Volvo Vn Vhd Version 2 Electrical Schematic From Build Date 10 03

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Service Manual
Trucks
37 Group
Electrical Schematic
VN, VHD VERSION2
From Build Date Oct. 2003

PV776-20 014399
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 Foreword
The descriptions and service procedures contained in this manual are based on designs
and methods studies carried out from October 2003.

The products are under continuous development. Vehicles and components produced
after the above date may therefore have different specifications and repair methods.
When this is believed to have a significant bearing on this manual, supplementary
service bulletins will be issued to cover the changes.

The new edition of this manual will update the changes.

In service procedures where the title incorporates an operation number, this is a

reference to an V.S.T. (Volvo Standard Times).

Service procedures which do not include an operation number in the title are for general
information and no reference is made to an V.S.T.

Each section of this manual contains specific safety information and warnings which
must be reviewed before performing any procedure. If a printed copy of a procedure is
made, be sure to also make a printed copy of the safety information and warnings that
relate to that procedure. The following levels of observations, cautions and warnings
are used in this Service Documentation:

Note: Indicates a situation, handling or circumstance which should be observed.

Caution: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury or damage to property.

Warning: Indicates a potentially hazardous situation which, if not avoided, could result
in death, serious injury or major damage to property.

Danger: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.

Volvo Trucks North America, Inc.

Greensboro, NC USA

Order number: PV776-20 014399

© 2004 Volvo Trucks North America, Inc., Greensboro, NC USA

All rights reserved. No part of this publication may be reproduced, stored in

retrieval system, or transmitted in any forms by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior written
permission of Volvo Trucks North America, Inc..
USA15695
 Contents
VN, VHD .................................................................................................. 3
Electrical Schematics ............................................................................... 3

Illustrations ........................................................................................... 77
Illustration Index, Wiring Harnesses ...................................................... 77

Reference ............................................................................................ 147

Reference List: Fuses .......................................................................... 147
Reference List: Relays ......................................................................... 153
Reference List: Components ............................................................... 154
Reference List: Inline Connectors ....................................................... 170
Reference List: Physical Splice Connectors ........................................ 180
Glossary ............................................................................................... 184
Wire Color Codes ................................................................................. 185

1
2
Group 37 Electrical Schematic, VN, VHD VN, VHD

VN, VHD

Electrical Schematics
For instructions on using the schematics, see service information on “Wiring Diagram
User Guide” in Group 37.
Also see:
“Reference List: Fuses” page 147
“Reference List: Components” page 154
“Reference List: Inline Connectors” page 170
“Glossary” page 184
“Wire Color Codes” page 185

Schematic Index
Power supply, starting and charging system (1 of 2) ....................................................... Fig. 1: AA page
AA 7
Power supply, starting and charging system (2 of 2) ....................................................... Fig. 2: AB page
AB 8
Grounding (1 of 2) ........................................................................................................... Fig. 3: AC page
AC 9
Vehicle ECU (1 of 2) ........................................................................................................ Fig. 4: BA page
BA 10
Vehicle ECU (2 of 2) ........................................................................................................ Fig. 5: BB page
BB 11
Instrument cluster, Connectors A and B .......................................................................... Fig. 6: BC page
BC 12
Instrument cluster, Connector C ...................................................................................... Fig. 7: BD page
BD 13
Fig. 8: BE page
BE Instrumentation, Qualcomm ............................................................................................
14
Fig. 9: BF page
BF Instrumentation, Volvo Link ..............................................................................................
15
Fig. 10: BG
BG Bodybuilder Options, VHD ...............................................................................................
page 16
Fig. 11: BH
BH Road Relay ......................................................................................................................
page 17
Fig. 12: BI page
BI Bodybuilder Module .........................................................................................................
18
Fig. 13: BJ
BJ Touch Lock .......................................................................................................................
page 19
Fig. 14: BK
BK Optional Instrumentation .................................................................................................
page 20
Fig. 15: CA
CA Engine Control Common .................................................................................................
page 21
Fig. 16: CB
CB Engine Interface, D12 ......................................................................................................
page 22
Fig. 17: CC
CC Engine Control, ISX and ICON ........................................................................................
page 23
Fig. 18: CE
CE Fuel filter heater ...............................................................................................................
page 24

