Professional Documents
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INSTRUCTIONS
PERFECTA 76 / 92 / 115 / 132 / 168
UC / TV
(Servo)
Software ........................................................................................................................................ 35
UC Software Change .......................................................................................................... 35
TV Software Change ........................................................................................................... 36
Safety Inspection
Due to their way of operation con- According to the Accident Pre- Fig.2 shows an acceptance check
sisting of hazardous movements vention Procedures for the Print- list as used by PERFECTA.
such as clamping and cutting, ing and Paper Processing In-
guillotines must meet a number of dustry, VBG 7i, § 40, the user Machines accepted without any
safety regulations. Such regula- must ensure that the safety objections are provided with a
tions are met by "Safety Devices" devices - particularly the control plaquette (Fig. 1) which shows
described under the same cap- system - should be inspected by the next inspection date.
tion in the Operating Instructions a specialist every five years.The
manual. result of the inspection should
be recorded and filed.
Fig. 1
14
Fig. 3 4 5
Fig. 5
Knife Drive Clutch/Brake Assembly Air Gaps ( mm )
Protect the asbestos-free friction • Heavy jerk when the knife re-
linings from oil and grease. Even verses at its lowermost position.
when doing installation and set-
ting work, make sure your meas- Remedy:
uring tools and also your hands - The overload protection device
are grease-free. has become loose. Re-tighten the
overload protection screw. Refer
Caution! to "Knife Drive Assembly Over-
Bring the knife beam to its low- load Protection Device" in the
ermost position prior to dis- Operating Instructions manual.
mantling the clutch/brake as- - Very dull knives are often the
sembly, as the brake becomes cause for the responding of the
ineffective when the compres- overload protection ring.
sion springs are relieved.
Fig. 6
3
9
Fig. 7
1
4 3 2
12 1
11
9
10
4 8 1
4 Fig. 8
Fig. 9 5 6
1/01 E Service Instructions 10
• Check air gap a on the roller with the Cutting • Slacken clamping screws 1 in
guideway. Gap a should be Table pusher rod eyes 2 and 3.
0.5 mm when the roller guideway
is properly pre-tensioned. In the factory, the clamp is aligned • Turn pusher rod 4 as follows:
in parallel with the cutting table
• If necessary, re-tension the outer surface. - Increasing the distance between
roller guide strip by means of This can be checked by pre- the pusher rod eyes moves down
screws to be introduced into the clamping with paper strips put the clamp on the right.
tapped holes in knife beam guide under the left and right sides of
strip 7 until gap a is obtained. the clamp.
Then, tighten the roller guideway If correction should be neces-
with screws 8. sary, proceed as follows:
Remove the wooden wedges and
check the clamp for free move-
ment by pressing the pedal. 3 4 1 2
Fig. 11
2 3 1
Fig. 14
Cutting System 2
All PERFECTA guillotines work Machine Sizes 76/92 (Fig. 16) Abb.15
on the basis of what is called the
slant rocking cut, i. e. the knife as Knife beam 1 moves between
the cutting tool moves along a slide surfaces 2 on the machine
curved path from left to right. frame and guide strips3.The guide
All findings and experience strips have been adjusted with 2 1
related to the cutting system respect to the knife beam with
regarding the questions of cutting shims 4 so that gap s required for
stock, knives, clamping, cutting establishing the necessary
inaccu-racies and their lubrication film is
rectification are summarized in < 0.05 mm.
our "Cutting Compendium" that
you can ob-tain fromPERFECTA. Checking the play:
• Set the knife beam to medium 2 • Use nuts5 and threaded bushes
feed height and push it against 6 to adjust the play.
the frame.
• Lock nuts 5 and tighten screws
• Remove the front paneling. 7 and check the play once again
6 at the topmost and lowermost
• Slacken clamping screws 8 on positions of the knife beam on the
the left and right of the cutting left and right of the guide strip.
table (8 screws in total). 7 Correct, if required.
• Remove plastic cover 7 and • Re-fit the paneling and the light
adjust guide strip 3 against the guards.
knife beam with adjusting screws Important: Check the light
6 until the required play is ob- guards for proper functioning.
tained.
