CFM40S Series

Application Note V10

AC-DC Switching Power Module

CFM40S Series
APPLICATION NOTE

Approved By:

Department Approved By Checked By Written By

Ovid Yang Joyce

Research and
Development
Department

Benny JoJo

Design Quality
Department

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 CFM40S Series
Application Note V10

Content
1. INTRODUCTION 3
2. CFM40S SERIES FEATURES 3
3. TECHNICAL SPECIFICATIONS 4
4. MAIN FEATURES AND FUNCTIONS 7
4.1 Operating Temperature Range 7
4.2 Output Protection 7

5. EMC & SAFETY 7

6. APPLICATIONS 7
6.1 Power De-Rating Curve 7
6.2 Test Set-Up 8
6.3 Output Ripple and Noise Measurement 8
6.4 Installation Instruction 8

7. PART NUMBER 10
8. CFM40S SERIES MECHANICAL OUTLINE DIAGRAMS 10

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 CFM40S Series
Application Note V10

1. Introduction 2. CFM40S Series Features

This application note describes the features and • Universal Input Range 90~264Vac
functions of Cincon’s CFM40S series of open • 2”x 4” Size
frame, switching AC-DC power module. These are
• Industry Standard Pin Out
highly efficient, reliable, compact, high power
density, single output AC/DC power modules. The • Efficiency to 87%
module is fully protected against short circuit and • Continuous Short Circuit Protection
over-voltage conditions. Cincon’s world class • Meets EN55032 Class B and CISPR/FCC Class B
automated manufacturing methods, together with
• Approved IEC/EN/UL62368-1
an extensive testing and qualification program,
ensure that the CFM40S series power module is
extremely reliable.

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 CFM40S Series
Application Note V10

3. Technical Specifications
(All specifications are typical at nominal input, 100% full load at 25℃ unless otherwise noted.)
ABSOLUTE MAXIMUM RATINGS
PARAMETER NOTES and CONDITIONS Device Min. Typical Max. Units
Input Voltage (Continuous) All 90 264 Vac
Operating Temperature See Derating Curve All 0 +70 ℃
Storage Temperature All -20 +85 ℃
Input/Output Isolation Voltage 1 minute All 4242 Vdc

INPUT CHARACTERISTICS
PARAMETER NOTES and CONDITIONS Device Min. Typical Max. Units
Operating Voltage Range All 100 240 Vac
Input Frequency Range All 47 63 Hz
Maximum Input Current 100% Full load, Vin=100Vac All 1.4 A
Leakage Current All 1 mA
Inrush Current Vin=240Vac, Cold start at 25℃ All 50 A

OUTPUT CHARACTERISTICS
PARAMETER NOTES and CONDITIONS Device Min. Typical Max. Units
CFM40S033 3.26 3.3 3.33
CFM40S050 4.95 5.0 5.05
CFM40S090 8.91 9.0 9.09
CFM40S120 11.88 12.0 12.12
Output Voltage Set Point Vin=Nominal Vin, Io=Io.max, Tc=25℃ CFM40S150 14.85 15.0 15.15 Vdc
CFM40S240 23.76 24.0 24.24
CFM40S300 29.70 30.0 30.30
CFM40S360 35.64 36.0 36.36
CFM40S480 47.52 48.0 48.48
CFM40S033 6
CFM40S050 6
CFM40S090 4.45
CFM40S120 3.34
Operating Output Current Range CFM40S150 2.67 A
CFM40S240 1.67
CFM40S300 1.33
CFM40S360 1.11
CFM40S480 0.834
Holdup Time Vin=115 Vac All 8 ms
Output Voltage Regulation
Load Regulation 10% to 100% full load All ±1.0 %
Line Regulation Vin=High line to low line All ±0.5 %

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 CFM40S Series
Application Note V10

