors and the grease quantity distributed by lubrication cycle corresponding to
the standard adjustment (constructor setting).
On shovels provided with other facilities (adjustable boom, Industry equipment, demolition equipment, tunnel
equipment,...), the elements of the progressive circuit can differ, see also the diagrams at the end of this
subgroup.

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Connecting link with cylinder stick protection :

Element 220* replaced by element 400*
With quick change adapter :
Element 220* replaced by element 500*
With cylinder stick protection and quick
change adapter :
Element 220* replaced by element 760*

1 Grease nipple
2 Main distributor
3 Secondary distributor / swing ring & hoist cylinder
4 Secondary distributor / boom
5 Secondary distributor / stick
6 Secondary distributor / connecting link
6* Secondary distributor / connecting link
with cylinder stick protection and / or quick change
adapter
7 Secondary distributor / cylinder stick protection
9 Secondary distributor / quick change adapter
13 Grease filter
32 Relief valve
B51-1 Proximity sensor
U4 Lubrication pump

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Service Manual for hydraulic excavators Centralized lubrication

4. Manuel lubrication of the excavator.

For a manual lubrication of the excavator, plug the hand pump 1,
provided in the toolbox, to the centralized lubrication fitting and there
inject approx. 200 cm3 of grease, or, as alternative, inject sufficiently of
it until the grease escapes on the point 9.

During lubrication, the grease supplying can be verified while insuring

that the optic control 27 at the head of the main distributor 4, moves.

5. Cleaning of the grease filter

The filter implanted behind the grease nipple 1 must be checked every
1000 hours of service as for its degree of clogging, and cleaned if
necessary.
For it,
- disconnect the lubrication hose at the filter exit,
- unscrew the filter cover using the hexagon 13a and extract the sifter
13b.
During the installation take care to the good positioning of the gasket
ring 13c and tighten the filter cover to 80 N.m.

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6. Research of breakdowns and propositions of solutions
Symptoms Origins
Leak of grease on the Excessive pressure of the
relief valve system
Blocked progressive
distributor
Blocked lubrication circuit
Blocked lubrication circuit
Spring of the relief valve
deficient
Too much grease on Wrong dosage to the
one or several distributors.
lubrication points.
Too much grease on all Number of impulses of the
lubrication points pump too elevated or too
short cycle time.
The pump is out of The piston head came out of
order (the mixer's the groove.
blades doesn't turn / the
indicator blinks).
Deficient motor.
Electric supply toward the
Motor is deficient.
No grease rolls on all Deficient proximity sensor.
lubrication points
Too short lubrication cycle
Too long or too short cycle
time
Pipes toward main distributor
either destroyed or damaged.
Deficient pump.
No grease roll on one Pipe or hose toward the
lubrication point secondary distributor
damaged or destroyed.
Fitting leaks.
Pipe or hose damaged or
destroyed
Pipe or hose disconnected or
bent.
Non leakproof main or
secondary distributor
Indicator of the Grease's viscosity too
integrated controller or elevated, incompatible with
on the control panel of the external temperature.
the cabin blinks
Deficient motor
Rotation rate of the motor
pump too low.
Drive overload. Mechanical
blockage of the motor.
Deficient proximity sensor
Empty lubricant tank.
Deficient controller unit.
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Centralized lubrication
Solutions
Check the circuit (bruising or obstruction).
Check the outlays of the distributors and, if
necessary, replace the distributor
Clean the bearings either plugged or saturated.
Then to adjust the number of impulses and the time
of cycle.
Check the concordance of the grease used and, if
necessary, drain and replace it.
replace the relief valve.
Adjust dosage (number of impulses and time of
cycle) and clean the lubrication points summarily.
reduce the number of impulses of the pump or
increase the length of the cycle.
Disassemble the concerned element, and
reassemble it correctly.
Replace the pump.
Check the electric connections, repair if necessary.
Check the connections of the sensor and replace it
if necessary. Complete the lubricant tank. Check
the indicator of warning in the cabin.
Adjust the number of impulses of the pump.
adjust the time of cycle.
Replace the pipe. If necessary complete the
lubricant tank.
see "Pump is out of order"
Replace the hose or the pipe – Do not plug. If
necessary, complete the lubricant tank.
Tight the fitting or replace it. If necessary complete
the lubricant tank.
replace the pipe - Do not plug. If necessary,
complete the lubricant tank.
Check the pipe and replace if non leakproof - Do
not plug. If necessary, complete the lubricant tank.
Check the distributor, in particular the sealing.
Replace if necessary.
Check the type of grease, if necessary, drain and
replace.
Replace the pump
Replace the pump.
Replace the pump.
Check the connections of the sensor. Replace it if
necessary. Complete the lubricant tank
Complete the lubricant tank.
Check the connections, if necessary replace the
pump.
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7. Positions of lubrication points and distributors – special equipment's

The diagrams below represents the disposition of the lubrication points and lubrication distributors for a excavator R 934 B with special equipment (adjustable boom,
Industry equipment, demolition equipment, tunnel equipment, and mechanical adjustable boom) as well as the numbers and the codification of the elements of distribution,
and the quantities of grease repartees by lubrication cycle corresponding to the standard adjustment (constructor setting). Under reserves of all modifications. For all
complementary information, inform yourselves by your Service Client Liebherr.
7.1. With adjustable boom

