Professional Documents
Culture Documents
2. System introduction
2.1 System Description
2.2 Components
2.3 Chain Feeder System Overview
3. Assembly
3.1 Feeding Line
3.2 Chain Installation
3.3 Chain Tension
3.4 Remove & Adding New Feed Chain Installation
4. Operation
4.1 Management Recommendation
4.2 Length of Feed Chain
4.3 Feeding System
4.4 Feed Metering
4.5 Chain Feeder Hopper
5. Maintenance
5.1 General Maintenance
5.2 Unit Drive
5.3 Feeding System
5.4 Feed Level Adjuster
5.5 Gear Motor
5.6 Feed Corner
6. Troubleshooting Guide
7. Wiring Diagrams
7.1 Wiring diagram for single motor per loop
7.2 Wiring diagram for double motor per loop
8. Warranty
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1.0 SAFETY
1.1 General Safety
Safety precautions must be alerted at all time. This manual is to help operator understand safe
operating procedures and some problems which may be encountered by them. Try not to make
alterations to the equipment, which may produce dangerous situation, where serious injury or death
may occur.
All electrical wiring must be carried out by competent and qualified electrician. An adequate and
safe power supply to the Chain Feeder System cannot be compromised. All wiring installation
should refer to your Country Standard and Regulation.
The Chain Feeding System is designed and made solely for the purpose of conveying granular type
animal feed for poultry feeding. Use of the system in other way is a misuse of the system and may
endanger safety.
This system is only use in the poultry barn rearing environment. Any environments may have high
dusts concentration, gas vapors and fumes are not suitable for the system to be installed.
As Chain Feeding System contains many moving and electrical parts, which will cause serious
injury or a fatal accident if wrongly touched. Therefore, all safety guards available for the machine
should be properly covered or placed for the protection. During machine operating if safety guards
are incorrectly covered or placed is a serious misuse of the machine and endangers safety.
Before restarting the Chain Feeder System, ensure that all electrical enclosures are properly locked and
all safety guards are correctly placed.
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2.0 SYSTEM INTRODUCTION
2.1 System Description
The system is designed for breeder, benefits from the high speed of feed delivery which makes it
ideal for controlling the feed in today’s breeder management. This provides equal access of feed to
all birds which will minimize stress during feeding and achieve the uniformity of weight. This system
also considered a very reliable feeding system which proven to be very low maintenance.
2.2 Components
a) Drive Unit
No Code Item
Chain Feeder Drive Unit 36 m/min
1 CF003XF
(380-400V, 3 phase 50Hz, 1.1KW)
Chain Feeder Reducer (XLD2.2-3)
2 CF004SJL
- 380V, 3 phase 50Hz, 2.2KW
No Code Item
Feed Trough 280mm (W) x 1.20mm
1 CFFT-1.5
(T) - GI (1500mm) - PG
Feed Trough 280mm (W) x 1.20mm
2 CFFT-3
(T) - GI (3000mm) - PG
Our Feed Trough Grill comes in two designs:
No Code Item
Galfan Wiremesh (4mm) x 50mm x
1 CF013PG (64/56/64)mm x 210mm x 1480mm
(Design 1) - Standard
Galfan Wiremesh (4mm) x 50mm x
2 CF014PG (54/76/54)mm x 210mm x 1480mm
(Design 2)
Figure 2.2.2 Trough & Grill
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c) Chain Feeder Hopper
No Code Item
CFH50KG 50Kg GI Hopper For Chain Feeder
1
-PG c/w 4 Adjustable Stand & Lid
CFH120KG 120Kg GI Hopper For Chain Feeder
3
-PG c/w 4 Adjustable Stand & Lid
CFH240KG 240Kg GI Hopper For Chain Feeder
5
-PG c/w 4 Adjustable Stand & Lid
No Code Item
1 CF007PG Corner 90 Degree
2 CF008PG Leg for Corner
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e) Trough Coupler c/w Ear (20cm) & Leg
No Code Item
1 CF017PG Trough Coupler c/w Ear (20cm)
2 CF009PG Leg for Trough
Figure 2.2.5
Trough Coupler c/w Ear (20cm) & Leg
f) Feed Chain
No Code Item
1 CF001XFPG CF001F Chain (F)
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2.3 Chain Feeder System Overview
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3.0 ASSEMBLY
The assembly manual is one of the recommended ways of doing the installation of chain
feeding system. Failure of the following steps that provides in this system assembly may lead to
fatal accident.
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By using a short pipe, place it between the inner rim of
the feed trough and chain and work it along the system.
At the end of the assembly, work the chain through the
90-degree corner and the feed hopper.
Get the chain through the hopper and out into the trough
at the outgoing side.
Once it is through the hopper, pull the feed chain until it Figure 3.2.1 Feed Chain
reaches the drive.
