PVC FOAM BOARD

PRODUCTION LINE

TECHNICAL SPECIFICATION

1 / 11
1. APPENDIX ONE:ENVIRONMENT CONDITION
2. APPENDIX TWO:PRODUCTS SPECIFICATION
3. APPENDIX THREE:MAIN MACHINE PARTS
4. APPENDIX FOUR:FREE SPARE PARTS LIST
5. APPENDIX FIVE:QUOTAION LIST

1.APPENDIX ONE:ENVIRONMENT CONDITION

Working Temperature 0-40℃
Power supply 3P/380V/50Hz
Installed capacity ≥300KVA
Water supply 15-30℃(Industrial use)
Compressed air Air consumption:0.8m3/min,
Equipped with ≥7.5kw/10HP air compressor
Production Line Dimension 25m*3m*3m
Production output 350-500kg/h

2.APPENDIX TWO:PRODUCTS SPECIFICATION

Raw material PVC + Calcium carbonate + Stablizer +
Foaming agent + other chemicals
Thickness 3-25mm
Width 1220mm
Density 0.38-0.8g/cm3
Board Application Furniture and so on

2 / 11
 3.APPENDIX THREE: MAIN MACHINE PARTS
Flow chart:
Mixer → Loader → Extruder → Mould → Calibration platform → Cooling bracket →
Hauling machine→Cutting machine(With dust collector)→Stacker→Packing→
Crusher(for waste material) →Grinder(for recycled material)

MAIN MACHINES OF PRODUCTION LINE

A SHR-500/1000L HOT AND COOL MIXER ONE SET
B SJSZ80/156 CONICAL TWIN SCREW EXTRUDER ONE SET
C MOULD(3-25mm) ONE SET
D COOLING&CALIBRATION PLATFORM ONE SET
E COOLING BRACKET ONE SET
F HAULING MACHINE WITH EDGE TRIMMING CUTTER ONE SET
G CUTTING MACHINE WITH DUST COLLECTOR ONE SET
H STACKER ONE SET
AUXILIARY MACHINE
I SWP 380 CRUSHER ONE SET
J MF660 PLASTIC GRINDER ONE SET
K 20HP WATER CHILLER ONE SET
L ELECTRIC CONTROL SYSTEM
M SPARE PARTS

A. SHR-500/1000L HOT AND COOL MIXER

The main constitute part Boiler body、Boiler cover、Transmission system、

1
Base、Discharge hole、Motor、Inverter、Control box
The Boiler body material constitutes 1Cr18Ni9Ti stainless steel,Inner surface hard and
2
smooth,anti-wear,anti-corrosion,anti-stick
3 Material of pot cover Aluminum
4 Total volume 500/1000L
5 Quantity of paddles 3
6 Material of paddles 3Cr13Ni
7 Speed of High-speed stirrer 1-970r/min
8 Type of heating the self-abrasion heating
9 Type of cooling Circulated cooling water
10 Characteristics of thermal Stable and uniform.
3 / 11
11 Type of Temperature control RKC temperature controller
12 Motor power of heating 75kw ABB frequency control
13 Motor power of Cooling 11kw
14 Material of the discharge Aluminum
15 Type of discharge pneumatic discharge
16 Frequency control ABB inverter

