eo REVIEW
BY ROBERT MURRAY
Underwater Welding Book in Review
ISDN 1-899293-99-%, softbound, 729.5in
israel, ~300 pages, Toubetor Publis
ing Lid, Lelceste, UK, £19.99 ($33)
\www.troubador-co.ul/matador, tel: (44)
116 2559312.
David Keats's book, Underwater Wet
Wolding, is an excellent reference guide to
welling. The majority ofthe book is about
in general aad not specifically un
erwater wet welding as the ttle suggests.
Credit must be given to Keats for tak-
ing the approach that a thorough under.
standing of the entire welding process is
essential to becoming a proficient under
‘water wet welder. I found the layout of
the book a it confusing with the jamping
back and forth between general shop
welding and underwater wet welding. |
would Tike to have seen the book made
nto twovolumes: The first discussing met
allurgy, welding, and weld inspection as it
relates to surface welding in general; the
second volume dealing with all aspects of
underwater wet well
The section on “Health and Safety” aso
jumped hack and forth between shop weld:
ing and underwater welding. Keats does,
sive verysound guidance on electrial shock
prevention, bat does not offer an answer as
towhy underwaterwet weidingean be safe
thas w dowith Ohm's law (I= EIR, where
T= current, E = voltage, and K = resist~
‘ance), and the 40 mA direct current (DC)
safebody current established by the AODC.
referenced by Keats.
‘A diver will have nominal limb-t-limb
body resistance of 750 ohms
29/750, the max cur-
rent a welderdliver willbe exposed (0 is 38,
mA, whieh within these body current
Using Ohm's fay,
limits. Being within te safe body curr
along with following the safety guidel
outlined in Keats's bok, is what makes un-
denwater wet welding safe
Another safety point Keats brings to
Light but does not elaborate on is ensur-
ing all geses are free ta escape. This isan
extremely important safety concern since
hydrogen and exygen hecome disassoci-
ated from the water molecule in the form
fof gases during vet welding, By them-
selves, these gas molecules are hasmless.
However, if they are recombined they ean,
become explosive, and if a substantia
amount of gas has collected or significan
amounts of hydrocarbons are present, the
explosion could be lethal
“The section on “Basie Metallurgy" was
very informatives howe
depth explanation of the importance of
carbon equivalency (CE) to underwater
‘wet welding should have been given since
CE is an essential variable for wet weld-
estion Keals’ statement that base
‘a high CE are not suitable for
wet welding, Base metals with a high CE
can be wet welded using austenitic elec
trodes, especially high-nickel electrodes.
Overall, I found the book to be well
written, Keats did an excellent job with
utilization of graphics in each section. 1
particularly liked the detail given in See-
sions 4 and L4 with electrode angles and
manipulation,
‘Themajoriy ofthe book iszbout weld-
ing in general, LYound Sections 4 and 14
tobe the only parts of the book that re~
ally got to the bare bones of underwater
wet welding: With that said, this hook will
have a spot on my shelf with the rest of
my welding reference books.
ROBERT MURRAY is with the US. Ne
Special Progaras, Naval Special Warfare
NAVSEA, aad a member of the AWS
Sukcomminee on Underwater Welding.
ae EDITOR
Reader Offers Possible Solution
to Skilled Welder Shortage
Industry needs to get serious sbou!
solving its problem, because no one cise
i going to do it for them, They need to
ask themselves a few basic questions
1. What is this problem costing the
company? ($1000, $10,000, $100,000, or
$500,009 a year, both in present and Tu:
ture business.) If they don’t know what it
is costing them, they have an unidentified
problem; therefore, it will never get fixed,
What am L willing to pay for a work:
able salution? Since welding apprentis
ships, in general, area thing of the pa
‘and will probably stay there.
have a workable solution, Solicit cur
rent American Welding Society Certticd
Welding Inspectors (CWls) and Certified
Welding Educators (CWEs) fora position
toaid in your company’s growth, expansion,
and future. They would represent the com.
pany in quality integrity, and roputation to
Ba av 2006
its customer base and provide in-house
‘welder training at any time. If this person
can fica $100.000-a-year problem forever,
‘woulds’tit be worth @ premium price?
If your problem hats significam price
tag on it, you could reap dauble rewards
by investing in your CWI/CWE portfolio
by spending a very modest amount to get
that person qualified to the Certified
‘Welding Supervisor standard. Then stand
back, throw out any company politics, and
ler that person do a job no one else was
capable of doing. Tinis person will be a
functioning member of production, and
take on responsbilties he or she is better
{qualified to do than those now perform-
ing those duties. The company now esn
plan on a welding future instead of wor-
Fying about one,
‘Companies that claim they couldn't f=
ford this solution oniy have one other so-
lution — give up welding as a means of
fabrication or production. If not. work-
manship, quality, and liability will eat up
il by the time thé company iden-
1¢ true problem/solution, iI] be
too late. Pay a contract company to do
your welding. (Thea see what the price tag
really i.) The time for action is now,
Phil Evans
CWI CWE
‘allaka, Fla,
[Dear Readers:
‘The Welding Journal encourages
jan exchange of through
letters to the editor. Please send
your letters to the Welding Journal
S0NW Leleune Rd, Miami,
Iso reach us by}
Dept.
FL 33126. You can
FAX at (305) 443-7404 or by send-
ing an e-mail to Kristin Campbell at
Kcampbell@ans.org.