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90 Extruder

This document provides details on an extrusion line from Jiangsu Jiacheng Technology Co., including: 1) The line includes a pay-off machine, caterpillar tractor, 90mm extruder, cooling trough, and take-up machine. 2) Specifications of the equipment are provided, such as the extruder's screw diameter, barrel materials, and temperature control. 3) Electrical and mechanical documentation will be provided, and commissioning support is included in the quote of $66,000.

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Hein Sithu Kyaw
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0% found this document useful (0 votes)
582 views5 pages

90 Extruder

This document provides details on an extrusion line from Jiangsu Jiacheng Technology Co., including: 1) The line includes a pay-off machine, caterpillar tractor, 90mm extruder, cooling trough, and take-up machine. 2) Specifications of the equipment are provided, such as the extruder's screw diameter, barrel materials, and temperature control. 3) Electrical and mechanical documentation will be provided, and commissioning support is included in the quote of $66,000.

Uploaded by

Hein Sithu Kyaw
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Equipment Scope
  • Pay-off Machine
  • Main Specifications
  • Extruder Core
  • Take-up and Traversing Machine
  • Quotation Details

Jiangsu Jiacheng Technology Co., Ltd (Stock Code.

830957)

JCJX-90Extruder

Above photo is only for reference.


I. Scope of supply

Application scope: apply to the production of PVC insulated cable

No. Equipment name Type Qty Function Remark

1 Pay-off Machine WSP-1600 One

2 Take-up Machine WSP-1600 One

Before
3 Caterpillar-tractor 1600kg One Tractor
take-up
High speed
Including
4 extruder Ф90×25mm One Extrude wire
Hand piece
(main machine )
Air drying device One
Extruder
Evacuating device One
head
Hopper drying and
5 150kg &300kg One /
auto feeder
Moving and fix
6 1.6M&16M One Cooling wire
Water trough
PLC+Touch
7 Electrical part One /
screen

8 Production-line direction:Left release→Right retracting

9 Coating: RAL 5015 or sample color provided by the client

II. Main brand:


1. Main Motor: Domestic famous brand
2. Thermostat: Taiwan FOTEK
3. Electrical appliance: Main electrical appliances used of the imported brand-name
Jiangsu Jiacheng Technology Co., Ltd (Stock Code.830957)
A. Contactor, Select switch and Relay: Schneider
B. Main Bearing: JAPAN NSK

III. Main specification


1. Complete external diameter: Φ16mm-Φ30mm
2. Concentricity: Above 93%
3. Extrusion capacity: 280KG/HR (PVC)
4. Extrude line speed: Appox 40-80M/Min
5. Machine center height:1000mm
6. Whole Producing line length: around 35M
7. Power source: 380 V 50HZ

IV. Description of main construction


1-Φ1600 Pay-off Machine

1-1. Usage: it’s mainly used to pay-off cable with big diameter.

1-2. Main Spec:


1.1 Bobbin type range: PN800-PN1600
1.2 Suitable wire diameter: ≤30-
1.3 Max. load capacity: 6Tons

2. 1600 Caterpillar-tractor (before take-up)

1) Features
A. 11KW motor, electrical elements own protect functions for under voltage, overload, over current, and
short circuit.
B.AC motor with six groups , adjust the tightness by air-vent valve,which suitable for different size cable.
Jiangsu Jiacheng Technology Co., Ltd (Stock Code.830957)
C. Stepless speed regulating with gear box

2) Main spec:
A. Max tractive force: 1600kg
B. External diameter of cable: Φ12-Φ80mm
C. Speed: 0~60m/min
D. Motor:11kw
E. Track length: 1900mmL*130mmW
F. No. Cylinder: 6
G. Cylinder operating pressure: 6×106pa
H. Dimension: around 3180mm (L) ×1100mm (W) ×1640mm (H)

3. Φ90×25D Extruder Core

1)Power: 75KW DC
2)Reduce speed gear box: grinding gear which is designed for extruder
3)Screw:
A.Diameter:Φ90mm, suitable for extrusion the PVC.
B. Length ratio of screw: 25:1
C. Material: 38CrMoAIA nitride treatment;

4)Barrel:
A .Material: 38CrMoAIA, nitrogen treatment
B. Hardness: HRC60-63 degrees
C .Temperature sensing point: 6 positions, precision can keep ± 2 degrees.

