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Uninterruptible Power Supply

. SENTRY MPS .

100÷400kVA THREE PHASE INPUT / THREE PHASE OUTPUT

User Manual
AROS GmbH - Neufahrner Str. 12 b - 85375 Neufahrn/Grüneck
TEL +49 (0) 8165 9458-0 - FAX +49 (0) 8165 9458-26

0MNA015B55 - GB Rev. 00
INDEX

STORAGE____________________________________________________________________________________ 5
INSTALLATION ROOM _______________________________________________________________________ 5
PRELIMINARY OPERATIONS _________________________________________________________________ 5
CHECKING THE PACKAGING _____________________________________________________________________ 5
POSITIONING ________________________________________________________________________________ 5
SETTING UP THE ELECTRICAL SYSTEM ______________________________________________________ 6
PROTECTION TO BE INSTALLED: __________________________________________________________________ 6
Residual Current Detector (RDC) ______________________________________________________________ 6
MAINS, LOAD AND BATTERY CONNECTIONS _________________________________________________________ 7
Configuration with single mains supply __________________________________________________________ 7
Configuration with split bypass input ____________________________________________________________ 8
REMOTE CONTROL AND SIGNALS _________________________________________________________________ 8
CHECKING CONNECTIONS ______________________________________________________________________ 11
START-UP PROCEDURE _____________________________________________________________________ 11
OPERATIONAL CHECK ______________________________________________________________________ 11
BYPASS FOR MAINTENANCE SWMB _________________________________________________________ 11
SWITCHING OFF ____________________________________________________________________________ 12
SET UP & CUSTOMISATION _____________________________________________________________________ 12
MODES OF OPERATION _____________________________________________________________________ 13
BLOCK DIAGRAM ____________________________________________________________________________ 13
CONFIGURATION MODES_______________________________________________________________________ 15
On – line _________________________________________________________________________________ 15
Standby-on / smart active ____________________________________________________________________ 15
Standby-off _______________________________________________________________________________ 15
Stabiliser (without battery) ___________________________________________________________________ 16
Frequency Converter _______________________________________________________________________ 16
EMERGENCY WORK __________________________________________________________________________ 16
Battery operation (not in Stabiliser mode) ______________________________________________________ 16
Operation of the bypass supply________________________________________________________________ 16
MAINTENANCE _____________________________________________________________________________ 17
SPECIFICATIONS ___________________________________________________________________________ 18
SIGNALLING PANEL FUNCTIONS ____________________________________________________________ 20
OVERVIEW _________________________________________________________________________________ 20
SIGNALLING MESSAGE ________________________________________________________________________ 21
ALARM MESSAGES ___________________________________________________________________________ 21
CONTROL PANEL MENU ____________________________________________________________________ 23
BASIC MENU ______________________________________________________________________________ 23
KEY MENU 1: HELP & LANGUAGES ___________________________________________________________ 23
KEY MENU 2: MEASURMENTS MENU _________________________________________________________ 24
KEY MENU 2, 6: TIME MEASUREMENT_________________________________________________________ 24
KEY MENU 3, "KEY", COMMANDS_____________________________________________________________ 25
KEY MENU 3, 2: BATTERY TEST _______________________________________________________________ 25
KEY MENU 3, 5: CUSTOMISING _______________________________________________________________ 26
KEY MENU 3, 5, 436215, 2: RATED OUTPUT VOLTAGE CUSTOMISING _____________________________ 26
KEY MENU 3, 5, 436215, 3: BATTERY CUSTOMISING _____________________________________________ 26
KEY MENU 3, 5, 436215, 4: PREALARM CUSTOMISING ___________________________________________ 27
KEY MENU 3, 5, 436215, 6: AUTO-OFF “VA” CUSTOMISING _______________________________________ 28
KEY MENU 3, 5, 436215, 6, 5: AUTO-OFF TIMER CUSTOMISING _____________________________________ 28
KEY MENU 3, 5, 436215, 7: CUSTOMISING OTHER _______________________________________________ 29
KEY MENU 3, 5, 436215, 7, 2: BYPASS VOLTAGE RANGE CUSTOMISING ____________________________ 29
KEY MENU 3, 5, 436215, 7, 3: BYPASS FREQUENCY RANGE CUSTOMISING _________________________ 29
KEY MENU 3, 5, 436215, 7, 4 : MODEM CUSTOMISING ____________________________________________ 30
KEY MENU 3, 5, 436215, 7, 4, 4, 5 (6): MODEM 'DIAL /SEND' CUSTOMISING _____________________________ 30
KEY MENU 3, 5, 436215, 7, 5: RS232 CUSTOMISING _______________________________________________ 31
KEY MENU 3, 5, 436215, 7, 6: ECHO CUSTOMISING _______________________________________________ 31
KEY MENU 3, 5, 436215, 7, 7: IDENT. CUSTOMISING ______________________________________________ 31
KEY MENU 3, 5, 436215, 8: OPERATION IN STANDBY-ON CUSTOMISING ___________________________ 31

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KEY MENU 3, 5, 436215, 8, 4: OPERATION SMART ACTIVE CUSTOMISING __________________________ 31
KEY MENU 3, 5, 642137: OPERATION IN STANDBY-OFF CUSTOMISING ____________________________ 31
KEY MENU 3, 5, 156234: STABILIZER CUSTOMISING _____________________________________________ 32
KEY MENU 3, 5, 156236: CONVERTER OUTPUT 60HZ CUSTOMISING _______________________________ 32
KEY MENU 3, 5, 156235: CONVERTER OUTPUT 50HZ CUSTOMISING _______________________________ 32
KEY MENU 3, 6: INVERTER-OFF/BYPASS _______________________________________________________ 32
KEY MENU 3, 7: TOTAL SYSTEM SHUT-OFF COMMAND _________________________________________ 32
KEY MENU 4, "RECORDER", HISTORY = RECORDED EVENTS ____________________________________ 33
KEY MENU 4, 2 + 2 + 2: RECORDED MEASUREMENT ____________________________________________ 33
KEY MENU 4, 6: RECORDED CODES ___________________________________________________________ 33
KEY MENU 5, “ACOUSTIC ALARM EXCLUSION” _____________________________________________________ 34
KEY MENU 6, "CLOCK", DATE/TIME ____________________________________________________________ 34
KEY MENU 7, "ARROW DOWN", INTERNAL CODES ________________________________________________ 34
PARALLEL VERSION __________________________________________________________________________ 35
Introduction ______________________________________________________________________________ 35
Installation _______________________________________________________________________________ 35
Initial start up _____________________________________________________________________________ 37
Modes of operation _________________________________________________________________________ 38
Additional sectioning _______________________________________________________________________ 40
UPS hot addition/remove ____________________________________________________________________ 41
Emergency power off (epo) connection _________________________________________________________ 42

0MNA015B55 - GB Rev. 00 page 3 / 42


We thank you for having chosen our product
The Aros is particularly specialized in the development and production of Uninterruptible Power
Supply (UPS). These UPS system are high quality products, carefully designed to meet the highest
performance standards.

) ATTENTION
This manual contains instructions concerning the installation, operation and debugging of the UPS. Please
read the manual carefully before proceeding to the installation, which must be carried out by trained personnel. This
manual contains essential information regarding the operation of the equipment; and must therefore be kept in a safe
place and consulted before operating the UPS.
All maintenance operations inside the UPS must be carried out only by trained personnel.

SAFETY
The first connection to be made must be the connection between the ground lead and the terminal
indicated with the symbol:

THE UPS MUST NOT BE USED UNLESS IT IS CONNECTED TO EARTH

The UPS must only be used when all of the outer panels are secured and the front door is closed.
Do not attempt to perform maintenance operations inside the UPS when the mains supply is connected or the UPS is
operating in battery mode. For maintenance operations close the SWMB switch and open all of the input and output
switches, also remember to open the battery breaker or fuses located in the battery cabinet. Always ensure that no
dangerous voltages are present by measuring with a multi-meter.

High voltages are present inside the equipment even when the input and battery switches are open

After disconnecting the mains (AC) and battery (DC) supplies, authorised service personnel must wait at
least ten minutes for capacitor bleed off before attempting to gain internal access of the UPS.

If it is necessary to replace any fuses, they must be replaced with other fuses of the same type.

The batteries must only be changed by qualified personnel when necessary. Batteries that have been removed/replaced
must be taken to a specialised disposal and recycling centre. The batteries are classified as toxic waste by law.

CE marking
The UPS carries the CE mark and, if used in accordance with the procedures described in this manual, complies with
the directive:
- LV Directive 2006/95/EC.
- EMC Directive 2004/108/EC.

Instructions
The UPS are designed for professional use in an industrial or commercial environment. The connection to the
“REMOTE” and "RS232" connectors must be done by means of a shielded cable.

Warning:
This product is for restricted sales distribution to informed partners. Installation restrictions or additional
measures may be needed to prevent disturbances.

No part of this manual may be reproduced in any way without the approval of the manufacturer. Data and drawings are subject to changes without
notice and without obligation on the manufacturer’s.

page 4 / 42 0MNA015B55 - GB Rev. 00


STORAGE
If the UPS is not to be installed immediately it must be stored within the original packaging and protected from
moisture and weather. The area used to store the equipment must have the following characteristics:
Temperature: -25°÷ + 60°C (-13°÷140°F)
Relative humidity: 95% max
The recommended storage temperature is between +10° to 30°C (+50° e 86°F).

INSTALLATION ROOM
The UPS and its battery cabinet are designed for indoor installation. The following points should be observed when
choosing the place of installation:
• avoid dusty environments;
• ensure that the floor is level and able to support the weight of the UPS and the battery cabinet;
• avoid sites that are too narrow as this may impede normal maintenance operations;
• the ambient relative humidity must not exceed 95%, non-condensing;
• avoid positioning in sites exposed to direct sunlight or hot air;
• ensure that the ambient temperature, with the UPS operating, remains between :
operating temperature: 0 ÷ + 40 °C
maximum temperature for 8 hours a day: + 40°C
mean temperature for 24 hours: + 35°C
Note: - The recommended operating temperature for the UPS and for the batteries life is between 20 and 25°C.
To keep the temperature of the installation room within the range indicated above, a system has to be provided to
remove the dissipated heat (for the value of the kcal/kW dissipated by the UPS refer to the “SPECIFICATIONS”).

PRELIMINARY OPERATIONS
Checking the packaging
When you receive the UPS check that the packaging has not been damaged during transportation. Confirm that neither
of the two anti-shock/tilt devices fixed to the packaging have been activated. If this has happened follow the
instructions provided on the packaging. Be careful when removing the packaging materials so as not to scratch the
UPS cabinet.
The equipment must be handled with care as it could be damaged if it is dropped or banged.
The UPS is supplied with:
• user instruction manual
• CD-ROM with the UPS management software & communications cable

1000 1000

RIMOZIONE DEL PALLET / TO REMOVE THE PALLET M O V IM E NT A ZIO NE CO N IM B A L L O / HA NDL ING WIT H P A CK ING

Positioning
The air enters the UPS through ventilation grills located in the front door and exit through the fan grills located on the
top panel. The following should be taken into account when choosing a position for the UPS:
• a space of at least one metre must be kept clear in front of the equipment for start-up/shutdown operations and any
maintenance operations that may be required
• leave a minimum distance of 60cm between the top of the UPS and the ceiling of the room, to enable adequate
circulation of the air exiting the system

0MNA015B55 - GB Rev. 00 page 5 / 42


• The AC-DC INPUT/OUTPUT cables enter from the bottom of the UPS. Access to the power and auxiliary
terminals and the switchgear is from the front.

For the mechanical dimension of the UPS refer to the installation diagram supplied with the USER MANUAL
The installation diagram identifies:
- the position of the holes in the base plate through which the equipment can be bolted to the floor;
- the base view to design a pedestal (if the UPS is to be located on a raised floor);
- cable entry position;
- position of the fans on the top of the UPS.

SETTING UP THE ELECTRICAL SYSTEM


Protection to be installed:
- Connection table -
100 120 160 200 250 300 400
INPUT
Imax (*) [A] 200 240 317 397 472 563 750
Fuse gG type [A] 200 250 315 400 630 630 800
BYPASS (**)
Current [A] 145 174 232 290 362 435 580
Fuse gG type [A] 200 250 315 400 400 500 630
OUTPUT
Rated current [A] 145 174 232 290 362 435 580
BATTERY
Battery eq. permanent current [A] 240 295 393 490 495 594 790
(*) 100% load, minimum input voltage and battery recharging. (**) On the bypass line into the UPS are not present
protection dispositive. External protection must be inserted at the UPS input..

Ac input
On the incoming mains supply of the the UPS, in the distribution cabinet, must be install a overcurrent protections.
This protection shall be made with fuse type as shows in the table or with equivalent circuit breaker.
For dual incoming supplies, separate protective devices must be installed for the Rectifier and the Bypass inputs.

Battery
ATTENTION
Any battery cabinet must have its own fuses on its output terminals “+” and “-“.
Remember that those fuses must be able to open the dc voltage.
If using the “Rapid” fuse, type gG/gL NH,
the MAXIMUM size of the battery fuse must be below 2 times the nominal battery capacity.
If using the “Ultra Rapid” fuse, type aR NH,
the MAXIMUM size of the battery fuse must be below 2.5 times the nominal battery capacity.
For example: battery type 150Ah we can use 250A gG/Gl or 315A aR.

