LaTERAL-BUCKLING TESTS OF COLD-FORMED RHS BEAMS
By Xino-Ling Zhao," Member, ASCE, Gregory J. Hancock,?
and Nicholas S. Trahair,* Member, ASCE
Aosrract:
In this paper, tests on the lateral buckling of cold-formed rectangular hollow sections (RHS)
‘beams under uniform bending moment are described. The section size chosen for testing is 75. 25% 2.5
sim, which is the largest depthiwidth ratio manufactured in Australia. The beam spans varied from 2,000 to
7,000 mm to produce a large range of heam-slenderness ratios. Carefully designed loading and support systems.
were used in the tests to apply gravity load through the centroid of the section and to ensure that simply
supported end conditions were achieved, The test results are compared with existing design models and
Standards, An improved design rule is given for the lateral buckling of cold-formed RHS beams.
INTRODUCTION
Flexural-torsional (lateral) buckling is a mode of structural
buckling in which one or more memibers ofa frame suddenly
deflect and twist out of the plane of loading, A beam that is,
‘bent in is stiffer principal plane may buckle out ofthat plane
by deflecting laterally and twisting (Trahair 1993), hence the
‘name flexurab-torsional buckling. Research on the elastic lat-
eral buckling of beams was summarized by Nethercot (1983),
and on the inelastic lateral buckling of hot-olled Lsection
‘beams by Trahair (1983). Rectangular hollow sections (RHS),
which have much greater depths than widths, may buckle
laterally under pure bending moment, particulary if they are
partially plastic, There does not appear to be any published
{ala inthe international literature on lateral buckling of RHS.
(herman 1993). Therefore, the objectives of this paper are
to provide such data, and to compare them with different
design models and standards,
‘Many tests have been performed on lateral buckling of hot-
rolled [section beams. The tests conducted before 1977 were
summaried by Fukumoto and Kubo (1977a, b,c). After 1977,
‘more tests on [section beams were conducted by Fukumoto
tal (1980, 1982), Fukumoto and Itoh (1981), and Kubo and
Fukumoto (1986, 1988), Tests on the lateral buckling of stain-
less-steel channel and Isection beams were conducted 20-
cently by Van Wyk etal. (1990), Bredenkamp et al. (1992),
‘and Bredenkamp and Van Den Berg (1994),
"The design rules in different standards forthe lateral buck-
ling of F-section beams have different formulations (Galam-
‘bos 1989; Lindner 1989; Nishimura and Fukumoto 1989; Sher-
bourne and Pandey 1989; Stability 1991), Those in the American
Institute of Steel Construction (AISC) Load Resistance Factor
Design (LRED) specification (Load 1993) are based on the
means of the test results, those in the Australian Standard
‘AS4100~1990 (Standards 1990) are based on the lower bounds
‘of the test results, those in the Canadian Standard CSA-S16.1-
1989 (Canadian i989) are based on the upper bounds of the
test results, and those in the European Standard Eurocode 3
Part 1-1 (1992a) lie between the lower bounds and the means
of test resulls. Some of the design rules of the standards
"Lect, Depi of Gv. Eagra., Monash Univ, Cayton, Melbourne,
VIC S168, Atsraia; formerty. ARC Res. Assoc.. School of CW. and
Min, Engi. Uns. of Sydney” NSW 2006, Aust
“BHD Stel Prof_of Stel Struct. Sehcol af Cit- and Min. Engr.
Uni. of Shaney. NSW 2006, Austeia
"Chala Prot of Civ. Engr. School of Civ. and Min. Ener. Univ
of Spey, NSW 2006, A
‘Note: Associate Editor: Amde M. Amide. Discusion open until Apri
1, 1986. To extend the closing date one month, 3 ten request must
be filed withthe ASCE Manager of Journals. The manuscript fr this
pepe ws sabi or even and pole pbltion on Rover
TSPS8200 435 per pe, Popes No
[AISC-1993, B85930-Part 1 (British 1990), AS4100-1990)]
are also applied to RHS, despite the fact that they are based
fn tests of hot-rolled I-sections. Design rules for lateral buck-
ling of RHS are also given by Rondal et al. (1992), which are
based on Eurocode 3 Part 1-1 (1992). These design rules may
bbe conservative andior inappropriate when they are applied
to cold-formed RHS beams for the following reasons:
1. The stress-strain curves of cold-formed RHS ate differ
ent from those of Fsections due to the different man-
facturing process. Increases in the yield stresses ofthe
flats and the corners are obtained fr cold-formed RHSs
(Key etal. 1988; Zhao and Hancock 1991a, 1992). Dif
ferent residual stress pattems are found for cok-formed
RHS (Key and Hancock 1985), and colsformed RHS
beams may have diferent intial crookedneses and twists.
