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PETROLEUM EXPLORATION AND DEVELOPMENT

Volume 48, Issue 4, August 2021


Online English edition of the Chinese language journal

Cite this article as: PETROL. EXPLOR. DEVELOP., 2021, 48(4): 1007–1018. RESEARCH PAPER

Low cost development strategy for oilfields in China


under low oil prices
SONG Xinmin, QU Debin*, ZOU Cunyou
Research Institute of Petroleum Exploration & Development, PetroChina, Beijing 100083, China

Abstract: By reviewing the challenges in the development of oilfields in China under low oil prices, this study analyzes the
root causes of cost rising, put forwards the low cost oilfield development strategy and specific paths to realize the strategy, and
predicts the development potential and prospect of oilfields in China. In addition to the low grade of the reservoir and high
development maturation, the fundamental reasons of development full cost rising of oilfields in China are as follows: (1) Facing
the problem of resources turning poorer in quality, we have built production capacity at a pace too fast before making enough
technical and experimental preparation; (2) technical engineering service model leads to high service cost; (3) team of oil de-
velopment expertise and matched engineering system cannot satisfy the technical requirements of stabilizing oil production,
controlling water cut and fine development. To realize development at low cost, the core is to increase economic recoverable
reserves. The concrete paths include: (1) to explore the “Daqing oilfield development culture”, improve the ability of leaders in
charge of development, and inspire potential of staff; (2) to improve the ability of reservoir dynamics control, and implement
precise development by following scientific principles; (3) to speed up integration of water flooding and enhanced oil recovery
(EOR) and technological upgrading in order to enhance oil recovery; (4) to innovate key techniques in gas flooding and accel-
erate the industrial popularization of gas flooding; (5) to break the related transaction barriers and create new management
models; and (6) to collaboratively optimize strategic layout and cultivate key oil bases. Although oilfield development in
China faces huge challenges in cost, the low-cost development strategy will succeed as long as strategic development of mature
and new oil fields is well planned. The cores to lower cost are to control decline rate and enhance oil recovery in mature oil
fields, and increase single well productivity through technical innovation and improve engineering service efficiency through
management innovation in new oil fields.

Key words: low oil price; oilfield development; low cost strategy; economically recoverable reserves; leadership of develop-
ment; development culture

Introduction rose back to 1.95×108 t in 2020[1]. In fact, repeated low oil


prices sounded the alarm to the oil field development of
The oilfield development in China has experienced dif-
China, from technologies to the business operating and
ficult start-up and glorious growth. Several generations of
management modes. In general, the economic develop-
petroleum workers have worked hard and tried best to
ment of China’s oilfields depends heavily on oil price, and
ensure the steady development of China's oil and gas
China’s crude oil business has low competitiveness and
industry and national energy security. For the past dec- risk resistance. During the period of high oil price, crude
ade, repeated oil price fluctuations, especially the two oil business greatly uplifted the overall profits of the oil
times of oil price plunge in the second half of 2014 and at companies, while at the stage of low oil price, it backfired
the beginning of 2020 blew badly the upstream busi- on the economic returns of the companies. Now at the
nesses of China’s oil companies. The oil production of very moment of making overall planning for development
China reached the all-time high of 2.15×108 t in 2015, then during the 14th Five-Year Plan for China’s oil & gas indus-
influenced by the oil price fluctuations, workload of new try, how to achieve low cost development of oilfields has
production capacity construction greatly reduced. The oil become a major strategic issue related to the sustainable
production of China fell to 1.89×108 t in 2018 and then high-quality development of China’s oil companies. Based

Received date: 25 Apr. 2021; Revised date: 01 Jul. 2021.


* Corresponding author. E-mail: qdb@petrochina.com.cn
https://doi.org/10.1016/S1876-3804(21)60085-X
Copyright © 2021, Research Institute of Petroleum Exploration & Development, PetroChina. Publishing Services provided by Elsevier B.V. on behalf of KeAi
Communications Co., Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
SONG Xinmin et al. / Petroleum Exploration and Development, 2021, 48(4): 1007–1018

