Reference No.

AGC 5105 05 09
Quote No.20
Date: 22.05.2009

Page 1 of 17

To,
Neilsoft Limited
Pride Parmar Galaxy 6th Floor.
Sadhu Vaswani Chowk,
Pune 411001

Kind attn: Dhaval J. Joshi

Dear Sir,

Sub: Your requirement of Air Compressor.

We thank you for your enquiry for Air compressor. We look forward to have long lasting business
association with your esteemed organization.

Brief About Atlas Copco:

Atlas Copco (India) Limited is part of the Worldwide Atlas Copco Group with its Head Quarters in
Stockholm, Sweden. Since its inception, the Group has been foremost in the design and
manufacture of compressed air solutions and is today the largest compressor company in the world.

ATLAS COPCO manufactures all the type of compressors: Oil free screw air compressors, Centrifugal
air compressors, Oil injected screw compressors and special application reciprocating compressors.
Globally, we have supplied more than 50,000 oil free screw compressors and around 3000 machines
working in India. We have the best technology for Screws in the world and can guide our customer
to the technology most suited to his needs.

The ZR/ZT series of Oil free screw air compressor is the most advanced oil free screw compressor
series on the market. It’s an innovative, state of the art, flexible compressor solution, meeting
customer expectations for optimum energy cost, lowest operating and maintenance costs, highest
reliability, maximum up time, ease-of-use and integration into existing facility. No other oil free
screw compressor equals its efficiency and economy, while maintaining the highest degree of
standard build scope and quality.

The ZR/ZT oil-free screw compressor is a plant air compressor, for various air applications in
Pharmaceutical, Textile, Power, Electronics, Food, Chemical, Refinery & petrochemical industry.
Machines are designed with the DNA of a continuous duty Class 0 air quality and come with a
guarantee for a continuous, cost-efficient and highly reliable air supply.

To suit your application need we offer best compressed air solution with features like –

Ready to start M/c – Atlas Copco Z machines and completely packaged machines and
are really plug and play machines. There are almost negligible site activities.

Class 0 : Oil Free Air

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Quality Air – 100% oil free air. Certified by TUV as Class 0 air quality. Gives optimum
quality for stringent applications

Low energy consumption - The Z series compressors offered are highly energy
efficient screw compressors with very low energy consumption for a given similar size of
other equipments.

Low Maintenance – The Z series compressors have very few moving parts. Very few
consumables required, which have higher performance life. Running cost and spares
inventory cost is low.

Highest Reliability – The Z series compressors have a proven reliability in the field.
With more than 3500 installations in India from over past 3 decades in different location
of India, these equipments have been designed for continuous duty operation. At many
installations these Z series compressors are operating continuously without a standby
arrangement.

Consistency in Performance – The oil free screw compressors offered is rotary
technology machines. There is no deration of capacity over the period of operation for
years together. Hence customers are assured to 100% capacity being delivered all
throughout its lifetime.

User-friendly Operation – The equipments are very easy for operation and operator
friendly. The operating control panel regulator is a simple and very user friendly using
alphanumeric display format with easy to read LCD display. All service indications are
displayed on the panel.

Low Installation cost – These compressors are skid-mounted version. Hence requires
no foundation saving on to the cost. Floor space requirement is very low. Also there is
flexibility of relocating the equipment whenever required & is easy for maintenance.

Silenced package – Machines are supplied with base frame and sound proof canopy.
This benefit to very low noise and vibrations. Machines can be installed very near to
application point which reduces pressure drops and leakages. Also All parts are easily
accessible for any routine maintenance.

Complete package offer – We can offer various options like integrated HOC dryers,
VSD machines, Air cooled / Water cooled versions which suits to customer requirement. .

Class 0 : Oil Free Air

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With all above as a complete compressed air solution we are enclosing our offer for oil free screw air
compressor & accessories for your kind consideration.

We trust you will find our offer in line with your requirement. Should you need any further
information/clarifications, please do not hesitate to contact us.
Thanking you and assuring your of our best services at all times.
Yours faithfully,
ATLAS COPCO COMPRESSOR SALES

Abhijeet Champhekar
Senior Sales Engineer
Mobile: 9370299562
E- mail: abhijeet.champhekar@in.atlascopco.com

Class 0 : Oil Free Air

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PROPOSAL FOR ZR (Water-cooled)

OIL FREE SCREW AIR COMPRESSOR

Class 0 : Oil Free Air

 Reference No. AGC 5105 05 09
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Contents…

Performance data

Product Features & benefits

Standard Scope of Supply

Price Schedule

Terms & Conditions

Product Leaflet/s

Class 0 : Oil Free Air

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Performance data : Model – ZR 425-7.5 Pack HT motor