2. The effect of the prebuckling deflections. whic
creases the resistance ofa beam to clastic lateral buck-
ling, is neglected in the design rules. For cold-formed
HS, the prebuckling effect may be significant because
of the large ratio of the out-of-plane rigidities to the i
plane flexural rigidity (Vacharajitiphan et al. 1978; P
nd Trahair 19923, b)
3. The effect ofthe load height, which reduces the resis-
tance of beams with top flange loading to lateral buck:
ling, is considered in the design rules. However, this
effect is much smaller for cold-formed RHS (PI and
‘Trahair 1994),
4. An RIS has two webs at the maximum distance from
the section minor (») axis, whereas an -section has only
one web, which lies along the section minor (y) axis
‘When the flanges ofan [section yield, its out-of-plane
flexural rigidity 6, reduces significantly, whereas when
the flanges of an RHS yield, sls out-of plane flexural
diy Ef, reduces slighily due othe fact thatthe webs
ae sill mainly elastic (Pi and Trahair 1998),
In this paper, tests on the lateral buckling of cold-formed
RHS beams under uniform bending moment are described.
‘The section size chosen for testing is 75 x 25 x 2.5 mm,
which isthe largest depth/width ratio manufactured in Aus.
tralia by Tubemakers of Australia Limited (Tubemakers 1989)
to Australian Standard AS/163~1991 (Standards 1991a), which
is similar 0 ASTM-A500 (1984). The beam spans varied from
2,000 to 7,000 mm in order to produce a substantial range of
Slenderness ratios. Carefully designed loading and support
systems were used in the tests to apply gravity load through
the centroid ofthe section and to ensure that simply supported
end conditions were achieved, The test results are compared
with the design rules of existing hot-rolled and cold-formed
standards. Comparisons are also made with the predictions
given by Pi and Trahair (1994) using the finite-element method.
JOURNAL OF STRUCTURAL ENGINEERING | NOVEMBER 1995/1585‘An improved design rule is given for the lateral buckling of
cold-formed RHS beams. The applicability ofthe test results
to hot-rolled tubular sections may require investigation if it
isbelieved that the geometricimperfections and residual stresses
ace significantly different from those observed in the cold:
Tormed sections used in the study in this paper.
MATERIAL PROPERTIES AND SECTION PROPERTIES.
‘Two tensile coupons were taken from the two faces (called
the adjacent faces) adjacent to the face containing the seam,
and one was taken from the face (called the opposite face)
‘opposite the face containing the seam, The tensile coupons
were prepared and tested according to the Australian Stan-
dard 91391-1991 (Standards. 1991b), which is similar to
‘ASTM-A370 (1989). All the tensile coupons were tested in a
250-KN-capacity Instron universal testing machine (High
‘Wycombe, England) using friction grips to apply loading
Fach tensile coupon was instrumented with two linear strain
gauges before testing. The mean tensile yield stress and tensile
Strength of the adjacent faces (,, and ¢.,) and these of the
‘opposite face (0, ad dy) ate stmmarized in Table 1, where
the average value of all the tensile yield stresses (a, i listed
in column 6. The results of tensile coupon tests were pre-
sented in detail in Zhao et al. (1994), where the measured
dimensions of the tensile coupons, the measured material
properties, and the stress-strain curves were reported. It can
he found from Table 1 that the tensile yield stress and the
tensile strength of the opposite face are higher than those of
the adjacent face. This phenomenon of stress variation around
a section is similar to that reported by Zhao and Hancock
(1993, 1995)
‘Section Properties.
‘The section properties based on the measured dimensions
for the 75 x 25 x 2.5 mm RHS are surimaried in Table 2.
“The first yield moment of the section (M,,) and the fully
plastic moment capacity of the section (M,) are also pre
Sented in Table 2, where a, = average measured yield stress
Of the flats given in Table'I. The use of the average yield
stress of fats complies with the ules for the determination
Gf material properties of RHS given in AS/763-1091 (Stan-
dards, 19914) and ASTM-AS0O (1984)
LATERAL-BUCKLING TESTS
General
Six specimens were tested under uniform moment. The
span of the beams (L,) varied from 2.000 to 7,000 mm in
order to produce different slenderness ratios. A label was
sgiven t0 each test as shown in Table 3, where UM stands for
‘uniform moment and the number after UM represents the
span of the beam. The value of the nondimensional slender-
ness ratio (A) for each RHS specimen listed in column 3 of
‘Table 3is calculated using the following (Trahair 1993):
A= Vial iL) VELGI (1,2)
in which M,, = elastic buckling moment: Mpa. [,, and J are
given in Table 2; E (=200,000 MPa) = elastlé modulus; and
G (=80,000 MPa) = shear modulus given in AISC-
A layout of the test setup is shown schematically in Fig,
1a) for beams with a span less than 5,000 mm and in Fig
1(b) for beams with a span greater than or equal to 5,000
‘mm. The dimensions in Fig. 1 are summarized in Table 3,
For the beams with 2 span greater than or equal to 5.000 mm,
‘an extra length of beam was butt welded to produce a loading
arm length of 2,000 mm because the maximum length of RHS
manufactured by Tubemakers of Australia Limited is 8,000
rm, The butt welds were performed using the qualified weld-
ing procedures described in Zhao and Hancock (1993). The
choice of an arm length (C,) around 2,000 mm was based on
the following considerations:
TABLE 3._Dimensions of
TABLE 1. Tenslle-Vield Stresses and Teale Strengths . —
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