on the history, technical progress and innovative prac-


tices of China’s oilfield development since PetroChina
Company Limited (PetroChina hereafter) went public, we
mainly analyze the root causes of and key factors affect-
ing the rising cost of crude oil business, explore the
low-cost development strategy and effective ways to re-
duce the cost, put forward measures to achieve low cost
oilfield development, and discuss the potential and
prospects of China’s oilfield development, in the hope to
provide reference for the improving quality and efficiency
of the upstream business of China’s oil & gas production
enterprises.
Fig. 1. Actual dimensionless production decline curve of
1. Challenges in oilfield development and root pure old wells in China’s oilfields. Q—dimensionless an-
causes nual oil production (the ratio of the annual oil production to
the 1st year oil production); t—time of production, a; R—
1.1. Challenges correlation coefficient.
While seeing gradual output rise to 2×108 t, China’s oil-
field development is facing great challenges: (1) After
restructuring and listed on the stock market, especially
since the 11th Five-Year Plan, China’s oil companies have
met with rapid growth of total cost of onshore crude oil
development and more difficult cost control. The total
cost of crude oil development (excluding the premium
and depreciation) and assets have both risen by more
than 1.7 times, in which the production cost such as op-
erating cost and depreciation rose by more than 2.3 times.
(2) Mature oilfields have witnessed rapid decrease in
production, while massive production construction have
not yet brought substantial output growth. Since the 11th Fig. 2. Curves of newly built production capacity and
Five-Year Plan, China’s oil companies constructed new comprehensive decline rate.
production capacity of over 2 500×104 t annually on av-
production, composite decline lags 1 year behind new
erage, but the oil production of China has been kept only
production capacity construction, so the new production
about 2×108 t annually. This means the vast majority of
capacity would be replenished into the old well output,
new production capacity has been used to make up for
and then natural decline and composite decline would be
the production drop of mature oilfields. At an annual
underestimated to create an illusion covering the real
decline rate of nearly 10% (Fig. 1), the production drop of
decline rate. Although multiple factors such as down-
the mature oilfields is equivalent to two major oilfields of
grading of developed objects, sophisticated processes and
10 million ton production. Due to the rapid production
techniques, and increased well depth made contributions
decline of mature oilfields, massive scale construction of
to the rapid increase of investment and rapid growth of
production hasn’t brought about substantial growth.
assets, the major driving force is the massive-scale pro-
Thus, in order to ensure the production scale, new pro-
duction capacity construction. With rapid growth of wells,
duction capacities have to be built to make up for the loss
operating cost, such as recovery operation expenses, goes
from production drop, resulting in a vicious cycle of
up fast. With the massive-scale production capacity con-
“constructing massive-scale production – making up for
struction, superimposed stimulation operations and fluid
the production drop – building new production capacity”.
production would increase considerably, therefore, oper-
Besides bringing about rapid increase of assets and cor-
ating cost is bound to rise sharply.
responding depreciations, with investment converted
into cost to create further burden, massive-scale con- 1.2. Root causes
struction of production also reflects the core conflict of
1.2.1. Poor returns due to inadequate technological
rapid production decline in mature oilfields. The analysis
research and preparation and too rapid construction of
shows that composite production decline has a signifi-
production capacity in the face of down grade resource
cant negative correlation with newly built production
capacity (Fig. 2). After a new well is put into production, Since China’s oil companies went public in 2000 after
in the next year it will counted as an old well for reformation and restructuring, the petroleum develop-
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ment in China faced the predicament of difficult resource grading resources haven’t been worked out, resulting in
and production capacity replacement. In the past 20 sharp rise of the scale of assets of oil companies. As sub-
years, major breakthroughs have been in unconventional stantial production decline and depreciation were in-
oil & gas exploration by vigorously implementing the cluded in the total cost, forcing the oil companies to work
strategy of integrated exploration and development, ad- under high cost for a long time. Operating cost had to be
dressing the difficulty of resource replacement in the long cut greatly in the follow-up production, resulting in in-
run. The average annually oil reserves discovered in sufficient investment on the most fundamental monitor-
China were (8-10)×108 t in the 12th Five-Year Plan period, ing equipment and proper maintenance of oil and water
and rose to (10-12)×108 t during the 13th Five-Year Plan. wells, and sharp drop of oilfield production. On the other
But during this period, the downgrading of resources hand, pay zones could be tapped just by conventional
turned obvious, while the technical research and pilot perforation back in the 1970s and 1980s, but now pay
tests to improve the production capacity of the resources zones must be fractured for production at present,
didn’t mature and form a complete set. In the meantime, bringing about higher production decline and asset de-
massive scale of rapid production construction didn’t preciation, and to some extent, faster velocity of water
keep the right pace and have schemes optimized, result- flooding of oil wells. The distribution pattern of remaining
ing in substantial poor-performing assets with increase oil and water flooding layers changes with the waterflood-
scale of assets and productivity drop under the joint im- ing of wells, making it difficult to tap the remaining oil.
pact of inadequate preparation before development and
1.2.3. Current technical expertise and matched
rapid production capacity construction. The production
engineering systems unable to meet the demand of
construction of considerable low-grade resources didn’t
stabilizing oil production & controlling water cut and
live up to the expectations. The effect tracking of new
refined development
production capacities constructed in 2013–2018 shows
that the investments on new wells were large in recent As the oilfield development enters the middle- late
years, but the investments of the new wells had little stage, the oil-water distribution underground gets more
contribution to production, but increased the deprecia- complex. At the beginning of infill drilling, high output
tion. In this 5-year period, the new wells contributed only can be obtained at relatively low water cut. Due to strong
25%-35% to the cumulative production but more than heterogeneity of continental reservoirs, the producing
60% to depreciation (Fig. 3). degree of reservoir on the profile strongly depends on
technical expertise, separated-layer control, and sup-
1.2.2. Serious restriction to the effectiveness of
porting ground facilities, making it difficult to regulate
production capacity construction, and high investment
dynamics on the profile precisely, so the effect of refined
cost by the current model of engineering and technical
potential tapping has fallen short of expectations. In fact,
services
the technical personnel at the development front in some
In recent years, the effect of production construction of oilfields can’t meet the demand of stabilizing oil produc-
China’s onshore oil companies has been deeply restricted tion and controlling water cut, and refined development.
by the project quota of connected transactions. Though Some oilfields are still rudimentary and inefficient in
the oilfield company and engineering company belong to management, and thus enter the stage of high water cut
the same oil company, the integrated edge in the system (with water cut of more than 60%) and high-cost operat-
hasn’t yet been given full play, and coordinated innova- ing and development at the recovered degree of crude oil
tive solutions to reduce the cost in line with the down- of less than 10%. Meanwhile, for the oil reservoirs at the
stage of high water cut, the layer series of development
and well patterns aren’t adaptable anymore, and can’t
regulate injection and production dynamically, so the oil
reservoirs can only be developed under the adverse con-
ditions of extra-high water cut (95%–97%) and extra-low
oil recovery rate, resulting in significant loss of recover-
able reserves and rapid decline of production. In addition,
some oil reservoirs well developed in the past have been
shut down or operating at low efficiency restricted by
well conditions, techniques and human resources. More-
over, as production has been long taken as the major
assessment criterion of oil companies, China’s oil pro-
Fig. 3. The contribution rates of new wells in different duction companies have stuck in the rudimentary and
oilfields to output and depreciation from 2013–2018. inefficient management model of production first, and

