Professional Documents
Culture Documents
INSTALLATION MANUAL
ENGLISH
AIR CONDITIONER (SPLIT TYPE)
Indoor unit
RAS-10PKVPG-E
RAS-13PKVPG-E
RAS-16PKVPG-E
Outdoor unit
RAS-10PAVPG-E
RAS-13PAVPG-E
RAS-16PAVPG-E
1121451198
EN
• Before installation, please read these precautions for safety carefully.
• Be sure to follow the precautions provided here to avoid safety risks. The
symbols and their meanings are shown below.
WARNING : It indicates that incorrect use of this unit may cause severe injury or
death.
CAUTION : It indicates that incorrect use of this unit may cause personal injury
(*1), or property damage (*2).
*1 : Personal injury means a slight accident, burn, or electrical shock
which does not require admission or repeated hospital treatment.
*2 : Property damage means greater damage which affects assets
or resources.
WARNING
• Never modify this unit by removing any of the safety guards or bypassing any of
the safety interlock switches.
• Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
• Before doing the electrical work, attach an approved plug to the power supply
cord.
Also, make sure the equipment is properly earthed.
• Appliance shall be installed in accordance with national wiring regulations.
If you detect any damage, do not install the unit. Contact your dealer
immediately.
1 2
Wireless remote control* x 1
Installation plate* x 1 EN
3 4
Battery x 2
1 2 Remote control holder* x 1
5 6
Mounting screw** ø4 x 25 l x 6 Flat head wood screw ø3.1 x 16 l x 2
3 4
7 8
Drain nipple*** x 1 (for heating model only) Cap water proof*** x 2 (for some models only)
5 6
9 !
Owner’s Manual Installation Manual
7 8
"
B Label x 2 (for Multi model)
9 !
* The part may differ from that shown.
** The number of parts may differ by model.
*** The part is packed with the outdoor unit.
"
Air filters
Clean every 2 weeks.
1. Open the air inlet grille.
2. Remove the air filters.
3. Vacuum or wash and then dry them.
4. Reinstall the air filters and close the air inlet grille.
Wall
52 mm or more
190 Hook Insert the cushion between the indoor
mm 1 Installation
or m unit and wall, and tilt the indoor unit for
ore plate better operation.
Right
Air fi Rear
lter
right
Shield pipe Left
Bottom Rear
right left Bottom left
outdoors.
ore
rm
m mo
100 100 Saddle Insulate the refrigerant pipes separately
mm with insulation, not together.
or m
2 Wireless remote control ore
: Ø12.7 mm
121 mm
(RAS-16PKVPG-E)
106 mm
330 mm
Drain outlet
• A place where there are no obstacles near the air inlet and outlet
• A place which allows easy installation of the piping to the outdoor unit 225
• The indoor unit shall be installed at least 2.5 m height. Also, it must be
avoided to put anything on the top of the indoor unit.
104
EN
CAUTION Hook
Hook
1
Installation
Pipe hole Pipe hole plate
• Direct sunlight to the indoor unit’s wireless receiver should be avoided. Thread
• The microprocessor in the indoor unit should not be too close to RF Indoor unit Weight
5 Mounting screw
noise sources.
(For details, see the owner’s manual.) When the installation plate is directly mounted
on the wall
Remote control
1. Securely fit the installation plate onto the wall by screwing it in the upper and
• A place where there are no obstacles such as a curtain that may block the lower parts to hook up the indoor unit.
signal from the indoor unit 2. To mount the installation plate on a concrete wall with anchor bolts, use the
• Do not install the remote control in a place exposed to direct sunlight or close anchor bolt holes as illustrated in the below figure.
to a heating source such as a stove. 3. Install the installation plate horizontally in the wall.
• Keep the remote control at least 1 m apart from the nearest TV set or stereo
equipment. (This is necessary to prevent image disturbances or noise
interference.)
CAUTION
• The location of the remote control should be determined as shown below. When installing the installation plate with a mounting screw, do not use the
anchor bolt holes. Otherwise, the unit may fall down and result in personal
injury and property damage.
(Side view) (Top view)
Indoor unit
Indoor unit
Installation plate
45º (Keep horizontal direction.)
