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HYDROPOWER ENGINEERING I
LECTURE NOTE
COMPILED BY:
1. INTRODUCTION
Wind energy source vary from place to place in Ethiopia, on average the wind
speed is about 4.7 m/sec. Studies indicate that the country’s average solar
energy is in the order of 5.26 KWh/m2. This figure, however, varies seasonally
from a high of 5.26 KWh/m2 to a low of 4.55 KWh/m2. Apart from some
ongoing initiatives to exploit solar energy for rural telecommunication services,
nothing substantial has been done to date in this regard.
Much of energy needs of the country (77%) is met from fuel wood, while
animal dung, crop residues, liquid petroleum gas (LPG), coal, hydropower,
petroleum and oil cover 7.7 percent, 8.7 percent, 0.06 percent, 1.55 percent, 1
percent and 4.8 percent of the energy requirements of the country,
respectively. This shows that 95 percent of the energy consumed in the
country originates from biomass energy sources.
The above figures suggest that energy derived from biomass may be
expected to fall slightly, while energy consumption from electricity and
petroleum may increase.
The fact that the income of the majority of the population is too low to use
alternative energy sources has led to heavy dependence on biomass
resources, which are, as a result, being depleted fast.
Apart from the environmental problems mentioned above, there are other
factors that directly affect the energy resources utilization in the country.
These are:
• Inefficient in energy utilization which results in a high degree of energy
resources wastage in the country
HE-432: Hydropower Engineering-I Lecture Note/2008/2009/Fikadu & Abdela 5
Arbaminch University, Department of Hydraulic Eng’g
The following are the major efforts that have been made to undertake the
problems associated with the poor development of the energy resources of
the country.
Though the efforts made to tackle the problems related to energy resources
utilization so far are commendable, there is need to do much more in view of
the magnitude of the pressures exerted on the environment generally and on
forest and other biomass resources in particular.
Hydropower is the most important source energy next to thermal power, and
about one quarter of the world's power requirement is at present derived in this
way.
Table 1.3: Hydropower Potential in GWh of Ethiopia by Basin and Generation Type
Generation Type
With flow Small slope River plain Total
Basin Regulation plants plants
Awash 16,770 1,574 4,010 22,354
Tekezze 23,150 - 12,720 35,870
Blue Nile 221,930 8,197 51,017 281,144
Baro 58,700 2,553 18,050 79,303
Chamo 73,850 2,961 27,430 104,241
Bilate, segen and Dawa 47,050 1,910 - 48,960
Genale 31,500 2,641 11,360 45,501
Gistro 4,400 133 - 4,533
Wabi Shebelle 14,500 1,490 8,780 24,770
Total 491,850 21,459 133,367 646,676
The ICS consists of 8 hydro, 10 diesel and one geothermal power plants with
total installed capacity of 635.35 MW, 22.2 MW and 7.3 MW respectively.
However, due to aging of the plants the dependable total capacity is only
456.4 MW excluding the newly commissioned Gilgel Gibe hydroelectric power
plant and the peak demand is 391.15? MW. Over 98% of the total generation
in the country comes from the ICS and of the total (ICS and SCS) supply
system 99% is from hydro.
Table 1.6: EEPCO supply system growth indicators for selected years
=W(Watt
)
kg.m m Joule
= work/ time . =
Power s2 s s
= forcex velocity
HE-432: Hydropower Engineering-I Lecture Note/2008/2009/Fikadu & Abdela 12
Arbaminch University, Department of Hydraulic Eng’g
With the definition of power, one can state whether a defined energy reserve
is transformed slowly or fast: If the transformation is fast ( for instance burning
with open flame), the power is high; in case of slow transformation ( for
instance burning in living organism), the power is low despite an equal energy
credit.
Units:
As the different energy forms are convertible into each other, the energy can
be measured in the units of physical work. The previous heat units (such as
calorie, British Thermal Unit (BTU), etc.) do not, in their definition, refer to the
mechanical heat equivalent (detected through experiments by J.P Joule,
1818- 1889).
Prefix symbol K M G T P E
Prefix Kilo Mega Giga Tera Peta Exa
Factor by which the 103 106 109 1012 1015 1018
unit is multiplied
A decision must be made with regards to the relative lengths of the penstock
and channel/tunnel, and how to route them.