Residual Current Detector (RDC)


A differential switch (RCD) must be inserted into the mains supply input (upstream).
The differential switch located upstream must have the following characteristics:
- Sensitivity 500mA;
- sensitive to d.c and unidirectional pulses (class A or B)
- insensitive to transient current pulses
- class A or class B
- delay greater or equal to 0,1s
In the standard version, where there is no isolation transformer in the by-pass line, the neutral input from the mains
supply is directly connected to the output from the UPS.
INPUT NEUTRAL CONNECTED TO OUTPUT NEUTRAL
THE ELECTRICAL SYSTEMS LOCATED UPSTREAM AND DOWNSTREAM OF THE UPS ARE IDENTICAL

When operating in the presence of mains supply, a differential breaker (RCD) installed on the input will intervene as

page 6 / 42 0MNA015B55 - GB Rev. 00


the output circuit is not isolated from the input circuit.
When operating without mains supply (from battery) the input differential breaker will intervene only if it is able to
switch as a result of leakage current without any voltage at its poles (for example a differential breaker with an
auxiliary relay is not suitable). However it is possible to install additional differential breakers on the output of the
UPS, possibly coordinated with those on the input.

To avoid nuisance tripping, earth leakage


monitoring devices used in parallel systems N N UPS
N N N N
UPS
N N
must be located at the input of the entire UPS
system as shown in diagram B.
A N
UPS
N B N
UPS
N

Mains, load and battery connections

THE FOLLOWING OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY


TRAINED PERSONNEL.

THE FIRST CONNECTION TO BE MADE IS THE GROUND/EARTH CONNECTION TO THE TERMINAL


MARKED 'PE'. THE UPS CANNOT OPERATE WITHOUT CONNECTION TO THE GROUND/EARTH SYSTEM.

Before connecting, ensure that that the UPS equipment is totally isolated from any external power sources, battery and
mains line, and that all of the UPS switches are open, in particular:
- the UPS mains supply input is completely isolated
- all of the switches on the UPS: SWIN, SWBY, SWOUT, SWMB, are in the OFF position
- the output switch of the battery cabinet is in the open position
- always ensure that no hazardous voltages are present by measuring with a multi-meter.

For the power cable connection to the UPS terminal board refer to installation diagram supplied with USER
MANUAL.

Configuration with single mains supply

MAINS LINE
SWMB

NOTE: The feed must be three-phase


with neutral. The UPS cannot work
without input neutral (*).
SWBY
F - For the installation of the
protective devices on the input, refer
to the “connection table”.

F SWOUT
LOAD (*)The operation without input
SWIN
neutral is admitted only with
UPS transformer (delta-star) on the input
+/- line .
BATTERY CABINET

The links between the SWIN and SWBY switches are pre-fitted.
The cables must be terminated using pre-insulated crimp terminals and should be connected as shown in installation
diagram supplied.

0MNA015B55 - GB Rev. 00 page 7 / 42


Configuration with split bypass input

BY-PASS LINE
SWMB NOTE: The by-pass supply must
be three-phase with neutral. The
UPS cannot work without input
neutral on the by-pass line (*).
F SWBY
F - For the installation of the
protective devices on the input,
refer to the “connection table”.

F SWIN
LOAD (*) The operation without input
SWOUT
neutral is admitted only with
UPS transformer (delta-star) on the
+/- input bypass line .
BATTERY CABINET
MAINS LINE

- remove the links between mains line and by-pass line


The cables must be terminated using pre-insulated crimp terminals and should be connected as shown in installation
diagram supplied.

Remote control and signals


The door must be opened to access the interface A
N
connectors: H
P Q M

100÷200kVA version B

J6
E

J2
I
L D

J1
D
J1

F
E
J2

G
J6

B
C H

F
I 250÷400kVA version

G
N

P Q M

O L
A- PARALLEL (optional) I- REMOTE ALARM (optional)
B- EPO (emergency power off) L- MODEM (optional)
C- REMOTE M- Battery temperature sensor (optional)
D- RS232-1 N- UGS (optional)
E- RS232-2 O- 230V auxiliary output
F- SLOT 1 (main ) P- aux SWOUT
G- SLOT 2 (aux) Q- aux SWMB
H- REMOTE ALARM (optional)

page 8 / 42 0MNA015B55 - GB Rev. 00


A – PARALLEL board (optional)
Parallel UPS connection, the UPS can be connected in parallel in order to increase the total output power available. Up
to 8 units can be connected in parallel; it is advisable to connect units of the same power.
For the connection of parallel units refer to the appendix.

B - EPO connector (Emergency Power OFF)


When the jumper on the EPO connector is opened the UPS output voltage is switched off. The UPS is factory supplied
with the EPO connector in short-circuit. By using an EPO button or contact to open this connection, it is possible to
switch off the UPS output. NOTE: By removing only the supply to the UPS, for instance by opening the UPS input
switch, this will only result in the UPS supplying the load from the
1 batteries and therefore the output voltage will still be present.
2 BY-PASS/ FAULT
C - REMOTE
3
This connector provides:
4 Nr. 1 aux power 12Vdc 80mA(max) (pin 10, 11)
BATTERY
5 DISCHARGING Nr. 3 Volt free alarm contacts
Nr. 2 command for turning the INVERTER and UPS off.
6 The pin arrangement of the connector is as follows (see figure
7 opposite):
BATTERY LOW
8 BATTERY LOW
BATTERY DISCHARGING
9 BY-PASS/FAULT
10 The contact positions shown are without alarm (NORMAL
12V +
- 11
OPERATION).
The relay contacts can sustain max a current of 0,5A-42V.
inverter off
12

REMOTE COMMAND

• INVERTER OFF - BY-PASS with INVERTER OFF command is possible by connecting pin 11 to pin 12
(for at least 2 seconds).
1. If the UPS receives the INVERTER OFF command during "NORMAL OPERATION" mode, the UPS will
switch the supplied load onto the BY-PASS supply (the load will be unprotected from any mains failures).
2. If the UPS receives the INVERTER OFF command during "BATTERY OPERATION" mode, the UPS will
switch off (load not supplied)
For both instances shown above, if the jumper is maintained when the mains supply returns the UPS will continue to
operate on the by-pass supply. However, if the jumper has been removed, the UPS will start up in "NORMAL
OPERATION" mode

RS232
Two connectors for the connection of RS232 are available. The default factory set transmission protocol is as follows:
9600 baud, -no parity, -8bit, -1 stop bit.
The transmission speed can be changed from 1200 to 9600 baud via the CUSTOMISING menu on the control panel.
The recommended transmission speeds for various distances are
as follows:9600(baud) - 50m, 4800 - 100m, 2400 - 200m, 1200 UPS 1 1 1 1
- 300m 2
3
2
3
2
3
2
3
computer
Always use shielded cable, only connect the shield to the 4 4 4 4
5 5 5 5
housing of the MODEM or PC connector, AWG22-AWG28. 6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9
female male female male
femmina maschio femmina maschio
DB9 DB9 DB9 DB9

RS232-1
D - DB9 female marked RS232-1
For the computer connection use the RS232 standard cable.
For the modem connection see the diagram. UPS 1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5 Modem
6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9
female male male female
femmina maschio maschio femmina
DB9 DB9 DB9 DB9

RS232-1

0MNA015B55 - GB Rev. 00 page 9 / 42


UPS 1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
Modem
5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9

E - DB9 male marked RS232-2


male female female
male
maschio femmina
femmina maschio
db9 db9 db9 db9

For the modem connection use the RS232 standard cable. RS232-2

For the computer connection see the diagram.


UPS 1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5 Computer
6 6 6 6
7 7 7 7
8 8 8 8
9 9 9 9
male female female male
maschio femmina femmina maschio
DB9 DB9 DB9 db9

F, G – SLOT 1 and SLOT 2, may be installed the RS232-2

following electronic cards


- NETMAN PLUS 102 card (SLOT 1 - main or SLOT 2 - aux )
This device enables UPS monitoring and management across a LAN using the following network communication
protocols:
TCP/IP (Compatible with Powershield and Watch and Save);
SNMP (for communication with NMS or PowerNETGuard software);
HTTP (to view monitoring status via a web browser);
TFTP (to configure or update the system over the net);
The main function is to integrate the UPS into the net LAN, thus guaranteeing a high degree of reliability of the
communication with the servers.
- MULTICOM 302, 352, card (SLOT 1 – main or SLOT 2 - aux)
This device can be used to:
- add two serial RS232 ports onto a UPS;
- MultiCom can be used to monitor the UPS via the MODBUS/JBUS protocol on RS485.

N.B. The ETHERNET or MULTICOM ports are internally connected to the RS232 ports (D & E), the use of these
cards prevents the use of the corresponding RS232 port:
the use of the SLOT 1 (main) prevents the use of the RS232-2,
the use of the SLOT 2 (aux) prevents the use of the RS232-1.

H, I - REMOTE ALARM (Nr. 2 optional card)


Provided with 6 output alarm volt free contacts (programmable from the control panel), 2 input (programmable from
the control panel) and 1 auxiliary 12V dc voltage, max. 100 mA.

L - MODEM (optional)
Enables communications between the UPS and the software or monitoring station over a phone line.
N.B. the Modem ports are internally connected to the RS232 ports (D & E), the use of these items prevents the use of
the corresponding RS232 port.

M - Battery temperature (optional)


The UPS is supplied with a connection point to connect an external battery temperature sensor kit. This enables the
microprocessor to monitor the temperature and regulate the maintenance and charge voltage value of the batteries.

N- UGS - Dual Bus System (optional)


Two independent systems can be configured in Dual Bus with a single or separate power source. The synchronisation
option (UGS) keeps the outputs of the two systems constantly synchronised, regardless of the input variations and when
the system is powered by the battery. Each system comprises up to a maximum of 4 parallel UPSs.
This system has been designed for configurations that use the STS (Static Transfer Switch) since it guarantees
switching from one continuous source to the other without disturbances to the loads.

O- aux output
230V-1A from the UPS output

P-Q- SWOUT e SWMB aux.


To connect external switch auxiliary.

page 10 / 42 0MNA015B55 - GB Rev. 00


Checking connections
After connecting all of the INPUT/OUTPUT and terminal wires to the UPS, before repositioning the switch covers,
confirm that:
• all of the input/output terminals are tightly secured;
• all fuse holders have the correct fuses inserted and are in the closed position;
• the input/output protection wire (yellow/green earth wire) is correctly connected;

START-UP PROCEDURE
After completing the electrical connection as indicated above and replacing all of the previously removed panels,
proceed to start up the UPS as follows:
- open the UPS door to gain access to the input and the output switches.
- close the switches located on the mains supply input distribution panel, where used
- close the battery cabinet switches (check the polarity of the connection first),
- close the following UPS switches (the identification is provided on the switch cover panel):
SWIN (input switch), SWBY (by-pass line switch), SWOUT (output switch).
NOTE: the SWMB switch (maintenance bypass switch) must be left open during normal operation. The SWMB is only
closed when it is necessary to bypass the UPS thus connecting the output load directly to the incoming mains supply,
therefore allowing the UPS to be maintained.

After carrying out the above-mentioned operations, you will immediately hear the hum of the fans, and for
approximately one minute, the noise of the buzzer.
Press key 1 twice, to select the language and then press key 8, to return to the main menu. The message NORMAL
OPERATION will appear. Manually perform a battery test: by pressing key 3 on the control panel, followed by key 2
(BATTERY TEST). When the test has finished and the UPS is operating correctly, with the battery connected, the
green IN LED (INPUT) and the green OUT LED (OUTPUT) lights should be illuminated steady. The message
NORMAL OPERATION should appear on the first line (top) of the display panel. The model of the UPS, according to
the following code, will appear on the second line (bottom) in the left-hand corner:

X000YZZ X UPS model


000 output power [kVA]
Y output frequency:
Y = _ output 50Hz
Y = A output 60Hz
Z configuration mode:
Z = __ output frequency = input frequency
Z = _ C frequency converter with battery
Z = KS frequency converter without battery
Z = _N standby on
Z = _F stand by off
Z = S stabiliser
Z = P or p parallel version
Z = B or b parallel version with only one battery

OPERATIONAL CHECK
After completing the start-up operations and waiting a few hours to allow the batteries to charge, with the UPS in
normal operation, a Mains failure simulation may be carried out by switching the incoming mains supply off. Once the
mains supply has been switched off you will immediately hear the sound of the buzzer (if activated), during this the
green OUT LED and yellow BATTERY LED will be illuminated constantly on the control panel.
Confirm that the protected load is working; during this operation the power supplied to the protected load is being
supplied by the energy stored within the batteries.
After a few minutes of battery operation the UPS can be returned to normal operation by re-connecting the mains
supply input. Once in normal operation mode the green IN and OUT LED’s will be illuminated constantly on the
control panel and the batteries will be recharged automatically.

BYPASS FOR MAINTENANCE SWMB


Note: for the UPS in parallel configuration see the “by pass for maintenance” paragraph in the “Parallel version”
chapter. Carry out the following series of operations to put the UPS into maintenance bypass whilst maintaining the
power to the load:

0MNA015B55 - GB Rev. 00 page 11 / 42


1. Ensure that the UPS is indicating BYPASS or NORMAL OPERATION
2. Close the SWMB switch (the control logic will automatically disable the inverter).
3. Open all of the other switches (SWIN, SWOUT, SWBY) and the battery cabinet switches. Only the SWMB switch
remains closed (maintenance bypass supply). The control panel will be off and the connected load will be supplied via
the bypass line (during maintenance). NOTE
NOTE: After disconnecting the mains (AC) and battery (DC) supplies, authorised service personnel must wait at least
ten minutes for capacitor bleed off before attempting to gain internal access of the UPS.
During this mode the connected load is not protected by the UPS, therefore any disturbances or failures will be passed
onto the connected load.
Once the maintenance operations have been completed, to restart the UPS: close SWIN, SWOUT, SWBY and the
battery cabinet switches, wait for a few seconds for the UPS to start, and then open the SWMB. The UPS will
automatically return to NORMAL OPERATION.