Connecting link with cylinder stick protection :

Element 220* replaced by element 400* 1 Grease nipple
With quick change adapter :
Element 220* replaced by element 500*
2 Main distributor
With cylinder stick protection and quick 3 Secondary distributor swing ring and hoist cylinder
change adapter :
Element 220* replaced by element 760* 4 Secondary distributor / boom
5 Secondary distributor / stick
6 Secondary distributor / Connecting link
6* Secondary distributor / connecting link on cylinder
stick protection and / or quick change adapter
7 Secondary distributor / Cylinder stick protection
8 Secondary distributor / adjustable boom
9 Secondary distributor / quick change adapter
13 Grease filter
32 Relief valve
6 B51-1 Proximity sensor
U4 Lubrication pump

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7.2. With industrial equipment

1 Grease nipple
2 Main distributor
3 Secondary distributor / swing ring
and hoist cylinder
4 Secondary distributor / boom
5 Secondary distributor / stick
13 Grease filter
32 Relief valve
B51-1 Proximity sensor
U4 Lubrication pump

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7.3. With demolition equipment

1 Grease nipple
2 Main distributor
3 Secondary distributor swing ring and hoist cylinder
4 Secondary distributor / boom
5 Secondary distributor / stick
8 Secondary distributor / intermediate boom
13 Grease filter
32 Relief valve
B51-1 Proximity sensor
U4 Lubrication pump

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7.4. With tunnel equipment

1 Grease nipple
2 Main distributor
3 Secondary distributor swing ring and hoist cylinder
4 Secondary distributor / boom
6 Secondary distributor / stick
8 Secondary distributor / intermediate boom
13 Grease filter
32 Relief valve
B51-1 Proximity sensor
U4 Lubrication pump

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7.5. With mechanical adjustable boom.

1 Grease nipple
2 Main distributor
3 Secondary distributor swing ring and hoist cylinder
4 Secondary distributor / boom
5 Secondary distributor / stick
6 Secondary distributor / Connecting link
6* Secondary distributor / connecting link
on cylinder stick protection
7 Secondary distributor /
Cylinder stick protection
13 Grease filter
32 Relief valve
B51-1 Proximity sensor
U4 Lubrication pump

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1. Description
The set of the lubrication unit U4 is constituted of a transparent
lubricant tank 13, of an electric motor 10 that operates a
lubrication pump 15 as well as an integrated controller unit 16,
situated underneath, that triggers the operation of lubrication.
The unit of lubrication can be equipped maximum with until three
elements of pumps separated maximum, independent one of the
other.
2. Operation
A DC motor (10) continually operates the eccentric cam (5) and
pressure ring (6). This eccentricity effects the suction and
pressure strokes of the delivery piston (7), whereby the
integrated non-return valve (8) prevents the delivery media from
being sucked back out of the main line.
The stirrer (12) pushes the lubricant out of the supply container
(13) through a screen (4), which reduces any air bubbles, to the
suction area in the pump housing (3). A scraper on the stirrer (12)
enables a visual check of the lubricant volume still present in the
transparent supply container (13).
The pressure relief valve (9) is pre-set to 280 bar.
The delivery rate of the integrated pump unit rises to 0,12
cm3 by pump stroke, that means for each rotation of the
eccentric ring

Pump unit intake

Pump unit delivery

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Exploded view

3 Pump housing
4 Screen
5 Eccentric cam with
pressure ring
7 Delivery piston
9 Relief valve
10 DC Motor
12 Stirrer
13 Supply container
15 Pump element
16 Controller unit
21 Grease feed plug
22 Lubrication nipple
23 Tank cover
25 Emergency grease nipple

3. Installation of the pump element in electric

pump :
Only install/remove when pump is off.
Assembly :
- Install pump unit with piston partially extended
(7), insert at angle in top of housing bore (see
diagram A).
- When piston head rests on pressure ring -
move unit into vertical position (see diagram B)
- Piston head must run in guide ring groove.
- Tighten pump unit.
Disassembly :
- Removal occurs in reverse sequence
- When removing the pump unit, ensure that the
piston 7 is not left behind in the pump housing.

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4. Integrated time controller (EP-tronic)

4.1. Lubrication control by proximity switch

During an operation of lubrication, the different lubrication points are
supplied successively in a defined order (progressive Circuit).
For each piston stroke in the metering device 2.3 of the main distributor
2, the integrated proximity sensor B51-1 generates an impulse.
The integrated time controller 16 stops the pump as soon as a
complete lubrication cycle is started, that means, as soon as the
impulses number reaches a preset value (Number of impulses).