Powerhouse
Anchor
Penstock
Penstock
Support
• A dam/diversion weir
• An intake mouth
• Regulating structures
• Spillways
• Spillway drains
• A silt basin
• A channel/tunnel
• A forebay/surge chamber
• Channel crossings
• A penstock
• Penstock supports
• Penstock anchors
A number of essential factors must be borne in mind in the design of all these
components, and the design engineer should be able to list them.
System layout
Penstock pipe work is considerably more expensive than open channel work.
The basic rule in laying out a system is:
surface of the tail water the exit to the draft tube, the work done is represented
by dw in the following equation:
dw = ρgdVh (2.1)
By observing the elements of figure 2.7, equation 2.1 represents the energy
that the water has at position 1 with respect to position 2.
If the elemental volume of water moves in some differential unit of time (dt),
the differential discharge (dq) of water can be noted as:
Figure 2.8: Bernoulli diagram relating energy grade lines and hydraulic grade
line
Mathematically, the Bernoulli equation states that the sum of the component
energies (Position energy, pressure energy, and kinetic energy) is constant in
a confined moving fluid as the fluid moves along its path. Thus a change in
any one of the components energies at any point along the path of the moving
fluid must be compensated for any an equal change of the water energy
components at that point.
Referring to figure 2.9, the practical sense of Bernoulli equation for a
hydropower installation is first written between point 1 at the surface of the
forebay and point 2 at the entrance to the turbine as:
HE-432: Hydropower Engineering-I Lecture Note/2008/2009/Fikadu & Abdela 19
Arbaminch University, Department of Hydraulic Eng’g
V1 2 P V 2 P2
+ 1 + Z1 = 2 + Z2 + hf (2.9)
2g 2g
Then the Bernoulli equation is written between 2 and 3, the surface of the
waater at the exit to the draft tube:
V2 2 P V 2 P3
+ 2 + Z2 = 3 + Z3 + h (2.10)
2g 2g
Recognizing that for practical purposes, V 1, P1, and P3 are equal to zero, then
P2
solving for in (2.9), the result is
p2 V2 2
= Z1 − − Z2 − hf (2.11)
2g
Next solving for h equation (2.10), the result is
V2 2 P V 2
h = + 2 + Z2 − 3 − Z3 (2.12)
2g 2g
now substituting in equation (2.11) in to (2.12), the result is
V2 2 V V 2
h = + (Z1 − 2 − Z 2 − h f ) + (Z 3 − 3 − Z 3 ) (2.13)
2g 2g 2g
Simplifying, we have
V3 2
h = Z1 − Z 3 − h f − (2.14)
2g
which is the effective head and is so indicated dimensionally in figure 2.9.
The weight of water flowing through the turbine system per unit of time by
definition is Q . Recognizing energy per unit time is power, if equation (2.14) is
multiplied by Q the theoretical power delivered by the water to the turbine is:
P = Qh = theoretical power.
Further theory related to the speed of the runner and the dynamic action of
the water on the buckets and vanes is important for understanding the
energy-converting action and is necessary in developing certain turbine that
are used in the design and selection of runners.
Gross Head
hg
Figure 2.9: Bernoulli diagram for a hydropower installation
Further theory related to the speed of the runner and the dynamic action of
the water on the buckets and vanes is important for understanding the
energy-converting action and is necessary in developing certain turbine that
are used in the design and selection of runners.
v=V–u
WhereV = absolute velocity of water jet,
u = absolute linear velocity of the bucket
Torque: the torque exerted by the jet of water is the product of the force F and
the lever arm r at which the water force is acting. Torque is given by the
formula:
Wvr
T = (1 − m cos ) (2.16)
g
WhereT = torque imparted to runner
r = radius of the runner
Reaction runner:
The torque (T) imparted by the water to the runner is given by the equation:
W
T = (r1V1 cos 1 − r2V 2 cos 2 ) (2.19)
g
And the theoretical power imparted by the water moving through the reaction
turbine is given by the formula:
W
P = T = (r1V1 cos 1 − r2V 2 cos 2 ) (2.20)
g
Hydrological studies will provide data on the flow of water, one of the main
parameters used in hydropower planning.
Unfortunately, such records seldom exist, and the records that are available in
most instance fall far short of the ideal.
Hydrological data
• historical series of daily or monthly flows
Rainfall data
• historical series of daily, monthly or annual total of rainfall
Basic hydrological studies are required mainly to determine water discharge
and hydraulic head.