WARNING:
do not use SWMB switch when the UPS is setting as frequency converter.
NOTE: in order to prevent switch use it should be blocked with a padlock.

SWITCHING OFF
This operation must only be carried if the load is to be switched off. In a parallel UPS system each step of the
procedure must be performed for each UPS module before carrying out the next step. The following operations will
switch off the power to the connected loads.
- open SWOUT, output switch;
- open SWIN, rectifier input switch;
- open SWBY, bypass line input switch;
- open the external battery circuit breaker;
The load is now be switched off. After a few seconds the signalling control panel will also be extinguished. Confirm
that no voltage exists on the terminals using a multimeter.
NOTE. neutral cable is not interrupted by the switches (the neutral input from the mains supply is directly connected to
the output from the UPS).

Set up & customisation


By pressing key 3 from the main MENU ("COMMANDS"), followed by key 5 ("CUSTOMISING") and then by
inserting the customisation access code 436215 using the CONTROL PANEL, it is possible to modify the operational
mode of the UPS (refer to the "MODES OF OPERATION" paragraph) and to alter the pre-set electrical configuration
of the various fields. It is possible to customise the following parameters:
- NOMINAL OUTPUT VOLTAGE;
- BYPASS line input voltage and frequency tolerance;
- BYPASS line input in STANDBY-ON mode accepted voltage and frequency tolerance;
- BATTERY configuration and low battery pre-alarm for the end of the battery discharge;
- UPS switch to the bypass line when the output power is less than the set value (AUTO-OFF power);
- scheduled daily switch off (AUTO-OFF time);
- RS232-1 and RS232-2 port transmission baud rate;
- UPS identification number.
To make changes to the configurable fields refer to the information shown in the ”key menu 3,5,code,…..” in the
Control Panel paragraph.

page 12 / 42 0MNA015B55 - GB Rev. 00


Block diagram

SWMB

SWBY

0MNA015B55 - GB Rev. 00
Bypass line input
MODES OF OPERATION

separate

Backfeed
protection
Standard Jumper
on terminal board

SWOUT
Input mains Output
SWIN
Static switch
Rectifier Inverter

13
14 EPO

Remote control
1-12
and signals

External Battery DB9 female 1-9 RS 232-1 line ----------- for PC

DB9 male 1-9 RS 232-2 line ----------- for Modem

Control circuit with


microprocessor

Signallings and command panel

page 13 / 42
Block diagram components

The UPS consists of the following subassemblies:

black out
RECTIFIER input
voltage
The rectifier represents the input stage and
t
transforms the alternating voltage from the mains
supply in direct voltage.
From the display panel can be programmed start up 0 ÷ 120s 0 ÷ 30s

of the rectifier in particular: input


- the start up delay t0 –t1 from 0 to 120s current
(that allows to a not contemporary starter more UPS
connects you to the same mains) t
- power walk-in t1 – t2, from 0 to 30s
(can be used a smaller Motor Generator size in UPS
input). t0 t1 t2

The functions carried out by the rectifier are the following:


- supplying the inverter with direct current.
- automatically charging the battery.
- optimize the input power factor with a automatic battery charge system.

The cyclical battery charging is done in two phases.


The first phase recharge the batteries with limited current and increasing voltage (to the value of charge voltage
“Vbat_max”). This phase comes maintained until to the full charge of the battery (Batt=100%Ah), that is checked
through the measure of the input current in the battery.
In the second phase, with battery full charge, it is proceeded to deactivate the charge of the battery so as to obtain the
zero setting of every residual current in battery to the aim to lengthen the battery life and the predisposition of the
rectifier for the optimization of the input power factor.

Moreover every day the system carries out a automatically cycle in order to verify the state of charge and reintegrate
the normal self discharge of the battery.

BATTERY (EXTERNAL)
The batteries form the energy reserve to power the load in the absence of the mains power supply to the UPS. They are
housed in dedicated cabinets. The battery cabinet must be supplied with the electric protection and sectioning
dispositive (automatic breaker or switch with fusibles).

INVERTER
This represents the output stage and converts the direct voltage from the RECTIFIER or BATTERY into a stabilised
sinusoidal alternating voltage. The inverter output and the load are isolated from the input and battery. The electrostatic
shield inserted between the windings of the transformer is connected to the earth.
The inverter continually operates and the load connected to the output of the UPS is always supplied by the
INVERTER (in NORMAL OPERATION).
STATIC SWITCH
This device enables the instantaneous automatic or manual switching of the power supply from the protected line
(INVERTER output) to an unprotected line (BY-PASS supply) or vice versa.
Back feed protection is inserted as standard in the SCRs.
SWMB
Maintenance bypass switch, by closing the SWMB and opening all of the other switches SWIN, SWBY, SWOUT the
UPS is isolated whilst maintaining a supply to the load. This operation is necessary when you have to carry out
maintenance operations inside the equipment, without disrupting the power supplied to the load.
With the SWMB closed and all of the other switches open, there is no voltage inside the equipment (voltages are
present only in the terminal board and in the switches area , N.B. the neutral conductor is not interrupted.)
The manual bypass line is sized for the nominal power of the UPS.

page 14 / 42 0MNA015B55 - GB Rev. 00


Configuration modes
UPS
The UPS is pre-factory configured to start in
On-line mode. In order to configure the
various operation modes refer to the
“CUSTOMISING” paragraph in the Control BY

Panel section. STATIC OUTPUT


SWITCH
OUT

INPUT AC / DC INVERTER

SWIN, SWBY, SWOUT close and SWMB IN


open.
BATTERY BATT

The UPS can be configured for various modes of operation:

On – line
When the incoming mains supply is present the connected load is supplied by the inverter which takes power from the
mains supply via the rectifier. The Rectifier also charges and maintains the connected batteries.
When the mains supply fails the connected load remains supplied by the inverter which now takes the power from
energy stored in the batteries (battery operation).
Standby-on / smart active
When the Standby-On is active the letter “N” is present on the second line of the display panel, next to the UPS model,
in the MAIN MENU.
When Smart Active is set on the first line of the BASE MENU’ is show SMART A and the letter “M” is present on
the second line of the display panel.

In standby on or smart active mode the load is supplied from the bypass line (if present), if a problem or fault occurs
with the bypass line the load is immediately transferred onto the output of the inverter.
During Standby-On mode the inverter to bypass line transfer time can be configured from between 0 to 180 minutes
(delayed). For the transfer to occur the bypass supply must remain within the accepted tolerance for the duration of the
time set. In Standby-On mode the RECTIFIER remains operational and maintains the battery charge. If the BYPASS
supply voltage or frequency exceeds the excepted tolerances, the load is automatically switched onto the output of the
INVERTER. The Standby-On mode operation reduces the energy lost by the system (higher efficiency). Before
enabling this function confirm that the connected load can accept an interruption in the supply of between 2-5 ms in the
event of a mains supply failure.
During Smart Active mode the UPS will automatically switch between the On-Line or Standby-On modes, the mode of
operation selected is dependent on the quality of the incoming mains supply. In order to configure the operation of the
Smart Active mode, refer to the “OPERATION IN SMART ACTIVE CUSTOMISING”.
Once the Smart Active mode is enabled the bypass line is monitored for a few minutes. After this time if the value of
the input voltage and frequency remains within the accepted tolerances the output is automatically switched onto the
bypass supply. If the input supply is not within the accepted tolerances the load remains supplied by the inverter. The
UPS will monitor the incoming supply and if the supply remains within the accepted tolerances for more than one hour
the load will be switched onto the bypass supply. The benefit of these operation mode is the efficiency improved up to
98%.

Standby-off
When the Standby-Off mode is active the letter “F” is present on the second line of the display panel, next to the UPS
model, in the MAIN MENU.

In Standby-Off mode when the mains supply is present the output from the UPS is switched off. The RECTIFIER
remains operational and maintains the battery charge. The connected load is only supplied when the input voltage fails
(start up within 500ms). If the mains supply voltage or frequency exceeds the acceptable limits, the connected load is
automatically supplied by the INVERTER output. Once the voltage or frequency returns to within the acceptable limits
the UPS will return to Standby-Off mode.

0MNA015B55 - GB Rev. 00 page 15 / 42


Stabiliser (without battery)
When the Stabiliser mode is active the letter “S” is present on the second line of the display panel, next to the UPS
model, in the MAIN MENU.
When the mains supply is present the connected load is supplied. The connected load is supplied by the stabilised
inverter output which takes the necessary power from the mains supply via the rectifier. No batteries are connected and
in the event of the mains supply failing the connected load will be switced off.

Frequency Converter
When the Frequency converter mode is active the following letters shown below are present on the second line of the
display panel, next to the UPS model, in the MAIN MENU (depending on the method of operation):
A C for 60Hz output converter with battery
AKS “ “ without battery
C for 50Hz output converter with battery
KS “ “ without battery
When the mains supply is present the connected load is supplied. The connected load is supplied by the stabilised
inverter output which takes the necessary power from the mains supply via the rectifier. The bypass line is disabled and
if no batteries are fitted the connected load will be switched off if the supply fails.

WARNING:
do not use SWMB switch when the UPS is setting as frequency converter.
NOTE: in order to prevent switch use it should be blocked with a padlock.

Emergency work
- BATTERY OPERATION (not in STABILISER MODE);
- BYPASS OPERATION (from the mains supply);
- MAINTENANCE BYPASS (SWMB).

Battery operation (not in Stabiliser mode)

The UPS switches to battery operation when the incoming mains supply fails, or when the incoming mains supply is
not within the acceptable operational tolerance for the UPS (under or over voltage and frequency). During this mode of
operation the energy required to supply the power to the connected load is taken from the previously charged batteries.
The UPS display panel provides an estimated battery autonomy time which is calculated on the basis of the power
being delivered to the load and the charge status of the batteries. The value displayed is an estimation which will
change depending on the value of the connected load during the discharge. It is possible to increase the battery
autonomy by removing some of the connected equipment, therefore reducing the load applied. When the remaining
time falls below the preset value for the LOW BATTERY alarm, the frequency of the buzzer will increase and the
yellow BATT led will flash. During the LOW BATTERY condition it is advisable to save any work or stop any
processes that can be affected if power to these loads is lost. Once the batteries become exhausted the UPS will be
automatically switched off and power to the connected load will be disconnected. When the mains supply returns the
UPS will automatically switch on and recharge the batteries.
NOTE. The UPS cannot be started from battery.

Operation of the bypass supply


This can either be a temporary or permanent state caused by an overload or fault;..
The UPS can switch to this condition (during this state the load is not protected if a mains failure occurs) for one of the
following reasons:
- BYPASS command active (manual or automatic);
- Excessive load on the output (overload) of the UPS; refer to the “ALARM MESSAGES” paragraph
in the “SIGNALLING PANEL FUNCTIONS” section; the UPS return in NORMAL OPERATION
automatically after that you remove the overload condition
- UPS fault (in the case of a fault contact the service centre).
On the control panel, the yellow BYPASS LED will be illuminated steady if a command is present, and will flash if an
overload or fault has caused the bypass.
If the UPS is overloaded you will have to intervene to reduce it.

page 16 / 42 0MNA015B55 - GB Rev. 00


MAINTENANCE

The UPS have been figured out and realized in order to last for a long period working in tough and strict conditions as
well. Anyway they are high power equipment which need to be periodically checked up. In specific some components
as batteries, fans and in some cases electrolytic capacitors have their own life cycle that’s one more reason to make a
check up on this parts periodically and eventually replace them. Therefore you are invited to plan an estimated
maintenance program, which will be looked after from a specialized and authorized staff.
The company customer care service stays at your disposal to show you the several personalized options you can get for
your estimated maintenance.

CAUTION
Maintenance inside the UPS should only be done by qualified personnel and trained by the manufacturer.
The UPS system is designed to supply power EVEN WHEN DISCONNECTED FROM THE MAINS
SUPPLY.
High voltages are present inside the equipment even when the input and battery switches are open.

After disconnecting the mains (AC) and battery (DC) supplies, authorised service personnel must wait at least ten
minutes for capacitor bleed off before attempting to gain internal access of the UPS.

Preventive maintenance
Carry out the following steps periodically:

- Ensure that the air inlets (the grill on the front of the door and in the bottom of the cabinet) and the air
outlets (on the top of the UPS cabinet) are not blocked or obstructed.
- Ensure that the UPS is operating normally (the display panel shows “NORMAL OPERATION”). If
an alarm is present consult the user manual for an explanation after that, contact the service centre.
- Confirm that environmental conditions for the UPS are within the parameters shown in
SPECIFICATIONS paragraph.

Battery maintenance
The UPS automatically checks the battery efficiency every 24 hours and raises an alarm if it detects a lower efficiency
than that calculated on the basis of the memorised capacity (refer to key menu 3.2 BATTERY TEST).

The battery life will depend on the operating temperature and the number of charging and discharging cycles performed

The battery capacity is not constant and will increase after a few charging and discharging cycles, it will remain
constant for several hundred cycles, then it will finally decreases.
Battery maintenance should include:
- Maintaining the operational temperature in the range of 20-25°C.
- During the first month of use perform two or three charge-discharge cycles.
- After the first month of use perform this operation every six months.