REFERENCE CONDITIONS

Absolute inlet pressure 1.033 Kg/cm2 (a)

Inlet temperature 45 Deg.C
Relative humidity 95 %

COMPRESSOR PERFORMANCE DATA

Working pressure 7.5 Kg/cm2 (g)

FAD Capacity delivered 2462 cfm

ELECTRICAL DATA (Main drive motor)

Motor 450 kW
Motor Type Squirrel-cage Induction
Enclosure / Insulation class TEFC / Class F
Volts/Ph/HZ 3.3 to 6.6 kV / 3 Ph /
50 Hz
Speed 1485 RPM
Make Siemens / Marathon / CGL

Notes:
1. Compressor performance is measured according to ISO 1217, Third Edition, and Annex. C.
2. Operating Sound Level: Operating sound levels for machines equipped with recommended standard motors and enclosures are
guaranteed +/-3 dB(A) when measured in free field conditions at a distance of 1 meter according to ISO 2151 :2000 Test Code.

Class 0 : Oil Free Air

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Product Features & Benefits to customer :

• Quality of Air: 100% oil free air for oil free air application. Atlas Copco a pioneer in oil free
screw technology is known for its range of Z series oil free screw air compressors designed
especially of applications that require oil free air. We have set the standard for air purity as
first manufacturer to be certified ISO 8573-1 Class 0.

• Proven Z technology: World class oil free screw element ensures highest reliability and
gives high overall efficiency. Unique Z seal technology guarantees 100% oil free air.
Operation of elements rotors is far below critical speeds. High overall efficiency of the
element is achieved through superior rotor coating and efficient element jacket cooling.

Superior element bearing design ensures high stability under varying load conditions. There
is no need for pre-lubrication or stabilization time.

• High Precision Drive System : Oil free screw compressor uses reliable helical gear drive
system. Gears are AGMA Q 13 / Din class 5 quality gives longer life time, low transmission
losses, very low noise and vibrations. Interchangeability at site.

Class 0 : Oil Free Air

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• Cooling System Designed for Life: Water cooled compressor consists of high efficiency
shell & tube type inter cooler and after cooler. Coolers are with corrosion resistant stainless
steel tubing. Highly reliable robot welding ensures no risks for leaks. Aluminum star insert
increases heat transfer. Cooling water outside tube guided by baffles ensure no dead zones,
efficient cooling, longer service time and easy cleaning.

Air cooled compressor uses reliable efficient aluminum block coolers with radial fan which
ensures efficient cooling with low noise and vibrations.

• Pressure lubrication system: Gear type pump driven by main drive shaft. Oil filter- spin-
on type –easy for replacement. Oil level gauge. Integral oil sump to gearbox. All service
points are easily accessible.

Maintenance free – No wearing contact between

rotor and housing

• High Efficiency Oil cooler: We use plate type heat exchanger – Make Alfa Laval this
ensures efficient cooling. Design is maintenance free and material used is superior stainless
steel.

• High efficiency water separators with Electronic Water Drains and high level alarm. This
ensures only condensate to drain out without any air loss.

• Piping within skid: Most of the interconnecting air, water, and oil pipes are internally cast.
This ensures negligible internal losses. This also prevents any chance leakages within the
system.

• Patented gearbox breathing system.

Class 0 : Oil Free Air

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• Drive Motor : Premium efficient TEFC D-flanged main drive motor

High efficiency motors –

TEFC motors with Class F insulation

Low voltage : with IP 55 protection

Medium Voltage : with IP 23 / IP 55 protection

• Coupling: Flexible rubber element drive coupling ensures no tensional stresses. No re-
greasing is required for the coupling.

• Low Investment & Installation cost : Complete scope, there are no hidden cost like
other installations. Integral base-frame for compressor and drive assembly with no need for
foundation. Full acoustical sound attenuating enclosure. All components are pre installed and
electricals are pre wired.
Easy Installation & Commissioning:
 Just put the machine on flat floor (no special foundation), no grouting
 Connect power supply
 Connect compressed air outlet (for ZR: connect cooling water in & outlet)
 Push START button

Z = “Plug-and-Play”
• Full Feature Machines: We offer integrated HOC type air dryer as a option. Integrated air
dryer IMD is patented design of Atlas Copco which gives higher dew point (-) 30 Deg.C
quality air. Integrated, zero purge loss, IMD 300 Heat of Compression dryer, No external
energy required for drying process. All interconnecting piping within the same skid gives
smaller foot print, low pressure drops and no leakages. This adds to huge savings to
customer.