Methods of computing:
• rank-ordered technique
• class-interval technique
100
Q (m3/s)
10
1
0 10 20 30 40 50 60 70 80 90 100
Exceedence percentage
The longer the record, the more statistically valuable the information that
results from the flow duration curve.
All too often the stream flow data that are available from measured gauging
stations are not from location for which a project site analysis is to be made.
Methods are required to develop extrapolation of measured flow data which
will be representative of a given site on a stream.
In regions where stream flow does not vary with respect to the contributing
drainage area flow duration curves can be plotted for the gauged sites. From
these developed flow duration curves, a family of parametric flow duration
curves can be developed, in which flow is plotted against the average annual
runoff ( R ) or annual discharge, Q at the respective gages for several
exceedence interval percentages. A separate curve is developed for each
exceedence interval used. A correlation analysis is then performed to obtain
the best-fitting curve for the data taken from the measured records of stream
flow.
10000
Gage 4
Gage 3
1000
Gage 2
Flow
Gage 1
100
10
0 10 20 30 40 50 60 70 80 90 100
Exceedence Percentage
100000
10000
10%
Discharge (Q)
%
1000 30
50%
80% %
100 95
10
10 100 1000 10000
Average annual runoff (R)
stream for which a flow analysis is to be made. Isohytal maps developed for
normal annual precipitation in a river basin are helpful for determining the
annual discharge. The records of precipitation and stream flow data should
represent the same period of record.
kPA
Q = (2.21)
T
With the average runoff annual discharge estimate it is possible to enter the
parametric flow duration curve and determine values of flow for different
exceedence percentages for which the parametric flow duration curve has
been developed.
Example 2.1: Hydrology of Ungauged Catchment
A drainage basin has a power plant site located at the mouth of the
catchment. An upstream reservoir regulates the flow at the upper portions of
the drainage. The area of the hydrologic map representative of the drainage
basin below the reservoir has been planimetered and given in table A below.
A runoff coefficient for the basin on the annual basis is 0.65. The historic
monthly flows of a nearby stream gauge on the downstream side of the
stream are presented in table B. The gauge records are considered to be a
good representation of seasonal variation of runoff for the ungauged portion of
the river drainage basin. The outflows from the reservoir are given in table C.
Using the information provided compute the river flow at its mouth that would
be useful for the hydropower study. Scale of the isohytal map is 1:400,000.
Month Jan Feb Mar April May June July Aug Sept Oct Nov Dec
Discharge
(m3/s) 1.42 1.27 2.27 2.83 5.66 7.08 7.08 5.66 1.98 1.84 1.70 1.56
Solution:
Month Jan Feb Mar April May June July Aug Sept Oct Nov Dec
No. of Days 31 28 31 30 31 30 31 31 30 31 30 31
Discharge
(m3/s) 7.11 7.14 9.88 33.13 80.02 64.31 22.57 11.84 9.40 9.40 9.51 8.44
Run off
(m3/s)/(day) 220.41 199.92 306.28 993.9 2480.62 1929.3 699.67 367.04 282 291.4 285.3 261.64
Yearly Total
(m3/s)(days) 8317.48
Month Jan Feb Mar April May June July Aug Sept Oct Nov Dec
Monthly
fraction 0.026 0.024 0.037 0.119 0.298 0.232 0.084 0.044 0.034 0.035 0.034 0.031
Month Jan Feb Mar April May June July Aug Sept Oct Nov Dec
Monthly
flow (m3/s) 0.05 0.05 0.07 0.23 0.54 0.44 0.15 0.08 0.06 0.06 0.06 0.06
8.00
7.50
7.00
6.50
6.00
5.50
5.00
Q (m3/s)
4.50
4.00
3.50
3.00
2.50
2.00
1.50
1.00
0.50
0.00
0.00% 20.00% 40.00% 60.00% 80.00% 100.00%
% of time Exceeded or Equalled
In the figure below Qc is the discharge capacity of the plant under the design
head. This Qc is the discharge at full gate opening of the runner under design
HE-432: Hydropower Engineering-I Lecture Note/2008/2009/Fikadu & Abdela 29
Arbaminch University, Department of Hydraulic Eng’g
head. Even though to the left of Q c on the flow duration curve the stream
discharge is greater, it is not possible to pass the higher discharge through
the plant. If the reservoir or storage is full, water must be bypassed by a
spillway.