Since the batteries are an energy source in themselves, opening the Battery Circuit Breaker does not de-energise the
voltage within the batteries. DO NOT ATTEMPT TO ACCESS ANY INTERNAL AREA OF THE BATTERIES
YOURSELF. THE VOLTAGES ARE ALWAYS PRESENT IN THE BATTERIES. If you suspect that the batteries
are faulty, you should contact the service centre.

CAUTION
Contact the service centre for battery maintenance. Any battery replacement should be done by qualified
personnel. Batteries that have been removed/replaced must be taken to a specialised disposal and recycling
facility. The batteries are classified as toxic waste by law.

0MNA015B55 - GB Rev. 00 page 17 / 42


SPECIFICATIONS

SYSTEM 100 120 160 200 250 300 400


rated power: [kVA]/[kW] 100 120 160 200 250 300 400
80 96 128 160 200 240 320
leakage current max.: [mA] 500
remote signalling: three volt free contacts (battery low, battery discharging,
by-pass/fault), aux output 12Vdc 80mA
standard: EPO (emergency power off), Nr.2 x RS232 interfaces
optional: parallel, 2 x netman plus or multicom cards
2 x remote alarm cards, modem, battery temperature sensor.
operating temperature: 0 ÷ + 40 °C
maximum temperature for 8 hours a day + 40°C
mean temperature for 24 hours + 35°C
relative humidity at +20°C 20÷90 %
cooling: forced ventilation
maximum operating altitude: 1000 m at rated power An (-1% An for each 100m over 1000m)
max 4000m
acoustic noise, as measured at 1m from the front
65 dBA 68 dBA 70 dBA
of the equipment:
input cable : from the bottom
applicable Standards - EN 62040-1-2.
Safety EN 50091-2 and IEC 62040-2
-Electromagnetic Compatibility

RECTIFIER 100 120 160 200 250 300 400


rated voltage: [V] 400V 3 phase
voltage tolerance: -25% +20% (-10% +20% for battery recharge)
rated frequency: [Hz] 50 / 60 Hz auto sensing
frequency tolerance: [Hz] 45 ÷ 65
rated input current (*): [A] 160 192 255 319 410 490 630
power walk-in 0-100% 0÷30 s (configurable)
power walk-in delay timer 0÷120 s (configurable)
standard battery type: lead sealed
blocks (12V)/ element number (lead sealed): 33 / 198 40 / 240
battery rated voltage: 396 V 480 V
ripple voltage: < 1%
static stability of the rectifier output voltage: ±1%
maximum recharge battery current at: [A]
nominal load 24 27 36 45 40 48 64
load 90% 42 49 66 82 80 100 120
load 80% 61 72 96 120 120 150 200
load ≤ 50% 110 110 185 185 185 370 370
current distortion, power factor (*):
Sentry MPS version < 25 %, ≥ 0,9 not available
Sentry MPS LH < 5 %, ≥ 0,9 not available
Sentry MPS Plus < 5 %, ≥ 0,93
Sentry MPS Sinus < 3 %, ≥ 0,95
(*) load 100%, rated input voltage, and full charge battery.

page 18 / 42 0MNA015B55 - GB Rev. 00


INVERTER OUTPUT 100 120 160 200 250 300 400
rated power p.f. 0,8: [kVA] 100 120 160 200 250 300 400
active power with p.f. from 0,9cap to 0,8ind: [kW] 80 100 128 160 200 240 320
rated voltage: [V] 400 (380 – 415) 3 phase + N
rated current (with 400V output)): [A] 145 174 230 290 362 435 560
phase voltage setting: 360 ÷ 420 V
rated frequency: [Hz] 50 / 60
wave form: sinusoidal
output voltage distortion
Linear load: ≤ 2%
Non linear load (reference load EN62040-3): ≤3%
output voltage static stability: ± 1%
phase voltage dissymmetry with balanced load: ± 1%
line voltage dissymmetry with 100% unbalanced ±1%
load:
stability voltage at transient state (load 0 to 100%) as EN 62040 - 3, class 1
frequency stability: without synchronisation ± 0,05 %
with synchronisation ±2 % ( configurable ± 1 ÷ 6 % from the control panel)
frequency slew rate 1Hz/s
three-phase transient power overload:
[Power/power rating] 1,1 for 60 minutes, 1,25 for 10 minutes, 1,5 per 1 minute
single-phase transient overload: 200% rated power for 7”
short circuit current phase-phase (**): 1,5 In for 1s
short circuit current phase-neutral (**): 2,5 In for 1s
(**) without bypass line

BY PASS LINE 100 120 160 200 250 300 400


rated output current (with 400V output): [A] 145 174 232 290 362 435 580
rated voltage: [V] 400 (380-415) 3 phase + N
input voltage tolerance: ±15 % (configurable ± 10 % , ± 25 % from the control panel)
rated frequency: [Hz] 50 / 60
frequency tolerance: ±2 % (configurable ±1 ÷ ± 6 % from the control panel)
“STAND-BY ON” (by-pass to inverter) transfer 2 ÷ 5ms
switch time:
overload [Power/power rating] 1,1 for 60 minutes, 1,25 for 10 minutes, 1,5 for 1 minute
current admitted (for short time): I/In 1s 7
100ms 10
10ms 14
standard: Backfeed Protection; bypass line separable

0MNA015B55 - GB Rev. 00 page 19 / 42


SIGNALLING PANEL FUNCTIONS
Overview
The control panel located on the front door of the UPS can be used to control and monitor all of the measurements and
parameters regarding the UPS and Battery. The operational status of the UPS is displayed using: a liquid crystal
display (LCD) providing two lines of 40 characters, four LED

NORMAL OPERATION
_200, OUT=100%VA, BATT=100%Ah, 5=ON

The LED indication lights enable the general operational status of the UPS to be assessed quickly; all of the LED’s
have 3 states, these being on, flashing and off.

ˆ LED IN (green): input supplies


The “IN” LED signal light means:
• illuminated when the mains input and bypass voltages are present and correct
• flashing when one of the two input voltages are not correct
• extinguished when both of the two input voltages are neither present not correct

ˆLED OUT (green): inverter output supply


The “OUT” LED signal light means:
• illuminated when the system output is switched on to the inverter, the output power is correct (less than
100%VA) and the output switch SWOUT is closed. If the BY LED is also illuminated at the same
time, this means that the UPS is in Standby-On mode.
• flashing when the system output is switched on to the inverter and the output power is greater than
100%VA, or the SWMB switch is closed.
• extinguished when the system output is switched on to the automatic bypass supply, or the SWOUT switch is
open

ˆLED BY (yellow): bypass output supply


The “BY” LED signal light means:
• illuminated when the system output is switched on to the automatic bypass supply
• flashing when the system output is switched on to the automatic bypass supply due to the output power
being greater than 100%VA, or the maintenance bypass switch SWMB is closed
• extinguished when the system output is switched on to the inverter, or the SYSTEM OFF command is active

ˆLED BATT (yellow): battery supply


The “BATT” LED signal light means:
• lit when the battery is providing power to the inverter
• flashing when the PREALARM, LOW BATTERY VOLTAGE alarm is active or the BATTERY
DISCHARGED or BATTERY SWITCH OPEN alarm is active
• extinguished when the battery is not is not providing and the voltages are correct
- Audible Signal
The audible signal sounds intermittently and pauses for about 2 seconds under all conditions different from normal
operation, i.e. different from the condition in which only the two green LED signals IN and OUT are lit.
The sound is intermittent without break when the LED BATT is flashing.
The audible signal can be silenced by pressing key 5 on the control panel, however it does not operate when the system
is stopped by the AUTO-OFF function.

page 20 / 42 0MNA015B55 - GB Rev. 00


Its enablement status is visible in the basic menu: 5=ON indicates enabled and 5=OFF indicates disabled.
The alarm can be disabled using key 5 from all menus where this key is not used for any other functions.
The alarm can only be enabled from the basic menu. Any changes made to the audible alarm are not memorised.

Signalling message
Under normal operating conditions, without any requests being made for information either via the control panel,
RS232 port or remote status panel, the LCD display panel will display the general operational status (basic menu) of the
UPS at that specific time. It is possible to obtain further information, enter commands or access various sub menus, by
pressing keys from 1 to 8 using the appropriate sequences. With each key press a brief sound can be heard if the
audible alarm is enabled. Each key is identified with a symbol to show its function, further menu information is
provided in more detail on the display. For some functions it is necessary to refer to the user manual. By pressing the
associated key it is possible to return to the main menu, however if no keys are pressed for at least two minutes the
display panel will automatically return to the main menu.

Alarm messages
The following list below provides information regarding the various alarm messages that can be displayed on the first
line of the display panel.
DISTURBANCES ON BYPASS LINE This alarm is present when there are disturbances on the bypass line,
this can be due to high voltage peaks or harmonic distortion, and this
alarm can be present even though the voltage and frequency are correct.
CAUTION: - In this scenario it is possible that the inverter is not
synchronised with the bypass line, and therefore if the bypass is forced
by the SWMB switch, the remote control or the front panel, the output
from the UPS could possibly be out of phase with the input and thus
disruption or even damage may occur.
BYPASS MANUAL, SWMB - ON This alarm is caused by the Manual bypass switch SWMB being in the
on position (up), Note: - in this condition the load is supplied by the
incoming mains supply and thus no battery back up is available.
BYPASS VOLT. FAIL or SWIN, FBY OFF This alarm is present if: - the bypass line input voltage or frequency is
incorrect or the SWBY bypass supply switch is open.
MAIN LINE VOLTAGE FAIL or SWIN OFF This alarm is present if:
- the input voltage or frequency are not in tolerance or have failed
completely,
- the SWIN input switch is open,
- the rectifier does not recognise the voltage due to an internal anomaly.
PREALARM, LOW VOLTAGE ON BATTERY This alarm is present if:
- the calculated autonomy time is less than the time set for the pre-
alarm.
BATTERY DISCHARGED or SWB OPEN The UPS has carried out a battery test whilst the mains supply was
present; however the efficiency of the battery was lower than the
estimated value. (refer to menu 3,2 BATTERY TEST).
LOW VOLT. SUPPLY or OVERLOAD [W] This alarm is present if:
- the input voltage supplying the UPS is insufficient to supply the load,
(refer to the characteristics section),
- the output load active power (W) value, is higher than the nominal
value.
OUTPUT OVERLOAD This alarm indicates that the power absorbed by the load on the output
of the UPS is greater than the nominal rated power; hence the indicated
value expressed in %VA exceeds 100%. The same alarm is also
activated if the load peak currents exceed the maximum value. To clear
this alarm the overload on the output of the UPS must be removed
otherwise the UPS will transfer to the bypass line (the time period is
proportional to the size of the overload).
BYPASS FOR VA OUTPUT < AUTO_OFF This alarm is present when the output power in %VA absorbed by the
VALUE load is less than the pre-set value for "AUTO-OFF". The default value
for the "AUTO-OFF" %VA is 0(zero), meaning that this function is
disabled. (refer to the menu 3,5,code,6 AUTO-OFF CUSTOMISING
"VA").

0MNA015B55 - GB Rev. 00 page 21 / 42


INTERNAL FAULT: number To decode internal fault number refer to the service manual.
TEMPORARY BYPASS, WAIT This alarm indicates that the load is temporarily being supplied by the
bypass line and that the system is in the final stages of returning to
normal operation. This temporary situation occurs during all
transitions between the inverter and the bypass system (e.g. manual
or overload bypass operations).
BYPASS FOR OUTPUT OVERLOAD This alarm indicates that the load is supplied by the BYPASS line
and is over the nominal value. The value shown on the display panel
will be greater than 100%. The load will be supplied by the BYPASS
up until the intervention of the protection for the BYPASS line. To
return to NORMAL OPERATION you must reduce the load and wait
a few minutes to allow the UPS to cool.
BYPASS COMMAND ACTIVE; 8=OFF This alarm indicates that the UPS system has been deactivated and
switched to bypass by a specific command entered on the control
panel. To clear this alarm and thus cancelling the command simply
press key 8.This alarm will be memorised, therefore if the UPS is
switch off the alarm will still be present when the UPS is re-started.
REMOTE BYPASS COMMAND: ACTIVE This alarm indicates that the UPS system has been deactivated and
switched to bypass due to a short circuit applied to the REMOTE
connector. This alarm is not memorised and the system will return to
normal operation when the short circuit is removed.
OVERTEMPERATURE or FAN FAILURE This alarm is present when the internal temperature of either the
system card, power module or output transformer has exceeded the
maximum allowable value. Its is also possible that the ambient
temperature is too high or the fans have failed
INPUT VOLTAGE SEQUENCE NOT OK This alarm occurs when the UPS detects that the input phase
sequence to the bypass line is incorrect. Normally it is sufficient to
reverse any two phase to obtain normal operation.
OUTPUT OFF, CLOSE SWOUT or SWMB This alarm is present when the output voltage is switched off; this is
due to both the SWOUT and SWMB switches being in the off
position.
SYSTEM OFF COMMAND ACTIVE; 8=OFF This alarm is present when a total shut-down command has been
selected via the control panel or via the RS232 connection (command
memorised). The system will shut-down with a delay of a few
seconds to allow for possible cancellations. The command remains
memorised even if the system is switched off. To clear this alarm and
thus restart the UPS, close the SWBY switch, or to cancel the alarm
press key 8.
REMOTE SYSTEM OFF COMMAND: This alarm is identical to the previous alarm; however the command
ACTIVE is via a short circuit applied to the REMOTE connector.
MEMORY CHANGED: CODE = number Different code numbers refer to different changes
Code 1 means that the memory has been changed and the operation
parameters have been set to standard values. If previously non-
standard values have been set, it is necessary to customising the new
values.
To remove the alarm from the display, turn off and then turn on the
UPS.
NOTE: any codes different from 1 will only appear temporarily
during customisation and they will not influence the normal
operation.
AUTO-OFF Timer: T off= 0: 0', T on= 0: 0' This alarm is present when the internal daily timer is in operation, for
example to stop and start the UPS in a daily cycle. This timer is
inhibited if the Toff and Ton values are equal.