Unroll another length at the tail-end of the first one.
Put the chain in the trough and join the two pieces using
a chain breaker (can be used to disconnect chain as
well). Lay the chain in the trough and thread around the
corners as you go.
Tighten the chain as tight as possible by using a ratchet
cable puller (Figure 3.2.2) or equivalent tensioner tools Figure 3.2.2 Ratchet Cable
such as chain tensioner. Puller
For example, 90 meter start to (tension/overlap) to remove 4 or 5 links if you have a single drive unit.
For example, if the house is 90 meter maybe the complete circuit is 90 x 2 = 180 meters plus
together with the width. Use the graph below to calculate:
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3.4 Remove & Adding New Feed Chain Installation
Chain link can be separated or added between each other in order to adjust the tension of the feed
chain. Chain breaker can be used for these purposes.
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4.0 OPERATION
Operation is a recommended way to manage the system and the functionality of the chain feeding
system. Failure of the following steps that provides in this system may lead to severe injuries.
Pullets
8 - 10 rationed 20 - 25 8 - 10 20 - 110
∅ 1.5 kg
Broilers
22 - 24 ad libitum 50 - 65 3-4 20 - 150
1.5 - 1.7 kg
slightly
Broilers 30 - 40 30 - 40 5-7 20 - 190
rationed
1.7 - 2.5 kg
The above values are average values depending on climate and strain.
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Ensure the tension of feed chain is correct by slightly push the chain links of the feed chain
and cannot be lifted more than 10mm at the exit of the drive while system running.
Ensure enough feed are available to provide a full circuit of the feed chain
In case of emergency, ensure the installation can be immediately switched off.
A chain clearance can be determined at the outlet of the drive unit when the feed trough is not
filled with the feed.
The depth of the feed in the trough are controlled by the level slide of adjustable feed
The slide is located on the side of the hopper next to the power sprocket.
Loosen the wing nut to adjust the position of the slide either up or down to get the desired
amount of feed in the trough.
In order to clear the surface of the wheel, adjust the slide above the feed return wheel. This will
make the feed return wheel revolves.
Start the feed chain drive and watch the feed chain running. The feed chain runs smooth and
slow when the entire feeding circles are filled with the feed. Stop the test running.
Install the grill sections by squeezing and inserting under the inner lip of the trough.
The bottom-line wire of each grill section goes under the trough lip with the upper line wire just
above the lip.
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5.0 Maintenance
5.1 Preventive Maintenance
Preventive is better than corrective actions. Our maintenance procedure is based on preventive
maintenance to ensure your system is up to optimum level for running operations.
Ensure the responsible switch for the machine has been switched off before start any
maintenance. The assembly may only be carried out by person who are competent and
can guarantee a proper repair from their special training, knowledge or practical
experiences with the unit.
Repair, maintenance and cleaning operation as the removal of functional disorder may
be generally only be carried out when the drive is turned off an the motor is in a
standstill.
Work with appropriate tools such as use protective gloves if occur any possible danger
to hands.
Checked the proper functioning of the machine after repair works.
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5.5 Gear Motor
Change oil according to directions of the gear motor manufacturer.
No need for oil or grease changes under normal operation.
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6.0 TROUBLESHOOTING GUIDE
No Problem Possible Cause Corrective Action
May need to remove a few chain
The chain may be too loose.
If the corner links to tighten the chain.
1 wheels are not Check corner wheel and remove
Foreign objects.
turning. any foreign object.
Wheel may need lubricated. Use few drops of #10 oil.
The gear reducer is not properly Check-oil may need changed use
If the gear
lubricated. gear reducing oil.
reducer is
Adjust the chain by adding a few
excessively hot. The feeder chain may be too tight.
links as directed.
Check wiring diagram inside the
2
The motor may be too tight. terminal plate. Use the proper
If the motor stop voltage for the motor.
frequently. A light gauge wire can cause a
The motor is not getting full
voltage drop-consult a licensed
voltage.
electrician.
If the feeder Lubricated drive sprocket and shaft.
May be lubricated.
squeaks – Check the oil in the gear reducer.
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centering on the
Reducer or power gears out of line. Consult your distributor.
drive unit.
May be too much slack in chain.
The chain may be jamming power
sprocket. Chain is accumulating Adjust the chain to its proper
ahead of the sprocket and jamming tension.
under the first corner hold down
rail.
Be sure the trough is properly
The chain might be binding under
located UNDER the power shoe and
If you are the power shoe.
4 against the stops.
shearing pins.
Remove any object that has
Foreign objects. jammed the hopper, trough or
corner.
The chain may be catching on the Realign all corners and trough in
through. straight line.
Rough spots on the power shoe
File the power shoe smooth.
may cause the chain to bind.
Power shoe may be badly worn. Inspect and replace if necessary.
