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Weifang Xinhengda Machine Co., Ltd.

Shibu Industrial Park Changyi City Shandong Province China

www.sehenda.com E-mail:tina@sehenda.com

Tel:+86 135 8362 Fax:+86 536 7701 777


9013

5000L 3layers blow moulding machine

1.Product Name
SKJ 5000L 1-3 layers Full automatic Plastic blow molding machine
-The screw adopts IKV design, with high potency melt to make sure the material well
mixed.
-Adopt frequency control of motor system to reduce the power consumption.
-Adopt Parison thickness controller Moog 100 points, to make thickness even and
adjust the tank weight in big span.
-Fully automatic, easy to operate, two women can operate machine, whole production
line need 3 or 4 person only.
-High output versus Roto molding machine
-Save raw material 25% - 35% versus Roto tanks.
-Perfect impact resistance versus Roto tanks.
-Multi layers co-extrusion.
-The mechanical arm can take out the product automatically.
2.Price

Price list
名称(Name) 型号(Model) 价格(Price)USD
Blow moulding machine SKJ5000L three layers 600000
Mold price
Steel mold (Vertical Tank) 1000L 10,800
Steel mold (Horizontal tank) 1000L 12,000
Steel mold (Vertical Tank) 1500L 12,500
Steel mold (Horizontal tank) 1500L 14,500
Steel mold (Vertical Tank) 2000L 14,000
Steel mold (Horizontal tank) 2000L 16,500
Steel mold (Vertical Tank) 2500 17,000
Steel mold (Horizontal tank) 2500 19,800
Steel mold (Vertical Tank) 3000L 20,000
Steel mold (Horizontal tank) 3000L 23,000
Steel mold (Vertical Tank) 4000L 25,750
Steel mold (Horizontal tank) 4000L 30,000
Steel mold (Vertical Tank) 5000L 30,000
Auxiliary machine price
Air compressor and air tank 37KW and 5m³ 5000
Cooling machine 60HP 17000
Crusher 37KW 7000

CIF to SALALAH PORT/OMAN shipping fee 10000$.


3.Certificate
CE and ISO9001:2008

4.Payment Term
30% advance payment by T/T, the balance will be paid by T/T or L/C at sight after
check the prdered machine before shipping.

5.Delivery time
5 month after receive deposit

6.Packaging
Four 40’OH open top containers.

7.Installation and warranty


We take responsible for debugging of machine and all molds before shipment.
Engineer Installing machine and training workers at customer’s site .

8.Guarantee
1 year warranty after installation for machine and molds.

9.Specification
使用条件 Working Condition

车间室内使用,通风良好 Indoor, ventilated

行车高度 Bridge crane height ≥9m

工作环境 车间地基混凝土 10cm 以上 Plant foundation Concrete ≥10cm


Working
Envionment 远离磁场 Be avoid of magic field

空气湿度 Humidity degree ≤90%

室内温度 Indoor temperature 0-45℃

电力 Power
三相四线 3-phase 4 wires 50Hz,380V-415V
Source

水温 Water temperature ≤20℃

冷却水 Cooling
水压 Water pressure ≥0.3Mpa
Water
水用量 Water consumption 50T/H

气源压力 Air source pressure 0.8Mpa


气源 Air
Source 成型气压 Air pressure for product forming 0.2-0.4 mpa

原料 Raw
高密度聚乙烯 HDPE/HMW-HDPE
Material

II. 设备概况 Overview

序号 No. 项目 Item

3 套单螺杆 120mm 挤出机 3 sets single


1 挤出机 Extruder screw
120mm extruder
220 升三层储料缸式机头 220L Three layers
2 机头 Machine die head
accumulator type die head

三片式双拉杆合模机 3 pieces type clamping


3 合模机 Clamping Unit
unit with 2 pull bars

4 机架 Machine Frame 升降机架 machine frame with elevator

三台弹簧式上料机 Three Spring feeding


5 上料装置 Material loader
machine

6 气座 Blow Unit 多功能气座 multifunction blow seat

7 机械手 Robert 可调节机械手 adjustable robot

台达伺服控制主液压站+壁厚控制小液压站
8 液压系统 Hydraulic System
Delta servo main hydraulic unit and Wall
thickness control small hydraulic unit

气动控制系统 Pneumatic 新恒达气动系统 新恒达 pneumatic control


9
System system

西门子 PLC 电气系统 Siemens PLC electric


10 电气系统 Electric System
system

总功率 569.25 kw, 平均能耗 380kw Total


11 机器功率 Power
load569.25 kw with380 average consumption

整机尺寸 Machine Dimension


12 14*5*8
(L x W x H)

13 整机重量 Machine Weight >80TON

14 制品范围 Product Pange 1000-5000L Tank

15 塑化能力 Melting Capacity 700 KGS / Hour

16 制品层数 Layers 1 to 3

III. 详细说明 Technical Details


挤出机 Extruder

螺杆直径 Screw Diameter 120/120/120

螺杆机筒 螺杆长径比 Screw L/D 30:1


Screw and
Barrel 螺杆材质 Screw Material 38CrMoAl

机筒材质 Barrel Material 38CrMoAl

电机品牌型号 Motor Brand 西门子电机 Siemens motor 不是贝得


驱动及控制
Driving 电机功率 Power 90KW/90KW/90KW
Motors and
Inverter 变频器 Inverter ABB AC580

品牌 Brand 国茂 GUOMAO 选用大一型号

齿轮箱 Gear 硬齿面硬度 Hard Surface and


315
Box Hardness

水冷 Water Cooling Unit 独立片式水冷 Seperated heat exchanger

铸铝加热圈 Cast aluminum heating ring 成本


加热片 Heaters
为陶瓷的两倍

120 机筒 7 区 x 3 120MM Barrel 7 zone x


加热区 Heating Zone
3

温度控制 加热功率 Heating Power 75KW


Temperature
Control 水路设计 Cooling Hoses 配套分水器,熟路整洁 With manifold,tidy
Design and won't block the way.