4.2. Control and command functions

After excavator start, the light in the button S84 and the green indicator
17 lights up about 1,5 sec. This indicate the operational readiness of Lubrication operation
the controller (start up monitoring).
On first connection of the timer starts immediately a lubrication cycle. Lubrication Lubrication
During a lubrication operation by the centralized lubrication unit, the I II
control indicators integrated into the push button S84 and the green
indicator 17 lights up permanently.
The lubrication process is stopped automatically after having reached
the preset number of strokes NS at the proximity switch.
(Lubrication
Next lubrication process starts automatically after elapsing of the duration)
preset duration cycle CD. (Cycle
duration)
In case of functionally default during the lubrication process (trough
impulse signal of proximity switch B51-1, about 20 minutes after start
of lubrication process), both LED's 17 and 18, and the control light of
button S84, lights up together.
Possible causes are :
- plugged or crushed lubrication line ( in that case, lubricant flows out
trough relief valve 9),
- defective proximity switch B51-1 or a default of its wire.
- by very low temperature, use of too viscous lubricant,
- lack of lubricant into the container,
- defaults in the 24 V electrical circuit for the motor 10.
Find immediately the possible causes of failure and resolve them.
The electronic integrated controller device has parameters memory at
its disposal. This also serves to keep a record of parameters elapsed
(like duration, number of strokes,…).
Should the ignition be switched off during lubrication or operational
pauses occur, then the time is stopped and recorded. Once the ignition
is switched on again the remaining lubrication or pause time is read
from the memory and the sequence will be resumed where it was
interrupted.
If the internal battery of the controller unit is defected, the red LED 18
starts to blink, at intervals of 0,5 seconds.

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Anytime, with a fully functional lubrication unit, an additional

lubricating procedure can be started by the pump, after
pressing the push button S84, at the rear of the desk, or
using button 19 on the motor housing, next to controller unit
16. This supplementary lubrication cycle is also used for
function's test. The pump starts immediately with a
lubrication cycle, the cycle duration elapsed or recorded is
initialised and starts again.

4.3. Setting of controller unit

Setting of cycle duration CD
The cycle duration can be set on graduating switch CD
(Cycle Duration) after having removed the transparent
cover, between 0,5 and 8 hours.
The original cycle duration (factory settings) are :
Excavator type R 900 C R 904 R 914 B R924 B R 934 B R944 B

Cycle duration CD - - 1 1 1 -
in hours

Setting of number of strokes NS

With the graduating switch NS (Number of Strokes) the
strokes number of lubrication necessary to the achievement
of one complete lubrication cycle on the main distributor can
be set after having removed the transparent cover, between
1 and 16. Factory settings are as followed :
Excavator type R 900 C R 904 R 914 B R924 B R 934 B R944 B

Number of strokes NS - - 6 6 6 -

4.4. Cycle sequence signalings

The green indicator and the red LED 18 into the viewing window of the controller unit shows the operating
modes or errors.
1,5 sec. ready for operation

1) Standby ………………………………………………

During whole lubrication

2) Lubrication activated …………………………..…...

3) Stroke fault .………………………………………….

4) Memory error ………………………………………..

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4.5. Controller unit connection

5. Diagnostic software - Communication with controller unit true a PC

The diagnostic program "BEKA-DiSys" can be used to set a new installed unit, as for to check and set a
centralized lubrication unit while service and maintenance works.

PC minimal configuration requisite is :

- IBM PC with 486 MHz processor
- 8 MO RAM
- Windows 95, 98, ME, NT or 2000
- Double speed CD-ROM drive
The communication and diagnostic software
"BEKA-DiSys" is available under reference nr.
1000 84 27 at your spare parts service.
True the user friendly interface of this program, it
is possible, easily and quickly, to :
- choose the interface's language,
- extract data's
- execute the settings,
- execute hardware tests,
- follow a lubrication cycle progress
- read a list of defaults with date and time
- read a parameter's service and executed
modifications or settings statistic.
The complete software kit includes :
- Diagnose Software CD-ROM,
- Connection cable to transfer data's between
controller unit switch and PC serial switch,
- Software description,
- Subscribe form

Every connection cable is coded and identified

at every data's transfer from the controller unit.
Thanks to that identification, the controller unit
can also edit a historic of interventions, by
specifying the software user and the date of
intervention.

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Service Manual for hydraulic excavators Centralized lubrication

6. Rescue lubrication
If the lubrication pump is deficient, the lubrication points
connected can be provided by centralized way using a filling
gun connected to the grease nipple 25.
3
Daily of by shift, inject about 200 cm lubricant into the
grease nipple 25, or, as alternative, inject as much a
necessary lubricant until it flows out from the hoist cylinder
bearing / uppercarriage.

7. Lubricant quantity
The lubricant consumption depends on the cycle duration
and the value of strokes preset in factory.
For example, a cycle duration of 1 hour and a number of
strokes = 6 (Factory setting for excavator R 914 B and R
934 B) induces an average consumption of about 25 cm 3
lubricant per working hour, about 2,3 kg of lubricant every
100 working hours.
For a specific excavator, provided with special equipment,
the exact grease consumption on each stroke can be found
into the corresponding diagrams into sub group 18.51
"Centralized lubrication system".