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No Problem Possible Cause Corrective Action
Corners are jamming the chain. Make sure the corner wheel is
4 The feed intake wheel of the securely fastened in the correct
feed return slide is clogged. position and turning properly.
The gear reducer is not
Align it.
properly aligned.
Clean out feed trough since wet feed
Water in the feed trough. will jam and harden in the chain links
and cause the chain to break.
If the feed is not Lower the feed level slide. The slide
Too much feed coming out of
5 being taken back may be adjusted from outside the
the hopper.
into the hopper. hopper.
Lower the feed level slide to cut down
There may be too much feed in
the amount of feed entering the feed
the trough.
trough.
If the feed builds up Could be too much litter in Keep the trough level with the backs
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in the corner. trough. of the birds.
Clean and check bearing and then
The corner wheel is not turning.
lubricate.
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7.0 WIRING DIAGRAM
7.1 Wiring diagram for single motor per loop.
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7.2 Wiring diagram for double motors per loop.
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REV 000
DAT 18/11/21
APR
Limited Warranty
Pristine Glory Sdn. Bhd. warrants to the purchaser that as to any poultry equipment product of its manufacture that proves to
be defective in material or workmanship within 12 months from the date of handover thereof, Pristine Glory Sdn. Bhd. will
repair or replace such product, free of charge, fob the factory of manufacture.
PRISTINE GLORY take no responsibility for claims resulting from construction defects or unauthorized modifications to
products which it manufactured and will void warranty. The warranty shall be immediately ceased and become void, if
unauthorized repair, tamper and alterations made to the product. This warranty does not cover damage resulting from
accidents, misuse, abuse, negligence or any manner of tampering, usage not in accordance with operation instruction,
any issue regarding washing handling, lack of proper maintenance, overloaded product usage above 300kg at 0.5m , 2
overheated more than 50°C which leads to exposure of high temperature or UV environment for long period of time,
usageof strong acidic detergents and disinfectants and general wear and tear parts.
This warranty protection does not include labour charges for repairing, transportation and shipping cost incurred in
sending the product for repairing. This warranty does not cover losses, damages defects or malfunctions resulting from
acts of God, lightning, fire, civil unrest or unit has been dropped.
This warranty expressly provided for herein is the sole warranty provided in connection with the product, and no other
warranty, expressly or implied is provided. PRISTINE GLORY disclaims any responsibilities for any other claims, with
regards to any other peripherals used in connection with the product under warranty.
REMARK:
1. The components of I Support such as adjuster base, adjuster stand & X-Connector have no warranty. Any negligence
during washing handling etc. causing damages to the above item will not be covered by PRISTINE GLORY.
2. The warranty for plastic slat only valid for indoor use; any outdoor use will void warranty.
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REV 000
DAT 18/11/21
APR
Limited Warranty
Pristine Glory Sdn. Bhd. warrants to the purchaser that as to any poultry equipment product of its manufacture that proves to be
defective in material or workmanship within 12 months from the date of handover thereof, Pristine Glory Sdn. Bhd. will repair or
replace such product, free of charge, fob the factory of manufacture.
PRISTINE GLORY take no responsibility for claims resulting from construction defects or unauthorized modifications to
products which it manufactured and will void warranty. The warranty shall be immediately ceased and become void, if
unauthorized repair, tamper and alterations made to the product. This warranty does not cover damage resulting from
accidents, misuse, abuse, negligence or any manner of tampering, usage not in accordance with operation instruction, usage of
wrong electrical supply/voltage, usage of poor water quality, lack of proper maintenance, usage of strong acidic detergents and
disinfectants and general wear and tear parts.
This warranty protection does not include labour charges for repairing, transportation and shipping cost incurred in sending the
product for repairing. This warranty does not cover losses, damages defects or malfunctions resulting from acts of God,
lightning, fire, civil unrest or unit has been dropped.
This warranty expressly provided for herein is the sole warranty provided in connection with the product, and no other warranty,
expressly or implied is provided. PRISTINE GLORY disclaims any responsibilities for any other claims, with regards to any
other peripherals used in connection with the product under warranty.
WATER SUPPLY
Limit Values for the Connection Unit and Drinker System.
Parameter Unit Recommended limit value Remarks
Particle size for insoluble particles and suspended matters µm <60 Above this a filter is required
pH-values 6,5-8,5
Total hardness mg/l <20
Calcium mg/l <100
Magnesium mg/l <50
Iron mg/l <0,2
Manganese mg/l <0,05
REMARK:
1. If the values exceed the recommended limit value, then warranty from Pristine Dynamics is considered void.
2. Replacement limited to drinking nipples that leak continuously within three years, with prescribed water quality. It is important
to ensure to use prescribed water quality by us attached together with letter.
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To contact us:
Phone: 016-5232223
Fax: 05-3633299
E-mail: pristine@pristine.com.my
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