To the right of the runner discharge capacity point, Q c, it should be noted that
all the water that can go through the turbine is the amount flowing in the river
at the particular percent of that point. This shows that full-rated power
production will not be produced. With storage it is possible to alter this for
short periods of time, but the total amount of energy output can not be
increased.
If hydraulic head and the expected losses in the penstock are known, it is
possible to generate a power duration curve from the flow duration curve.
100
Q (m3/s)
Qc
1
0 10 20 30 40 50 60 70 80 90 100
100
Exceedence percentage
Figure 2.16: Flow duration curve showing discharge capacity value
Turbine power output
10
Qc
1
0 10 20 30 40 50 60 70 80 90 100
% of tim e pow e r is e qua l or e x ce e de d
The gross head is the vertical distance that the water falls through in
generating power, i.e. between the upper and lower water surface levels.
Field measurements of gross head are usually carried out using surveying
techniques. The precision required in the measurement will impose the
methods to be employed.
In the past the best way to measure it was by leveling with a surveyor’s level
and staff, but the process was slow. Nowadays with digital theodolites, the
electronic digital levels and especially with the electronic total stations the job
has been simplified. The modern electronic digital levels provides an
automatic display of height and distance within about 4 seconds with a height
measurement accuracy of 0.4 mm, and the internal memory makes it possible
to store approximately 2,400 data points. Surveying by Global Positioning
Systems (GPS) is already practiced and a handheld GPS receiver is ideal for
field positioning, and rough mapping.
Having established the gross head available it is necessary to allow for the
losses arising from trash racks, pipe friction, bends and valves. In addition to
these losses, certain types of turbines must be set to discharge to the
atmosphere above the flood level of the tail water (the lower surface level).
The gross head minus the sum of all the losses equals the net head, which is
what is available to drive the turbine.
Pp = ⋅ Q ⋅ H (2.22)
Which is a power that can be required for useful work by overcoming friction
loss in watts.
where
H = head in m
Q = discharge of streams in m3/s
Pp= Potential (theoretical) power of the stream in KW
= ⋅ g γ = ρ.g/1000 = 9.81 KN/m3
If the river course is divided in to a number of n stretches, the total power can
be described by:
n
P = ∑ (Q ⋅ H )
1 (2.23)
Potential power resources can be characterized by values according to the
discharge taken as a basis of computation. The conventional discharges are
Q100, Q95, Q50, Qm. Thus we have,
5.E + 07
1.E + 08
2.E + 08
2.E + 08
3.E + 08
3.E + 08
4.E + 08
4.E + 08
C a p a c ity / v o lu m e
3100
3050
3000
E l e va t io n
E l e va t io n
2950
2900
2850
2800
3500
3000
2500
2000
1500
1000
500
A rea
When releases from reservoir are made, the schedule of releases is often
dictated by considerations other than just meeting the flow demands for power
production. The needs for municipal water supply, for flood control, and for
down stream irrigation use dictates certain restraints. The restraints are
conventionally taken care of by developing reservoir operation rule curves that
can guide operating personnel in making necessary changes in reservoir
water releases.
To be effective, rule curves often require the use of rather careful and
extensive reservoir operation studies using historical flow data and estimates
of demand for water that are likely to occur in the future.
Figure 2.18 illustrates the FDC of the site it is intended to evaluate. Usually
the design flow is assumed to be, in a first approach, the difference between
the mean annual flow and the reserved flow. In actual practice is strongly
recommended to evaluate the plant for other design flows in order to choose,
the one that yields the best results. Once the design flow is defined (Q m-Qres),
and the net head is estimated, suitable turbine types must be identified. The
suitable turbines are those for which the design flow and head plot within the
operational envelopes (figure 3.18). Figure 7 shows the useable region of the
flow duration curve. Every selected turbine has a minimum technical flow (with
a lower discharge the turbine either cannot operate or has a very low
efficiency) and its efficiency is a function of the operating discharge.
The gross average annual energy (E in kWh) is a function E = fn (Q median, Hn,
ηturbine, ηgenerator, η gearbox, ηtransformer, , t)
Where:
Qmedian = flow in m3/s for incremental steps on the flow duration curve
Hn = specified net head
ηturbine = turbine efficiency, a function of Qmedian
ηgenerator = generator efficiency
η gearbox = gearbox efficiency
ηtransformer = transformer efficiency
t = number of hours for which the specified flow occurs.