PARAMETER NOTES and CONDITIONS Device Min. Typical Max. Units

CFM40S033 6.8
CFM40S050 6.8
CFM40S090 11
CFM40S120 15
Uses a TVS component to clamp
Over Voltage Protection CFM40S150 18 Vdc
output voltage
CFM40S240 30
CFM40S300 36
CFM40S360 47
CFM40S480 56
CFM40S033 50
CFM40S050 50
1. Add a 0.1uF ceramic capacitor and a CFM40S090 90
10uF aluminum electrolytic capacitor CFM40S120 120
Output Ripple and Noise to output. CFM40S150 150 mVp-p
2. Oscilloscope is 20MHz bandwidth.
CFM40S240 240
3. Ambient temperature=25℃
CFM40S300 300
CFM40S360 360
CFM40S480 480
CFM40S033 6000
CFM40S050 6000
CFM40S090 4450
1. Vin=115 Vac and 230 Vac CFM40S120 3700
Load Capacitance 2. Output is 100% full load CFM40S150 1980 uF
3. Ambient temperature=25℃ CFM40S240 1710
CFM40S300 940
CFM40S360 1050
CFM40S480 850
CFM40S033 70
CFM40S050 76
CFM40S090 84
1. Vin=230Vac CFM40S120 85
Efficiency 2. Output is 100% full load CFM40S150 85 %
3. Ambient temperature=25℃ CFM40S240 85
CFM40S300 86
CFM40S360 87
CFM40S480 87

ISOLATION CHARACTERISTICS
PARAMETER NOTES and CONDITIONS Device Min. Typical Max. Units
Input to Output 1 minute All 4242 Vdc
Input to Earth (Ground) 1 minute All 2121 Vdc
Output to Earth (Ground) 1 minute All 707 Vdc
Isolation Resistance All 100 MΩ

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 CFM40S Series
Application Note V10

FEATURE CHARACTERISTICS
PARAMETER NOTES and CONDITIONS Device Min. Typical Max. Units
Switching Frequency All 66 kHz

GENERAL SPECIFICATIONS
PARAMETER NOTES and CONDITIONS Device Min. Typical Max. Units
k
MTBF Io=100%; Ta=25℃ per MIL-HDBK-217F All 200
hours
Open frame 170
Weight All g
Covered 210

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 CFM40S Series
Application Note V10

4. Main Features and Functions 6. Applications

4.1 Operating Temperature Range 6.1 Power De-Rating Curve

The highly efficient design of Cincon’s CFM40S series
power modules has resulted in their ability to operate
within ambient temperature environments from 0℃ to
50℃. Due consideration must be given to the de-rating
curves when ascertaining the maximum power that can
be drawn from the module. The maximum power which
can be drawn is influenced by a number of factors, such
as:

Input voltage range

Permissible Output load (per derating curve)

Effective heat sinks

4.2 Output Protection

The power modules provide full continuous short-circuit
protection. The unit will auto recover once the short
circuit is removed. To provide protection in a fault
condition, the unit is equipped with internal over-current
protection. The unit will operate normally once the fault
condition is removed. The power module will go to
hiccup mode if the output current is set from 120% to
180% of rated current.

5. EMC & Safety

Emission and Immunity
EN 55032 Class B, EN 55035, FCC Part 15 Class B
EN 61000-6-1, EN 61000-6-3, EN 61000-3-2
EN 61000-3-3, EN 61204-3

Safety
IEC/EN/UL62368-1, IEC/EN/UL60950-1

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 CFM40S Series
Application Note V10
6.2 Test Set-Up Oscilloscope
AC or DC Power source

The basic test set-up to measure parameters such as

efficiency and load regulation is shown in Figure 1.
Electronic load
When testing the Cincon’s CFM40S series under any
transient conditions, please ensure that the transient
response of the source is sufficient to power the C2

equipment under test. We can calculate the ..

C1
C1=0.1uF
C2=10uF
- +

Efficiency CINCON

Output

Input
AC-DC power supply

Load regulation and line regulation.
The value of efficiency is defined as:
Vo × Io 80 cm
η= × 100% Figure 2. Output Voltage Ripple and Noise Measurement Set-Up
Pin
Where:
Vo is output voltage 6.4 Installation Instruction
Io is output current The CFM40S series has four 3.17mm diameter
Pin is input power mounting holes. Please use the mounting holes as
follows:
The value of load regulation is defined as:
Insert the spacer (6mm diameter max.) of 8mm height
VFL - VNL or more to mount the unit. The vibration specification
Load reg. = ×100%
VNL applies when the unit is mounted on 8mm spacers
Where:
VFL is the output voltage at 100% full load
VNL is the output voltage at 10% load
The value of line regulation is defined as:

Line reg. = V HL V LL ×100%

−

V LL
Where:
VHL is the output voltage of maximum input
voltage at 100% full load.
VLL is the output voltage of minimum input
voltage at 100% full load.

