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  • MST Formwork & Rebar Installation Line 5

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    Pandu Wijaya
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    20180409_mst Formwork & Rebar Installation Line 5

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    34 views25 pages

    MST Formwork & Rebar Installation Line 5

    Uploaded by

    Pandu Wijaya

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 25
    PT. TOKYU CONSTRUCTION INDONESIA QUALITY PROCEDURE - Control of Documents Revon 0 |rammnerQPO3-ALL-FOB ecm C | orn Page No Project IADC KBI FACTORY PROJECT reece ° fs TF. Tosplam Engineering Indonesia cenon Mr. Bud Mr. Kikunow lowe 09 api 2018 rcs Dring sta rowing Jue Dwing sop Dring pow lowston x0 ample cxtose ores sist No] Copies Document Reference Description FORMWORK & REBAR INSTALLATION LINE S “These are transmitted as checked below Bi] for Approval For Review & Commens [~ ]as Requested Pleas tke nccesary action | _]Fe Your Ifoaion Reta tous ar oan For TendevQutaion Joris (plese pi) ‘Yours fahtly a tee: Rescind [Siem [Company Chap renal pris oly OP Capes WORK METHOD STATEMENT FOMWORK & REBAR INSTALLATION AT LINE 5 FOR CONSTRUCTION of IADC KBI FACTORY PROJECT PURWAKARTA MAIN CONTRACTOR PT. TOSPLANT ENGINEERING INDONESIA OWNER PT. INDO AGRI DAITO CACAU PREPARED BY: @ PT. TOKYU CONSTRUCTION INDONESIA <& PT. TOKYU CONSTRUCTION INDONESIA WORK METHOD STATEMENT Doe. No. Page No: 2of 13 TABLE OF CONTENT TABLE OF CONTENT. APPROVAL SHEET REVISION HISTORY SHEET. 1. GENERAL 1.1 Purpose 1.2 Scope 13 Definition 1.4 Location I WORK SEQUENCE. 2.1 Materials Weight Identification 22 Working Flow Chart 23. Working Schedule Appendix: Appendix A Mapping Area Appendix B Crane Brochure <@ PT. TOKYU CONSTRUCTION INDONESIA WORK METHOD STATEMENT Rev. No: Doe. No. Effective Date PageNo:__3of 13 APPROVAL SHEET ‘Approved by. Prepared by, q ] iGINEERING INDONESIA PT. TOKYU CONSTRUCTION INDONESIA ~~ PT. TOSPLAN ‘A Kikumoto Triono Construction Manager | Engineering <@® PT. TOKYU CONSTRUCTION INDONESIA WORK METHOD STATEMENT Rev. No: Doe. No. Estective Date: Page No__40f 13, REVISION HISTORY SHEET Rev. Date Description of Change 0 | 09" Apri, 2018 Issued for Approval \@® PT. TOKYU CONSTRUCTION INDONESIA WORK METHOD STATEMENT Rev. No: Doe. No. Effootive Date: Page No-__S of 13 |. GENERAL 1.1 Purpose This method statement covers the method for" Formwork and rebar installation at line 5" to be performed for area at line 5, IADC KBI Factory Project ~ Purwakarta, Main contractor by PT. Tosplant Engineering indonesia, 1.2 Scope This method explain activities for" Formwork and rebar installation at line 5", All activities/steps shall be performed with the Task Risk Assessrnent and Quality Control Procedures. 1.3 Definition OWNER PT. Indo Agri Daito Cacao CONTRACTOR PT. Tosplant Engineering Indonesia SUBCONTRACTOR PT. Tokyu Construction indonesia HSE Health Safety & Environment Ws: Work Method Statement 1.4 Location ea sla i [ERI transfer material area (4,6-D.) © PT. TOKYU CONSTRUCTION INDONESIA WORK METHOD STATEMENT Rev. No: Doe. No. Exfctive Date: I WORK SEQUENCE 241 Material 2.1.1 Formwork For column formwork we make 2 type of formwork, for installation with crane and installation manual by manpower (Iranster material to area use crane, maximum, radius) a. Formwork column fabricate type | Formwork separate in 2 part W= 150kg 7 Part We 150kg b. Formwork column fabricate type Il Part 4 Y Ui Part4 Part 3 Formwork separate in 4 part We 75kg a Vi aaa 2 Part2 Too! & Equipment: Nol Tools/ Equipment ‘Quantity 1. | Mobile crane cops. S0ton Tonit pee sige Fear eer Peeves 3 [Segel 5/8 inch Apes <® PT. TOKYU CONSTRUCTION INDONESIA WORK METHOD STATEMENT Rev. No: Doe. No. Effective Date 2.1 Working Flow Chart REBAR INSTALLATION mabe om <@ PT. TOKYU CONSTRUCTION INDONESIA WORK METHOD STATEMENT Rev. No: Doe. No. Ped Effective Date: Page No: Sof 3 FORMWORK INSTALLATION = sxe _ <@ PT. TOKYU CONSTRUCTION INDONESIA WORK METHOD STATEMENT Rev. No: Doe. No. Effestive Date Page No: 9of 13 Installation of Scaffolding Catwalk Scaffolding installation at the right and left side of column position | @ PT. TOKYU CONSTRUCTION INDONESIA WORK METHOD STATEMENT Rev. No: Doe. No. Effective Date: Page No: of 13, Transfer material plan: Crane Cap. 50t ‘Area transfer material use crane \ 5 Continue manual by