45º
º
75
Re
Anchor bolt
ce
pt
Remote
ion
Reception Remote
control Projection
ra
range control
ng
15 mm or less
e
5 mm dia. hole
Installation Plate
Ø4 x 25R
Clip anchor
(local parts)
Cutting a hole
When installing the refrigerant pipes from the rear CAUTION
Failure to firmly install the unit may result in personal injury and property
damage if the unit falls.
35
• In case of block, brick, concrete or similar type walls, make 5 mm dia. holes
in the wall.
• Insert clip anchors for appropriate mounting screws 5.
NOTE
65
Ø
• Secure four corners and lower parts of the installation plate with 4 to 6
mounting screws to install it.
The center of the pipe
hole is above the arrow.
1. After determining the pipe hole position on the mounting plate (), drill the
pipe hole (Ø65 mm) at a slight downward slant to the outdoor side.
NOTE
• When drilling a wall that contains a metal lath, wire lath or metal plate, be sure
to use a pipe hole brim ring sold separately.
Rear right
Left-hand connection with piping
Rear left
drain hose
• Bend the connecting pipe so that it is laid within 43 mm above the wall
Changing
surface. If the connecting pipe is laid exceeding 43 mm above the wall
Piping preparation
surface, the indoor unit may unstably be set on the wall.
Bottom left
Die-cutting
bush body
When bending the connecting pipe, make sure to use a spring bender so as
slit
drain
hose
Take off cap
Left
body slit
Right 326 mm
Gas side
283 mm
Liquid side
1. Die-cutting bush body slit
• For Bottom left or Bottom right
Cut out the slit on bottom left or right side of bush body for the bottom left
Outward form of indoor unit
or right connection with a pair of nippers.
• For Left or Right R 30 mm (Use polisin (polyethylene)
43 mm
Take off Cap and cut out the slit on left or right side of bush body for the core or the like for bending pipe.)
left or right connection with a pair of nippers.
2. Changing drain hose 80
° Use the handle of screwdriver, etc.
For leftward connection, bottom-leftward connection and rearleftward
connection’s piping, it is necessary to change the drain hose and drain
cap.
WARNING
How to remove the drain hose Heat insulator • Do not perform flare connection inside a building or dwelling or room,
• The drain hose can be removed by removing the when joining the heat exchanger of indoor unit with interconnection
screw securing the drain hose and then pulling out piping. Refrigerant connection inside a building or dwelling or room
the drain hose. must be made by brazing or welding. Joint connection of indoor unit by
• When removing the drain hose, be careful of any flaring method can only be made at outdoor or at outside of building or
sharp edges of steel plate. The edges can injuries. dwelling or room. Flare connection may cause gas leak and flammable
• To install the drain hose, insert the drain hose atmosphere.
firmly until the connection part contacts with heat
insulator, and then secure it with original screw. Drain hose
NOTE
How to remove the drain cap
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall.
Clip the drain cap by needle-nose
After passing the connecting pipe through the pipe hole, connect the
pliers and pull out.
connecting pipes to the auxiliary pipes and wrap the facing tape around
them.
How to fix the drain cap
1) Insert hexagon wrench (4 mm)
in a center head. CAUTION
2) Firmly insert the drain cap. • Bind the auxiliary pipes (two) and connecting cable with facing tape
tightly. In case of leftward piping and rear-leftward piping, bind the
Do not apply lubricating oil
(refrigerant machine oil)
auxiliary pipes (two) only with facing tape.
when inserting the drain
cap. Application causes
Indoor unit
deterioration and drain
leakage of the plug. Auxiliary pipes
Insert a hexagon wrench Connecting cable
No gap (4 mm).
Installation plate
CAUTION • Carefully arrange pipes so that any pipe does not stick out of the rear
Firmly insert the drain hose and drain cap; otherwise, water may leak. plate of the indoor unit.
• Carefully connect the auxiliary pipes and connecting pipes to one
another and cut off the insulating tape wound on the connecting pipe
In case of right or left piping to avoid double-taping at the joint; moreover, seal the joint with the
• Take off the cap by hand and cut of the slit. vinyl tape, etc.
