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Low Cost Development Strategy For Oilfields in China Under Low Oil Price
Low Cost Development Strategy For Oilfields in China Under Low Oil Price
Cite this article as: PETROL. EXPLOR. DEVELOP., 2021, 48(4): 1007–1018. RESEARCH PAPER
Abstract: By reviewing the challenges in the development of oilfields in China under low oil prices, this study analyzes the
root causes of cost rising, put forwards the low cost oilfield development strategy and specific paths to realize the strategy, and
predicts the development potential and prospect of oilfields in China. In addition to the low grade of the reservoir and high
development maturation, the fundamental reasons of development full cost rising of oilfields in China are as follows: (1) Facing
the problem of resources turning poorer in quality, we have built production capacity at a pace too fast before making enough
technical and experimental preparation; (2) technical engineering service model leads to high service cost; (3) team of oil de-
velopment expertise and matched engineering system cannot satisfy the technical requirements of stabilizing oil production,
controlling water cut and fine development. To realize development at low cost, the core is to increase economic recoverable
reserves. The concrete paths include: (1) to explore the “Daqing oilfield development culture”, improve the ability of leaders in
charge of development, and inspire potential of staff; (2) to improve the ability of reservoir dynamics control, and implement
precise development by following scientific principles; (3) to speed up integration of water flooding and enhanced oil recovery
(EOR) and technological upgrading in order to enhance oil recovery; (4) to innovate key techniques in gas flooding and accel-
erate the industrial popularization of gas flooding; (5) to break the related transaction barriers and create new management
models; and (6) to collaboratively optimize strategic layout and cultivate key oil bases. Although oilfield development in
China faces huge challenges in cost, the low-cost development strategy will succeed as long as strategic development of mature
and new oil fields is well planned. The cores to lower cost are to control decline rate and enhance oil recovery in mature oil
fields, and increase single well productivity through technical innovation and improve engineering service efficiency through
management innovation in new oil fields.
Key words: low oil price; oilfield development; low cost strategy; economically recoverable reserves; leadership of develop-
ment; development culture
ment in China faced the predicament of difficult resource grading resources haven’t been worked out, resulting in
and production capacity replacement. In the past 20 sharp rise of the scale of assets of oil companies. As sub-
years, major breakthroughs have been in unconventional stantial production decline and depreciation were in-
oil & gas exploration by vigorously implementing the cluded in the total cost, forcing the oil companies to work
strategy of integrated exploration and development, ad- under high cost for a long time. Operating cost had to be
dressing the difficulty of resource replacement in the long cut greatly in the follow-up production, resulting in in-
run. The average annually oil reserves discovered in sufficient investment on the most fundamental monitor-
China were (8-10)×108 t in the 12th Five-Year Plan period, ing equipment and proper maintenance of oil and water
and rose to (10-12)×108 t during the 13th Five-Year Plan. wells, and sharp drop of oilfield production. On the other
But during this period, the downgrading of resources hand, pay zones could be tapped just by conventional
turned obvious, while the technical research and pilot perforation back in the 1970s and 1980s, but now pay
tests to improve the production capacity of the resources zones must be fractured for production at present,
didn’t mature and form a complete set. In the meantime, bringing about higher production decline and asset de-
massive scale of rapid production construction didn’t preciation, and to some extent, faster velocity of water
keep the right pace and have schemes optimized, result- flooding of oil wells. The distribution pattern of remaining
ing in substantial poor-performing assets with increase oil and water flooding layers changes with the waterflood-
scale of assets and productivity drop under the joint im- ing of wells, making it difficult to tap the remaining oil.