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“more wells, more oil”, neglecting the principles of re- creasing economically recoverable reserves jointly, can
fined operation and full life cycle systematic optimization the cost be reduced and efficiency be improved finally to
of oilfield development. Some mature oilfields increase improve the quality and efficiency of oil development of
production only by drilling new wells to enhance capacity, China’s oil companies.
rather than by systematically optimizing the injec- To implement the low-cost development strategy, in-
tion-production relationship to increase economically creasing economically recoverable reserves is the core. The
recoverable reserves and keep stable production for long economically recoverable reserves are related to oil reser-
term. The development practices of highly heterogeneous voir grade, development technology level, international
continental oil reservoirs in China show that oil devel- oil price, and management capability. Increasing econo-
opment is a technology-intensive business which requires mically recoverable reserves is the foundation of low-cost
full life cycle refined operation and systematic manage- development. On one hand, increasing economically re-
ment, as well as refined dynamic regulation on production. coverable reserves can ensure high and stable production
and good economic returns, on the other hand, it can add
2. Low-cost oil development strategy and its
PD reserves (proved developed reserves), reduce the rate
paths
and pressure of depreciation in operation. Calculated by
The benefits of oilfield development involve income, current technical and cost level, when international oil
impairment of assets and total cost; and can be subdi- price stays in the low range of 45–50 USD/bbl, only about
vided into more than 20 indexes such as price, output, half of remaining onshore recoverable reserves in China
operating cost, and depreciation. Among these indexes, can be transformed into economically recoverable reserves.
about 50% are relative controllable (Fig. 4). Through If the oil price is lower than 45 USD/bbl, the economically
comprehensive analysis of the relevance of the indexes recoverable reserves able to be transformed from techni-
and the target-driven demands of low cost strategy, it is cally recoverable reserves would drop sharply. It’s clear
found the core of cost reduction is to increase economi- that the economically recoverable reserves are more sen-
cally recoverable reserves. To this end, first, the human sitive to oil price fluctuations. As time goes by, the down-
resources at every level shall be inspired and motivated to grading of resources, aging of oilfields, low oil price will
create benefits by tapping their potential and creativities exacerbate further. Only by improving development
to the maximum; more importantly, leadership of devel- technology and management level, can single well produc-
opment business should be reinforced, and “Daqing oil- tion be increased, the oil production decline be slowed
field development culture”, the foundation of low cost down, and the recovery rate be enhanced, to increase the
strategy, should be drawn on. Second, economically re- economically recoverable reserves considerably and im-
coverable reserves shall be increased through a litany of prove the scale and economic returns of oil production.
technical innovations centering on stabilizing production
2.1. Delving into “Daqing oilfield development
in mature oilfields and cost-effective production in new
culture” to inspire human resources to create benefits
oilfields to improve the productivity. Only by motivating
human resources, making technical innovations, in- Looking back at the development history of Daqing

Fig. 4. Factors affecting development benefits and cost.


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adequate adjustment of every block, every single well and