8. Refill the lubricant container

Check the lubricant container 13 level weekly, and if

necessary, refill it.
Regarding the lubricant quality, refer to the Lubricant's chart.
Refilling the lubricant container should only be done via
special fitting 21.
Insert a grease cartridge in the special filling pump 31
delivered (Ident. Nr. 10009239), connect the pump to the
fitting 21 and push the content of the cartridge into the
container 13.
Avoid refilling the container via cover 23, this could create an
air pocket and cause the pump 15 to run dry.

To obtain the order number of the lubricant cartridges, see

the services and maintenance instructions for the excavator,
or the chapter "Lubricants" in this manual.

Without the special filling pump or grease cartridges, the

container 13 can be refilled trough grease fitting 22 using a
grease pump.

After refilling, position and screw carefully the plugs.

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Service Manual for hydraulic excavators Progressive distributor SX-E for centralized
lubrication

1. Description (see figure 1) Progressive distributor SXE-2 with 4 elements and

6 outlets :
The progressive piston distributors SXE-2 are
distribution units with hydraulic sequence control, Blind unit
whose pistons are controlled by the lubricant supply Dosing unit
so that the lubricant is forced in sequence through Basic unit
the individual outlets. If faults occur in the lubricant End unit
flow, e.g. blockage of lubricant lines or lubricant
points, this will block the distributor. This blocking is
used to monitor the distributor. A strong counter-
pressure that is difficult to overcome occurs in
manually operated pumps if there is a blockage. In
automatic pumps, the lubricant escapes via the
pressure-relief valve.
The progressive distributors SXE-2 are produced in
variable modular formats. This has the advantage
that the distributor, i.e. the number of lubricant points
and their volumes can be changed as required Basic unit
without too much outlay. Middle unit
Outlet threaded fitting
Inlet threaded fitting
Basic unit
Start unit 1
The progressive distributor SXE-2 consists mainly of distributor panels. These consist of a basic unit and a
dosing unit or a blind unit. Basic units are divided into start units, middle units and end units.
This modular design means that both the delivery rate of individual outlets and the number of outlets
themselves can be modified.
The various delivery rates per piston stroke are achieved by the different piston diameters of the dosing units,
which can be exchanged as required. A blind unit can be used to reduce the number of lubricant points in an
existing distributor or a basic unit with dosing unit can be removed. The distributor can be expanded at any
time by adding another basic unit with dosing unit.
A progressive distributor requires at least three dosing units for good functionality.

2. Functional description Figure A

The progressive distributor is based on distributor

panels that are connected together by tie rods with
washers and nuts to form distributors.
The dosing units are screwed onto the basic units
with Allen screws. Individual units are sealed with O
rings.
These four following figures shows what happens
inside of the distributor.
Figure A :
The lubricant flows through the distributor inlet to the
second dosing unit and piston (II)

Pressure room

Pressure ducts
Already conveyed
Subsequent delivery stroke

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Figure B Figure B :
The piston (II) is pushed to the left and the lubricant
is pushed to outlet 2 from the left pressure chamber
of the delivery piston.
Subsequently, the dosing piston (III) is progressively
pushed and the lubricant delivered to outlet 3.

Figure C Figure C :
After the piston is pushed (II), the lubricant is moved
to the left side of the delivery piston (I) and moved
from the right pressure chamber of the delivery
piston (I) to outlet 4.
Subsequently, the delivery pistons (II) and (III) are
pushed and the lubricant delivered to outlets 5 and
6.

Figure D Figure D :
After the delivery piston is pushed (III), the lubricant
is moved to the right side of the delivery piston (I)
pushing the lubricant out of the left pressure
chamber of the delivery piston (I) to outlet 1.
A new progressive piston distributor cycle then
begins. The described function repeats itself as long
as lubricant is supplied to the progressive distributor.

Pressure ducts
Already conveyed
Subsequent delivery stroke

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lubrication

Anfangselement
Start element :
3. Progressive distributor SXE-2 – bases elements
One "panel" of the progressive distributor SXE-2
always consists of a basic unit (without piston) and a
dosing unit (with piston) or a blind unit.
Three delivery units are always required for correct
functionality of a progressive distributor SXE-2, i.e.
each distributor must have at least three dosing
units. Distributor inlet
Blind units do not contain pistons and are therefore Distributor outlet on
not counted. both sides
Basic units are divided into start units, middle units 2
and end units (see figures 2 - 4 - 5). Each dosing or
blind unit fits every basic unit. Straight fitting : Angled fitting :

Each distributor must consist of a start unit, one to

eight middle units and an end unit.
The units are sealed with O-rings, which have to be
installed in the middle and end units.
Any of the inlet threaded fittings depicted on figure 3
can be screwed into the distributor inlet of the start Angled swivel fitting :
unit. The outlet threaded fittings depicted on figure 4
can be screwed into the distributor outlets.

Middle element :

Distributor outlet on
both sides O-ring set
Check valve

End element :

Distributor outlet on O-ring set

both sides 5

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Service Manual for hydraulic excavators Progressive distributor SX-E for centralized
lubrication

4. Progressive distributor SXE-2 – Dosing unit

Dosing element – Blind element :
The progressive distributor SXE-2 dosing units are
responsible for the precise distribution of the
lubricant supply. They contain pistons with various
diameters that are used to achieve the required
delivery rates.
The dosing units are screwed onto the distributor
units. The dosing and basic units are sealed with O-
rings.
The necessary O-rings can be re-ordered in sets.
Dosing units are screwed onto the basic units with
two Allen screws M5x35, tightening torque of 5 Nm.

