Professional Documents
Culture Documents
TECHNICAL MANUAL
Worldwide Construction
And Forestry Division
LITHO IN U.S.A.
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Introduction
Foreword
This manual is written for an experienced technician.
Technical Manuals are concise guides for specific
Essential tools required in performing certain service work
machines. They are onthejob guides containing only the
are identified in this manual and are recommended for
vital information needed for diagnosis, analysis, testing,
use.
and repair.
Live with safety: Read the safety messages in the
Fundamental service information is available from other
introduction of this manual and the cautions presented
sources covering basic theory of operation, fundamentals
throughout the text of the manual.
of troubleshooting, general maintenance, and basic type
of failures and their causes.
This is the safetyalert symbol. When you see this
symbol on the machine or in this manual, be alert to the See DB1990 Service Publications Catalog to order a
potential for personal injury. complete Technical Manual (TM) or a Technical Manual
Section (TMS). A complete Repair manual includes the
Technical manuals are divided in two parts: repair and following sections:
operation and tests. Repair sections tell how to repair
the components. Operation and tests sections help you • Section 00 General Information
identify the majority of routine failures quickly. • Sections 01—02 Wheels and Axles
• Sections 03—06 Transmission and Engine
Information is organized in groups for the various • Sections 09—11 Steering and Brakes
components requiring service instruction. At the • Sections 16—17 Electrical System and Frame
beginning of each group are summary listings of all • Sections 18—20 Operator’s Station and Sheet Metal
applicable essential tools, service equipment and tools, • Sections 21, 31, 33 Main Hydraulics
other materials needed to do the job, service parts kits,
specifications, wear tolerances, and torque values.
TX,INTR,SS3531 1911DEC961/1
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Introduction
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Introduction
Publication Number:
Page Number:
Ideas, Comments:
Name:
Phone:
Email Address:
THANK YOU!
TX,TM,FAX 1903JUL011/1
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Contents
Section 00—General Information Group 1060—Hydraulic System
Group 0001—Safety Information
Group 0002—General Specifications Section 11—Park Brake
Group 0003—Torque Values Group 1111—Active Elements
Group 0004—Fuels and Lubricants
Section 16—Electrical Systems
Section 01—Wheels Group 1671—Batteries, Support, and Cables
Group 0110—Powered or NonPowered Wheels and Group 1672—Alternator, Regulator and Charging
Fastenings System Wiring
Group 1673—Lighting System
Section 02—Axles and Suspension Systems Group 1674—Wiring Harness and Switches
Group 0225—Input Drive Shafts and UJoints Group 1675—System Controls
Group 0230—NonPowered Wheel Axles Group 1676—Instruments and Indicators
Group 0240—Powered Wheel Axle (MFWD) Group 1677—Motors and Actuators
Group 0250—Axle Shaft, Bearings and Reduction
Gears Section 17—Frames, Chassis or Supporting
Group 0299—Dealer Fabricated Tools Structure
Group 1740—Frame Installation
Section 03—Transmission Group 1749—Chassis Weights
Group 0300—Removal and Installation
Group 0315—Controls Linkage Section 18—Operator’s Station
Group 0325—Input Drive Shafts and UJoint Group 1800—Removal and Installation
Group 0350—Gears, Shafts, Bearings, and Powershift Group 1810—Operator Enclosure
Clutches Group 1821—Seat and Seat Belt
Group 0360—Hydraulic System Group 1830—Heating and Air Conditioning
Group 0399—Dealer Fabricated Tools Group 1899—Dealer Fabricated Tools
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Contents
Section 33—Backhoe
Group 3302—Bucket
Group 3315—Control Linkage
Group 3340—Frames
Group 3360—Hydraulic System
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Section 00
General Information
Contents
Page Page
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Contents
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Group 0001
Safety Information
TS227 —UN—23AUG88
Make sure machine is clean of trash, grease, and debris.
Do not store oily rags; they can ignite and burn
spontaneously.
TX,00,SS3858 1904JUN901/1
TS204 —UN—23AUG88
Do not charge a frozen battery; it may explode. Warm
battery to 60°F.