page 22 / 42 0MNA015B55 - GB Rev. 00


CONTROL PANEL MENU
BASIC MENU
o=__ NORMAL OPERATION
_200, OUT=100%VA, BATT=100%Ah, 5=ON

On the basic menu the upper line displays the informational message to describe the present status, whilst the bottom
line indicates the model type, apparent power measurement by percentage supplied by the inverter or the bypass line,
charge status of the battery or the estimated battery autonomy time.
If any alarms are present, the panel will display a single message at a time by switching between each alarm in
sequence. In the bottom right hand side of the panel the corresponding alarm number is displayed (e.g. Al=18).
Under all operating conditions, two minutes after the last command was entered, the display panel will automatically
return to the BASIC MENU.
o= :this symbol appears only when one of the following codes is entered (For example: o=02 BATTERY TEST
disabled)
NORMAL OPERATION This message indicates that all components of the UPS are functioning correctly.
_200 This code identifies the UPS model number and rated power e.g. 200kVA.
OUT = 100%VA This shows an example of the indication of the percentage of power absorbed by the load on
the output when the inverter is operating.
The OUT abbreviation will change to BY when the load is switched onto the internal bypass line.
The OUT=100%VA will change to OUT=SWMB when the load is supplied via the maintenance bypass switch
(SWMB), hence it is not possible to show the output load current measurement via the SWMB.
The value shown above (100%VA) is only an example of the measurement of the output load on the UPS. The number
indicates the output current which is relative to the rated value of the UPS, the value shown will be the greater of the
effective current or peak current.

BATT=100%Ah This shows an example of the status of battery charge percentage. The value (100%Ah) is
taken from the measurement of the charging current and the time elapsed during the recharge. The number indicates the
percentage of charge based on the information regarding the capacity of the connected battery and the quantity of
charge used during battery operation. The system will automatically remain on quick charge for the necessary time to
supply the battery with the quantity of charge lost during the discharge.
The indication %Ah will change to min (minutes). when the mains supply fails or if the battery is being discharged. In
this case the numerical value refers to the estimated remaining autonomy time based upon the load applied on the UPS,
charge status and battery capacity.
NOTE: The autonomy time shown is calculated on the basis of measured discharge current, the memorised battery
capacity value and the battery charge percentage preceding the discharge. The autonomy value shown is only an
approximation due to the large number of factors involved. If a large difference is noted between the calculated value
and the actual time of a discharge with a steady load, check the battery data and status stored within the UPS.
5=0N This is an example of the audible alarm status with the alarm enabled; this will change to
OFF if the audible alarm is disabled.

Key menu 1: HELP & LANGUAGES


1=? 2=Measures 3=Command, 4=History
BASIC MENU
6=Date/Time, 7=Codes, 8=Normal
(*) optional
1 1
The language selected
remains memorised within 2=Italiano 3=English 4=Francais
5=Deutsch 6=Espanol 7 => 1
the UPS even if the system
is switched off.
To change the required 1 7
language always use the 2=Nederlands 3=Svenska 4=Polski
LANGUAGE menu by 5=Magyar 6=Turkce 7=> 1
following the key strokes
shown above, to select the 1 7
required language press the
2=Cesky 3=Russian (*) 4=Romana
corresponding number. 5=Portogues 1

0MNA015B55 - GB Rev. 00 page 23 / 42


Key menu 2: MEASURMENTS MENU
The measurements shown are examples which refer to the following meanings: Key 1 returns to the basic menu
2

IN=100,101,102%V; 101,101,101%A; 50.2Hz OUT= 230,229,228Vln(398V);100,100,100%A BAT=xxxV; +0.0A; i=230,230,230Vln;yyyVdc


BY=220,221,222Vln (384V);50.1Hz; 2 100,100,100%W 50.1Hz;147,147,147%Ap 2 Ts=28,Tr=50,Ti=49,Tb=25;

6 OUT= 10000h; BY= 10000h; BATT= 10000sec


nBATT= 1000; n0%Ah= 100; 2005-01-01

IN=100,100,100%V, 50.2Hz OUT=230,230,231Vln BATT=xxxV Measurement of battery voltage


Measurement of the three input voltages (phase- Measurement of the three output voltages measured +0,0A Measurement of battery current,
neutral) and the frequency measured at the input to between phases 1, 2, 3 and neutral. negative if charging, and positive if
the UPS. 100,100,100%A discharging;
The voltage is expressed as a percentage of rated Measurement of the output current measured on the i=230,230,230Vln
value; the value 100%V indicates a voltage of 230V. UPS outputs; the current is expressed as a percentage Measurement of Inverter out. voltage
101,101,101%A of the rated value. yyyVdc Voltage (DC) input to the inverter;
Measurement of the three input currents measured at 100,100,100%W Ts=28, Tr=50, Ti=49,Tb=25;
the input to the UPS. Measurement of the power measured on the three System, rectifier and inverter module
The current is expressed as a percentage of the output phases; the power is expressed as a temperatures, Tb battery available
nominal input value. percentage of the rated value. only if the external sensor is fitted
BY=230,230,230Vln(384V) 50.1Hz (optional)
Measurement of the three input voltages (phase- Measurement of the system output frequency. Key menu 2, 6: TIME MEASUREMENT
neutral) measured at the input to the bypass line, the 147,147,147%Ap The values shown are as follows:
value shown in the bracket is the value between Measurement of output peak current; the peak
OUT = 10000h Hours elapsed in normal operation.
phase-phase. current is expressed as a percentages of the rated
BY = 10000h Hours elapsed in bypass operation.
50.1Hz value (1,41*rms rated current).
BATT = 10000s Seconds elapsed on battery
Measurement of the bypass line input frequency. During operation on bypass the message on the
operation.
display OUT will change to BY. When the SWMB
nBATT = 1000 Number of times the battery has
switch is closed for maintenance the current on the
provided power (mains failure).
bypass line is not monitored. therefore only the
n0%Ah = 100 Number of times the battery was
bypass line voltages will be displayed and the
completely discharged.
message on the display panel will change to
2007-01-01 Date when the unit was activated for the
OUT=SWMB.
first time.
The above data is HISTORICAL and will remain
memorised by the UPS even with the unit is turned
off, these values cannot be cleared.

Page 24 / 42 0MNA015B55 -GB REV.00


Key menu 3, "KEY", COMMANDS

Key menu 3, 2: BATTERY TEST

2=Battery test 4=CONTRAST Battery Test 8 sec. 3


2
5=Customizing 6=BYPASS 7=System off BATT= zzzV + 20A; Vbc= kkkV; 16 min.

When activated the battery test checks the performance value of the connected batteries for 6 seconds. By pressing key
8 the battery test is stopped and the display returns to the basic menu. During the battery test the values displayed are as
follows:
BATT= +zzzV; +20A - Battery voltage and current measurement
Vbc= kkkV - Example of the expected calculated battery voltage
16 min - Example of the estimated battery autonomy time
The battery test reduces the rectifier output voltage which applies a load onto the batteries; this enables the system to
evaluate the performance of the batteries using the connected load when the mains supply is present. The battery test
will only be carried out if voltage is available on the bypass supply; this prevents any possible disruptions in the supply
to the protected load.

Once the test has been completed the system will compare the final battery voltage against the calculated 'Vbc' voltage,
this voltage is calculated based upon the current delivered, the battery capacity and half of the percentage of charge
contained within the memory.
If the measured battery voltage is less than the calculated voltage:
- the BATTERY DISCHARGE or SWB OPEN alarm is activated;
- the memorised charge percentage is halved;
- the next battery test is prepared and is activated automatically after 60 seconds.
The battery test is activated by:
- manually;
- automatically every 60 seconds (upto 3 times) after each failed test or system start-up;
- automatically every 24 hours;
- test of real back up during battery operation ( no mains supply).
At the end of each test, if the measured voltage is less than that calculated 'Vbc' voltage, the alarm is activated and the
memorised charge indication and autonomy time is halved.
After 60 seconds have elapsed following the activation of the alarm, a new test is performed, if the result of this test is
negative the alarm is again reactivated for a further 60 seconds. The test and alarm continues to halve the memorised
charge value until the value for which the battery voltage calculated is less than actually value measured.
In practice, this battery test system produces an alarm each time the battery system has less than the designed
efficiency.
If the alarm remains PERMANENT this indicates that the battery system is not efficient, the battery circuit is broken or
one of the protective fuses has blown.
If the alarm is TEMPORARY this indicates that a loss of battery efficiency proportionate to the alarm frequency has
been detected.
To disable the BATTERY TEST, press key 3 then 5 "CUSTOMISING" and enter the code: 323232.
To re-enable the battery test, press key 3 then 5 "CUSTOMISING" and enter the code: 323232 again.

0MNA015B55 Rev. 00 pag. 25 / 42


Key menu 3, 5: CUSTOMISING
To access to the CUSTOMISING menu you must first select the COMMANDS menu by pressing key 3, once in the
COMMANDS menu press key 5 to enter the CUSTOMISING menu, at this point you will be prompted to enter a code
before access to the CUSTOMISING menu is enabled.
The "CUSTOMISING CODE" to be entered is the same for all cases, this is 436215.
Only if the code is entered can the CUSTOMISING menu be accessed, this code prevents any unauthorised persons
from modifying the operational parameters of the UPS. Once the code has been entered access to the CUSTOMISING
menu will only remain for 2 minutes.
Only if the correct code is entered can the following menu be accessed, otherwise the display will return to the
basic menu.

Key menu 3, 5, 436215, 2: RATED OUTPUT VOLTAGE CUSTOMISING


Rated Output Voltage 225 V
Adjustement: 5/6=-/+5, 7=-,8=+

Press any key other than 5, 6, 7 and 8 to exit the menu.


By pressing keys 7 and 8 the rated output voltage from the UPS can be increased or decreased in steps of 1V, or by
pressing keys 5 and 6 it can be increased or decreased in steps of 5V. The value shown in the example above will set
the inverter output voltage to 225V between phase and neutral, whilst the UPS is operational.
In addition, the reference voltage used for the input to the bypass line voltage accepted tolerance will also be set to
225V. The operational voltage range of the UPS remains unchanged (this cannot be changed).

Key menu 3, 5, 436215, 3: BATTERY CUSTOMISING


Battery: Type= 1, Capacity = 100Ah
Adjustement: 2-/3+,(4), 5/6=-/+10, 7=-,8=+

By pressing keys 7 and 8 the battery capacity (Ah) can be increased or decreased in steps of 1, or by pressing keys 5
and 6 it can be increased or decreased in steps of 10.
You must insert the nominal capacity value of the battery connected. This is usually also printed on the body of the
battery itself. It is necessary to insert the correct values, otherwise the system uses value equal to output power in kVA
(es 100kVA default value battery capacity 100Ah)
By pressing keys 2 and 3 it is possible to increase or decrease the identification value for the type of battery.
For normal sealed lead acid batteries set the value to type 1, for high density discharge batteries use type 2.
Use type 3 for non sealed batteries.

page 26 / 42 0MNA015B55 - GB Rev. 00


Cyclical recharging (factory set):
When choosing type 1,2 or 3, by then pressing key 4 it is possible to view the pre-set battery voltage values.

Ac=4.1A, Vbat.: min=xxx, Cyc.ON, max=xxx


Bat.type(1) 2=Cycl.->OFF, a
AC=4,1A - value of maximum charging current (this is proportional to the battery capacity set)
Vbat_min – value of the end discharge voltage,
Vbat_max – value of charge voltage,
2=Cycl. key 2 to change recharging mode

When choosing type 0, by then pressing key 4 it is possible to configure the battery voltage values manually with the
3,4 and 7,8 keys
Ac=4.1A, Vbat.: min=xxx, Cyc.ON, max=xxx
Bat.type(0) 2=Cy., 3-/4+, 7-/8+ b
Two-level recharging (configurable):
this recharge is carried out with limited current at two voltage levels following the IU1 U2
characteristic (EN 50272-2)) Charging in the first phase is at the rapid charge voltage (U1), followed
by a second phase at floating charge level (U2).

NOTE: This type of recharge can be configured on-site and is mainly used with special battery, es. open vase
and NiCd batteries.

for battery type 1,2 or 3, from the a menu, type key 2 to change from Cyclical recharging to Two-level recharging
Ac= 20A, Vbat.: min=xxx, ch xxx, max=xxx
Bat.type(1) 2=Cycl.->ON ,
The value shows are:
Ac=20A - value of maximum charging current (this is proportional to the battery capacity set)
Vbat_min – value of the end discharge voltage
Vbat_ch – value of float voltage
Vbat_max – value of charge voltage
for battery type 0, from the b menu, type key 2 to change from Cyclical recharging to Two-level recharging
Ac= 20A, Vbat.: min=316, ch 449, max=449
Bat.type(0) 2=Cy., 3-/4+, 5-/6+, 7-/8+

Use the key 3,4; 5,6 and 7,8 to adjust the value

Key menu 3, 5, 436215, 4: PREALARM CUSTOMISING

(229Vmin, 247Vp) Prealarm 5 min.