5. Progressive distributor SXE-2 – blind unit

6 O-ring set
A blind unit (see Figure 6) can be used if a lubricant
point in the system is no longer required or
distribution outlets are added for future additional
lubricant points. This unit does not have a piston,
therefore the distributor must consist of at least 4
2 outlets per distributor unit
distributor panels, i.e. a start unit, at least two middle
(standard design) units, an end unit and three dosing units.
Sealing screw Fittings are sealed with O-rings like the dosing units.
The O-ring set used for dosing units can also be
used in this case.
1x 1x
The blind units, like dosing units, are screwed onto
the basic units with two Allen screws M5x35 and a
1x 1x tightening torque of 5 Nm.

7
2 distributor unit's outlets combined
6. Progressive distributor SXE-2 – 2 outlets
combined.

1x It may be necessary to combine two or more outlets

2x
on the progressive distributor for larger lubricant
points.
2x Each basic unit in the progressive distributor has two
outlets.
Sealing screw removed Plug screw
It is possible to combine the delivery rate of two
outlets from the same basic unit or the delivery rates
of outlets from two different, but neighbouring, basic
units.
To combine the delivery rates from two outlets on
8 the same basic unit, the two outlets are combined by
removing the sealing screw between the outlet sides
and plugging one outlet with a plug screw (see
Figure 8). The delivery rate from the sealed side is
now forced through the open side, i.e. the delivery
rate of the open side doubles.
To separate combined outlets on the progressive
distributor, reinsert the sealing screw and sealing
ring (see Figure 7).

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lubrication

Link with outlet

7. Progressive distributor SXE-2 – Groupage de 3 - Link Hollow screw
4 sorties à l'aide d'un pontet avec sortie. with outlet
If the overall delivery rate of a distribution panel in
the progressive distributor is still insufficient with
combined outlets, e.g. with very large lubricant
points or main distributors, it is possible to combine
the outlets of several distribution panels.
Two, three or four outlets of different, but
neighbouring, distributor panels can be combined
together with help of distributor links (see Figure 9). Hollow screw
without outlet
9
The delivery rates of two outlets on different
distributor panels can be combined with help of a
distributor link with outlet (see Figure 10). Remove
the outlet threaded fittings of the two outlets being
Combining of 3 outlets, link with outlet
combined and insert a distributor link with outlet
instead. Sealing screw
The sealing screws located between the outlets of Pontet avec
each individual distributor unit must remain in place. sortie
1x
The delivery rates from the outlets of the two
distributor panels are now forced through the 3x
distributor link outlet, i.e. the delivery rate of the two Plug screw
distributor panels are added.
Sealing screw removed

10
If three outlets are combined, one of the sealing
screws on one of the two basic units concerned
must be removed (see Figure 11). A distributor link
with outlet replaces, on one side, the outlet threaded
fittings of the neighbouring distributor panels whose
outlets are being combined. When the sealing screw
is removed from the outlet on the basic unit opposite
the distributor link, it must be replaced by a plug
screw. The delivery rates of all three outlets are then
forced through the distributor link outlet.
If four outlets are combined, the sealing screws in
both basic units must be removed and a plug screw
inserted in both outlets opposing the distributor link.
The delivery rates of all four outlets are then forced
through the distributor link outlet.

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Link without outlet :

8. Progressive distributor SXE-2 – Combining of 3 -
Link
4 outlets with a distributor link without outlet
Three or four outlets of different, but neighbouring,
distributor panels can be combined together with
help of distributor links without outlets (see Figure
12).

Hollow bolt
without outlet
Combining of 3 outlets, link without outlet
If three outlets are combined sorties (see Figure 13),
one of the sealing screws on one of the two basic
Sealing screw units concerned must be removed. A distributor link
replaces, on one side, the outlet threaded fittings of
the neighbouring distributor panels whose outlets
1x are being combined. The outlet opposite the
distributor link on the basic unit where the sealing
screw has been removed is now the outlet for all
delivery rates of all combined outlets.
3x

Link without outlet

Sealing screw released

13
Combining of 4 outlets, link without outlet
If four outlets are combined (see Figure 14), the
sealing screws of both basic units concerned must
be removed. The outlet threaded joints on the
distributor panels being combined are replaced on
4x one side with a distributor link without outlet.
One of the outlets opposite the distributor link must
be sealed with a plug screw. The other outlet then
serves as the outlet for all combined delivery rates
from the outlets of the distributor panels concerned.
The distributor links can be combined together to
Sealing screw released Link without outlet combine five or more outlets. The procedure is as
described above.