every layer) have been promoted in refined development
to reach the goal of developing high water cut oilfield at
low cost. Following these principles, Daqing oilfield has
kept a stable production of 4000×104 t annually. The re-
fined development philosophy of Daqing oilfield has been
gradually shaped. During China’s 12th Five-Year Plan pe-
riod, a refined waterflooding demonstration zone has
been established in Changyuan block of Daqing oilfield.
At the water cut of 93%, and with no new wells drilled in
five consecutive years, the block had production kept
stable, water cut kept basically constant, and the cost
dropping by 10%, which are considered remarkable.
During the 13th Five-Year Plan period, this block entered
overall extra high water cut stage, with no new wells
drilled and limited measures, in the face of low oil price,
the development of this block has achieved good techni-
cal and economic results: the main part of Changyuan
block still has kept a slow production decline rate of less
Fig. 5. General guideline and technical roadmap of
low-cost strategy for oilfield development. than 10% at the oil recovery rate of 15%–20% for the re-
maining recoverable reserves. The demonstration zone
Oilfield, we came to this understanding: at the initial has kept a production decline rate of just 5%–6%. This
stage of development, in light of the unclear layer sepa- can’t be explained by conventional theories or develop-
ration, and prominent conflict between water channeling ment models. It’s just the embodiment of the unique and
and uneven pressure distribution, a creative oilfield de- profound development culture of Daqing oilfield[3–5].
velopment guidelines of “six by-layers” and “four defi- The core of “Daqing oilfield development culture” is
nites” and well management mode by mass were put the principal guidance of business leadership. The intan-
forward. The development guidelines and the manage- gible and immensely strong business leadership have
ment mode have since then been well established and driven the development of oilfield at all stages, and led
kept, laying a solid foundation of the refined develop- the business forward. The leadership is inter-connected
ment pattern of Daqing Oilfield unique all over the with the technical teams to endeavor under adverse con-
world[2]. At the stage of high water cut, based on the un- ditions, to strive for better, to push the envelope. The
derstanding of classification of strong heterogeneous leadership is the embodiment of the spirit of the workers
continental reservoirs, a number of intensified produc- in Daqing Oilfield. That’s why all oil production plants
tion measures such as areal well pattern, refined division have adopted the same principles, the same procedures,
of development strata, multiple infill drillings, liquid the same standards on the techniques and management
extraction under controlled water cut have been adopted of oilfield development. A complete set of culture system
to guarantee the long-term stable high production of of continental oil reservoir development integrating the
5000×104 t in Daqing Oilfield. In the 21st century, facing mentality, philosophy, technology, management and
the predicaments of extra-high water cut and no new practice has been worked out to adapt to the objective
replacement resources, the integrated management mode geological conditions of oil reservoirs, follow the funda-
of “four refined” (refined heterogeneous understanding, mental patterns and principles of scientific development,
refined adjustment of injection-production well pattern, to push the oilfield development forward in an orderly
refined adjustment of injection-production structure, way[3–5].
refined production management) has been implemented In face of the difficulty of stabilizing oil production and
to control production decline and water cut. To tap the controlling water cut in the oilfield development at high
remaining oil, “five not equal to” philosophies (high wa- water cut, first, drawing on the “Daqing oilfield devel-
ter cut in oilfield is not equal to high water cut in every opment culture”, standardized management and refined
single well; high water cut in an oil well is not equal to potential tapping have been implemented. If the “Daqing
high water cut in every layer; high water cut in a single oilfield development culture” is promoted to all the ma-
layer/stratum is not equal to high water cut in every sec- ture oilfields in China, recoverable reserves are bound to
tion and every direction; refined geological work is not rise sharply with reduced cost. In view of the current
equal to good understanding of all the underground po- situation of China’s oilfield development, on one hand,
tential; refined development adjustment is not equal to the leadership of oilfield development business needs to

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be elevated urgently to improve the development tech-


nology and management level. This can start from de-
velopment management guidelines, the preparation, re-
view, implementation and assessment, and adjustment of
development plan should be supervised and confirmed,
and a system of accountability, rewards and punishment
should be set up to optimize development deployment
and overall plan. On the other hand, a system of technical
experts shall be established to provide expertise, ade-
quate technical support and hands-on experience to the
oil production plants at the primary level, so as to im-
prove the quality of the technical teams to ensure the Fig. 6. Relationship curve between operation cost and
oilfield development implemented in strict compliance water cut of an oilfield.
with the guidelines, principles and plans.
Based on the development culture above to strive for 4753×104 t, and increase water cycling expenses of 6.5×108
better returns and potential tapping, human resources yuan (RMB). With the increase of water cut, the water-oil
shall be inspired and motivated in three aspects: (1) Fur- ratio and cost would increase sharply. When the water
ther expand the scope of internal mining ownership cut is 94%, the operating cost is 597.4 yuan/t; when the
transfer among China’s oil companies, covering mature water cut rises to 95%–97%, the operating cost would
oilfields hard to develop but still with great potential. increase by 21%–53%[3] (Fig. 6). Controlling water cut rise
Some blocks used to be premium resources. But at the will slow down the production decline, thus reduce the
late stage of development, current expertise can’t control pressure on production capacity construction, and reduce
the development trend of these oilfields, resulting in the investment and depreciation. Take PetroChina as an
negative impact on economic benefits. These resources example, if the production decline rate drops by 2%–3%,
can be included in the transfer, a team with the expertise the production capacity of (400–500)×104 t and in turn
and hands-on experience with mature oilfield develop- the investment of (200–300)×108 yuan be saved. Clearly,
ment can be enlisted from across the country. The edges controlling the rise of water cut and production decline is
of “Daqing oilfield development culture” and the exper- the top priority of cost reduction.
tise and experience of senior experts can be given full Rapid water cut rise and substantial production de-
play to rejuvenate the assets of mature oilfields and im- cline have been the bottleneck restricting the sound de-
prove the benefits. Through demonstration and guidance, velopment of crude oil business for a long time. The five
the promotion of “Daqing oilfield development culture” major problems must be solved to break the bottleneck:
can be more effective. (2) Motivation measures shall be (1) Heterogeneity of reservoir stratum is the most
worked out to guide the targeted flow of technical experts prominent and key factor affecting oilfield water cut and
from mature oilfields to those with inadequate personnel conflicts between injection and production. Thus the core
and poor techniques. (3) External cooperation can be of stabilizing oil production and controlling water cut is
introduced: employment mode, incentive policies, model the scientific understanding and characterization of the
and experience of investment reduction of private com- heterogeneity of reservoir. (2) Long-term practices of
panies can be drawn on to achieve effective management oilfield development have proven that proper ratio of
of high-cost blocks. injection and production wells is the critical condition of
water cut control during production at the stage of ex-
2.2. Improving the command of dynamic regulation
tra-high water cut. Thus the key of stabilizing oil produc-
of oil reservoirs and propelling precise development
tion and controlling water cut is how to keep wells in
according to scientific principles
good condition and keep well-organized well pattern and
All the expenses incurred in the whole waterflood de- keep a proper ratio of injection and production wells, to
velopment system of oilfield have to do with water. The make production wells receive water stimulation in mul-
increase of water injection rate and water cut, or decrease tiple direction. (3) Proper and precise description of res-
of daily oil production of a single well would lead to ervoir is the foundation of refined stratum division and
sharp rise of operating cost. Especially for the high water optimizing separated-lay water flooding. Only when the
cut oilfields, 40% of the operation cost is related to water stratum division is precise enough, and separated-layer
cut. An oilfield in China has water cut of over 95% at water flooding rational enough, can the reserve control
present. On the current basis, every 0.4% rise of water cut and producing degrees be maximized. (4) At high water
will result in an increase volume of injected water of cut, only by analyzing injection and production dynamics
6122×10 4 m 3 , increase volume of fluid produced of and adjusting injection-production structure well, can