• Remote control & Connectivity :

Elektronikon : A microprocessor
based monitoring & controlling
system is mounted on compressor.

Remote connectivity also can be

offered through interface.

Class 0 : Oil Free Air

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Standard Scope of Supply : Model – ZR 300-750 with HT motor

ZR – Water cooled version

1 Air circuit
1.1 A two-stage oil-free rotary screw compressor, consisting of two compressor elements flanged
to a step-up gearbox with integrated oil sump, oil and water piping.
1.2 ZR compressors have water-cooled oil cooler, inter- and after-cooler as well as water-cooled
compressor elements.

1.3 Inlet silencer and dry-air intake filter. Paper type filter with high filtration efficiency SAE
3 micron up to 99.9%
1.4 Flexible connection between intake filter and the full load/no load regulating system

1.5 Regulation system

An air-actuated inlet throttle valve unloads the compressor when the max. setting of the
working pressure is reached. It loads the compressor again when the min. setting of the
working pressure is reached.

When running unloaded, a min. amount of air is still being compressed and blown off through
a blow-off valve and silencer.

After an adjustable time, the compressor will automatically stop in order to save energy.

The unit will re-start automatically before the net pressure will drop below its minimum pre-
set level.

1.6 A low pressure compressor element, compressing the air up to inter-stage pressure.
1.7 A high pressure compressor element, compressing the air up to the required working
pressure.

Class 0 : Oil Free Air

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1.8 An inter- and after-cooler

1.8.1 ZR 300-750 have a common shell for inter- and after-cooler tube bundles.6
A star profile inside the tubes gives an improved heat transfer. Air through tubes, water
around tubes.

Each cooler is equipped with

- a condensate water separator of the deflection type

- a condensate water collector and electronic drain
- a safety valve

Flow diagram: (Water-cooled)

Class 0 : Oil Free Air

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1.9 An outlet silencer, check valve.

1.10 Rubber air outlet compensator.

1.11 To resist corrosion, hot air piping is internally epoxy-coated, casted cold air piping is primer-
coated, fabricated cold air piping is Ni-plated or stainless steel.

2 Oil circuit

2.1 Oil sump which forms integrated part of the gearbox.

2.2 Oil circuit with lubrication nozzles and piping fully integrated in the gearbox, consists of

- a Gerotor pump
- a fine spin off type filter
- an oil pressure regulating valve
- an oil level indication (sight-glass) and drain

2.3 Oil-cooler
ZR's: Water-cooled oil cooler of the plate heat exchanger type with water and oil
connections integrated in the gearbox.
2.4 Gearbox breathing system which eliminates oil fumes coming out of the gearbox.
It avoids contamination of compressor or the environment.
3 Water circuit
3.1 The cooling water circuit is internally in the machine split into two circuits.
One circuit is meandering around alternatively, in the after- and the intercooler.
The other one flows through oil cooler, the high pressure and the low pressure compressor
element.
3.2 Compressor cooling water inlet and outlet connections are vibration absorbing rubber
bellows.
3.3 For easy cooler cleaning flushing in- and out connections are provided on the cooler shell.
Counter flow flushing can be carried out without disconnecting main water in- and outlet

4 Base frame
One common base frame for compressor and motor, with forklift slots for easy lifting and
vibration-absorbing rubber buffers between flanged compressor-motor assembly and the base
frame itself (arr. E).

For mounting a feet motor (arr. 1), extra beams are bolted to the gearbox to ensure a stiff
motor mounting.

Feet-motors are to be bolted on a sub-frame that in its turn should be welded to these extra
beams.

5 Compressor-motor coupling
The compressor is coupled to the flanged motor by a flexible rubber stud type coupling.

Class 0 : Oil Free Air

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6 Silencing hood
A metal-paneled silencing hood with fire-resistant and self-extinguishing noise-insulating
foam and lockable doors is mounted on the base frame and has only in the roof inlet and
outlet gratings for ventilation. The latter ensures easy access to the unit in case of cooling air
ducting.

Compressors driven by high voltage motors are delivered with an extended canopy.

7 Electrical equipment
The electrical equipment consists of:

7.1 A totally enclosed squirrel-cage induction drive motor, flanged mounted with support

Standard voltages and protection classes are:

Medium voltage: IEC 34 - Enclosure IP23 (optional IP 55)

Standard Voltage: 3.3 to 6.6 kV

7.2 A control and starter cubicle comprising:

* Note: Compressors supplied with medium voltage motors do not include starters.