Fig. 18
• Re-tighten clamping screws 8
and check the play at the knife
beam top and bottom positions
once again.
Non-Repeat Device
The upper dead centre of the knife If this non-repeat device responds
beam is stopped and controlled due to excessive overrun, the
by control switches S52 and S54 knife beam must be manually
and is monitored by the safety returned to its upper dead centre.
processor control system which Refer to "Manual Cranking".
immediately stops the knife travel
in case of any irregularities. Refer In case the overload protection
to "Setting the Automatic Stop- device responds, refer to "Knife
ping Device". Drive Assembly Overload Pro-
tection Device".
In addition, all PERFECTA
guillotines are provided with a
mechanical non-repeat device
(catch/locking pin), a third safety
means for the upper dead center,
which locks the knife beam to the
machine frame.
Fig. 20
5 S81 2
Fig. 21
Fig. 23
Backgauge
Drive System
All PERFECTA guillotines have a For manual positioning, cutting or
controlled backgauge drive sys- programming according to the
tem.The advantage of this drive print,PERFECTAguillotines have
system is a gentle approaching to a so-called "electronic hand-
and a soft, precise positioning of wheel" with nine different forward
the cut measurement. The opti- and reverse speeds each. Refer
mum backgauge speed is auto- to "Backgauge" in the Operating
matically determined from the dis- Instructions manual.
tance between the cut marks.
For most of the applications, the
guillotines are factory-set to opti-
mum. Via the "Speed" (TV)/"Set-
tings" (UC) menu, the backgauge
speeds as well as the start and
stop ramps can be adapted to the
stock to be processed and to
other requirements.
Fig. 24
Thread Backlash
Compensation 1 2 6 3
Fig. 25
Machine Sizes 76, 92, 115, 132,
168 (Fig. 26)
For these machine sizes, the Depending upon the operating Refer to "Lubrication" in the Oper-
backgauge is moved by an acme conditions, the acme thread ating Instructions manu-al, or to
thread leadscrew 1. The cutting leadscrew should, as applicable the lubrication chart on the back
positions are always approached to the backgauge guide assem- of the machine.
in forward direction. The existing bly, be cleand with white spirit
backlash in the thread is compen- and be greased according to the
sated by a compression spring 2 specified lubrication cycle once
which permanently and firmly per year.
presses nut 3 fixed to the back-
gauge against the driving flank of 4 2 3 1
the leadscrew via nut 4 axially
movable but locked against twist-
ing. This flank contact, particu-
larly at the positioning or braking
phase, is not discontinued.
Fig. 26
Y62/STV
VD1
VD1.1
VD2
Y2/VW2
Y1/VW1 VDR
Fig. 28
Fig. 29
Fig. 30
Fig. 31
Fig. 32
Fig. 33
Due to the decompression, VD3 For the 76 and 92 machines, the You can preselect the stroke limit
is no longer overflown, the flow clamp is brought to its topmost from the machine's setting menu
indicator does not detect any position by a compression spring, (refer to the Operating Instructions
volume flow and opens Y2/VW2, and by tension springs on the 115 manual).
whereby the flow cross section and 132 size machines. This After a short stroke (the clamp
for the oil displaced from the forces the oil out of the cylinder has lifted off the pile), the oil to be
cylinder chambers is increased. chambers into the tank. displaced from the plunger
The clamp moves up. The last section of the stroke is chamber is blocked through Y62/
damped without any jerks before STV with the clamp being held at
Machine Sizes 115/132 Only: the end position in the cylinder is this position.
reached.
The pressure decrease in the pump The basic position as shown in
line opens the SRV suction valve, Fig. 29 is restored.
and further cross section is made
available for the oil to be dis-
placed from the cylinder cham-
bers.
Fig. 34
Fig. 35
Hydraulic Clamping System
Settings (MPa)
min. 2 2 3 3 3,5
Clamping Force (kN)
max. 25 30 45 45 60
. .
Remedy:
- Check the end position damping
in the clamping cylinder.