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injection and production dynamics be regulated timely to The on-going programs of secondary recovery and
keep oil production stable and water cut low. (5) Injec- CSTR by PetroChina have prepared strategic replacement
tion and production processes shall be improved to en- technologies for sustainable economic development of
hance the treatment capacity of injected water to reduce mature oilfields at the stage of high water cut, extra-high
the blocking of oil layers due to excessive suspended sol- water cut after the conventional infill drilling[8–10].
ids and oil in the produced water for reinjection and en- The core of secondary recovery is refined division of
sure stratum energy replenishment in a timely and bal- development units on the basis of deep understanding on
anced way. The problem of high cost in mature oilfield reservoir heterogeneity. With development units divided
development can only be settled by addressing these accurately, the overall injection and production dynamics
technical issues scientifically and further developing a can be regulated and controlled precisely in single sand
series of techniques for continental reservoirs. In the body unit to keep oil production stable and water cut
meantime, these are the fundamental principles of scien- low[11–12]. The secondary recovery program of mature oil-
tific development, also the only way to realize refined fields begun in 2007 by PetroChina has covered a total
development by implementing precise dynamic regula- geological reserve of 16.7×108 t, and had an annual output
tions[1, 3, 6–7]. of 1042×104 t in the peak, annual oil production of over
1000×104 t in 7 consecutive years, a total of 12 381×104 t
2.3. Promoting development strategy combining
new recoverable reserves, and a water-flooding recovery
secondary and tertiary recovery (CSTR) and technical
rate increment of 7.8%.
upgrading to greatly enhance recovery rate
The CSTR is a total new upgrading of secondary re-
The major causes of the current high development and covery. The development units and three-dimensional
operating cost and high depreciation are the rapid rise of well patterns of secondary recovery and tertiary oil re-
water cut, rapid oil production decline, and significant covery shall be established in uniform manner (Fig. 7), so
decrease of economically recoverable reserves. To make an underground flow field conducive to tertiary oil re-
up for the production decline, the conventional measures covery can be formed to achieve the seamless connection
are to increase water injection volume (steam flooding between refined waterflooding and tertiary oil recovery
for heavy oil reservoir) to replenish reservoir energy or on the basis of tapping remaining oil by waterflooding.
construct new production capacity. Both of them would This way, the well pattern construction investment can be
greatly enhance the production cost. Therefore, to finally saved to maximize total recovery rate and economic re-
reduce the cost, water cut and the volume of injected turn. The polit tests of CSTR have achieved good effects
water (steam) must be kept low, and effective measures in both the “double extra-high” (namely, composite water
shall be taken to slow down production decline and re- cut higher or equal to 90%, and the recovered rate of
duce the pressure of production capacity construction. recoverable reserves higher or equal to 80%) western

Fig. 7. A three-dimensional well pattern diagram of CSTR for a conglomerate oil reservoir in Xinjiang Uygur autonomous
region, China.