Adjustment: 7=-, 8=+

Press key 1 to exit the menu.


Vmin = the minimum battery voltage ; Vp = the voltage level when the pre-alarm occurs.
These two voltage values (Vmin and Vp) are not fixed, but they proportional to the battery discharge ;
Vp= Vmin+5V+10*(battery current [A] / battery capacity [Ah])
By pressing keys 7 and 8 the pre-alarm value (mins) can be increased or decreased from the end of the discharge cut off
point.
The pre-alarm can be set in 1 minute steps between 2 to 254 minutes. The pre-alarm signal activates when the estimated
battery autonomy time is less than the pre-alarm value set or when the battery voltage is lower than the Vp value of the
pre-alarm voltage.

It is very important to allow a broad safety margin when using the pre-alarm function, as the autonomy time required
cannot be guaranteed possibly due to unexpected increases of the output load, and cannot take into consideration
unexpected and unforeseen faults within the battery system, for example a faulty cell or terminal.

0MNA015B55 - GB Rev. 00 page 27 / 42


Key menu 3, 5, 436215, 6: AUTO-OFF “VA” CUSTOMISING

Automatic Switch-Off When Output <10%VA


Adjustment: (5=Toff, 6=Ton) 7=-,
8=+
Press key 1 to exit the menu.
Keys 7 and 8 are used to reduce or increase the percentage threshold of the output load for the AUTO-OFF function.
Variations of 1% in the range 0 to 99% of the nominal output load are possible.
When the AUTO-OFF alarm is active, if the mains supply input voltage is present and the battery charge is less than
60%, the following is displayed:

Bypass for Output VA < AUTO-OFF Value


__20, OUT=100%VA BATT= 50%Ah 5=ON
The UPS will not activate the "off procedure" until the battery charge is greater than 60%.
When the AUTO-OFF alarm is active, if the mains supply input voltage is present and the battery charge is greater than
60%, or if the system is on battery operation, then the following is displayed:

Bypass for Output VA < AUTO-OFF Value


__20, OUT=100%VA OFF: 4 min, 5=ON
The length of time between the alarm activation and when the UPS switches to bypass is equal to the value set for the
PREALARM in the CUSTOMISING menu.
The "prealarm low battery" alarm contacts will change state when this alarm occurs.
For the example shown above, the system will continue to operate for the next 4 minutes, after which time it will then
switch to the bypass line, only if the bypass line is available.
Once the prealarm time has expired and the system has transferred to bypass it will wait for the load connected to the
output of the system to increase to a value greater than the level set in the AUTO-OFF, at which point the inverter will
be switched back on.
If the bypass supply is not available when the prealarm time expires the system will be switched off. During this
condition when the bypass supply returns the system will automatically re-start in bypass operation, once on bypass if
the connected load is greater than the AUTO-OFF value the system will return to normal operation.

The AUTO-OFF function is useful for:


- switching off the power to the connected load during battery operation to prevent unnecessary battery usage e.g
once all critical equipment has been powered down and only nonessential equipment remains connected, thus the
load is reduced which triggers the AUTO-OFF function.
- during normal operation, the AUTO-OFF can be used to decrease the power consumption of the system when
small non critical loads are applied, as during this mode only the control circuits remain active.

Key menu 3, 5, 436215, 6, 5: AUTO-OFF Timer CUSTOMISING

AUTO-OFF Timer: Toff = 0: 0', Ton= 0: 0'


Adjustment: 5-, 6+ 7=-, 8=+
Press key 1 to exit the menu.
By pressing keys 5 and 6 the Toff time can be increased or decreased or by pressing keys 7 and 8 the Ton time can be
increased or decreased.
Toff and Ton are time values used by the system to create an automatic daily shutdown and restart cycle.
The timer function is disabled if the Toff and Ton values are the same.
If the mains voltage is available and the recharge percentage is lower than 60% and the internal clock reaches the Toff
time the following information is displayed:

Auto-OFF Timer: Toff=20:00', Ton= 7:00'


__20, OUT=100%VA BATT= 50%Ah 5=ON
Before turning off the UPS the system waits until the battery charge reaches the value of 60%
If the mains voltage is available and the recharge percentage is greater than 60%, if no mains voltage is available and
operation is in battery mode, when the internal clock reaches the Toff time (20:00’) the following is displayed:

AUTO-OFF Timer: Toff=20:00', Ton= 7:00'


__20, OUT=100%VA OFF: 4 min, 5=ON
The "prealarm low battery" alarm contacts will change state when this alarm occurs.

page 28 / 42 0MNA015B55 - GB Rev. 00


During this alarm condition the system will continue to operate for the next 4 minutes, after which it switches onto the
bypass line and turns off. Once the AUTO-OFF function has been activated the output from the system will be
switched off.
When the time reaches the Ton (7:00’) value, if the input supply is available, the UPS will return to normal operation.

Key menu 3, 5, 436215, 7: CUSTOMISING OTHER

Key menu 3, 5, 436215, 7, 2: BYPASS VOLTAGE RANGE CUSTOMISING


When the UPS is in ON-LINE mode, the following menu is visible:

BY. Voltage Range 15%


Adjustment: 7=-, 8=+
Press any key other than 7 or 8 to exit the menu.
Use keys 7 and 8 to change the acceptable voltage range. When the bypass line values are outside the set range, the
UPS logic inhibits the switch over from the inverter to the bypass line.
The choice is from +/- 5% to +/- 25% of the value set for the NOMINAL OUTPUT VOLTAGE (the UPS is factory
pre-set at ±15%).

When the UPS is in standby mode the following menu is displayed:

(StbyON=15%) BY. Voltage Range 15%


Adjustment: (5-, 6+) 7= -, 8= +
Use keys 5 and 6 to modify the accepted voltage range when operating on the bypass line (STBY). If this value is
exceeded, the load is automatically switched to the inverter (the UPS is factory pre-set with two coinciding threshold
values).

Key menu 3, 5, 436215, 7, 3: BYPASS FREQUENCY RANGE CUSTOMISING

BY. FREQUENCY RANGE 2%


Adjustment: 7=-, 8=+
Press any key other than keys 7 and 8 to exit from the menu.
Use keys 7 and 8 to reduce or increase the percentage value of the acceptable range for the bypass line input voltage.
The choice is for values in the range from +/- 1% to +/- 6%, the percentage is relative to the nominal system value (50
or 60 Hz).

0MNA015B55 - GB Rev. 00 page 29 / 42


Key menu 3, 5, 436215, 7, 4 : MODEM CUSTOMISING

4=Dial/Send; MODEM -1 = 0; MODEM-2 = 0


Adjustment: 5=-, 6=+; 7=-, 8=+
Press key 1 to exit the menu.
Keys 7 and 8 are used to reduce or increase the control value for modem management. The choice is between values
from 0 to 5, with 0 being the default value.

Value 0= the modem connected to the RS232 port is disabled, as terminal no. 20 on the RS232 connector assumes a
low level (-12V) (DTR signal disabled).
N.B. the MODEM=0 configuration is essential when the modem is not in use and the RS232 connector is used for
connection to the remote panel.

Value 1= the DTR signal is activated (terminal 20 at +12V), the modem is enabled to reply (remember that a remote
panel connected to the RS232 connector instead of the modem will remain off).

Value 2= the DTR signal is activated, the modem is enabled to answer or make calls.

After 30 seconds of alarm "internal fault n.", the system automatically dials the stored "DIAL" number. When it
receives the reply from the receiving modem it sends a message with the abbreviation UPS, the stored "SEND" number,
the copy of the text shown on the visual display, the alarm code and the date and time of transmission.
N.B.: to ensure that the operation is successful, use a modem that has already been configured to recognize "HAYES"
type of commands and that is able to dial the telephone number using pulses or tones as required by the telephone line
that will be used.

Example of messages sent to the modem in the event of an "INTERNAL FAULT 5" alarm.
Assuming the following settings: Modem =2, Dial=23456, Send=123456, the system sends, 30 seconds after the start of
the alarm, the following command to the modem:
ATD 23456
After receiving the message "CONNECT" from the modem, the system sends:
UPS 123456
INTERNAL FAULT: 5
__60, OUT=100%VA, BATT= 78%Ah, 5=OFF a=00200300 1999-12-21, 13:12:28
Then the system sends the sequence to close the communication:
+++ ATH
Finally also the DTR signal is lowered for 0.5 sec.
If the telephone line is busy or the remote modem does not reply, the system tries to call again every 5 minutes until
the connection is made or the alarm condition disappears.

Value 3= like 2 with automatic call when any alarm is verified.

Value 4= like 2 with automatic call only for "internal fault n.", and with the message sent only after recognition of the
reply from the remote modem via reception of the character "}".
This procedure ensures that the receiving computer does not lose any messages.

Value 5= like 4 with automatic call when any alarm condition is detected.

Key menu 3, 5, 436215, 7, 4, 4, 5 (6): Modem 'Dial /Send' CUSTOMISING

MODEM dial n.=/ / / / / / / / / / / / <=2..3=>


Adjustment: (5=dial, 6=send) 7=-, 8=+
Press key 1 to exit the menu.
Keys 7 and 8 are used to reduce or increase the figure indicated by the cursor.
The cursor is moved by keys 2 and 3, and at the beginning is indicated with the character '_'.
Each figure can assume values from 0 to 9; the symbol “/” indicates that the corresponding figure is disabled.
A correct "dial" number must start after the symbol “=”. All numbers after “/” are ignored (for example: the setting of
“0123/45” will be recognised only as “0123”).
The "send" number can be set by selecting menu 3, 5, “436215”, 7, 4, 4, 6 or by pressing key 6 when menu 3, 5,
“436215”, 7, 4, 4, 5 is active.

page 30 / 42 0MNA015B55 - GB Rev. 00


Key menu 3, 5, 436215, 7, 5: RS232 CUSTOMISING

RS232-1: baud=9600. RS232-2: baud=9600


Adjustment: 3=-, 4=+ 7=-, 8=+
Press key 1 to exit the menu.
Keys 3 and 4 (7 and 8) are used to reduce or increase the baud transmission rate of the RS232 –1 (RS232-2). The
choice is between values 1200, 2400, 4800 and 9600.

Key menu 3, 5, 436215, 7, 6: ECHO CUSTOMISING

Echo RS232-1 = 0, Echo RS232-2 = 0.


Adjustment: 5=-, 6=+ 7=-, 8=+
Press key 1 to exit the menu.
Keys 5 and 6 (7 and 8) can be used to decrease or increase the number used to enable the "ECHO” function. The
number can be either 0 or 1 to disable or enable the function respectively. The “0” is the starting number.
When the function is enabled the system automatically sends a message that is a copy of the display to the RS232
output with the addition of the "a=FFFF-FFFF" code and the current date and time.
The message is sent every time there is a variation in the status of the alarms (or a change in the code a=.......).
Using this function each alarm variation can be printed on a connected serial printer or can be displayed on a terminal.
NOTE: this function must be SET TO 0 when a computer with an active dialogue program is connected. The messages
automatically sent via the ECHO function contrast with those requested by the computer.

Key menu 3, 5, 436215, 7, 7: IDENT. CUSTOMISING

IDENT. = 0
Adjustment: 7=-, 8=+
Press key 1 to exit the menu.
Keys 7 and 8 can be used to decrease or increase the number used for the identification of a single unit in the case of
systems with several UPS systems connected to a single RS232 serial line.
The base number is 0 and can be changed to a value from 0 to 7.

Key menu 3, 5, 436215, 8: OPERATION IN STANDBY-ON CUSTOMISING

Stby= 2sec. Stby_ON= 0


Adjustement: 4=Sma.ON, 5-,6+ 7=-,8=+
Press key 1 to exit the menu.
Pressing key 8 Stby_ON=1 switches the UPS from ON-LINE mode to Standby-on mode and vice versa by pressing 7.
Switch over to the bypass line may be immediate, Stby = 0 min, or delayed by using keys 5 and 6.
The mains must remain within the acceptable range for the time set before the switch over can take place (see menu
“CUSTOMISING THE BYPASS VOLTAGE RANGE”).
The setting is stored even if the UPS is switched off.
See the paragraph “SETTING PROCEDURE” for a description of the procedure.

Key menu 3, 5, 436215, 8, 4: OPERATION SMART ACTIVE CUSTOMISING

SMART ACTIVE S. Stby= 5min. Stby_ON= 1


Adjustement: 4=Sma.OFF, 7=-,8=+
Press key 1 to exit the menu.
Key 4 actives the function Smart Active (Stby_ON=1).
The setting is stored even if the UPS is switched off.
The delay time to transfer the load from inverter to bypass line is 5 minutes (SMART ACTIVE S).
For the description of the operation see the “SETTING PROCEDURE” paragraph of the UPS User Manual.

Key menu 3, 5, 642137: OPERATION IN STANDBY-OFF CUSTOMISING


Before inserting the displayed code, open the output switch SWOUT, then enter the code and close the output switch again.
The setting is stored even if the UPS is switched off.
See the section “SETTING PROCEDURE” for a description of the operation.
Return to ON-LINE operating mode by opening SWOUT and reinserting the code “642137”.