man power Litfing material using crane 50t Tadano, base on the load and radius chart, the load for 29m | radius is 1.651 Caleulatis Weight of load: Formwork type I Hook Total Radius Boom Length Degree 53° JIB Degree 5° Load check 65 t x 0,80(safety factor) =132t Oe 022 termonieserenn snare <@ PT. TOKYU CONSTRUCTION INDONESIA WORK METHOD STATEMENT Rev. No: Doe. No. Effestive Date: Page No___11 of 13 poe 55 50 48 40 30 25 LIFTING HEIGHT (m) 15 10 16 20°” 25 LOAD RADIUS (m) < PT. TOKYU CONSTRUCTION INDONESIA WORK METHOD STATEMENT Rev. No: Doe. No. Effeotive Date Page No: __120f 13 2.4 Working Schedule s (MAPPING SCHEDULE ‘CONCRETE COLUMN FL.s.0,000 to +-6.900 WY YG) 13 oF 13 06°97 1a WAR aH 31N03HOS ONTAVAL Doe. No. Page No: = 00L'® “14 (b) VEE (vay Rev. No: Effective Date wy A fay ; Ova g A b @® to e) © | : vauy ee vauv wauy P= 7 K = = 8 coon 10 ws Pew 8s het : Se é WORK METHOD STATEMENT eed o0 Hee = SEs ee Se a = f Ze Aastha Ei sf = li cite <& PT. TORU CONSTRUCTION INDONESIA APPENDIX APPENDIX A Mapping Area | —g== INVTGSOL =) ae | ann ao: iene $ann ==] ®©® © © OO © © oe somatic \ | = = ~~ SINN Gl OL APPENDIX B Crane Brochure Wl TADANO GR-SOOEXL (Left-hand drive) 51 Ton Capacity SPEC, SHEET NO. GR-SOOE-S-00102/EX.06 HYDRAULIC ROUGH TERRAIN CRANE DIMENSIONS Note : Dimension is with boom angle at 1 degree. GENERAL DIMENSIONS Turning radius (605/06 R26 Tires) ‘Overall ength| ‘approx. 18,380 mm | 4whee! steer (Overall width ‘approx. 2,960 mm: |__ 2wneet steer Overall height approx. 8,865 mm "Spesifeatons are subjen fo ohange without nai, CRANE SPECIFICATIONS Boom 5 section full power partially synchronized telescoping boom of ‘ound hexagonal box construction with 5 sheaves at oom head ‘The synchronization system conssts of 2 telescope cylinders, extension cables and retraction cables. Hydraulic eylinderfited with holding valve. 2 essly removable wie rope querds, rope dead end provided on one side of boom head. Boom telescope sections are supported by wear pads both vertically and hovizertally Fully retracted length... 11.1 m Fully extended length... 420 m Extension Sp6Gncnee 30.8 m in 1508 Foot diameter oem BOOM ELEVATION By a pair of double acing hydraulic cylinders wit holding valve. ‘Boom angle indicator. ‘Boom angle... Boom raising speed 160.5" 20 1060°insos iB. 2 stage boom suing around type with triple cise (tt type). Single sheave at jb head Box type top Section telescopes from box type bace section hich stows alongside base boom section, ‘Length 80m, 127m Oset 5,25, 45 Foot ciameter 032m AUXILIARY LIFTING SHEAVE (SINGLE TOP) Single sheave mounted to main Boom head for single line work(stowable. oot clameter. 1 0382 m ANTI-TWO-BLOCK DEVICE Pendant tyoo over-winding cut out sevice with audio-visual (FAILURE lamp/BUZZER) waming system. SLEWING Hydraulic axial piston motor ctven through planetary slewing speed reducer. Continuous 360 ‘ul eee slewing on bal bearing. Equipped with manually locked/telessed slewing brake. ‘A postive slewing lock for pick and carry and travel mades, ‘manually engaged in cab. Twin slewing system : Free slowing or lock slewing controled by selector swich on front conscle, ‘Slewing speed 2.1 min" (rpm) wine Mann WINCH Vaslabe speed ype wth graoved rum driven by yea xa piston motor trough epeed reducer. Power od lowering anc upd wih omc brake (eal brake and ccurietoaance vane, Conotedndepencery of aucary winch Efqunped wih cate elowsr and onen rita nce MAIN DRUM Fioot diameter x Wid 0 0.32 mx0.69m Wire rope diameter x length. emmx225 m rum capacity. “804 m6 layers Maximum single ine pul (it layer 56.0 KN (5.710 kg) Maximum permisste inepull wre strength... 85.1 KN (5,620 ka) ‘AUXILIARY WINCH Variable speed type with grooved drum driven by hydraulic axial piston motor through speed reducer. Power load lowering and raising. Equipped with automatic brake (neutral brake) and counterbalance valve. Controled independently of main winch Equipped with cable falower and drum rotation indicator. SPEC, SHEET NO. GR-SO0E-3-00102/EX-06 AUXILIARY DRUM Foot clameter x wide... Wire rope diameter x length rum eapacty Maximum singi ine pull (ist layer. Maximum perrissible inepull wie strength 0.32 mx 0.484 m yemmxii7m 219.5 m, 6 layers 56.0 KN (5.710 ka) 55.1 KN (6.620 kgf) WIRE ROPE Nutiex wire (ro-spin), extra imocoved plow steel, preformed, Independent wice rope cor, right regularly. Main & AUKIECY covensnen 16MM 