Start-up boiler

 1. Overview of equipment
 2. Economizer
 3.Furnace and convection zone
 4. Super heater
 5. Boiler drum
 6.Burning equipment
 7. Fan and feeder water pumps
 8. Parameters
 9. Water and steam flow
 10.Air and flue gas flow
1. Overview of equipment

 SZS55 is a furnace with a vertical D type structure and dual drum.

 The boiler body consists of two main modules: furnace and convection tubes, for
which full-film water wall structure with high reliable performance and better
pressure bearing capacity is applied. The steam and water system of the two
modules is connected with 10 steam pipes and 10 water pipes, the upper header of
the furnace module is connected with the steam drum of the convection tube bundle
module by a steam pipe. The high temperature water steam in the furnace area rises
and flows to the steam drum through the steam pipe, Separation of steam and water
by steam water separator, steam collection into drum upper to superheater. Low
temperature water flows down to water drum through connection tube bundle
module and lower header of furnace through water connecting pipes, and then
heated by furnace module, formed to high temperature steam water and rise to
upper header, so that the steam water circulation system is formed
2. Economizer

Economizer is designed to be the sectional separate

structure, and made up of highly efficient heat-transfer
spiral finned tubes which are the Φ33.4×3.38 seamless
steel tubes.
3.Furnace and Convection zone

 Furnace zone and convection zone. Furnace zone is composed of the

upper and lower headers, front and rear water-cooling walls and film
water wall on the side. Among that the front and rear water-cooling
walls, the upper and lower are connected with upper and lower headers
of the furnace. The convection zone consists of the upper and lower
water drum, the convection bank, the side and front film walls of the
convection pipe. The furnace zone and convection zone are connected
with the steam-connection-pipe and water-connection-pipe. Both ends
of the steam-connection-pipe are connected to the upper header and
upper drum of the furnace, and both ends of the water-connection-pipe
are connected to the lower header and lower drum of the furnace.
4.Super heater

Super-heater is located at the tail of convection bank and

arranged in horizontal single-stage structure . It consists of
Φ42.2×3.56 SA-213 T22 tubes. The steam flows into the
multiloop super-heater from the inlet header and then out into the
outlet header. When the steam temperature is decreased by the
water sprinkling, the condensate flows into the collector.
 5. Boiler drum
 The steam drum is provided with equilibrium container that monitors the water
level, the electric-point hydrological gauge, differential pressure transmitter, and the
hydrological gauge that indicates the local liquid level, as well as the tube holders
for continuous blow-down, chemical dosing, gas protection, and so on. There are
also two spring-loaded pressure relief valves, pressure gauge, and the pressure
control used for boiler overpressure protection on the steam drum. Normal water
level is usually set at the center line of the steam drum, and the HH and LL water
levels are located at places respectively 50mm over and below the normal level.
Meanwhile, the steam drum has steam-water separator, baffle plate and corrugated
plate on the riser tube of water wall where there is more evaporation, the water hole
plate in the convection bank zone, and stainless-steel mesh separator at the main
steam outlet. The lower drum is provided with three boiler supports, i.e. two sliding
supports, and one fixed support. The boiler expansion center is just located on the
fixed support in the middle of the water drum.
6. Burning Equipment

 Burner with medium return oil pressure and pressure atomizing is adopted. The
Burners are arranged in a horizontal layout in the front wall, the fuel is 0# light
diesel oil. High energy ignition device, flame detection device and the throttle
for adjusting the load and oil adjusting valve are installed in the burner. In order
to guarantee the reliability and safety of the ignition, special ignition oil gun ，
ignition gun for the high voltage pulse arc ， Using high energy ignition gun
burning lit ignition oil gun, and then the ignition oil gun fire main oil gun
secondary ignition way, to ensure the success rate of the boiler ignition, and to
avoid ignition when the occurrence of deflagration and other mutations.
Ignition transformer input voltage of 220V AC, the output voltage 2500V DC,
energy storage 20J.
 To ensure the ignition reliability and safety, the burner is particularly provided with ignition oil gun (its oil consumption is
about 200kg/h) to guarantee the boiler ignition success and prevent unexpected phenomenon like explosion.
7. Fan and feeder water pumps

Boiler set a forced draft fan, no induced draft fan,

the boiler of the air-flue gas resistance all by the forced
draft fan to overcome. Boiler with 3 feed-water pumps,
the normal operation of 2 pump is running, the other
one standby.
 Device .N.
Name Unit Data
1 Boiler model SZS55-1.2/350-Y
8.parameters 2 Rated evaporation t/h 55
Nominal steam
3 MPa 1.2
pressure
Nominal steam
4 ℃ 350
temperature
Boiler feed water
5 ℃ 104
temperature
Inlet air
6 ℃ 20
temperature
Exhaust flue-gas
7 ℃ ≤160
temperature
Boiler design
8 % ≥92.4
efficiency
9 Combustion mode Chamber
1
Oil consumption kg/h 4500
0
Start-up boiler equipment specification
Value
Quanti
Device name Rotating
ty model voltage Current Power
speed
3-4JA4-Z 400V 133A 75KW 2975rpm
Insulation
Motor 3 Protection class cos∅ Effectiveness Wiring
class
IP55 F 0.87 93.8% △
Rotating
model flow Head lift Effectiveness
Feed water pump 3 speed
DC50-80 60 200M 2950 60%
Quanti Rotating
Device name model voltage Current Power
ty speed
YE3-315L2-4-W 400V 334A 200KW 990rpm
Insulation
Motor 1 Protection class cos∅ Effectiveness Wiring
class
IP55 F 0.9 96% △
Full Rotating
model flow Power
Forced draft fan 1 pressure speed
G6-51-12.9D 83000 7100 1450rpm 200KW
Make-up water tank 50m3 Drain water cooler 3.5m3
 S.N. Item Set value Remarks
rameter
Pressure-protection MFT and
1 1.45 MPa
value for drum alarm
Open ： 1.23
Actuating pressure of
MPa
2 emergency evacuation
motor-operated valve Close ： 1.15
MPa
High
Pressure-protection MFT and
3 value ：
value for furnace alarm
3000Pa
Adjustment value of PID
350 （ ±20℃
4 superheater steam automatic
temperature ） adjustment
Upper HH- high
boiler high water +100mm alarm
barrel level
Water N-normal
+50 mm
level water level
setting L-low water
5 -50mm alarm
(the value level
in the
center of
LL-low low
boiler -100mm MFT
water level
barrel is
0)
Parameter list of boiler safety valve
Set- Reseatin
Working
S.N. Name Pressur g
pressure
e pressure
Safety valve
1.38~1.4
1 1 of upper 1.4 1.48
3
steam drum
Safety valve
1.38~1.4
2 2 of upper 1.4 1.48
3
steam drum
Safety valve
1.16~1.2
3 of 1.2 1.248
1
superheater
9. Water and steam process

Chemical demineralized water--make-up feed water

tank--feed water pump--feed water to boiler upper drum
– boiler convection downcomer – lower water drum --
water wall--upper water drum--steam separator--upper
boiler steam lead pipe --Superheater inlet header --
Superheater tube bundle--Surface type desuperheater --
Main steam outlet
10. air flue gas process

 Forced draft fan--cold air duct--burner--boiler furnace--

produce flue gas--convection flue gas duct--Connect the
flue gas duct --Superheater tube bundle--convection
tube bundle--convection flue gas duct--economizer--flue
gas duct--chimney--into the atmosphere