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sandy conglomerate reservoirs and the eastern sandstone recovery rate, these resources drop into a sensitive
reservoirs, providing technical support for controlling cost-effective range under medium or low oil prices.
water cut, injected water (steam) volume, and production These two types of assets account for an increasingly high
decline. proportion. The new generation of recovery enhancing
Since the beginning of China’s 13th Five-Year Plan, CSTR techniques can greatly improve the recovery rate, reduce
has been implemented in the “double extra-high” Xinji- the costs, and increase the economically recoverable re-
ang conglomerate oilfield and complex fault block Liaohe serves of these resources. Therefore, these resources will
and Dagang oilfields, covering a geological reserve of increase in value significantly and have great potential.
1.2×108 t. At the stage of refined waterflooding, they had
2.4. To innovate key technologies of gas flooding and
output doubled, all the drilling investment returned be-
expedite the popularization of industrial gas flooding
fore the implementation of tertiary oil recovery, and have
a recovery factor increment of 20% or so. Compared with After more than 60 years of development, gas flooding
independent tertiary oil recovery, the CSTR can increase has become the first choice to enhancing oil recovery
recovery factor by 4%–5% and internal rate of return by (EOR) of thin oil in the world. Statistics show that global
2%–3%, confirming its synergetic technical advantages in EOR production was 1.17×108 t in 2016, in which 3671×104
enhancing recovery. Especially in Xinjiang oilfield with t was from gas flooding, accounting for 31%[7]. China’s
shrinking construction of production capacity under the research and experiments on gas flooding dated back to
original pattern of development, by implementing CSTR, the 1960s. After nearly 10 years of endeavors, PetroChina
a total increase of 466×104 t oil has been produced, and has made breakthroughs in hydrocarbon gas miscible
1.6×108 t recoverable reserves have been confirmed. flooding, CO2 miscible flooding, nitrogen oxygen-depleted
On the basis of CSTR work, three major revolutionary air (foam) flooding, etc. In particular, gas flooding has
techniques have achieved strategic breakthroughs to special edges in replenishing energy and enhancing re-
promote the ultimate recovery of crude oil: (1) Final re- covery of low permeability and special lithologic reser-
covery can exceed 90% by regulating the oil/water phase voirs. Oil production from gas flooding of PetroChina was
state with neutral phase micro-emulsion of negative sa- 105×104 t in 2020, indicating gas flooding has funda-
linity gradient. (2) Current steam assisted gravity drain- mental conditions for industrial popularization. At pre-
age (SAGD), steam flooding and high-temperature fire sent, gas flooding has become the next new economic
flooding can be combined to achieve underground in-situ growth point with a production scale of more than 10
modification of crude oil, with final recovery reaching million tons after chemical flooding and thermal recov-
70%-80%. This technique can greatly reduce the cost of ery.
thermal recovery to comparable with thin oil develop- Gas flooding mainly follows the principle of “multiple
ment. (3) High-pressure air flooding can achieve the ef- kinds of gas and gas selection according to specific res-
fect of thermal miscible displacement to greatly improve ervoir”. Gas flooding shall be promoted with greater ef-
the recovery in light of the features of China’s continental forts in mature oilfields, while gas flooding pilot tests
crude oil with high wax content and viscosity, and misci- shall be expedited in new oilfields. Oil companies should
ble difficulty[1,7]. attach equal importance to pilot and industrial tests, and
By implementing CSTR and technical upgrading, not industrial test and promotion, and push commercial
only the water cut, injected water (steam) volume and massive-scale application of gas flooding in orderly
production decline can be controlled, but also the value manner, to ensure the target of producing 10-million tons
of assets can be upgraded fundamentally, especially the of oil by gas flooding[1, 6–7]. The specific solutions are
benefit-making capability of low-productive and invalid mainly as follows: (1) Plan the strategic layout of carbon
assets can be elevated. The low-productive and invalid capture and storage (CCS) and carbon capture, utilization
assets can be divided into two categories: (1) extra-low and storage (CCUS) as a whole. CO2 source and sink shall
permeability oil reservoirs mainly located in the west of be matched within enterprises and a low-priced, stable
China and low and extra low permeability oil reservoirs and diversified CO2 supply system shall be established. (2)
in the east and west of China, where the low-grade re- Promote the coordinated linkage model of hydrocarbon
sources have slow recovery rate and low recovery, high gas gravity drive and strategic gas storage, gas-liquid
asset depreciation, high operating cost due to down- interface regulating and monitoring technique shall be
grading of resources and no mature supporting devel- researched first to expedite the industrial application of
opment theories and techniques; (2) relatively premium hydrocarbon gas flooding. (3) Oxygen-depleted air flood-
resources entering the development stage of “double ing/high-pressure air flooding shall be promoted in the
highs” (composite water cut higher or equal to 80%, and block, high-temperature oil reservoirs with high inclina-
recovery rate of recoverable reserves higher or equal to tions in Changqing and Xinjiang oilfields etc. Foam-as-
60%), with very low production of single well and oil sisted gas flooding and intelligent QHSE (Quality, Health,