pact of inadequate preparation before development and
1.2.3. Current technical expertise and matched
rapid production capacity construction. The production
engineering systems unable to meet the demand of
construction of considerable low-grade resources didn’t
stabilizing oil production & controlling water cut and
live up to the expectations. The effect tracking of new
refined development
production capacities constructed in 2013–2018 shows
that the investments on new wells were large in recent As the oilfield development enters the middle- late
years, but the investments of the new wells had little stage, the oil-water distribution underground gets more
contribution to production, but increased the deprecia- complex. At the beginning of infill drilling, high output
tion. In this 5-year period, the new wells contributed only can be obtained at relatively low water cut. Due to strong
25%-35% to the cumulative production but more than heterogeneity of continental reservoirs, the producing
60% to depreciation (Fig. 3). degree of reservoir on the profile strongly depends on
technical expertise, separated-layer control, and sup-
1.2.2. Serious restriction to the effectiveness of
porting ground facilities, making it difficult to regulate
production capacity construction, and high investment
dynamics on the profile precisely, so the effect of refined
cost by the current model of engineering and technical
potential tapping has fallen short of expectations. In fact,
services
the technical personnel at the development front in some
In recent years, the effect of production construction of oilfields can’t meet the demand of stabilizing oil produc-
China’s onshore oil companies has been deeply restricted tion and controlling water cut, and refined development.
by the project quota of connected transactions. Though Some oilfields are still rudimentary and inefficient in
the oilfield company and engineering company belong to management, and thus enter the stage of high water cut
the same oil company, the integrated edge in the system (with water cut of more than 60%) and high-cost operat-
hasn’t yet been given full play, and coordinated innova- ing and development at the recovered degree of crude oil
tive solutions to reduce the cost in line with the down- of less than 10%. Meanwhile, for the oil reservoirs at the
stage of high water cut, the layer series of development
and well patterns aren’t adaptable anymore, and can’t
regulate injection and production dynamically, so the oil
reservoirs can only be developed under the adverse con-
ditions of extra-high water cut (95%–97%) and extra-low
oil recovery rate, resulting in significant loss of recover-
able reserves and rapid decline of production. In addition,
some oil reservoirs well developed in the past have been
shut down or operating at low efficiency restricted by
well conditions, techniques and human resources. More-
over, as production has been long taken as the major
assessment criterion of oil companies, China’s oil pro-
Fig. 3. The contribution rates of new wells in different duction companies have stuck in the rudimentary and
oilfields to output and depreciation from 2013–2018. inefficient management model of production first, and
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“more wells, more oil”, neglecting the principles of re- creasing economically recoverable reserves jointly, can
fined operation and full life cycle systematic optimization the cost be reduced and efficiency be improved finally to
of oilfield development. Some mature oilfields increase improve the quality and efficiency of oil development of
production only by drilling new wells to enhance capacity, China’s oil companies.
rather than by systematically optimizing the injec- To implement the low-cost development strategy, in-
tion-production relationship to increase economically creasing economically recoverable reserves is the core. The
recoverable reserves and keep stable production for long economically recoverable reserves are related to oil reser-
term. The development practices of highly heterogeneous voir grade, development technology level, international
continental oil reservoirs in China show that oil devel- oil price, and management capability. Increasing econo-
opment is a technology-intensive business which requires mically recoverable reserves is the foundation of low-cost
full life cycle refined operation and systematic manage- development. On one hand, increasing economically re-
ment, as well as refined dynamic regulation on production. coverable reserves can ensure high and stable production
and good economic returns, on the other hand, it can add
2. Low-cost oil development strategy and its
PD reserves (proved developed reserves), reduce the rate
paths
and pressure of depreciation in operation. Calculated by
The benefits of oilfield development involve income, current technical and cost level, when international oil
impairment of assets and total cost; and can be subdi- price stays in the low range of 45–50 USD/bbl, only about
vided into more than 20 indexes such as price, output, half of remaining onshore recoverable reserves in China
operating cost, and depreciation. Among these indexes, can be transformed into economically recoverable reserves.
about 50% are relative controllable (Fig. 4). Through If the oil price is lower than 45 USD/bbl, the economically
comprehensive analysis of the relevance of the indexes recoverable reserves able to be transformed from techni-
and the target-driven demands of low cost strategy, it is cally recoverable reserves would drop sharply. It’s clear
found the core of cost reduction is to increase economi- that the economically recoverable reserves are more sen-
cally recoverable reserves. To this end, first, the human sitive to oil price fluctuations. As time goes by, the down-
resources at every level shall be inspired and motivated to grading of resources, aging of oilfields, low oil price will
create benefits by tapping their potential and creativities exacerbate further. Only by improving development
to the maximum; more importantly, leadership of devel- technology and management level, can single well produc-
opment business should be reinforced, and “Daqing oil- tion be increased, the oil production decline be slowed
field development culture”, the foundation of low cost down, and the recovery rate be enhanced, to increase the
strategy, should be drawn on. Second, economically re- economically recoverable reserves considerably and im-
coverable reserves shall be increased through a litany of prove the scale and economic returns of oil production.