0MNA015B55 - GB Rev. 00 page 31 / 42


Key menu 3, 5, 156234: STABILIZER CUSTOMISING
Before inserting the displayed code, open the SWOUT output switch, then enter the code and close the output switch again.
If the code has been inserted correctly, the letter “S” will appear on the second row of the display panel, next to the
information on the model. The setting is stored, even during shutdown due to power failure.
See the section “SETTING PROCEDURE” for a description of the operation.
Return to ON-LINE operating mode by opening SWOUT and reinserting the code “156234”.

Key menu 3, 5, 156236: CONVERTER OUTPUT 60Hz CUSTOMISING


Before inserting the displayed code, open the SWOUT output switch, then enter the code and close the output switch again.
The setting is stored even if the UPS is switched off.
Also insert the code “156234” in case of converter without batteries, the indication of the panel becomes:

BATT=NO-BATT
See the section “SETTING PROCEDURE” for a description of the operation.
Return to ON-LINE operating mode by opening SWOUT and reinserting the code “156236”.

WARNING:
do not use SWMB switch when the UPS is setting as frequency converter.
NOTE: in order to prevent switch use it should be blocked with a padlock.

Key menu 3, 5, 156235: CONVERTER OUTPUT 50Hz CUSTOMISING


Before inserting the displayed code, open the SWOUT output switch, then enter the code and close the output switch again.
The setting is stored even if the UPS is switched off.
Also insert the code “156234” in case of converter without batteries, the indication of the panel becomes:

BATT=NO-BATT
See the section “SETTING PROCEDURE” for a description of the operation.
Return to ON-LINE operating mode by opening SWOUT and reinserting the code “156235”.

WARNING:
do not use SWMB switch when the UPS is setting as frequency converter.
NOTE: in order to prevent switch use it should be blocked with a padlock.

Key menu 3, 6: INVERTER-OFF/BYPASS

Inverter OFF and bypass Command = 47263


it shuts OFF, if Bypass line is NOT OK
Press key 8, or any other key in a different sequence from that described, to exit the menu.
Press keys 4, 7, 2, 6, 3 in succession, as indicated on the display, to activate the bypass command and shut down the inverter.
The action following the command is executed after a delay of a few seconds to allow for cancellations.
When this command is enabled, the display shows the alarm:
"BYPASS COMMAND ACTIVE; 8=OFF".
To return to normal operation, even after the system shutdown, the command must be cancelled by pressing key 8 or by
sending the key code via the RS232.
N.B.: to mask the command code “47263” on the panel, insert code “436213” on the CUSTOMISING Menu (keys 3,
5). Repeat the operation to display the code again.

Key menu 3, 7: TOTAL SYSTEM SHUT-OFF COMMAND

Total System Shut-Off Command = 47263


Warning, The Output Voltage Will Be Off
Press key 8, or any other key in a different sequence from that described, to exit the menu.
Press keys 4, 7, 2, 6, 3 in succession as indicated on the display, to activate the command for the Total Shut down of the
system. When this command is enabled, the display shows the alarm message:
“SYSTEM OFF COMMAND ACTIVE; 8=OFF”.

The action following the command is executed after a delay of a few seconds to allow for cancellations.

page 32 / 42 0MNA015B55 - GB Rev. 00


This command is useful in emergencies to completely deactivate the system by remote control via the RS232 line.
Key 8 must be pressed to reactivate the UPS.
NOTE: to mask the command code “47263” on the panel, insert code “436213” on the CUSTOMISING Menu (keys 3,
5). Repeat the operation to display the code.

Key menu 4, "RECORDER", HISTORY = RECORDED EVENTS


alarm message recorded
a=FFFF-FFFF; 2005-01-01/14:45:50 n=100
Access to the “RECORDED EVENTS” menu is with key 4 of the basic menu.
Press key 1 to return to the BASIC menu. Key 2 activates the submenu "MEASUREMENT OF STORED
VOLTAGES".
Keys 3, 4 and 5 maintain their normal functions.
Key 6 activates the submenu 4, 6 "RECORDED CODES" and enables the stored alarm message to be exchanged with
the display of the status codes at the time of the stored event, and vice versa.
The status codes allow an in-depth analysis of the event. See the key menu 7 "INTERNAL CODES" and the table of
the stored codes for more details on code meanings.
Keys 7 and 8 are used to display the events before and after the displayed event.
For example, if key 7 is pressed the display n=100 changes to n= 99 and the "stored alarm message" of the previous
event is displayed.
The components of the menu are as follows:
- "alarm message recorded"
this indicates one of the alarm messages corresponding to the one displayed during the last event that took
place and contained in the event log.
The memory can hold up to 120 events. When the memory is full, each new event is stored by deleting the
oldest event
- a=FFFF-FFFF
indicates the stored code relating to the other alarms present at the same time together with the code indicated
by the "alarm message recorded"
- n= 100
indicates the number of events held in the memory
- 2001-3-14 / 14:52:50; n=100
indicates the date / time at which the displayed event occurred.
It is expressed in years, months, days / hours, minutes, seconds

Key menu 4, 2 + 2 + 2: RECORDED MEASUREMENT


IN=100,100,100%V, 50.0Hz; 100,100,100%Ain
BY=230,230,230Vl, 50.0Hz; n35
Press key 2 to access the "MEASUREMENT OF INPUT VALUES" menu, only from menu 4 “RECORDED
EVENTS” or menu 4, 6 "RECORDED CODES". Press key 1 to return immediately to the BASIC menu.
In the example, n 35 (with “n” flashing) indicates that the measurements shown refer to the status of stored event
number 35. The meaning of the measurements is the same as for menu 2.

Key menu 4, 6: RECORDED CODES


s=FFFF c=FFFF b=FFFF r=FFFF-FF i=FFFF-FF
a=FFFF-FFFF; 2002-01-01/14:45:50 n=100
Access to the menu RECORDED CODES is with key 6 from menu 4 RECORDED EVENTS and menus 4, 2;
4, 2, 2; 4, 2, 2 ,2 i.e. those of recorded measurements. Press key 1 to return to basic menu.
The other keys except 6 and the indications of the bottom line have the same functions as those of menu 4.
The top line: s=FFFF c=FFFF b=FFFF r=FFFF-FF i=FFFF-FF,
shows the internal codes. Press key 6 to return to menu 4 keeping the event current, then it is possible to go several
times from the description of the event with the 'memorised alarm message' to that with the internal codes.

0MNA015B55 - GB Rev. 00 page 33 / 42


KEY menu 5, “Acoustic alarm exclusion”
During operation on the BASIC menu, the user can permanently silence or activate the buzzer by pressing key 5.
"5=ON" is displayed in the basic menu when the buzzer is activated and “5=OFF" is displayed when the buzzer is
silenced.
On other menus, provided no other functions are allocated to it, key 5 is used to silence the buzzer.
The setting is stored even if the UPS is switched off.

Key menu 6, "clock", DATE/TIME

DATE/TIME 2005-01-01/24:30:10
Code. ? ..……………
Press key 6 on the BASIC menu to access the “DATE / TIME” menu.
The display shows the current content of the internal calendar and clock in the format:
DATE / TIME = years, months, days / hours, minutes, seconds.
The contents can be modified by calling up the appropriate menu and inserting the customising code “436215”. The
correct code must be inserted to access the next menu, otherwise the system returns to the BASIC menu. The code is
not required for 2 minutes after it has been inserted.

Date/Time 2001- 3-14 / 15:52:23


Adj.: 2=Ye. 3=Mo. 4=Day. 5=Hours 6=Min.
Press one of the keys 2, 3, 4, 5 or 6 to change the values.
Press keys 7 or 8 to increase or reduce the chosen value by one unit at a time. Press key 1 to exit the menu.

Key menu 7, "arrow down", INTERNAL CODES


Press key 7 on the “BASIC” menu to access the “INTERNAL CODES” menu.

s=FFFF c=FFFF b=FFFF r=FFFF-FF i=FFFF-FF


a=FFFF-FFFF V.=…..

page 34 / 42 0MNA015B55 - GB Rev. 00


Parallel version
Introduction

It is possible to connect multiple UPS systems parallel in order to increase the reliability and/or the total output power
availability. It’s advisable to always connect units of the same power rating. When using multiple UPS, the connected
load is shared amongst the individual systems, this method increases the overall reliability of the supply to the
connected load as the load is being supplied from multiple systems instead of a single system. The reliability is further
increased by adding an additional redundant UPS; therefore if one of the UPS systems fails the load will continue to be
supplied by the remaining systems without any disruption being caused. A redundant system is created by adding an
additional UPS to the minimum number of UPS necessary to supply the load, thus if a unit is disconnected or fails the
remaining units will adequately support the load. The UPS connected in parallel are controlled via a card, this card
exchanges data and synchronisation information which ensure a stable and controlled operation. The information
exchange between the UPS systems is via a data cable which forms a closed loop connection. The closed loop
connection creates a redundant signal cable which enables all of the UPS systems to continue to operate even if one of
the cables are damaged, an added benefit of this system is that it allows the hot insertion or hot disconnection of a
UPS, without the need for down time. Each UPS uses its very own dedicated controller that continuously
communicates with the other systems to ensure perfect operation and management of the power. The data cable is used
to transmit all of the necessary information from the "Master" UPS to the "Slave" UPS, the data cables are fully opto
isolated, this provides total electrical isolation between the control systems.
When the parallel system is initialised the first UPS to start assumes the roll of the “Master" which then takes control of
the "Slaves". If the
"Master" unit malfun-
ctioned the control is
automatically switched
over to one of the
"Slaves" which becomes
the new "Master". The
system requires (in
standard form) that every
unit connected is provided
J6

with its own battery, SWIN SWBY SWOUT

however it is possible to
F1 F2 F3 F4 F5 F6 F7 F8

LED

configure the UPS SW 1


SWMB

systems to share a

J4
J3 J2

J5
J3
common battery (by

J6
L1A L2A L3A L1B L2B L3B N N

J2
L1 L2 L3
J1
Parallel signals

J1
inserting the appropriate RJ45 flat-adapter
code on the control
panel).
250÷400kVA 100÷200kVA
Installation
- Parallel signals RJ45-flat-adapter card
may be used two RJ45 card type with different switch (type 1 or 2)

Type 1 Type 2
J1 J1

J2 J3 J2 J3

SW1 SW1

LED LED

side led side connector


J1 external connection RJ45 type
J2 external connection RJ45 type
J3 internal connection
SW1 side connector (type 1) side led (type 2) Start position
side led (type 1) side connector (type 2) Cont position
Led lit switch in Start position
off switch in Cont position

0MNA015B55 - GB Rev. 00 page 35 / 42


Firmware update
All of the UPS connected together must have the same firmware release.
Press key 7 on the control panel to display the firmware release.

Signal connection
Example of the signal connections of a single UPS
UPS C
A UPS parallel cable
B RJ45 connectors B
C Parallel signal RJ45-flat-adapter card B
D lilted (lit) E
E SW1 Start position D
A

Example of the signal connections between two UPS


UPS 1 C UPS 2

B D LED (lit) UPS1, LED (off) UPS2


B E SW1 Start position UPS1, SW1 Cont position UPS2
E
A
D
A

Example of the signal connections between three UPS


UPS 1 C UPS 2 UPS 3
D LED(lit) UPS1, LED(off) UPS2 and UPS3
B
E SW1 Start position UPS1, SW1 Cont
B
position UPS2 and UPS3 E
D A A
Only an additional UPS PARALLEL CABLE is A
required to connect more UPS.

The connectors must remain connected even if the UPS is switched off

Power connection “input/output UPS” AC


To calculate the dimensions of the required cabling refer to the “SETTING UP THE ELECTRICAL SYSTEM”
section. The dimension of the cables must be rated for the individual units being connected.
Connect the input to each of the UPS as follows:
- Connect the mains supply phases L1, L2, L3 and N
MAINS (A) to the inputs of each of the UPS.
Connect the UPS output as follows:
- Connect the output load phases L1, L2, L3 and N to
the outputs of each of the UPS.

The following diagram shows an example of a parallel


a1 a2 a3 system connection using three units.
IN (B) IN (B) IN (B)

UPS
1 1 UPS
2 2 UPS33 A) Mains supply
B) UPS input terminal
OUT (C) OUT (C) OUT (C)
C) UPS output terminal
D) Load
c1 c2 c3
a1,a2,a3,c1,c2,c3) Cable length

When carrying out the power connections to the UPS, it


is important to adhere to the following (this is to ensure
D equal power sharing during bypass operation):

page 36 / 42 0MNA015B55 - GB Rev. 00


‰ The sum of the total length of the input and output cables must be the same for each unit. Therefore:
a1+c1 = a2+c2 = a3+c3
N.B. If you want to connect a isolators on the output of each UPS refer to paragraph “additional sectioning”.

Battery Connections

1) Individual batteries”standard connection” - - - - - - - - -

BAT) UPS battery input connection


OUT) UPS output connection
1,2,3) Parallel UPS.
BAT BAT BAT
Each UPS has a battery connected
1 2 3

- - - OUT OUT OUT

2) Single battery (enter code “467123”)


A

Star connection
BAT) UPS battery input connection
OUT) UPS output connection
BAT BAT BAT 1,2,3) Parallel UPS.
A) Battery switch cabinet terminal board (optional)
1 2 3

OUT OUT OUT The battery cables must be rated to suit the individual UPS
Use this solution for a high battery discharge current.

-- -
Series connection
BAT) UPS battery input connection
OUT) UPS output connection
1,2,3) Parallel UPS. A B C
A,B,C) Battery connections
BAT BAT BAT

Wire “A” must be sized for the total UPS battery current 1 2 3
(UPS1 current + UPS2 current + UPS3 current)
OUT OUT OUT
Wire “B” must be sized for the UPS2 current + UPS3 current
Wire “C” must be sized for the UPS3 current
Use this solution for a low battery discharge current.