• After scribing slits of the bush body with a knife or a making-off pin, cut • Since dewing results in a machine trouble, make sure to insulate both
them with a pair of nippers or an equivalent tool. connecting pipes. (Use polyethylene foam as insulating material.)
• When bending a pipe, carefully do it, not to crush it.
Cap Slit
1. Pass the pipe through the hole in the wall and hook the indoor unit on the 1. Run the drain hose sloped downwards.
installation plate at the upper hook.
2. Swing the indoor unit to right and left to confirm that it is firmly hooked up NOTE
on the installation plate. • The hole should be made at a slight downward slant on the outdoor side.
3. While pressing the indoor unit onto the wall, hook it at the lower part on the
installation plate. Pull the indoor unit toward you to confirm that it is firmly Do not form the
Do not rise the drain hose into
hooked up on the installation plate. drain hose. a wavy shape.
Hook here.
1
1 Installation plate
Installation plate
Hook 50 mm
EN
or more
Hook Push
Do not put the Do not put the
drain hose end drain hose end
• For detaching the indoor unit from the into water. in the drainage ditch.
installation plate, pull the indoor unit 2. Put water in the drain pan and make sure that the water is drained out of
toward you while pushing its bottom up doors.
at the specified parts. 3. When connecting extension drain hose, insulate the connecting part of
extension drain hose with shield pipe.
Push Push
Shield pipe
Front
Install at least 50 cm
Snow protection hood
above the snow
accumulation line.
At least
50 cm
CAUTION
1. Install the outdoor unit without anything blocking the air discharging.
2. When the outdoor unit is installed in a place always exposed to strong
wind like a coast or on a high storey of a building, secure the normal fan
operation using a duct or a windshield.
3. In particularly windy areas, install the unit such as to avoid admission of
wind.
4. Installation in the following places
may result in trouble.
Do not install the unit in such places. Strong
• A place full of machine oil wind
10
CAUTION
Vacuum
pump EN
Do not apply excess torque. Otherwise, the nut may crack depending on
the conditions. Packed valve at gas side
Service port (Valve core (Setting pin))
(Unit : N·m)
Packed valve at liquid side
Outer dia. of copper pipe Tightening torque
Ø6.35 mm 14 to 18 (1.4 to 1.8 kgf·m)
Ø9.52 mm 33 to 42 (3.3 to 4.2 kgf·m) CAUTION
Ø12.70 mm 50 to 62 (5.0 to 6.2 kgf·m) • KEEP IMPORTANT 6 POINTS FOR PIPING WORK.
(1) Take away dust and moisture (inside of the connecting pipes).
• Tightening torque of flare pipe connections
(2) Tighten the connections (between pipes and unit).
The operating pressure of R32 is (3) Evacuate the air in the connecting pipes using a VACUUM PUMP.
Flare at indoor
higher than that of R22 (approx. unit side (4) Check gas leak (connected points).
1.6 times). It is therefore necessary (5) Be sure to fully open the packed valves before operation.
to firmly tighten the flare pipe (6) Reusable mechanical connectors and flared joints are not allowed
connecting sections (which connect indoors. When mechanical connectors are reused indoors, sealing
the indoor and outdoor units) up to the parts shall be renewed. When flared joints are reused indoors, the
specified tightening torque. Incorrect flare part shall be refabricated.
connections may cause not only a
gas leakage, but also damage to the
refrigeration cycle. Flare at outdoor
unit side
Packed valve handling precautions
• Open the valve stem all the way out, but do not try to open it beyond the
stopper.
Evacuating Pipe size of Packed Valve Size of Hexagon wrench
12.70 mm and smallers A = 4 mm
After the piping has been connected to the indoor unit, you can perform the 15.88 mm A = 5 mm
air purge together at once.
• Securely tighten the valve cap with torque in the following table.
AIR PURGE
Evacuate the air in the connecting pipes and in the indoor unit using a Cap Size
Cap Torque
vacuum pump. Do not use the refrigerant in the outdoor unit. For details, (H)
see the manual of the vacuum pump. 14~18 N·m Hexagon wrench
H17 - H19
Valve Rod (1.4 to 1.8 kgf·m) is required.