TX,00,SS3859 1903MAR931/1
TS291 —UN—23AUG88
TX,00,SS3860 1903MAR931/1
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Safety Information
TS203 —UN—23AUG88
If acid is swallowed:
1. Do not induce vomiting.
2. Drink large amounts of water or milk, but do not
exceed 2 L.
3. Get medical attention immediately.
TX,00,SS3861 1921APR931/1
TS1132 —UN—26NOV90
A Material Safety Data Sheet (MSDS) provides specific
details on chemical products: physical and health hazards,
safety procedures, and emergency response techniques.
Check the MSDS before you start any job using a
hazardous chemical. That way you will know exactly what
the risks are and how to do the job safely. Then follow
procedures and recommended equipment.
See your authorized dealer for MSDS’s on chemical
products used with your machine.
TX,00,SS3862 1902OCT921/1
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Safety Information
X9811 —UN—23AUG88
connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands
and body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid
injected into the skin must be surgically removed within
a few hours or gangrene may result. Doctors unfamiliar
with this type of injury should reference a knowledgeable
medical source. Such information is available from Deere
& Company Medical Department in Moline, Illinois, U.S.A.
TX,00,SS3863 1903MAR931/1
TS230 —UN—24MAY89
TX,00,SS3864 1904JUN901/1
TS229 —UN—23AUG88
Do not support the machine on cinder blocks, hollow tiles,
or props that may crumble under continuous load. Do not
work under a machine that is supported solely by a jack.
Follow recommended procedures in this manual.
TX,00,SS3865 1904JUN901/1
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Safety Information
TS206 —UN—23AUG88
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
TX,00,SS3866 1910SEP901/1
T6642EJ —UN—18OCT88
• Read all instructions thoroughly; do not attempt
shortcuts.
TX,00,SS3867 1904JUN901/1
TS228 —UN—23AUG88
Remove rings and other jewelry to prevent electrical
shorts and entanglement in moving parts.
TX,00,SS3868 1904JUN901/1
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Safety Information
TS220 —UN—23AUG88
If you do not have an exhaust pipe extension, open the
doors and get outside air into the area.
TX,00,SS3869 1904JUN901/1
TS223 —UN—23AUG88
TX,00,SS3870 1904JUN901/1
TS201 —UN—23AUG88
TX,00,SS3871 1904JUN901/1
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Safety Information
TS226 —UN—23AUG88
TX,00,SS3872 1904JUN901/1
TS220 —UN—23AUG88
paint and solvent properly.
Remove paint before welding or heating:
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes
before welding or heating.
TX,00,SS3873 1903MAR931/1
TX,00,SS3874 1903MAR931/1
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Safety Information
TS212 —UN—23AUG88
The protection offered by ROPS will be impaired if ROPS
is subjected to structural damage, is involved in an
overturn incident, or is in any way altered by welding,
bending, drilling, or cutting. A damaged ROPS should be
replaced, not reused.
DX,ROPS3 1903MAR931/1
TS211 —UN—23AUG88
TX,00,SS3876 1924AUG901/1
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Safety Information
TS218 —UN—23AUG88
transmission control lever alone to keep machine
from moving. Machine can unexpectedly roll or
move under power, resulting in death or serious
injury. Always engage park brake to hold machine.
TX,00,SS3879 1904JUN901/1
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Safety Information
TS1133 —UN—26NOV90
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
Do not pour waste onto the ground, down a drain, or into
any water source.
Air conditioning refrigerants escaping into the air can
damage the Earth’s atmosphere. Government regulations
may require a certified air conditioning service center to
recover and recycle used air conditioning refrigerants.
Inquire on the proper way to recycle or dispose of waste
from your local environmental or recycling center, or from
your authorized dealer.
TX,00,SS3880 1926AUG921/1
TS231 —19—07OCT88
TX,00,SS3881 1925SEP921/1
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Safety Information
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Group 0002
General Specifications
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New Holland 310se And 315se Backhoe Loader Repair
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General Specifications
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