A
L +Vo
AC
V Load
Pin
Supply -Vo Please allow 4mm side clearance from the components
N and all side of the PCB. Allow 5mm clearance above the
highest parts on the PCB. Be especially careful to allow
Figure 1. CFM40S Series Test Setup 8mm between the solder side of the PCB and the
mounting surface. If the clearances are not sufficient,
the specifications for isolation and withstand will not be
6.3 Output Ripple and Noise Measurement valid.
The test set-up for noise and ripple measurements is
shown in Figure 2. Measured method:
Add a 0.1uF ceramic capacitor and a 10uF electrolytic
capacitor to output at 20 MHz Band Width.

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 CFM40S Series
Application Note V10

FG should be connected to the earth (ground) terminal

of the apparatus. If not, the conducted noise and
output noise will increase.

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 CFM40S Series
Application Note V10

7. Part Number
CFM XX S XXX XX
None：Wafer 033：Output Voltage 3.3 VDC
P：PCB Mount 050：Output Voltage 5.0 VDC
CA：Cover 090：Output Voltage 9.0 VDC
120：Output Voltage 12 VDC
150：Output Voltage 15 VDC
240：Output Voltage 24 VDC
S：Single Output 300：Output Voltage 30 VDC
360：Output Voltage 36 VDC
480：Output Voltage 48 VDC
40：Supply Max. Power

CFM SERIES

8. CFM40S Series Mechanical Outline Diagrams

CFM40SXXX-P CFM40SXXX CFM40SXXX-CA
(Input and Output connector with PIN)

4.606 [117.00]
0.150 [3.80]
0.614 [15.60]

0.657 [16.69]

4.000 [101.60]
4.000 [101.60]
0.246 [6.25]
0.156 [3.96]

1.969 [50.00]

3.701 [94.00]
0.311 [7.90]

3.520 [89.40]
0.150 [3.80] 0.150 [3.80] 0.150 [3.80] 0.150 [3.80]

LED LED
ACN
2.000 [50.80]

2.000 [50.80]
1.701 [43.20]

ACN
1.701 [43.20]

Vout(+)
0.150 [3.80]

+Vout ACL
ACL Vout(-)
-Vout
0.846 [21.50]

0.236 [6.00]
] ]
3 .18 3 .18
5 [Φ [Φ 2.362 [60.00]
25 PE
1.575 [40.00]

PE
.12 PE PE .1

0.063 [1.60]
Φ0 Φ0

0.197 [5.00]
0.17 [4.40]

4- 4-
1.200 [30.48]max
0.15 [3.80]

1.275[32.38]max

0.197 [5.00]

0.071 [1.80] 3.701 [94.00]

0.039 [1.00] 0.236 [6.00]
0.063 [1.60]

0.063 [1.60]
0.098 [2.50]max

0.098 [2.50]max

0.039 [1.00]
0.370 [9.40]

2.441 [62.00]
*4
1.701 [43.20]

x0.5
M3

All Dimensions are in inches(mm)

Tolerance:Inches:X.XXX±0.02
Millimeters:X.XX±0.5

Figure 3. CFM40S series Mechanical Outline Diagram

CINCON ELECTRONICS CO., LTD.

Headquarters: Factory: Cincon North America:

14F, No.306, Sec.4, Hsin Yi Rd. No. 8-1, Fu Kung Rd. 1655Mesa Verde Ave. Ste 180
Taipei, Taiwan Fu Hsing Industrial Park Ventura, CA93003
Tel: 886-2-27086210 Fu Hsing Hsiang, Tel: 805-639-3350
Fax: 886-2-27029852 ChangHua Hsien, Taiwan Fax: 805-639-4101
E-mail: sales@cincon.com.tw Tel: 886-4-7690261 E-mail: info@cincon.com
Web Site: http://www.cincon.com Fax: 886-4-7698031

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