The gross average energy is then the sum of the energy contribution for each
strip. The capacity of each turbine (kW) will be given by the product of their
design flow (m3/s), net head (m), turbine efficiency (%), and specific weight of
the water (kNm3).
Table 2.1: Minimum technical flow of turbines
Turbine Type Qmin
Francis spiral 30
Francis open flume 30
Semi Kaplan 15
Kaplan 15
Cross flow 15
Pelton 10
Turgo 10
Propeller 65
Load curve
Peak Load
Average Load
Load (MW)
Base Load
0 6 12 18 24
Time
Maximum demand determines the size of the plant and its cost.
Highest instantaneous value of demand is, strictly speaking, the peak load or
peak demand. Generally, however, peak load is defined as that carried at
intensity greater than 4/3 times the average load intensity.
Base Load is the total load continuously exceeded where as the average load
is the area under the curve divided by the time.
Load factor is the ratio of average load to the peak load and is expressed as a
daily, weakly, monthly or yearly value. The area under a load curve is energy
(KWh) and it can be plotted to obtain energy consumption curve. Thus the
load factor can also be defined as:
6 , 000 , 000
C .F = = 0 . 60 o 60 %
100 , 000 * 100
The capacity factor for hydroelectric plant is generally between 0.25 & 0.75.
Therefore, If the peak load = plant capacity, then capacity factor = load factor.
If the plant is not used to its full capacity, then load factor ≠ capacity factor.
Thus in the above example if the maximum load was 75 MW instead of 100
MW then
6,000,000
L.F = = 0.80 or 80%
75,000 *100
Qauntity of water actually used for power generation
Utilizatio n factor = (2.26)
Quantity of water that is avavailable in the river
For assumed constant head
Power Utilized
Utilizatio n factor = (2.27)
Power available
For hydroelectric plants, this factor varies from 0.4 to 0.9 depending on plant
capacity, load factor & storage.
Firm Power
0% 100%
Area under load duration curve = total energy production during the period.
Thus
Area under the curve
Annual load factor = (2.28)
Area of Re c tan gle corresponding to max . demand during the year
Some of the river discharge is by nature firm, usually the minimum flow, but its
share of the total discharge can be increased by introducing regulation of the
river, i.e. provision of storage reservoirs from which water can be drawn
during dry periods.
The value of having guaranteed supply of water and the additional costs
involved in regulation is reflected in the price of electricity and firm supply
commands a higher price than secondary and surplus power and energy.
The highest priced energy, however, is often the supply termed “peaking”. By
peaking is meant the load which can be supplied to meet the variation in
demand in a supply system. It is measured as excess of the average demand
over a period of time, day, season or year.
Secondary Power
Firm Power (for run-off
Primary Power river plant)
0% 100%
Firm Power
(Without storage)
0% 100%
Demand:
The need for and the purpose of demand forecasts are fully recognized. Not
only the size but the “shape” of the demand is important factors in planning
the power supply. By shape is meant the daily, seasonal and annual variation
of the demand curve.
A lot of planning information can be derived from the demand curves of supply
systems. They will indicate need for regulation of watercourse contemplated
for development as they give information on the water needed for generation
on a daily, seasonal and annual basis. Such demand curves also provide data
needed to determine the size of generation, installations, and unit size and
transmission facilities.
140
Maximum
120
100
Cold
80
60
Seasonal Variation
40
Load (MW)
Maximum
20
Hot
0
0 3 6 9 12 15 18 21 24
Time of Occurence (Hrs)
At certain times the demand may reach the highest value, known as the peak-
load. This maximum demand usually determines the size of a plant.
Generally, the peak-load is defined as that part of the load carried at intensity
greater than 4/3 times the mean load intensity.
To cover the fluctuating energy demand, the following types of power plants
are interconnected to each others and work together:
Base load power stations (coal, oil, nuclear and run-of-river scheme power
stations);
Average load power stations (temporary, gas and reservoir power stations);
Peak load power stations (pumped storage and peak load hydro power
stations).
Base load power stations having high utilization times, they produce electric
energy on a very economical basis. The energy prime costs of peak load
power stations are higher due to shorter utilization times; their emphasis lies
on instant availability. These differences affect considerably the price of base
load and peak load power.