Initial start up

WARNING:
When closing the SWMB always observes the following precautions:
- Do not close the SWMB on a UPS that is switched off and in parallel with other units in normal operation.
This operation can cause the UPS to fail, and create a dangerous voltage on the UPS output.
The SWMB can be closed when a UPS is in "Normal Operation" provided that the information in the
paragraph "FUNCTIONING MODES" is followed. It is possible to lock the SWMB switch to prevent
unauthorised use.

Before starting the parallel system for the first time it is necessary to carry out several tests in order to verify that the
connection between the UPS are correct.
A) Check that all of the switches (SWIN, BATTERY, SWBY, SWOUT and SWMB) on each UPS are open.
B) Close the SWMB on a single unit and confirm that on the other units the:

0MNA015B55 - GB Rev. 00 page 37 / 42


‰ Voltage between the corresponding input and output terminals of each UPS is <2Vac. If the voltages exceeds
this value, locate and correct the error.
‰ Following this test open the SWMB.
C) Switch on UPS1 by closing SWIN, BATTERY, SWBY and SWOUT and wait until the message “NORMAL
OPERATION” is displayed.
D) On the remaining units close the SWIN, SWBY and BATTERY.
E) Confirm that all of the UPS in the parallel system are on.
F) If only one battery system is to be connected
Confirm that on the second row of the display panel the “X” character is:
Example: “type UPS”, “X” OUT=YYY%VA, BATT=YYY%Ah, 5=ON(or OFF)
Note: For UPS where the “X” character is a capital B or P means that the unit is the master unit.
The “X” character on the master unit denotes:
‰ X = B, a capital B is displayed if the system has been configured for a parallel battery and the appropriate code
has been entered and the total battery capacity has been set (see below).
‰ X = P, a capital P is displayed if the system has individual battery packs connected, therefore if a parallel
battery system is to be used the parallel battery code needs to be entered, to do this press key 3, followed by 5,
and then enter the code 467123 (to disable the parallel function repeat the key sequence).
This code only has to be entered into one of the UPS as the data link cable will automatically update the remaining
units, once the code has been entered the display panels of the remaining units will display a lower case b or p meaning
that these are the slave units.
Only insert the value of the single battery capacity. This operation is only required to be performed on the Master
unit which will send the information through to the other systems automatically.
G) Close the SWMB on UPS 1 and confirm that all of the UPS systems switch to bypass operation (the by-pass LED
on UPS 1 will flash and on the remaining units the LED will light steady), open the SWMB and wait few seconds and
confirm that UPS1 switches to “NORMAL OPERATION”.
If all of the checks are successful close the SWOUT on all of the units.
Fit the locking device onto all of the SWMB switches to prevent unauthorised operation.
H) Confirm that all of the UPS are reporting “NORMAL OPERATION”.
I) One minute after the last UPS was switched on, confirm that with no load connected the output load on each UPS is
< 3% W o 5% VA.
L) Once the load is connected to the output, confirm that the power shared between each UPS is within the range of +/-
2%.
Testing the bypass operation
Connect a load to the output of the system, ensuring that each UPS indicates a load of greater than 5%.
Switch the UPS into bypass operation from the control panel by pressing key 3 followed by 6, and then by entering the
bypass sequence 47263 as shown on the display panel. After a couple of seconds all of the UPS will switch to by-pass
operation, whilst in bypass verify that the load percentage on each display panel is even to or less than 5%. Whilst
operating on the by-pass supply the power being shared between the UPS will depend upon the length of the cables,
therefore it is preferred to maintain identical cable lengths.
If it is discovered that the load is unbalance when operating on the bypass supply, the overall power of the system will
have to be degraded. For example if the unbalance during by-pass is approximately 20%, then the maximum available
power from the system will have to be reduced to 90% of the total nominal power.

Modes of operation
Multiple UPS connected in parallel to provide a high power capacity.
Within a system comprising of more than one UPS connected in parallel there is only ever one MASTER unit, with the
remaining units operating as slaves.
The UPS are all identical, however at the initial switch on the system will automatically set one of the units as the
MASTER, the MASTER unit can be recognised by the capital letter P (or capital letter B for UPS system with a shared
battery) shown on the display panel, if required the MASTER and SLAVE units can be interchanged.
If one of the units fails and therefore can no longer supply power to the load, this unit will be automatically
disconnected. In this situation the load is shared amongst the remaining operational units, however if the output load
exceeds the capacity of these units all of them (including the failed unit) will switch to bypass operation to ensure that
the power to the load remains connected. The following diagrams only show three units in parallel, however the
information below also applies to more complex systems.

page 38 / 42 0MNA015B55 - GB Rev. 00


Closed loop connection and function
When all cables are intact the system will operate as follows:
A UPS parallel cable (type RJ45)
1, 2, 3 UPS operating in parallel
1 2 3
UPS STATUS
A 1) Normal Operation, Master unit
2) Normal Operation, Slave unit
A 3) Normal Operation, Slave unit

Assuming now that the signal cable between the UPS 1 and 3 is damaged (UPS parallel cable failure), the system will
operate as follows.

UPS STATUS
1) Normal Operation, Master unit with a panel message “Signal
parallel cable fault”
2) Normal Operation, Slave unit with a panel message “Signal
parallel cable fault”
1 2 3 3) Normal Operation, Slave unit with a panel message “Signal
parallel cable fault”
A Note: During this situation the load is supplied normally with all of
the UPS systems delivering power to the load, even if the mains
A supply fails.

Assuming now that the signal cable between the UPS 1 - 3 and 2 - 3 is damaged (UPS parallel cable failure); the
system will operate as follows.
UPS STATUS
1) Normal Operation, Master unit with a panel message “Signal
parallel cable fault”
2) Normal Operation, Slave unit with a panel message “Signal
parallel cable fault”
1 2 3 3) Disconnection mode (TLI open, SCR off), Slave unit with panel
message “INTERNAL FAULT 10”
A
Note: During this situation the load is supplied normally but only
by UPS 1 and 2.
Before restoring the broken signal cable it is necessary to switch
A
off the UPS with panel message “INTERNAL FAULT 10”.
ON LINE MODE
The most common method of operation is On line, when the systems are operating in the mode the message
“NORMAL OPERATION” will be displayed on the display panel, on the bottom line of the display panel the letter P
will be displayed (or the letter “B” for parallel batteries), this letter will be lower case for SLAVE units.
During this mode of operation the load will be equally shared between the connected units.
STAND-BY ON MODE
When in STAND-BY ON mode the power shared between the units will depend upon the length of input and output
cables connected to the systems, therefore to ensure an even power share always use cable of equal distance, for more
information refer to the “connection” paragraph.
STAND-BY OFF MODE
When in STAND-BY OFF mode the output from the system will only be activated when the incoming mains supply
fails, therefore when the mains supply fails the load will be equally shared between the units.
STABILISER MODE WITHOUT BATTERY
When in STABILISER mode the power is shared equally between the units, however if the incoming mains supply
fails the output will be switched off.
BATTERY MODE
One battery pack for each UPS.
During battery mode each UPS will draw power from its own connected battery when the incoming mains supply fails.
As each battery pack becomes depleted the connected UPS unit will automatically disconnect itself from the system and
switch off.
If the mains supply failure exceeds the autonomy time of the battery pack the entire system will be switched off.

0MNA015B55 - GB Rev. 00 page 39 / 42


When the incoming mains supply returns the system will automatically restart, supply power to the load and recharge
the battery.
Only one battery for all the UPS.
During battery mode each UPS will draw power from the common battery pack when the incoming mains supply fails.
As the common battery pack becomes depleted the connected UPS units will switch off.
If the mains supply failure exceeds the autonomy time of the battery pack the entire system will be switched off.
When the incoming mains supply returns the system will automatically restart, supply power to the load and recharge
the battery.
OVERLOAD
During an OVERLOAD condition the overload is shared equally between the units.
If the overload exceeds the specification of the UPS the system will be switched off.
If the overload condition is not reduced the entire system will switch onto the by-pass line.
Once the overload is reduced all of the units will automatically return to normal operation.
If the overload continues whilst on the bypass line the UPS bypass line input protection will blow. If this happens the
power supplied to the load will be lost.
BY-PASS FOR MAINTENANCE
a) Maintenance of the entire system

WARNING: THIS OPERATION MUST NOT BE CARRIED OUT


If during normal operation the SWMB switch on one of the UPS units is switched on, all of the UPS units will switch
onto their by-pass lines. If at this point all of the UPS are switched off in order to carry out maintenance, the total
connected load will pass through the maintenance BY-PASS LINE of the unit with the SWMB switch closed.
WARNING: Both the maintenance and by-pass lines of each UPS units are sized in accordance with the nominal
power rating for the individual unit.
In order to carry out maintenance on the entire system it is necessary to close all of the SWMB switches on all of
the UPS units.
In order to carry out maintenance on the entire system it is necessary to:
‰ close all of the SWMB switches on all of the UPS units
‰ open all of the SWIN, SWBY, SWOUT and BATTERY switches on all of the UPS units
When all of the SWMB switches are closed the power shared between the units will depend upon the length of input
and output cables connected to the systems, therefore to ensure an even power share always use cable of equal distance.
b) Maintenance of a single unit
In order to carry out maintenance on a single unit it is necessary to:
‰ open the SWOUT, SWIN, SWBY and BATTERY switches on the UPS to be maintained
If the remaining units can supply the load then the system will remain in normal operation with the load being shared
equally between them. During this time the excluded UPS can be maintained.
Once the maintenance is completed in order to return the UPS to the system close the SWIN, SWBY, SWOUT and
BATTERY switches, after a short period the UPS will automatically switch itself back into circuit and continue sharing
the load.

Additional sectioning
If it is necessary to have the capability to remove a UPS unit from the circuit without causing disruption to the
connected load, this is possible by connecting additional isolation devices to both the input and outputs of the UPS
units in parallel (see below). This connection method enables a single UPS module to be removed without the need for
the entire system to be switched to bypass, refer to the “hot disconnection “paragraph latter in this manual.
S1 S2 LO AD
MAINS) Incoming mains supply
UPS
1 1
LOAD) Connected load
S1) Input switch. aux

S2) Output switch.


AUX) S2 output switch auxiliary. S1 S2
1, 2) UPS units in parallel
UPS
2 2
aux

If circuit breakers are to be used the positions 1 and 2 adhere to the following:
‰ Switch S1 is only opened if the corresponding UPS is switched off.
‰ Switch S2 must be provided with an auxiliary contact (open with the switch open and closed with the switch
closed), this is electrically connected in series with the auxiliary contact present on the SWOUT switch of the UPS.

page 40 / 42 0MNA015B55 - GB Rev. 00


UPS hot addition/remove
Hot addition/remove are possible only if the signal loop cable system is configured with the RJ45 female/RJ45 female
shielded adapter (as shown below).
The UPS hot addition/remove method, improves the system serviceability and reliability.
Using hot insertion and disconnection there is no need to switch off all of the UPS, if another UPS is to be added to the
parallel system. Hot insertion and disconnection are only applicable to UPS systems with the following characteristics:
• The electrical system is prepared to except an additional UPS unit.
• The UPS unit is prepared with the RJ45 female/RJ45 female shielded adapter (not supplied with the UPS).
• All of the UPS in the system have the same firmware version.
Example of Hot addition

UPS 1 UPS 2 A UPS parallel cable


B RJ45 female/RJ45 female shielded
adapter
I Step I & II Position the new UPS
B
A A and leave it switched off.
A On UPS3: change SW1 to the
Cont position .
UPS 1 UPS 2 UPS 3 Step III Remove the RJ45 female/RJ45
female shielded adapter from between
II the two UPS parallel cables type RJ45.
Connect the UPS parallel cables to the
new UPS.
Turn on the new UPS (UPS3)
Finally verify that SW1 is in the Start
position (bottom position and led on)
UPS 1 UPS 2 UPS 3
only on one UPS, and that on all of the
other UPS the SW1 is in the Cont
III position (upper position and led off).
Confirm that all of the UPS are reporting
normal operation and that the system
output power is being shared.

Example of hot remove


Using the hot remove there is no need to switch off all of the UPS, if one of the UPS is to be removed.
UPS 1 UPS 2 UPS 3 A UPS parallel cable
B RJ45 female/RJ45 female shielded
I adapter
NOTE: if the UPS to be removed has the
SW1 switch in the START position (bottom
position with led on) it is necessary to switch
UPS 1 UPS 2 UPS 3 the SW1 to the START position an any of
the remaining units (UPS1 or UPS2).
II At least one UPS must have the SW1
switch in the START position and led on
within the parallel system.
Step I Turn off the UPS to be removed
UPS 1 UPS 2 (UPS 3). Remove the cables that connect
the UPS to the system.
III Steps II & III Connect the RJ45
B female/RJ45 female shielded adapter (not
A A supplied) between wires A.
A
Confirm that the remaining units are showing normal operation and that they are equally sharing the load.

0MNA015B55 - GB Rev. 00 page 41 / 42


Emergency power off (epo) connection
To connect an EPO switching device to the entire system, refer the drawing below (3 UPS example):

1 2 3

B B B A) EPO switch (refer to the “REMOTE CONTROL


& SIGNALS” section earlier in this manual status
to determine the relevant connection pins)
B) EPO connector
A 1,2,3) UPS in parallel

page 42 / 42 0MNA015B55 - GB Rev. 00

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