B.SJSZ80/156 CONICAL TWIN SCREW EXTRUDER

Screw & Barrel DEMAGE(DMJ) Made in Zhoushan

Screw diameter ￠80mm
Max. output 350-500kg/h
Screw design specialized for PVC/WPC foam material
rotation speed:1 ~ 34.7r/min
Screw material High-quality alloy steel – 38CrMoAlA,
nitrogen treatment,
with the thickness: 0.5~0.7mm,
the surface hardness: HV740~940.
Barrel material High-quality alloy steel– 38CrMoAlA,
nitrogen treatment,
Extrusion with the thickness: 0.6~0.7mm,
System (Screw the surface hardness ≥HV940.
1
& Barrel) Screw core temperature Oil cooling by circulation
controlling
Heating unit Cast-aluminum heater + Stainless steel
cover
Cooling unit Fan cool to control the temperature
precisely
Heating zone quantity 5 with total power 35kw Temperature
range: 50~300℃
Blower fan power 550w/set (4sets)
Quality guarantee for screw & Advanced process and inspection
barrel machine, strictly thermal treatment,
supplying testing report, guarantee
10000 hours under normal operation.
Feeding With stainless steel hopper
2 System Dosing feeding system
Feeding motor power 1.5kw, 3 phase asynchronous motor;
4 / 11
 Rotation speed of motor: 10 ~1500
r/min; Rotation speed of feeding screw:
1 ~ 50 r/min.
Controlled by ABB AC frequency converter
Vacuum Vacuum pump 1 set
exhaust Vacuum pump power 3kw
3
system Vacuum pump working type 3-phase motor
Vacuum degree 0~ 0.08 Mpa
High torque output, Made in Jiangyin
Water cooling device
Gearbox material 20CrMoTi, Carburized hard tooth
surface, treated with gear grinding
Hardness of gear:HRC54-62
Transmission
With a long service life, low noise and low heating
4 system
Horizontal type of gearbox. Motor connected with gearbox directly through
shaft coupling to improve the transmission efficiency.
Cooling mode: water cooling
Distributor Single screw torque output transferred
to twin screw torque output by super
conical gear wheel.
AC motor
Main motor Main motor power 75kw , 380V, 50Hz SIEMENS
5
system Frequency control AC with ABB inverter
Prepare 15 heating zones for die
－Over-current protection with alarm device
Alarming
6 －Screw protection with alarm device
system
－Oil-shortage alarming device

C. MOULD

Size of moulds Width:1350mm,Thickness:3-25mm

Material of moulds
Chromium layer thickness
Adjustable die lip
Heating type
P20, forged、quenched and tempered with the feature of
anti-wear, anti-corrosion, high-strength, high precision and
long-time service
0.05-0.07mm
Oil heating,2zones

5 / 11
 Die head adopts electric heating rod,set 7 zones,3kw each
zone,
Heating zone Side panel 2 zones
Connection part 1 zone
Total 10 zones, total power:28kw
Two sets
Oil pump 0.75kw*2
Mold temperature controller Medium: high temperature heat conduction oil
The heating range: From room temperature to 160 ℃
Heating power:9kw*2
Cooling area: 1.7 ㎡

D.COOLING&CALIBRATION DEVICE

Amount: 4 pairs 1500mm*500mm

Material:45# forged steel
Calibration platform racks use high quality steel and channel steel welded together
Calibration platform could move back-and-forth/left-and-right.
The up-and-down movement could be controlled by cylinder, each platform is with two pieces of
cylinder.
Calibration platform machine consists of four groups of moulds for cooling the products
The platform surface is hard chromeplated and polished.
Base material hardness≥HRC55, ,surface roughnessRa≤0.25um.
Product thickness could be adjusted by set screw, the up-and-down movement of platform could
be controlled by independent cylinder
Longitudinal movement by the motor drive.Power:1.5kw, Stroke:1m.

6 / 11
E. COOLING BRACKET

Cooling mode: self cooling

Dimension:5000mm*1500mm
Roller amount:9pcs
Roller interval: 500mm
Surface polishing treatment
Roller material: stainless steel
Roller size:Φ75*1500mm

F. HAULING MACHINE WITH EDGE TRIMMING CUTTER

1 Effective breadth 1500mm

2 Dia. of roller 250mm
3 Roller amount 8 pairs/16pcs
3 Power 5.5kw*2 frequency control by ABB inverter
Up and down controlled by cylinder
4 Traction mode
Forth and back controlled by gear drive
5 Work pressure 0.4～0.6Mpa
Edge trimming cutter
Saw size:300mm
6 Edge cutting saw
Motor power:1.5kw*2=3kw
7 Cutting edge range 800mm-1220mm
8 Saw material High-quality alloy

7 / 11
G.TRANSVERSAL CUTTING MACHINE WITH DUST COLLECTOR

1 Fixed-length cut controlled by optoelectronic switch

2 Transversal motor:0.75kw 2sets
3 Cutting power 3kw
4 Equipped with dust collector, motor power:3kw, 2sets
5 Cutting blade diameter:350mm
6 Meter device: meter counter