14

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9. Progressive distributorSXE-2 – Element with Progressive distributor SXE-2 with proximity sensor
proximity sensor
A proximity sensor can be installed in any position Plug with cable
on a dosing unit 400 SXE-2 to 760 SXE-2 in the
progressive distributor SXE-2 (see Figure 15).
Dosing units with proximity sensors must be ordered
separately. Retrofitting a proximity sensor onto an
existing dosing unit is not possible.
Proximity sensors can be retrofitted in a progressive
distributor only by replacing the dosing unit
concerned.
Distributors with proximity sensors are used to
monitor the system or, with sequencers, to count the
piston strokes of the distributor.

proximity sensor
Functional description (see Figure 16) :
A pin (2) is attached to the piston of the dosing unit 15
(1). This approaches the proximity sensor (3) during
each piston stroke and triggers a signal. This signal Proximity sensor on a dosing unit
can be processed in various ways depending on the
controller type or application.

16

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Progressive distributor with stroke monitor

10. Progressive distributorSXE-2 – Element with
stroke monitor.
An optical stroke monitor can be installed on the
progressive distributor SXE-2 instead of a proximity
sensor.
This can only be installed on dosing units 400 SXE-2
to 769 SXE-2 (see Figure 17).
Retrofitting is not possible, therefore optical stroke
monitoring must be requested when ordering.

Stroke monitor
Transparent cap
17 Threaded pin

Functional description (see Figure 18) :

A pin (2) is attached to the piston of the dosing unit
(1). This appears during every piston stroke in the
transparent cap (3).

18

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11. Spare parts

Progressive distributor's SXE-2 components are available at your Liebherr Client Service, as spare parts for
service and maintenance works. (See Figure 19)
19
ONLY FOR INFORMATION /
EXAMPLE

Nr. Id. Nr. Designation

1 10013835 INITIAL ELEMENT SXE-2
2 10013837 CENTRAL ELEMENT SXE-2
3 10013839 END ELEMENT SXE-2
6 10013856 TIE RODS M8x117MM
6 10013857 TIE RODS M8x140MM
Modifications on lubrication circuit,
6 10013858 TIE RODS M8x163MM without consultation and previous
6 10013859 TIE RODS M8x187MM authorization of the Liebherr Service are
6 10013860 TIE RODS M8X210MM not allowed. In contrary case, the
6 10013861 TIE RODS M8x234MM
6 10013862 TIE RODS M8x257MM
guarantee expires.
6 10013863 TIE RODS M8x280MM
7 4200020 WASHER DIN125 B8,4
8 4002513 HEXAGONAL NUT 6 PANS ISO 7040 M 8
9 10009771 ANGLE COUPLING WH-R 8 L R1/4"
10 10009602 ELONGATION FWZ R1/4"-R1/4"
11 4600544 GASKET RING DIN7603 A13X17
12 10013875 STRAIGHT FITTING GE8 R1/4"
13 4980289 SOCKET HD SCREW ISO4762 M 5X35 8.8
14 10009606 VALVE GUIDE D8 WITH CHECK VALVE R1/8"
15 7001338 PLUG VSTI 1/8 ED
16 7101003 GASKET RING DIN7603 A10X13,5 CU
17 10009784 LINK WITHOUT OUTLET
18 10013881 LINK WITH OUTLET
19 10013882 COVER
19 10009596 COVERING
20 10013883 PROXIMITY SENSOR WITH HOUSING (PRESET)
20 10009330 PROXIMITY SENSOR WITH CABLE AND PLUG
21 10013884 WIRE FOR PROXIMITY SENSOR
21 10014589 WIRE 0,8M FOR PROXIMITY SENSOR
101 10013840 PROPORTIONING ELEMENT SXE-2 WITHOUT FLOW
102 10013841 PROPORTIONING ELEMENT SXE-2 FLOW 0,10CM3/HUB
103 10013842 PROPORTIONING ELEMENT SXE-2 FLOW 0,15CM3/HUB
104 10013843 PROPORTIONING ELEMENT SXE-2 FLOW 0,22CM3/HUB
105 10013844 PROPORTIONING ELEMENT SXE-2 FLOW 0,30CM3/HUB
106 10013845 PROPORTIONING ELEMENT SXE-2 FLOW 0,40CM3/HUB
107 10013846 PROPORTIONING ELEMENT SXE-2 FLOW 0,50CM3/HUB
108 10013847 PROPORTIONING ELEMENT SXE-2 FLOW 0,62CM3/HUB
109 10013848 PROPORTIONING ELEMENT SXE-2 FLOW 0,76CM3/HUB
110 10013850 PROPORTIONING ELEMENT W. CONNECTION PROXIMITY SENSOR FLOW 0,40CM3/HUB
111 10013851 PROPORTIONING ELEMENT W. CONNECTION PROXIMITY SENSOR FLOW 0,50CM3/HUB
112 10013852 PROPORTIONING ELEMENT W. CONNECTION PROXIMITY SENSOR FLOW 0,62CM3/HUB
113 10013853 PROPORTIONING ELEMENT W. CONNECTION PROXIMITY SENSOR FLOW 0,76CM3/HUB
998 10018373 GASKET RING SET
999 10018375 GASKET RING SET

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Service Manual for hydraulic excavators Progressive distributor MX-F for centralized
lubrication