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Safety and Environment) techniques shall be developed Co. Ltd, should all strive to establish oil production bases
first. with decisive influence on the production scale and
benefit prospects out of forward-looking perspective, in
2.5. To break connected transaction barrier and
the hope to form a strategic pattern with major oilfields
innovate management model
as driving force and coordinated optimization. In
Unconventional oil resource development and techni- PetroChina, Ordos Basin and Xinjiang Region have been
cal service in north America have been market-oriented built into oil production bases with “double edges” of
completely. During 2014–2016, single well investment largest production scale and low costs first. Meanwhile,
dropped more than 30%, which is a successful practice the Song-Liao Basin has given priority to the
Chinese oil companies can draw on. For the production transformation and upgrading of development patterns.
capacity construction of new oil fields in China centering In the Bohai Bay Basin, CSTR and transformation of
on unconventional resources to reach benchmark returns, development pattern in low permeability oil reservoirs
oil companies and engineering service companies must have been carried out to keep stable production and
work together to innovate management model to greatly reduce cost effectively. By adopting different measures,
reduce the investment on production capacity construc- the oilfield companies have endeavored to control pro-
tion. After 10 years of research and practice, China’s de- duction costs in rational range and promote the imple-
velopment technologies for unconventional oil resource mentation of low cost strategy on the whole.
have gradually matured. For example, the volumetric
fracturing through long horizontal well section to gener- 3. Analysis of development potential of
ate sophisticated fracture network becomes mature; the oilfields in China
factory-like operation of cluster wells on large well pad 3.1. Potential of mature oilfields
works well in practice; the preparation and optimization
of full life cycle development plan, integrated geological By the end of 2019, the four major national oil compa-
engineering research and customized design, have grad- nies had 255.7×108 t reserves produced in high water cut
ually become clear from concept to implementation on oilfields (Table 1), accounting for 74.5% of the total pro-
site. As long as the current production construction ducing reserves. The annual oil production from these
system is changed and the connected transaction barrier reserves accounted for 71.8% of the total output. The oil-
is broken, the cost of engineering and technical services fields with water cut higher or equal to 90% had pro-
will be reduced, and unconventional oil resources will ducing reserves of 111.3×108 t, accounting for 32.4% of the
surely be developed in large scale economically. total producing reserves, and annual oil production ac-
counting for 27% of the total output. Among them, the
2.6. To optimize strategic layout and establish oil
mature oil regions (Daqing oilfield, Shengli oilfield) have
industry bases
57.8% of reserves entering the stage of extra-high water
Before and during China’s 12th Five-Year Plan period, cut. Although having generally entered the stage of “dou-
Daqing Oilfield had kept a stable annual production of ble-high”, China’s oilfields are generally low in recovery
(4000-5000)104 t for many years, making great contri- degree. To date, the oilfields with high water cut have an
bution to China’s stable oil production and economic average recovery degree of geological reserves of 25.6%,
benefits of the oil industry. Since the start of China’s 13th that is to say nearly 3/4 of oil is left underground still.
Five-Year Plan period, Daqing Oilfield had a sharp drop of The CSTR tests in oil regions such as Xinjiang have
oil production due to long-term intensified recovery and achieved success, effective controlling production decline
the impact of low oil price from 2014, marring the energy and increasing economically recoverable reserves of these
safety of China to some extent. Therefore, at the national oilfields. If popularized across the country, the develop-
level, the four major national oil companies – PetroChina, ment pattern will make economically recoverable re-
Sinopec, CNOOC, Shaanxi Yanchang Petroleum (Group) serves increase noticeably. Preliminary assessment shows

Table 1. Development indexes of oilfields at different levels of water cut (updated by the end of 2019)[13].
Producing Recovery Annual oil Composite Degree of Oil recovery
Stage of water cut Water cut/%
reserve/108 t rate/% output/104 t water cut/% recovery/% velocity/%
Low water cut fw<20 9.0 17.3 688 6.2 5.4 0.39
Medium water cut 20fw<60 78.8 17.2 4 699 49.1 7.8 0.60
High water cut
60fw<80 78.5 21.2 4 383 71.8 14.0 0.56
(earlier stage)
High water cut
80fw<90 65.8 25.7 4 181 85.4 20.5 0.64
(late stage)
Extra water cut fw90 111.3 41.1 5 163 95.6 36.9 0.46
High water cut total fw60 255.7 31.0 13 727 91.4 25.6 0.54
Note: fw—water cut, %.
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Junggar Basin. Significant progress has also been made


in the shale oil exploration in the Jimsar sag of Junggar
Basin, Chang7 Member of Yanchang Formation in Ordos
Basin, Qingshankou Formation in Songliao Basin, and
some sags in Bohai Bay Basin, indicating tremendous
potential of shale oil.