technical innovations centering on stabilizing production
2.1. Delving into “Daqing oilfield development
in mature oilfields and cost-effective production in new
culture” to inspire human resources to create benefits
oilfields to improve the productivity. Only by motivating
human resources, making technical innovations, in- Looking back at the development history of Daqing
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injection and production dynamics be regulated timely to The on-going programs of secondary recovery and
keep oil production stable and water cut low. (5) Injec- CSTR by PetroChina have prepared strategic replacement
tion and production processes shall be improved to en- technologies for sustainable economic development of
hance the treatment capacity of injected water to reduce mature oilfields at the stage of high water cut, extra-high
the blocking of oil layers due to excessive suspended sol- water cut after the conventional infill drilling[8–10].
ids and oil in the produced water for reinjection and en- The core of secondary recovery is refined division of
sure stratum energy replenishment in a timely and bal- development units on the basis of deep understanding on
anced way. The problem of high cost in mature oilfield reservoir heterogeneity. With development units divided
development can only be settled by addressing these accurately, the overall injection and production dynamics
technical issues scientifically and further developing a can be regulated and controlled precisely in single sand
series of techniques for continental reservoirs. In the body unit to keep oil production stable and water cut
meantime, these are the fundamental principles of scien- low[11–12]. The secondary recovery program of mature oil-
tific development, also the only way to realize refined fields begun in 2007 by PetroChina has covered a total
development by implementing precise dynamic regula- geological reserve of 16.7×108 t, and had an annual output
tions[1, 3, 6–7]. of 1042×104 t in the peak, annual oil production of over
1000×104 t in 7 consecutive years, a total of 12 381×104 t
2.3. Promoting development strategy combining
new recoverable reserves, and a water-flooding recovery
secondary and tertiary recovery (CSTR) and technical
rate increment of 7.8%.
upgrading to greatly enhance recovery rate
The CSTR is a total new upgrading of secondary re-
The major causes of the current high development and covery. The development units and three-dimensional
operating cost and high depreciation are the rapid rise of well patterns of secondary recovery and tertiary oil re-
water cut, rapid oil production decline, and significant covery shall be established in uniform manner (Fig. 7), so
decrease of economically recoverable reserves. To make an underground flow field conducive to tertiary oil re-
up for the production decline, the conventional measures covery can be formed to achieve the seamless connection
are to increase water injection volume (steam flooding between refined waterflooding and tertiary oil recovery
for heavy oil reservoir) to replenish reservoir energy or on the basis of tapping remaining oil by waterflooding.
construct new production capacity. Both of them would This way, the well pattern construction investment can be
greatly enhance the production cost. Therefore, to finally saved to maximize total recovery rate and economic re-
reduce the cost, water cut and the volume of injected turn. The polit tests of CSTR have achieved good effects
water (steam) must be kept low, and effective measures in both the “double extra-high” (namely, composite water
shall be taken to slow down production decline and re- cut higher or equal to 90%, and the recovered rate of
duce the pressure of production capacity construction. recoverable reserves higher or equal to 80%) western
Fig. 7. A three-dimensional well pattern diagram of CSTR for a conglomerate oil reservoir in Xinjiang Uygur autonomous
region, China.
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sandy conglomerate reservoirs and the eastern sandstone recovery rate, these resources drop into a sensitive
reservoirs, providing technical support for controlling cost-effective range under medium or low oil prices.
water cut, injected water (steam) volume, and production These two types of assets account for an increasingly high
decline. proportion. The new generation of recovery enhancing
Since the beginning of China’s 13th Five-Year Plan, CSTR techniques can greatly improve the recovery rate, reduce
has been implemented in the “double extra-high” Xinji- the costs, and increase the economically recoverable re-
ang conglomerate oilfield and complex fault block Liaohe serves of these resources. Therefore, these resources will
and Dagang oilfields, covering a geological reserve of increase in value significantly and have great potential.