1. Description (see figure 1) Progressive distributor MX-F with 4 output

elements and 8 outlets :
The progressive piston distributors are distributor
devices with a hydraulic sequence control, the Inlet fitting
pistons of which are regulated by the supplied
lubricant in a way that the lubricant inevitably and
successively escapes at the individual outlets. In the Initial element
case of malfunctions during the flow of lubricant, e.g.
clogging of lubricating line or lubricating points, the
distributors will block up. This blockage is used for
the monitoring of the distributors.
In the case of manually operated pumps a virtually
insurmountable counter pressure occurs during the
blockage. Middle element
In the case of automatic pumps such as e.g. the
electropump EP-1 the lubricant escapes at the relief
valve.
End element

Outlet fitting 1
The progressive distributors are manufactured in a variable disk construction, permitting a variable
configuration according to the amount of lubricating points, their positions on the vehicle and their necessary
lubricant dose. Which also offers the advantage that the distributor can be extended or shortened according
to the hydraulic scheme to realise. Due to this disk construction there is also the possibility of constructing an
overall progressive distributor from individual distributor disks with different outputs per piston stroke. The
difference in output per piston stroke is achieved by different piston diameters.
To ensure the proper functioning of a progressive distributor a minimum of three pistons, i.e. a minimum of
three output elements is required.
2. Functional description Figure A

The progressive distributors consists of the

individual components initial element IE (without
piston), middle elements ME and end element EE,
all of which are assembled in distributor blocks by
using tie rods (hexagon socket screws) with lock
washers. The individual elements are sealed with 0-
rings.
The three following figures shows in the order what
happens in the distributor.

Figure A :
The lubricant flows via the inlet of the distributor
through all distributor disks to the piston (I).

Pressure room

Pressure ducts
Already conveyed
Subsequent delivery stroke

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Figure B :
Figure B
The piston (I) is shifted to the left and the lubricant is
pressed from the left pressure range of the delivery
piston to the outlet 1.
After that, the proportioning pistons (II) and (III) are
progressively shifted and the lubricant is primed to
the outlets 2 and 3.

Figure C Figure C :
After the piston (III) has been shifted, the lubricant is
directed to the left side of the delivery piston (I)
(figure C) and primed from the right pressure range
of the delivery piston to the outlet 4.
Subsequently, the delivery pistons (II) and (III) are
shifted and the lubricant is pressed to the outlets 5
and 6.

After the delivery piston (III) has been shifted, the

lubricant is once more directed to the right side of
the delivery piston (figure A) and a new cycle of the
progressive piston distributor is initiated. The
described function is repeated as long as lubricant is
fed to the progressive distributor.

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3. Progressive distributor - MX-F elements Initial element with angular screw connection
The progressive distributor MX-F consists each :
of one initial element (without piston - see figure 2),
of 2 to 11 middle elements (see figure 3)
and of 1 end element (see figure 4).
All union pieces with a threaded connection of M10x1
can be screwed into an initial element without inlet
union piece (see figure 2). 2

The outlet fittings are screwed into the middle and end Middle element for progressive distributor MX-F
elements.

End element for progressive distributor MX-F

4
4. Outlet fitting of progressive distributor MX-F Union screw
A polyamide or steel tube is usually screwed onto the
distributor with a union screw and a double conical ring
(see figure 5).
The socket piece used as a union piece for the high-
pressure hose can also be attached directly at the
distributor with the union screw.
Double conical

Check valve for MX-F distributor

5. Relief valve for progressive distributor MX-F
The check valves (see figure 6) are used in connection
with high-pressure hoses, e.g. in the case of lubrication
areas with elevated counter pressure or in main
distributors.
The polyamide tube and high-pressure hose are Check valve with cutting ring
screwed onto the check valve of the progressive
distributor MX-F with a union screw and a double
conical ring.
Check valves with union screw and cutting ring require
no additional union piece.

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6. Progressive distributor MX-F – Combining of 2

outlets.
2 sorties par élément de distributeur For larger lubrication areas the assembly of two or
(standard design) more outlets at the progressive distributor may be
Grub screw SW2
1x
required.
The individual disks of the progressive distributor
1x have two outlets.
When assembling two outlets at the progressive
distributor the two outlets of one disk are connected.
To achieve this, the grub screw separating the two
sides (see figure 7) is removed and a lock screw
screwed in to the side (see figure 8), which is to be
closed. The output of the closed side is now
7 escaping on the other side, i.e. the output of the
open side is doubled.

1 sortie par élément de distributeur

Lock screw SW5

2x

7. Progressive distributor MX-F – Combining of

several outlets.

3 outlets combined
If the total output of the outlets assembled in one
disk of the progressive distributor is not sufficient,
3x
e.g. in the case of large bearing spots or main
distributors, there is the possibility of assembling the
outlets of several distributor disks.
To achieve this, two distributor disks are connected
with a pipe or distributor bridge (see figure 9 - 10) as
described here.
Depending on which element the grub screw
1x separating the two sides of a distributor disk is
removed from, in this way three outlets are
9 connected. Subsequently, the output of the closed
outlets escaped at one outlet.
4 outlets combined The dosage is calculated on the basis of the output
4x value of all assembled piston sides.