5) Electric heating
A. Service voltage: 380V/50Hz
B. Electric heating part: 5 parts
C. Control type: RKC temperature control meter with relay

6) Cooling:
5 high-pressure centrifugal windmills with thermostat

7)Suction feed machine:


A. Hopper dryer and automatic suction machine.
B. One-time feeding: 300Kg /Max
C. Suction feed: when the material has not yet fully used up, this device automatically suction feed

8) Adjustable Handpiece
A. Type: right angle adjustable, the hole diameter for cable is depends on client’s requirement.
B. Wire range: Φ16mm-Φ30mm

4. Cooling water trough: 1.6 m + 16m water trough:


Jiangsu Jiacheng Technology Co., Ltd (Stock Code.830957)
1. Material: stainless steel
2 U type

5-1600 Take-up and Traversing Machine

A. Usage: it’s mainly used to take-up all kinds of cable with big diameter.
B. Main Spec:
1.4 Bobbin type range: PN800-PN1600
1.5 Width of suitable wire bobbin: 600-1500mm
1.6 Suitable wire diameter: ≤30
1.7 Max. load capacity: 6 Tons

6. Electrical part
1) Power source: 380V, 50HZ
2) Control system: Control instruction (PLC+ Touch Screen)

7. User provide on themselves


A. Foundation build and tube line build.
B. Cooling water pool and recycle system.
C. Power supply, wire and cable and auxiliary for installation.
D. Air supply of ≥0.6Mpa.
E. All raw material and auxiliaries for test-run
Jiangsu Jiacheng Technology Co., Ltd (Stock Code.830957)

Quotation

Date:19/01/2022 NO:JCJX-220119

QTY UNIT PRICE AMOUNT


MARKS DESCRIPTION GOODS FOB SHANGHAI FOB SHANGHAI
UNIT USD USD
JCJX-90 Extruder Line 1 66,000 66,000

Hot Welding
1 1,500 1500
N/M machine(9.5mm)

500mm Steel Bobbin 200 80 16,000

Ink jet (oil type) 1 8,000 8,000

TOTAL: / / / /

Validity: 60 days
Delivery: 90 days
Packing: standard export packing.
Suitable for long distance ocean freight transportation and to change of climate, well protected
against moisture and shocks.
Terms of payment:
1. 30% T/T in advance,70% T/T before delivery.
2. Payment by Irrevocable L/C is acceptable.
Warranty: 12 months counting from the date of signing the Certificate of Acceptance. But if due to
the Buyer's reason, the commissioning and acceptance of the line is delayed, the guarantee period
of quality shall be no more than 18 months from the arrival date of equipment at the destination
port.
Documentation:
1. Electrical manual (including electrical diagrams; wiring drawings, cabinet outline)
2. Mechanical manual (mechanical drawings; complete lay-out; foundation drawing; installation
drawing, wearing parts list and drawings ).

Jiangsu Jiacheng Technology Co., Ltd (Stock Code.830957)
JCJX-90Extruder
Above photo is only for reference.
I.
Scope of suppl
Jiangsu Jiacheng Technology Co., Ltd (Stock Code.830957)
A. Contactor, Select switch and Relay: Schneider
B. Main Bearing: JA
Jiangsu Jiacheng Technology Co., Ltd (Stock Code.830957)
C. Stepless speed regulating with gear box
2) Main spec:
A. Max trac
Jiangsu Jiacheng Technology Co., Ltd (Stock Code.830957)
1. Material: stainless steel
2 U type
5-1600 Take-up and Traversing
Jiangsu Jiacheng Technology Co., Ltd (Stock Code.830957)
Quotation
Date:19/01/2022
NO:JCJX-220119
Validity: 60 days
Delivery:

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