1.2×108 t. At the stage of refined waterflooding, they had
2.4. To innovate key technologies of gas flooding and
output doubled, all the drilling investment returned be-
expedite the popularization of industrial gas flooding
fore the implementation of tertiary oil recovery, and have
a recovery factor increment of 20% or so. Compared with After more than 60 years of development, gas flooding
independent tertiary oil recovery, the CSTR can increase has become the first choice to enhancing oil recovery
recovery factor by 4%–5% and internal rate of return by (EOR) of thin oil in the world. Statistics show that global
2%–3%, confirming its synergetic technical advantages in EOR production was 1.17×108 t in 2016, in which 3671×104
enhancing recovery. Especially in Xinjiang oilfield with t was from gas flooding, accounting for 31%[7]. China’s
shrinking construction of production capacity under the research and experiments on gas flooding dated back to
original pattern of development, by implementing CSTR, the 1960s. After nearly 10 years of endeavors, PetroChina
a total increase of 466×104 t oil has been produced, and has made breakthroughs in hydrocarbon gas miscible
1.6×108 t recoverable reserves have been confirmed. flooding, CO2 miscible flooding, nitrogen oxygen-depleted
On the basis of CSTR work, three major revolutionary air (foam) flooding, etc. In particular, gas flooding has
techniques have achieved strategic breakthroughs to special edges in replenishing energy and enhancing re-
promote the ultimate recovery of crude oil: (1) Final re- covery of low permeability and special lithologic reser-
covery can exceed 90% by regulating the oil/water phase voirs. Oil production from gas flooding of PetroChina was
state with neutral phase micro-emulsion of negative sa- 105×104 t in 2020, indicating gas flooding has funda-
linity gradient. (2) Current steam assisted gravity drain- mental conditions for industrial popularization. At pre-
age (SAGD), steam flooding and high-temperature fire sent, gas flooding has become the next new economic
flooding can be combined to achieve underground in-situ growth point with a production scale of more than 10
modification of crude oil, with final recovery reaching million tons after chemical flooding and thermal recov-
70%-80%. This technique can greatly reduce the cost of ery.
thermal recovery to comparable with thin oil develop- Gas flooding mainly follows the principle of “multiple
ment. (3) High-pressure air flooding can achieve the ef- kinds of gas and gas selection according to specific res-
fect of thermal miscible displacement to greatly improve ervoir”. Gas flooding shall be promoted with greater ef-
the recovery in light of the features of China’s continental forts in mature oilfields, while gas flooding pilot tests
crude oil with high wax content and viscosity, and misci- shall be expedited in new oilfields. Oil companies should
ble difficulty[1,7]. attach equal importance to pilot and industrial tests, and
By implementing CSTR and technical upgrading, not industrial test and promotion, and push commercial
only the water cut, injected water (steam) volume and massive-scale application of gas flooding in orderly
production decline can be controlled, but also the value manner, to ensure the target of producing 10-million tons
of assets can be upgraded fundamentally, especially the of oil by gas flooding[1, 6–7]. The specific solutions are
benefit-making capability of low-productive and invalid mainly as follows: (1) Plan the strategic layout of carbon
assets can be elevated. The low-productive and invalid capture and storage (CCS) and carbon capture, utilization
assets can be divided into two categories: (1) extra-low and storage (CCUS) as a whole. CO2 source and sink shall
permeability oil reservoirs mainly located in the west of be matched within enterprises and a low-priced, stable
China and low and extra low permeability oil reservoirs and diversified CO2 supply system shall be established. (2)
in the east and west of China, where the low-grade re- Promote the coordinated linkage model of hydrocarbon
sources have slow recovery rate and low recovery, high gas gravity drive and strategic gas storage, gas-liquid
asset depreciation, high operating cost due to down- interface regulating and monitoring technique shall be
grading of resources and no mature supporting devel- researched first to expedite the industrial application of
opment theories and techniques; (2) relatively premium hydrocarbon gas flooding. (3) Oxygen-depleted air flood-
resources entering the development stage of “double ing/high-pressure air flooding shall be promoted in the
highs” (composite water cut higher or equal to 80%, and block, high-temperature oil reservoirs with high inclina-
recovery rate of recoverable reserves higher or equal to tions in Changqing and Xinjiang oilfields etc. Foam-as-
60%), with very low production of single well and oil sisted gas flooding and intelligent QHSE (Quality, Health,
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Safety and Environment) techniques shall be developed Co. Ltd, should all strive to establish oil production bases
first. with decisive influence on the production scale and
benefit prospects out of forward-looking perspective, in
2.5. To break connected transaction barrier and
the hope to form a strategic pattern with major oilfields
innovate management model
as driving force and coordinated optimization. In
Unconventional oil resource development and techni- PetroChina, Ordos Basin and Xinjiang Region have been
cal service in north America have been market-oriented built into oil production bases with “double edges” of
completely. During 2014–2016, single well investment largest production scale and low costs first. Meanwhile,
dropped more than 30%, which is a successful practice the Song-Liao Basin has given priority to the
Chinese oil companies can draw on. For the production transformation and upgrading of development patterns.