Cap 33~42 N·m
Using a vacuum pump H22 - H30
(3.3 to 4.2 kgf·m) A
Be sure to use a vacuum pump with counter-flow prevention function so that 8~12 N·m
H14
inside oil of the pump does not flow backward into pipes of the air conditioner Service (0.8 to 1.2 kgf·m) H
11
Wiring Connection
Indoor unit
Guide
Wiring of the cable can be carried out without removing the main panel.
1. Remove the front panel.
Pull and lift up front panel until it stops, move arms on left and right side
to outward direction then pull toward you to remove front panel.
w Beware front panel fall down that may cause of injure or part damage.
Arm
Outdoor unit
1. Remove the valve cover from the outdoor unit.
2. Connect the cable to the terminals as identified with their respective
Cable matched numbers on the terminal block of indoor and outdoor unit.
Terminal cover 3. When connecting the cable to the outdoor unit terminals, make a loop as
shown in the installation diagram of indoor and outdoor unit to prevent
water coming in the outdoor unit.
4. Insulate the unused cords (conductors) from any water coming in the
outdoor unit. Proceed them so that they do not touch any electrical or
metal parts.
abo
ut 2
0 cm
12
Earth line
Terminal block
EN
100 mm
10 mm
N
Cord clamp
L
10 mm
90 mm
Connecting
Screw
cable
Connecting cable
10
10
40
30
Connecting cable
Power supply cord
50 mm Connecting cable
10 mm
10 mm
abo
45 mm ut 2
0 cm
1 2 3 L N
10
10
40 40
Earth line 30 30
50 mm Connecting cable
10 mm
N
L abo Connecting cable Power cord
ut 2
10 mm 90 mm 0 cm
13
Indoor
Terminal
Block
Outdoor
Terminal EARTH
Block
CHASSIS
Indoor
Terminal
Block
Outdoor
Terminal EARTH
Block
CHASSIS
CAUTION
1. The power supply must be same as the rated of air conditioner.
2. Prepare the power source for exclusive use with air conditioner.
3. Circuit breaker must be used for the power supply line of this air conditioner.
4. Be sure to comply power supply and connecting cable for size and wiring method.
5. Every wire must be connected firmly.
6. Perform wiring works so as to allow a general wiring capacity.
7. Wrong wiring connection may cause some electrical part burn out.
8. Incorrect or incomplete wiring is carried out, it will cause an ignition or smoke.
9. This product can be connected to main power supply.
Connection to fixed wiring : A switch which disconnects all poles and has a contact separation at least 3mm must be incorporated in the fixed wiring.
14
EN
Temporary switch
Information
Remote Control A-B Selection The product was shipped with Auto Restart function in the off position.
Turn it on as required.
• When two indoor units are installed in the same room or adjacent two
rooms, if operating a unit, two units may receive the remote control signal
simultaneously and operate. In this case, the operation can be preserved How to set the Auto Restart
by setting either one remote control to B setting. (Both are set to A setting
in factory shipment.) 1. Press and hold the Temporary switch on the indoor unit for 3 seconds to
• The remote control signal is not received when the settings of indoor unit set the operation (3 Pi sound and OPERATION lamp blink 5 time/sec for
and remote control are different. 5 seconds).
• There is no relation between A setting/B setting and A room/B room when 2. Press and hold the Temporary switch on the indoor unit for 3 seconds to
connecting the piping and cables. cancel the operation (3 Pi sound but OPERATION lamp does not blink).
• In case of ON timer or OFF timer are set, AUTO RESTART OPERATION
To separate using of remote control for each indoor unit in case of 2 air
does not activate.
conditioner are installed near.
Remote Control B Setup.
1. Press RESET button on the indoor unit to turn the air conditioner ON.
2. Point the remote control at the indoor unit.
3. Push and hold button on the Remote Control by the tip of the pencil.
“00” will be shown on the display (Picture 1).
4. Press during pushing . “B” will show on the display and “00” will
disappear and the air conditioner will turn OFF. The Remote Control B is
memorized (Picture 2).
Note : 1. Repeat above step to reset Remote Control to be A.
2. Remote Control A has not “A” display.
3. Default setting of Remote Control from factory is A.
1 2
15