机筒加热区带风罩风冷,机筒进料部分水套

冷却系统 Cooling System 水冷 Barrel heating zone with cover and


cooling fan, feeding zone with water cooling
unit
机头部分 Machine die head

储料缸类型 Style 三层储料缸 Three layers accumulator

储料缸容量 Volume 220L/165KG


储料缸
Accumulator 材质 Material 38CrMoAl & 45# steel

溢料孔 overflow hole 侧置式溢料孔 side mounted overflow hole

二合一整体油缸。2-in-1 cylinder for material


类型 Model
pushing and thickness control
注料及调厚
工作压力 Working Pressure ≤16 mpa
油缸
Material 工作温度 Working
≤70°C
Pushing and Temperature
Thickness
Control 水冷平板,降低注料油缸温度 water-cooled
Cylinder 油温控制 oil temperature
plate,reduction of temperature,keeping
control unit
cylinder working with good temperature

口模及芯模 材质 Material 45# steel


Die Pin and
Core Pin 尺寸 Size Matching products

高效陶瓷加热圈 High efficient ceramic


温度控制 加热片类型 Heaters Style
heating ring
Temperature
Control 功率 Power 120KW

合模机 Clamping Unit

类型 Unit 三片式双拉杆合模机 3 pieces type clamping


Style unit with 2 pull bars

多排螺孔背板,方便夹具固定 Multi-row
合模板 背板样式 Board Type
screw template, easy to clamp fixing
Clamping
Board 背板尺寸 Platen Size H2250 x W2500


组 Wall 皖南电机 WANNAN motor 5.5KW 售价高
电机 Motor
thickness
于贝德
control unit

泵阀 Pump & Valve 台湾品牌 Taiwan brand

储能器 Pressure Storage


国产知名品牌 China famous brand
Device

气动系统 Pneumatic system

气动及吹排气控制阀组置于一个独立箱体
独立气站 Separate Pneumatic 内,方便 检修操作。 pneumatic valves are
气动系统
Station in
Pneumatic
System the same station, convenient for maintainance
and operation.
气动阀 Pneumatic Valve Smc 和国产名牌 SMC and Chinese top brand

电气控制系统 Electric Control System

PLC 西门子 Siemens

触摸屏 Touch screen Proface Japan

多语种界面 Multi Language 可使用客户母语操作。Chinese + English +


电气控制
Operating Screen Customer's local language
Electric
Control 接触器和断路器 Contactor
西门子 Siemens
and Breaker

其他低压电器 Other Low


正泰 Chint
Voltage Electronic Parts

温度控制程 智能加热,减少能耗,PLC 自动控制 机头


错峰递进加热方式 Peak
序 Shifting and Progressive 先行加温,螺杆后加温 Intelligent heating to
Temperature Heating Method
reduce energy consumption
Control
施耐德,根据实际情况选用,如果客户所在
Program
地区气温较高将选用交流接触器。高温环境

固态继电器控制方式 Heating 下 SSR 易损。Schneider According to the


control by SSR actual situation. If the customer is in a higher
temperature range, we will use an AC
contactor.Because SSR in high temperature
environment is easy to damage.

壁厚控制
轴向壁厚控制器 Axis
Wall 穆格 MOOG 200 point
thickness direction thickness controllor
control

配置 Machine part

LOW-VOLTAGE APPARATUS SIEMENS


PNEMATIC TIANGONG &AIRTAC
HYDRAULIC COMPONENT YUKEN
SEAL DICHTOMATIK GERMANY AND TAIWAN DZ
SCREW MOTOR SIEMENS
PROXIMITY SWITCH OMRON
PLC SIEMENS OR GEFRAN
TEMPERATURE CONTROL SIEMENS OR GEFRAN
TOUCH SCREEN PROFACE JAPAN OR GEFRAN
LINEAR GUIDEWAY HIWIN TAIWAN
WALL THINKNESS CONTRAL
MOOG OR GEFRAN
SYSTEM
FREQUENCY CONVERTERS ABB(AC580)
REDUCTION BOX HAOKE
Electronic scale GEFRAN ITILY
SERVO SYSTEM (STANDARD CONFIGURATION)
SERVO OLI MOTOR DELTA TAIWAN OR PHASE ITALY
SERVO CONTRAL DELTA TAIWAN OR PHASE ITALY
SERVO OIL PUMP SUMITOMO JAPAN

Quality assurance:
The products and services are made available with an assurance of top quality and
performance. We are guided by a stringent quality control policy adopted by our management.
According to the aforesaid policy all our products are tested on different parameters to ensure
their flawless quality.
Trainning
Buyer could dispatch their operators to the seller's factory for training, including machine
operation, maintenance & simple repairs;
Or against the requests of the buyer, the seller's technician could train the buyer's operators in
the buyer's factory in the periods of installing & adjusting;
The training is free of charge;

Installation & adjustment:


The seller could dispatch an engineer against the requests of the buyer to install and adjust the
machines for one week in the buyer's factory.
The buyer should make a reservation in advance before delivery of the machines;
The buyer should pay for the engineer's visa application cost, round air tickets, food & board
before his departure;

Guarantee:
The guarantee time is one year after the machines normally works in the buyer's factory, if
only the problem is cause due to quality control or any reason by the seller. We will
supply replaced parts free of charge and our engineers will guide you how to solve the
problems.

潍坊市新恒达机械有限公司
WEIFANG XINHENGDA MACHINE CO.,LTD

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