capacity construction of new oil fields in China centering In the Bohai Bay Basin, CSTR and transformation of
on unconventional resources to reach benchmark returns, development pattern in low permeability oil reservoirs
oil companies and engineering service companies must have been carried out to keep stable production and
work together to innovate management model to greatly reduce cost effectively. By adopting different measures,
reduce the investment on production capacity construc- the oilfield companies have endeavored to control pro-
tion. After 10 years of research and practice, China’s de- duction costs in rational range and promote the imple-
velopment technologies for unconventional oil resource mentation of low cost strategy on the whole.
have gradually matured. For example, the volumetric
fracturing through long horizontal well section to gener- 3. Analysis of development potential of
ate sophisticated fracture network becomes mature; the oilfields in China
factory-like operation of cluster wells on large well pad 3.1. Potential of mature oilfields
works well in practice; the preparation and optimization
of full life cycle development plan, integrated geological By the end of 2019, the four major national oil compa-
engineering research and customized design, have grad- nies had 255.7×108 t reserves produced in high water cut
ually become clear from concept to implementation on oilfields (Table 1), accounting for 74.5% of the total pro-
site. As long as the current production construction ducing reserves. The annual oil production from these
system is changed and the connected transaction barrier reserves accounted for 71.8% of the total output. The oil-
is broken, the cost of engineering and technical services fields with water cut higher or equal to 90% had pro-
will be reduced, and unconventional oil resources will ducing reserves of 111.3×108 t, accounting for 32.4% of the
surely be developed in large scale economically. total producing reserves, and annual oil production ac-
counting for 27% of the total output. Among them, the
2.6. To optimize strategic layout and establish oil
mature oil regions (Daqing oilfield, Shengli oilfield) have
industry bases
57.8% of reserves entering the stage of extra-high water
Before and during China’s 12th Five-Year Plan period, cut. Although having generally entered the stage of “dou-
Daqing Oilfield had kept a stable annual production of ble-high”, China’s oilfields are generally low in recovery
(4000-5000)104 t for many years, making great contri- degree. To date, the oilfields with high water cut have an
bution to China’s stable oil production and economic average recovery degree of geological reserves of 25.6%,
benefits of the oil industry. Since the start of China’s 13th that is to say nearly 3/4 of oil is left underground still.
Five-Year Plan period, Daqing Oilfield had a sharp drop of The CSTR tests in oil regions such as Xinjiang have
oil production due to long-term intensified recovery and achieved success, effective controlling production decline
the impact of low oil price from 2014, marring the energy and increasing economically recoverable reserves of these
safety of China to some extent. Therefore, at the national oilfields. If popularized across the country, the develop-
level, the four major national oil companies – PetroChina, ment pattern will make economically recoverable re-
Sinopec, CNOOC, Shaanxi Yanchang Petroleum (Group) serves increase noticeably. Preliminary assessment shows
Table 1. Development indexes of oilfields at different levels of water cut (updated by the end of 2019)[13].