10

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8. Progressive distributor MX-F – Assembly of outlets Lock screw for progressive distributor: MX-F :
Lock screws are generally required for the assembly of
outlets (see figure 11),

To separate assembled outlets on progressive

distributors the grub screw must be screwed back in
(see figure 12), 11

As mentioned on page 4 distributor elements can be Grub screw to separate the progressive
assembled with pipe or distributor bridges. distributor's outlets :

The assembly of outlets with a pipe bridge (see figure

13), always concerns at least three outlets, as the
output must be directed through one of the disks of the 12
progressive distributor. Furthermore, the grub screw
must always be removed from one of the two distributor Pipe bridge to assemble outlets :
disks assembled with a pipe bridge.
Pontet et 2x bagues
de réduction
One pipe bridge can also be used for the assembly of
four outlets. To achieve this, the grub screws must be
removed from both distributor disks and one of the two
outlets must be closed off from the pipe bridge with a
lock screw.

Also individual parts of pipe bridges can be ordered. Ecrou et bicône

Two types of distributor bridges are available : 13
Distributor bridges without outlet (see figure 14), have
the same function as pipe bridges. Distributor bridge without outlet :
Two, three or four outlets can be connected at different
adjacent distributor disks by using distributor bridges
with outlet (see figure 15).

For the connection of four outlets the grub screw must

be removed from both distributor disks and a lock screw
must be screwed into the outlets situated opposite the
distributor bridge. As a result, the output of all four
outlets escapes at the outlet of the distributor bridge.
14
For the connection of three outlets the grub screw must
Distributor bridge with outlet :
be removed from one of the two concerned distributor
disks. As a result, the output of all three outlets escapes
at the outlet of the distributor bridge.

For the connection of only two outlets (on different

adjacent distributor disks) the grub screw may not be
removed from either of the two concerned distributor
disks. As a result, the output of both the outlets escapes
at the outlet of the distributor bridge.
15

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lubrication

9. Spare parts
Progressive distributor's MX-F components are available at your Liebherr Client Service, as spare parts for
service and maintenance works. (See Figure 16).

16
ONLY FOR INFORMATION /
EXAMPLE

Nr. Id. Nr. Designation

1 7027937 INITIAL ELEMENT
2 7027938 CENTRAL ELEMENT MX-F 25
2 7027939 CENTRAL ELEMENT MX-F 45
2 7027940 CENTRAL ELEMENT MX-F 75
2 7027941 CENTRAL ELEMENT MX-F 105
3 7027942 END ELEMENT MX-F 25
3 7027943 END ELEMENT MX-F 45
3 7027944 END ELEMENT MX-F 75
3 7027945 END ELEMENT MX-F 105
4 4002259 RATCHET WHEEL DIN 6797 A6,2
5 4600091 SOCKET HD SCREW ISO 4762 M6X50
5 4002418 SOCKET HD SCREW ISO 4762 M6X65
5 4901582 SOCKET HD SCREW ISO 4762 M6X80 Modifications on lubrication circuit,
5 4902191 SOCKET HD SCREW ISO 4762 M6X95 without consultation and previous
5 4601461 SOCKET HD SCREW ISO 4762 M6X110 authorization of the Liebherr Service are
5 404253214 SOCKET HD SCREW ISO 4762 M6X125
5 404203514 SOCKET HD SCREW ISO 4762 M6X140 not allowed. In contrary case, the
5 4002824 SOCKET HD SCREW ISO 4762 M6X155 guarantee expires.
6 774376508 COUPLING M10X1K
6 4600341 FERRULE DIN 3861 LL6 D6LL
6 4600342 UNION NUT DIN 3870 A LL6 A3C M6-LL
7 774373808 FITTING 0401 2200 306
7 4600341 FERRULE DIN 3861 LL6 D6LL
7 4600342 UNION NUT DIN 3870 A LL6 A3C M 6-LL
8 7001046 GREASE NIPPLE H 3 SFG 10X1 M.S.F.GEW./90GRAD
9 774378208 LOCK SCREW
10 7027946 DOUBLE TAPER RING
11 774378308 NUT
12 7622803 RELIEF VALVE
13 774378108 RELIEF VALVE
14 774378008 DISTRIBUTOR BRIDGE
15 7622804 DISTRIBUTOR BRIDGE WITH OUTLET
16 7027949 DISTRIBUTOR BRIDGE WITHOUT OUTLET
20 10009053 COUPLING GE8 10X1
20 10013545 FERRULE 8LL
20 10013550 UNION NUT 8LL M12X1
21 10009054 ANGLE COUPLING WS8/M10X1
21 10013545 FERRULE 8LL
21 10013550 UNION NUT 8LL M12X1
22 774373508 ELONGATION M10X1K 35MM
997 10021311 GASKET RING SET FOR INITIAL ELEMENT MX-F
998 10021310 GASKET RING SET FOR MIDDLE ELEMENT MX-F
999 10021308 GASKET RING SET FOR DISTRIBUTOR MX-F

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