357 class HOOK BLOCKS '51 ton (option) B sheaves with snivel hook and safety latch 25 ton option) S sheaves with snivel hook and safety latch 45t0n Weighted hook with swivel and safety latch HYDRAULIC SYSTEM. PUMPS 2 vatable piston pumps for crane function, “Tandem gear pump for steering, slewing and optional equipment. Powered by carer engine. Purp disconnect for cranes ‘engaged/aisengaged by rotary switch from operators cab CONTROL VALVES Muitipe valves actuated by pilot pressure with integral pressure relief valves RESERVOIR {690 iters capacity External sight level gauge. FILTRATION BETATO=10 return fiter, full low with bypass protection, located inside of hycrauie reservoir, Accassble for easy replacement, (lL. COOLER - Aircooled fan type. ‘CAB AND CONTROLS Both crane and drive operations can be performed from one ‘cab mounted on rotating superstructure Left side, 1 man type, steel construction with slicing door ‘access and safety class windows opening at side. Door ‘window ie powered cantral. Windehvai glass window and root ‘lass window are shater-resistant. Wiper and washer (Font windshield and reot window). Tinted safety glass and sun visor. Tit-tlescoping steoring wheel. Adjustable contol lover stands for lowing, boom elevating, boom telescoping, auxiliary winch and main winch. Contr! lever stands ean cnange neutral positions ‘and tt for easy access to cab. Foct operated controle: boom telescoping, service brake and engine throtte. 3 way adjustable ‘operator's seat with high back, heecrest and armrest. Cab floor ‘at. Engine throttle kn, Hot water cab hoator and air ‘conditioning. Dash-mounted engine start/stop, monitor lamps, cigarette lighter, dive mode selector switch, parking brake evitch, steering made select switen, power window switch, pump engaged! Cisengaged switch, slewing brake switch, boom tolescopsng/auliary winch select switch, outrigger contro panel {and slewing free/ lock selector switch Instruments - Torque converter il terperature, engine water temperature, air pressure, fuel, sosedometer tacnomete, hour meter and odometer / tometer, Engin over-un lar. Back-up alarm, Low ol pressure/high water temp. Warning device (visua), Rear steer centering light, Hydraulic of pressure is monitored and displayed on the AML-C cisplay panel CRANE SPECIFICATIONS TADANO Automatic Moment Limiter (AML-C) including: ‘= Control ever lockout function with audible and visual preswaming ++ Number of parts ofine ‘+ 800m postion indicator * Outrigger state indicator * Sewing angle ‘Boom angle / boom length ib offset angle / jb length / toad radius / rated lting capacities / actual leads read out Poterial iting height Fatio of actual load moment to rated load moment ination Permissibie loas ‘Automatie Speed Reduction and Slow Stop function on slewing Working coneition register switeh Load radius / boom angie / tip height / slewing range preset function External warning lamp Tare function Main hyeraulic oll pressure CARRIER SPECIFICATIONS TYPE Rear engine, left-hand drive, driving axle 2-way selected type ‘by manual switch, 4x2 front driv, x4 front and rear dive. FRAME High tensile ste, ll welded mono-box construction. ENGINE Mode! MITSUBISHI €M60-TL Type Direct injection ciesel No. of cylinders 6 Combustion 4 cycle, turbo charged and after cooled Bore xStroke, mm 8x 115 Displacement ters 7.54 Air inlet eater 24 volt preheat Ar cleaner Dry type, replaceable element ollfter Fall ow with teplaceeble element Fuel fier Fall flow with replaceable element Fuel tank, iters 300, right sie of carrier Coating Liquid pressurized, recirculating by-pass Radiator Fn and tube core, thermostat controled Fan, mm ‘Suction ype, blade, 600 cia Starting 24 volt haraing 24 volt system, negative ground Battery 2-120 amp. Hour Compressor, aie, /min utput, Max. kW (HP) Torque, Max. Nm £890 at 2.600 mi" {Gross 200 (267) al 2,600 min* 785 al 1,400 min" Capacity, ters Cooling water 13 Lubecation 13-15 Fu 300 ‘TRANSMISSION Electronicaly controled full automatic transmission. Torque converter ctiving ful powershit with driving axle selector. 6 forward and 2 reverse speeds, constant mesh. “4 speeds - high range - 2-wheel drive; d-wheel dive 3 speeds -low range - 4-wheel drve TRAVEL SPEED - 48 kmin GRADE ABILITY (tan) - 65% (at sta), 90% * Machine should 60 operated within te limit of engine crankcase

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