Trend Analysis:
Trend analysis extends past growth rates of power demand into the future. It
focuses on past changes or movements in demand and uses them to predict
future changes in the demand.
HE-432: Hydropower Engineering-I Lecture Note/2008/2009/Fikadu & Abdela 41
Arbaminch University, Department of Hydraulic Eng’g
The disadvantage of trend analysis is that it produces only one result – future
power demand. It doesn’t help analyze why power demand behaves the way
it does, and it provides no means to accurately measure how changes in
energy prices or government policies, for instance, influence the demand.
End-Use Analysis:
The basic idea of end-use analysis is that the demand for power depends on
what it is used for (the end-use). For instance, by studying historical data to
find out how much power is used for individual electrical appliances in homes,
then multiplying that number by the projected number of appliances in each
home and multiplying again by the projected number of homes, an estimate of
how much power will be needed to run all household appliances in a
geographical area during any particular year in the future can be determined.
Using similar techniques for power used in business and industry, then adding
up the totals for residential, commercial, and industrial sectors, a total forecast
of power demand can be derived.
The advantage of end-use analysis is that it identifies exactly where power
goes and how much is used for each purpose.
Econometric Analysis:
Econometric analysis uses economics, mathematics, and statistics to forecast
power demand. It is a combination of trend analysis and end-use analysis, but
it does not make the trend analyst’s assumption that future power demand
can be projected based on past demand. Moreover, unlike end-use method, it
can allow for variations in the relationship between power input and end-use.
decreases, and how power demand is affected by all the various factors. In
addition, it is flexible and useful for analyzing load growth under different
scenarios.
Note:
Load forecasts should be interpreted as rough indications of the reasonable
range of possible outcomes of power growth, rather than precise
computations of future power consumption.
336
40
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308
400
1234
839
400 600
400
500
400
676
Figure 1
852
820
561
629
839
400 600
400
500
400
676
852
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561
Figure 2
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629
Figure 3
1. For the given sites in figures 1, 2 and 3, prepare a suitable layout for an
optimum hydropower development and locate the appropriate sites for
intake (perhaps dam or weir), water way and power house. The layout
Taking minor losses in the pipeline, power station and draft tube to be 3 m
a) Determine the minimum pipeline to enable the maximum specified
power to be developed.
b) Determine the pressure head to be developed by the pump-turbines
when reversed to act in the pumping mode to return a total volume of
3.25X106 m3 to the upper reservoir uniformly during 6 hours in the off-
take period.
hf
Losses
he
Pump/Turbine
Figure 4: Pumped storage power scheme in generating mode
4. The following flow record has been observed on Kulfo River near
Arbaminch Town. Assess the hydropower potential of the river.
HE-432: Hydropower Engineering-I Lecture Note/2008/2009/Fikadu & Abdela 46
Arbaminch University, Department of Hydraulic Eng’g
YEAR JAN FEB MAR APR MAY JUN
1976 3 3 5.1 27.8 55.5 54.2
1977 3 3.9 7.2 10.8 36.5 **
1978 ** ** ** ** ** **
1979 3 6.4 20.2 44.2 39.7 14.2
1980 2.24 1.93 1.35 ** 16.52 6.84
1981 1.22 1.49 3.24 9.14 9.62 3.97
1982 1.63 1.93 7.28 9.87 15.39 10.11
1983 3.07 2.56 ** 12.41 10.11 9.87
1984 3.36 ** 1.76 0.767 13.06 11.36
1985 ** ** ** 21.57 15.95 10.36
1986 2.24 2.24 3.6 8.66 18.26 18.26
1987 3.6 2.73 11.63 21.26 ** **
1988 ** ** ** ** ** **
1989 ** ** ** ** ** **
1990 ** ** ** ** ** **
1991 ** ** ** ** ** **
1992 ** ** ** ** ** **
5. In the table below the elevation and the corresponding measured area are
given. Estimate the elevation and the area inundated when the reservoir
volume is 225X106 cubic meter.
Level (m.a.s.l) Measured Area (m2)
880 1.715 X106
885 3.208 X106
890 4.312 X106
895 8.110 X106
900 8.720 X106
905 10.115 X106
910 15.710X106
915 17.515X106
920 22.718X106
925 28.300X106
Trash Rack:
Total area = 16 m2, Rack opening = 10 m2
7. Estimate the power and work for the given data below.
Given: Q=50 m³/s, H=5 m, operation hour 7,000h/year, and overall efficiency
=0.8.