H. STACKER
Size:1500mm(W)*2500mm(L)
Motor power:0.75kw

I.SWP-380 CRUSHER

1 Model SWP-380
2 Rotating Blade Quantity 9
3 Fixed Blade Quantity 2
4 Material of Blade 9SiCr
5 Diameter of sieve plate 5-10mm
6 Feeding Dimension 600mmx360mm
7 particle size after cracking 3-10mm
8 Capacity 300-400 Kg/h
9 Power 15kw

8 / 11
J.MF-660 PLASTIC GRINDER

1 Diameter of powder room 660mm

2 Qty of rotated blade 32pcs
Qty of fixed blade 16pcs
3 Speed of main shaft 3000rmp
Power Host motor power：55kw
4 Fan power：4kw
Flow valve power：0.75kw
5 Model of vibrating screen ZDS-800
6 Powder fineness 10-100 mesh
7 Cooling type Air& water cooling
8 Capacity PVC:300kg-400kg

K.20HP WATER CHILLER

Model UNIT XC-L20W

Controll method P.I.D
kw 61
Refrigerating Capacity
Kcal/h 52460
Input Power(kw) 9*2
Compressor
Rated Power(Hp) 10*2
Type water tank with coil
Evaporator
Pipe Diameter(inch) 2.5''
Type R22
Refrigerant
Filling Quantity(kg) 11

9 / 11
Cooling Flow(m³/h) 8.84
Tube-in-Tub/Shell
Type
Water Condenser Condenser
Pipe Diameter(mm) 2.5''
Water tank capacity(L) 350
Power(Hp) 3
Pump Distance (m) 16
Flow(L/min) 360
high and low pressure protection, overload protection, over
Safety Protector
temperature protection ,phase sequence protection, etc.
Package Dimension(L*W*H, mm) 1880*880*1650
Voltage 50Hz/3Phase

L.ELECTRIC CONTROLLING SYSTEM

Inverter ABB
Motor SIEMENS
Contactor & button switch Schneider
Temperature controlling meter OMRON
Solid state relay FOTEK
Potentiometer BOURNS
Fuse protector HURO
Warning systems Automatic alarm when motor overload

4. APPENDIX FOUR: FREE SPARE PARTS LIST

FREE SPARE PARTS LIST

Temperature controller 2pcs
Contactor 4pcs
Solid state relay 2pcs
Potentiometer 2pcs
Time relay 2pcs
Electromagnetic valve 2pcs
Intermediate relay 2pcs
Button 2pcs
Trimming blade 2pcs
Thermalcouple 10pcs
High temperature wire 20m
Air pipeline 20m
Machine and mould tools One whole unit
Electrical diagram One whole unit
Manual

10 / 11
5. APPENDIX FIVE:QUOTATION

QUOTATION

BASIC TERMS:
1. FOB China
2. Payment terms: 30% T/T down payment, 70% T/T before delivery.
3. Port of loading: Qingdao port, China.
4. Delivery date: 55 days after receiving the down payment.
5. Warranty: 12month after testing in buyer’s factory.
6. Offer Valid: 30 days.

EQUIPMENT DESCRIPTION PRICE QTY

SJSZ80/156 PVC FOAM BOARD PRODUCTION LINE $107,000 ONE SET

FOB QINGDAO(TOTAL)： $107,000

SAY US DOLLAR ONE HUNDRED SEVEN THOUSAND ONLY.

…………………………………………………………………………………………

*After sales service:

Within the guarantee period, if there is any damage for the machine, we will send
engineer or substitutes to you for free. After the period, if there is any damage, we
can send engineer or substitutes to you, but you should pay all the costs.

检 测 标 准 Testing standard
1. The acceptance standard of the good is fully accorded to the Company
Standards.
2. The Seller supplies the principle drawings for the electric components.

We hope, our quotation includes all your required information and look forward to
your comment. Please feel free to contact us at any time for further questions and
our assistance.

11 / 11