4. Planning of low-cost strategy in oilfield


development
4.1. Planning in mature oilfields

The program to keep production stable coring on con-


trolling decline rate and enhancing recovery shall be
pushed forward in mature oilfields: (1) The production
decline in old fields must be controlled to increase eco-
Fig. 8. Evaluation methodology of economically recov- nomically recoverable reserves while reduce natural
erable reserves. production decline, and the oil recovery rate and decline
rate of remaining recoverable reserves should be in good
that CSTR can be adopted in mature oilfields in China match. (2) The program shall be promoted first in
with high water cut with geological reserves of 212.9×108 t, Changqing and Xinjiang oilfields, and then Bohai Bay
and is expected to enhance recovery by 14.4% and in- Basin, to implement step by step. (3) Industrialization of
crease recoverable reserves of 30.62×108 t. the new generation of chemical flooding, SAGD, com-
To further evaluate and tap the potential of economi- bined steam flooding and high temperature fire flooding,
cally recoverable reserves, based on the cost-effective miscible flooding, gravity-stable displacement, and
production assessment method of developed oilfield and high-pressure air flooding shall be promoted substan-
the cash-flow economic assessment method[14] of oil & gas tively. Chemical flooding shall be carried out mainly in
development project, aiming at the remaining and newly Xinjiang oilfield and oilfields in eastern China; gas
increased recoverable reserves, the assessment methods flooding mainly in Xinjiang, Ordos Basin and some oil-
of economically recoverable reserves have been estab- fields in eastern China; separated-layer steam flooding
lished respectively (Fig. 8). Systematic assessment of and fire flooding, SAGD, combined steam flooding and
PetroChina oilfields shows that by controlling production high temperature fire flooding shall be promoted in
decline with waterflooding, enhancing recovery and sin- Liaohe and Xinjiang oilfields vigorously.
gle well production, and making management innova-
4.2. Planning in new oilfields
tions, the recovery can increase by 12.03%, the technically
recoverable reserves can increase by 1.79 time on the Cost-effective production capacity construction shall be
current base, and the economically recoverable reserves achieved in new oilfields by improving single well pro-
can increase by 2.39 times on the current base at the oil duction through technical progress and improving bene-
price of 45 USD/bbl, providing resource guarantee for the fits through management innovations. (1) The full life
low-cost development strategy [1]. cycle development plan shall be prepared, and the overall
benefit shall be maximized by refining geologic model,
3.2. Potential of new oilfields
standardizing plan preparation, managing risk according
According to the 4th round of national oil & gas re- to codes, and implementing plan strictly. (2) Integrated
source assessment in China in 2016, China’s conventional geological and engineering research and customized de-
oil and unconventional oil have geological resources of sign shall be strengthened to reduce the cost of well con-
1080×108 t and 672×108 t, respectively[15]. The principal struction and enhance the single well production further.
resources discovered in China at present are unconven- (3) The research and test of EOR technologies shall be
tional. The new round of resource assessment in 2019 reinforced to make breakthroughs in technologies such as
shows that the shale oil and tight oil have resources of early gas injection to replenish energy, gas huff and puff,
238×108 t and 138×108 t, respectively. Mainly concentrated and gas injection displacement”. Three EOR demonstra-
in the Ordos, Songliao, Junggar, Bohai Bay and Sichuan tion zones of 10×108t of Changqing shale oil, Xinjiang
basins, these resources are the major targets for future Jimsar shale oil, and Xinjiang extra-low permeability
unconventional oil exploration. In recent years, Petro- conglomerate tight oil shall be established to address the
China has made successive breakthroughs in the tight oil rapid production decline, low single-well utilization, and
exploration in extra-low permeability sandstone of Ordos low recovery, and enhance the recovery by 5%-10%. (4) A
Basin, and extra-low permeability conglomerate in new model of engineering and technical service led by oil
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companies shall be set up to improve the marketing level development management efficiency, technological pro-
of engineering services. gress and development culture system, to push forward
the refined and dynamic oil development management
4.3. Prospects of the low-cost strategy
over the whole life cycle of oilfield, to fundamentally
According to the low-cost strategy and development solve the problems restricting the economic development
road map, it was predicted that during the 14th Five-Year of oilfield. It is necessary to enhance the leadership of oil
Plan period, China would have 10×108 t oil reserves development business, strengthen the building of tech-
proved and producing reserves of 2.25×108 t annually on nical expert system in oil development, popularize scien-
average; and annual crude oil production going up back tific development principles and oil development culture
to 2×108 t; during 15th Five-Year Plan period, China’s crude comprehensively, and inspire human potential to create
oil production may rise to 2.1×108 t, back to the all-time benefit. From the perspectives of oil development tech-
high[1]. In terms of the development of unconventional oil nology and management, mature oilfields should focus
& gas, it’s expected that average annually proved uncon- on controlling production decline rate and enhancing oil
ventional oil (shale oil, tight oil) reserves would reach recovery, while new oilfields should focus on increasing
(2.7-2.9)×108 t from 2021 to 2035. Massive scale produc- single well productivity through technology innovation
tion capacity of shale oil and tight oil are expected to be and improving engineering service efficiency through
built in Mahu, Jimsar and east Junggar basin in Xinjiang, management innovation. Oil companies should draw on
Changqing Longdong and northern Shaanxi Province, the essence of continental reservoir development, and
Qingshankou Formation of Gulong-Changling fault de- improve the ability to control reservoir dynamics, push
pression and peripheral placanticline in Song-Liao Basin, forward technological updating and industrialization of
through overall coordinated planning and optimizing CSTR, accelerate the transformation of development
engineering and technical service system. It’s expected mode, and solve the problems accumulated in the engi-
the unconventional oil will rise to the production of neering market system to increase asset value and eco-
1300×104 t by 2025 (285×104 t in 2019), and 2300×104t by nomically recoverable reserves.
2035, and become an important supplement of China’s Although oilfield development in China faces a number
conventional oil. China’s annual crude oil production is of challenges, such as high oil development cost, irre-
expected to increase by (1500-2000)×104 t to further di- versible trend of resource downgrading, technical staff
lute the fixed cost on the basis of implementing the not good enough to handle the complicated oil develop-
low-cost strategy, by optimizing investment structure of ment, and high technical engineering service cost be-
both old and new oil fields, taking advantage of prefer- cause of the engineering market system, the low-cost
ential policies on shale oil and tailing resources, and in- development strategy will be bound to succeed as long as
creasing production of oil companies. At the end of strategic development of mature and new oil fields is well
China’s 14th Five-Year Plan, the total cost of crude oil is planned, the technological innovation is closely combined
expected to drop by 5–10 USD/bbl[1, 16]. with the development culture building, the two major
tasks of stabilizing oil production in mature oilfields and
5. Conclusions
building economic production capacity in new oil fields
The plunges of low oil price in recent years were heavy are done well, competitive technologies enhancing oil
blows to the profit of oilfield development in China. Be- recovery are explored actively, and the transformation
sides downgrading and aging of development objects, the and upgrading of oil development and refined reservoir
reasons of oil development cost rising in China since the managements are pushed forward fully.
“Eleventh Five-Year Plan” period include: (1) too fast
production capacity construction under the lack of References
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