Producing Recovery Annual oil Composite Degree of Oil recovery
Stage of water cut Water cut/%
reserve/108 t rate/% output/104 t water cut/% recovery/% velocity/%
Low water cut fw<20 9.0 17.3 688 6.2 5.4 0.39
Medium water cut 20fw<60 78.8 17.2 4 699 49.1 7.8 0.60
High water cut
60fw<80 78.5 21.2 4 383 71.8 14.0 0.56
(earlier stage)
High water cut
80fw<90 65.8 25.7 4 181 85.4 20.5 0.64
(late stage)
Extra water cut fw90 111.3 41.1 5 163 95.6 36.9 0.46
High water cut total fw60 255.7 31.0 13 727 91.4 25.6 0.54
Note: fw—water cut, %.
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companies shall be set up to improve the marketing level development management efficiency, technological pro-
of engineering services. gress and development culture system, to push forward
the refined and dynamic oil development management
4.3. Prospects of the low-cost strategy
over the whole life cycle of oilfield, to fundamentally
According to the low-cost strategy and development solve the problems restricting the economic development
road map, it was predicted that during the 14th Five-Year of oilfield. It is necessary to enhance the leadership of oil
Plan period, China would have 10×108 t oil reserves development business, strengthen the building of tech-
proved and producing reserves of 2.25×108 t annually on nical expert system in oil development, popularize scien-
average; and annual crude oil production going up back tific development principles and oil development culture
to 2×108 t; during 15th Five-Year Plan period, China’s crude comprehensively, and inspire human potential to create
oil production may rise to 2.1×108 t, back to the all-time benefit. From the perspectives of oil development tech-
high[1]. In terms of the development of unconventional oil nology and management, mature oilfields should focus
& gas, it’s expected that average annually proved uncon- on controlling production decline rate and enhancing oil
ventional oil (shale oil, tight oil) reserves would reach recovery, while new oilfields should focus on increasing
(2.7-2.9)×108 t from 2021 to 2035. Massive scale produc- single well productivity through technology innovation
tion capacity of shale oil and tight oil are expected to be and improving engineering service efficiency through
built in Mahu, Jimsar and east Junggar basin in Xinjiang, management innovation. Oil companies should draw on
Changqing Longdong and northern Shaanxi Province, the essence of continental reservoir development, and
Qingshankou Formation of Gulong-Changling fault de- improve the ability to control reservoir dynamics, push
pression and peripheral placanticline in Song-Liao Basin, forward technological updating and industrialization of
through overall coordinated planning and optimizing CSTR, accelerate the transformation of development
engineering and technical service system. It’s expected mode, and solve the problems accumulated in the engi-
the unconventional oil will rise to the production of neering market system to increase asset value and eco-
1300×104 t by 2025 (285×104 t in 2019), and 2300×104t by nomically recoverable reserves.
2035, and become an important supplement of China’s Although oilfield development in China faces a number
conventional oil. China’s annual crude oil production is of challenges, such as high oil development cost, irre-
expected to increase by (1500-2000)×104 t to further di- versible trend of resource downgrading, technical staff
lute the fixed cost on the basis of implementing the not good enough to handle the complicated oil develop-
low-cost strategy, by optimizing investment structure of ment, and high technical engineering service cost be-
both old and new oil fields, taking advantage of prefer- cause of the engineering market system, the low-cost
ential policies on shale oil and tailing resources, and in- development strategy will be bound to succeed as long as
creasing production of oil companies. At the end of strategic development of mature and new oil fields is well
China’s 14th Five-Year Plan, the total cost of crude oil is planned, the technological innovation is closely combined
expected to drop by 5–10 USD/bbl[1, 16]. with the development culture building, the two major
tasks of stabilizing oil production in mature oilfields and
5. Conclusions
building economic production capacity in new oil fields
The plunges of low oil price in recent years were heavy are done well, competitive technologies enhancing oil
blows to the profit of oilfield development in China. Be- recovery are explored actively, and the transformation
sides downgrading and aging of development objects, the and upgrading of oil development and refined reservoir
reasons of oil development cost rising in China since the managements are pushed forward fully.
“Eleventh Five-Year Plan” period include: (1) too fast
production capacity construction under the lack of References
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