7.2.2 A voltage transformer for Elektronikon®

7.2.3 An Elektronikon monitoring and control system:

ELEKTRONIKON® Mk IV CONTROL MODULE:

The Elektronikon® MkIV regulating system provides energy efficient load/no load control. The
on-board micro-processor automatically regulates, controls and monitors the compressor
operation based on input from pressure and temperature transducers.

Class 0 : Oil Free Air

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A partial description for the module's capabilities include:

Compressor Status indication: Service Requirement indications:

- Voltage On - Air filter / Oil filter
- Automatic operation - Oil lifetime
- Compressor loaded - Re-greasing of motor
- Compressor unloaded - Sensor error
- Compressor max. working pressure
- Local, remote or LAN compressor control Compressor safety - Warning indications
- High LP outlet temperature
Temperature, numerical readouts - High HP inlet temperature
- Delivery air - High HP outlet temperature
- LP element outlet - High oil temperature
- HP element inlet and outlet - Low oil pressure
- Oil
- Cooling water in Compressor safety - Shutdown indications
- Cooling water out - High LP outlet temperature
- High HP inlet temperature
Hours Meter - High HP outlet temperature
- Total running hours - High oil temperature
- Total loaded hours - Low oil pressure
- Module Hours - Drive motor overload
- Emergency stop
Pressure numeric readouts
- Delivery air Remote Control/ Monitoring
- Intercooler (voltage free contacts)
- Oil Digital input commands:
- Air filter pressure differential - Remote start/stop
- Pressure Set selection
Compressor controls: - Remote load/unload
- Start/Stop - Emergency stop
- Load/unload
- Emergency stop Digital output compressor status:
- Reset Test (Relay outputs)
- Compressor running
- Compressor load / unload
- Automatic operation
- General warning
- General shutdown

Class 0 : Oil Free Air

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The Elektronikon has the capability to pre-programme two separate operating pressure bands
to accommodate differing shift requirements.

Standard commercial protocols are optionally available to connect the Elektronikon to plant
wide local network as well as the world wide web.

The Elektronikon has built in capability for multiple compressor control (optional). This results
in a drastic reduction in overall system working pressure as well as improvement in system
pressure stability. This can lead to energy savings to almost 10% per year due to lower energy
requirements at reduced pressures as well as lower amount of air lost to leakages.

Exclusions:
The following items are not included in the scope of supply

ν Any civil and structural work

ν All interconnecting piping including air piping outside compressor skid limits. Drain piping
and cooling water piping external to the compressor skid.
ν Supply and installation of power cables including HT cables and LT power cables, control
cables, screen cables, special cables, etc external to the compressor skid.
ν Switch gear ( starter and breaker ) outside compressor skid for the medium / low voltage
motor.
ν First fill of oil & any consumables
ν Cooling towers ,dryer, receivers pumps
ν Special tools and tackles

Class 0 : Oil Free Air

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Price Schedule :

Price Schedule Indent Supply :

Sr. Description Qty Unit Price Total Price

No Euros. Euros.
01 Atlas Copco make two stage 1 1,24,000/- 1,24,000/-
oil free screw air compressor
Model: ZR 425 – 7.5fixed
speed as per scope of supply
described in earlier pages
along with main drive motor.

Terms & Conditions :

Delivery:

Shipment can be arranged in about 24-26 weeks after receipt of your clear
order and copy of letter of credit whichever is later.

Prices:

The F.O.B. prices are in Euros. Port of export ANTWERP.

Import License (if applicable)

Actual users import license (if required) for import of the item/spares offered
to you will have to be arranged by you.

Payment:
Against 100% irrevocable & confirmed letter of credit to be opened by you in
favour of our principals Atlas Copco Airpower N.V. Boomsesteenweg 957, B-
2610 Wilrijk, Belgium. This L/C should permit 100% payment on presentation of
documents through a scheduled bank. The L/C should permit part shipment and
transshipment and

L. C. SHOULD BE KEPT VALID FOR 12 WEEKS FROM THE DATE OF ISSUE

AND FURTHER 21 DAYS FOR DOCUMENT NEGOTIATION

We also request you to kindly send the draft of L/C for approval so prior to
the establishment of L/C.

Validity:

The offer is valid for a period of two months, and subject to written
reconfirmation by us after the period is over.

Class 0 : Oil Free Air

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Purchase Order:

Order should be sent to Atlas Copco, Dapodi Pune 411 012 for further
processing. Orders sent directly to Atlas Copco Company abroad who is supplying
parts, may not be processed.

Details of our Bank –

SWIFT code - GE BABE BB 18 A
Account No. - 220 0004 229-94
FORTIS BANK
MEIR 48-2000
ANTWERP, BELGIUM.

Class 0 : Oil Free Air