3
Group 37 Electrical Schematic, VN, VHD VN, VHD

Fig. 19: CF
CF Engine brake switches .....................................................................................................
page 25
Fig. 20: CH
CH Inside/outside air cleaner, VHD .......................................................................................
page 26
Fig. 21: CI page
CI Engine Control, Cummins ISX without ICON ..................................................................
27
Fig. 22: CO
CO Engine Electronics, D12D ................................................................................................
page 28
Fig. 23: DB
DB Transmission ECU, Autoshift II ........................................................................................
page 29
Fig. 24: DC
DC Transmission ECU, Lightning ...........................................................................................
page 30
Fig. 25: DD
DD Transmission ECU, Meritor G ..........................................................................................
page 31
Fig. 26: DE
DE Transmission ECU, Allison, VHD (1 of 2) .........................................................................
page 32
Fig. 27: DF
DF Transmission ECU, Allison, VHD (2 of 2) .........................................................................
page 33
Fig. 28: DG
DG Transmission ECU, Freedomline .....................................................................................
page 34
Fig. 29: DP
DP PTO .................................................................................................................................
page 35
Fig. 30: EA
EA ABS ECU .........................................................................................................................
page 36
Fig. 31: EB
EB Suspension ECU 6x2 ......................................................................................................
page 37
Fig. 32: FA
FA Air Dryer / Heated Drain Valve .........................................................................................
page 38
Fig. 33: FB
FB Lift Axle, VHD ..................................................................................................................
page 39
Fig. 34: FC
FC Chassis Air Solenoids, VHD ............................................................................................
page 40
Fig. 35: FD
FD Chassis Air Solenoids, VN ...............................................................................................
page 41
Fig. 36: FE
FE Central Tire Inflation system ............................................................................................
page 42
Fig. 37: GA
GA LCM Lighting Control Module (1 of 2) ..............................................................................
page 43
Fig. 38: GB
GB LCM Lighting Control Module (2 of 2) ..............................................................................
page 44
Fig. 39: GC
GC Marker Lights ...................................................................................................................
page 45
Fig. 40: GD
GD Driving / Signal Lights ......................................................................................................
page 46
Fig. 41: GE
GE Driving / Fog Lights ..........................................................................................................
page 47
Fig. 42: GF
GF Tail Lights and Alarm .......................................................................................................
page 48

4
Group 37 Electrical Schematic, VN, VHD VN, VHD

Fig. 43: GG
GG Back of Cab Lights, Daycabs ...........................................................................................
page 49
Fig. 44: GH
GH Back of Cab Lights, Sleeper cabs ....................................................................................
page 50
Fig. 45: GI page
GI Snowplow and Beacon Lights ..........................................................................................
51
Fig. 46: GP
GP Windshield Wiper / Washer .............................................................................................
page 52
Fig. 47: GQ
GQ Horn .................................................................................................................................
page 53
Fig. 48: HA
HA Climate Control Unit ........................................................................................................
page 54
Fig. 49: HB
HB Climate Control Unit, Bunk ..............................................................................................
page 55
Fig. 50: HC
HC Shore Power / Inverter .....................................................................................................
page 56
Fig. 51: HD
HD Bunk Functions / Refrigerator (VN 430, 630, 670) ..........................................................
page 57
Fig. 52: HE
HE Bunk Functions / Refrigerator / Sink (VN 780) ................................................................
page 58
Fig. 53: HF
HF L3 Sleeper Functions w/o LECM .....................................................................................
page 59
Fig. 54: HG
HG L3 Sleeper Climate Control w/o LECM .................................... ....................................
page 60
Fig. 55: IB page
IB Power Seats ....................................................................................................................
61
Fig. 56: IC page
IC Power Windows / Electric Mirrors ....................................................................................
62
Fig. 57: ID page
ID Power Windows / Electric Mirrors w/o DCP .....................................................................
63
Fig. 58: IE page
IE Door Functions / Internal Lights .......................................................................................
64
Fig. 59: IF page
IF Cigar Lighter / Auxiliary Power (Cab Front) .....................................................................
65
Fig. 60: IG page
IG Smoke Detector ...............................................................................................................
66
Fig. 61: JA
JA SRS Airbag ......................................................................................................................
page 67
Fig. 62: JB
JB VORAD ............................................................................................................................
page 68
Fig. 63: JC
JC Steering Wheel Module / Marker Interrupt Switches ......................................................
page 69
Fig. 64: KA
KA Audio System, 4-speaker .................................................................................................
page 70
Fig. 65: KB
KB Audio System, 6-speaker .................................................................................................
page 71
Fig. 66: KC
KC Audio System, 6-speaker with subwoofer, TV Prep .........................................................
page 72

5
Volvo Vn Vhd Version 2 Electrical Schematic From Build Date 10 03
FullGroup
download: http://manualplace.com/download/volvo-vn-vhd-version-2-electrical-schematic-from-build-date-10-03/
37 Electrical Schematic, VN, VHD VN, VHD

Fig. 67: MA
MA Trailer Cable .....................................................................................................................
page 73
Fig. 68: NA
NA Auxiliary switches ............................................................................................................
page 74
Fig. 69: XA
XA Diagnostics ......................................................................................................................
page 75

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