Deutz Mt 6034t Engine

Full download: http://manualplace.com/download/deutz-mt-6034t-engine/

Form No.
50960088

TD 3.6 L4
Revision A
September
2014

Deutz Engine
Telescopic Handlers
Gehl RS6-34 (Tier IV)
Manitou MT6034 T (Tier IV)

Parts Manual

This is the cut pages sample. Download all 60 page(s) at: ManualPlace.com
Introduction Deutz TD 3.6 L4

The Table of Contents pages list the page loca- The following icons shown on various pages provide
tions of the various component groups on the important information or identify where additional informa-
engine. tion can be found.

Manitou Americas, Inc. reserves the right to

make changes or improvements in the design
or construction of any part of the unit without
incurring the obligation to install such changes
Refer to page
on any unit previously delivered. Valve cover is NOTE:
10 for the
shown on Fastens to
valve cover. installation
page 18.
When ordering service parts, specify the part sequence.

number, full description, quantity required, and

Identifies where Identifies missing, Alerts and directs
the engine model and serial number. additional hidden parts, or user to investigate
information can adds informational more information.
Model and serial number for this engine are be found. comments.

stamped on the engine identification plate

located on the top of the valve cover.
NOTE: Quantities are for one piston; the
engine uses four pistons.

NOTE: The engine manufacturer occasionally Informs user of specific

parts details for ordering.
makes changes to engine components; therefore,
it is important to always provide the factory parts
department with the model and serial number of Identifies the correct torque of the bolt,
the engine when ordering parts. This is especially 110 Nm nut, fitting, or other hardware. When a
value is not present, refer to the engine
important when the part number in this parts man- Torque shop manual for correct torque values
ual is listed as CFPD (Call Factory Parts and procedures.
Department) or TBD (To Be Determined).

Model Serial Number

00011527853

Engine Identification Plate

(Located on top of the valve cover)
Deutz TD 3.6 L4 Table of Contents

Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Engine Block, Oil Pan, Plugs, and Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . .4
Oil Pickup Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Oil Cooler, Oil Filter, and Oil Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Crankshaft, Pulley, and Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Camshaft, Lifters, Rocker Arms, and Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Cylinder Head and Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Flywheel Housing, Starter, and Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . .14
Flywheel and Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Oil Pump and Timing Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Fuel Injector Pressure Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Fuel Rail and High-Pressure Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Fuel Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Turbocharger Oil Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Turbocharger Hose and Crankcase Breather Tube . . . . . . . . . . . . . . . . . . . . . .28
Turbocharger Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Exhaust Manifold Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Diesel Oxidation Catalyst (DOC) Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Air Intake Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Air Intake Tube Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
EGR Valve and EGR Cooler Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Water Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Thermostat Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Alternator Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Fan Belt and Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Engine Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Harness Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
ECU (Electronic Control Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Numeric Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Subject Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

PRINTED IN U.S.A. 1 50960088/AP0914

Component Locations Deutz TD 3.6 L4

Coolant
Fuel Rail Temperature
Pressure Sensor
Sensor Page 40; item 7
Page 22; item 7
EGR
Control
Valve
Page 36; item 2

Intake Manifold
Pressure
Sensor
Page 33; item 5

Alternator
Page 42; item 1

Air
Temperature
Sensor
Page 33; item 1

Camshaft
Speed Sensor
Page 11; item 10
Starter
Page 14; item 8

Crankshaft
Speed Sensor
Page 10; item 12

Fuel Injector
Pressure
Pump
Page 20; item 1

Starter Relay
(hidden from view)
Volume Control Page 15; item 12
Page 20; item 2

50960088/AP0914 2 PRINTED IN U.S.A.

Deutz TD 3.6 L4 Component Locations

Fuel Rail
Pressure
Sensor
Page 22; item 7
Coolant
Temperature
EGR
Sensor
Page 40; item 7
Control
Valve
Page 36; item 2

Volume Control
Page 20; item 2

Turbocharger
Page 26; item 1

Alternator
Page 42; item 1

Oil Filter
Page 7; item 4
Oil Pressure
Sensor
Crankshaft Page 7; item 9
Speed Sensor
Page 10; item 12
Camshaft
Speed Sensor
Page 11; item 10

PRINTED IN U.S.A. 3 50960088/AP0914

Deutz Mt 6034t Engine
Full download: http://manualplace.com/download/deutz-mt-6034t-engine/
Engine Deutz TD 3.6 L4
Engine Block, Oil Pan, Plugs, and Gasket Set

51 20 Nm 80 Nm
Torque 3 Torque 80 Nm
52
Torque
12 15 14
54
25 13
21
9
53 110 Nm
Torque
6
60

55
12 19

16 18
17
12

12 Nm
Torque
56 26

2 1
7
57 28

95 Nm
60 5
43 10 20 Torque

24
11 22
42
24 110 Nm
4 Torque 20 Nm
27 Torque

44

41
29
23
Refer to
20 Nm Shop Manual

Torque Torque

33 95 Nm
Torque
30
32
31

50960088/AP0914 4 PRINTED IN U.S.A.

This is the cut pages sample. Download all 60 page(s) at: ManualPlace.com