9. A run-off-river plant operates as a peak load plant with 20% weekly load
factor, and all its capacity is firm capacity. What will be the minimum flow
in the river so that the station may serve as a base load station given that:
Installed capacity of generator = 10,000 KW
10. A mini hydropower plant is under planning. The simplified sketches of the
intake area and the head water channel are shown in Figure 6. Estimate
the necessary amount of water (discharge, Q1) that must flow in the river in
order to satisfy the demand of 5 m3/s water through the turbine. The head
water channel will made of concrete and Manning number assumed is
0.0125.
Da
A Q1 20
A Q2
Q3
a) General Plan
B
Q1 El. 139.20
El. 137.50 Q2
Dam
Slope ˜ 0
El. 138.40
El. 138.40
El. 137.50
D
D Slope = 1/324
Q3 = 5 m3/s
Channel
9.0 m 2.50 m
El. 138.40
Hydropower
Load
(MW)
Nuclear
Thermal
Time (months)
a)a)Block
Blockpower
powerplant
plant b)
b)Twin
Twin block
block plant
plant c)Island
c) Island plant
plant d)d)pier
pierhead
head plant
plant e) Submersible
e) Submersible plant
Figure
plant 3.2: Run-Of-River Hydropower plant arrangement
A
B
Storage (1)
Dam (2)
Appurtenant Structure: Intake and Spillage Structures:
Spillage Structure: Spillway (5)
Intake: Service Intake (3) and Bottom Outlet (4)
Surveillance Structure (in Dam, in Foundation as well as Valley Sides)
Diversion (6)
Service Road (7)
Lake
Mass Curve
700
600
500
Accumulated Volume
Storage Required
L i ne
nd
400
e ma
300 D
200
100
0
0 2 4 6 8 10 12 14
Time
For Francis turbines the units can be operated over a range of flows from
approximately 50 to 115% best efficiency discharge. Below 40%, low
efficiency, and rough operation may make extended operation unwise. The
upper range of flow may be limited by instability or the generator rating and
temperature rise. The approximate limits of head range from 60 to 125% of
design head.
Propeller turbines have been developed for heads from 2 to 70m but are
normally used for heads less than 30 m. For fixed blade propeller turbines the
limits of flow operation should be between 75 and 100% of best-efficiency
flow. Kaplan units may be operated between 25 and 125% of the best
efficiency discharge. The head range for satisfactory operation is from 20 to
140% of design head.
Figure 3.9 shows how multiple units can be used effectively to take advantage
of low flow variation. At the design stage of analysis and with availability of
standardized units, it may be desirable to consider as alternatives a single full-
capacity unit, two or more equal size units, and two or more unequal size units
to determine the optimum equipment selection
HE-432: Hydropower Engineering-I Lecture Note/2008/2009/Fikadu & Abdela 59
Arbaminch University, Department of Hydraulic Eng’g
100
90
80
70
Available flow
60
20%
50 Turbine # 1
30%
40 Turbine # 2
40%
30 Turbine # 3
70%
20
Turbine # 4
10
0
0 10 20 30 40 50of time
Percent 60 70 80 90 100
In table 3.4, the second row gives the value for various flow capacities for
alternative sizes of power plants. In the example the plant capacity was varied
from 11.68 MW to 6.28 MW. Using flow capacities for 0, 8, 10, 20, 30 and 40
exceedence percentages, and the table was completed to determine net
annual benefits and thus most economical size of unit. This required a
determination of the project life and the discount rate for money necessary for
capital investment. The capital recovery cost was computed using a 7%
discount rate and a plant life of 50 years. The investment and annual
operating costs are estimated.
The annual benefit is computed multiplying the energy produced by the unit
sale value. In this case 0.26 Birr/Kwh is used for the unit sale. Plotting annual
costs and benefits against the installed capacity will then permit a
determination of the optimum plant capacity by showing where the maximum
benefit is or where marginal benefit equals marginal cost. This is shown in
figure 3.11, where the optimum installation is shown as 10 MW.
Table 3.3: Computation table for turbine capacity selection
Duration (30%)
0 10 20 30 40 50
0 8 10 20 30 40
Plant discharge
(m3/s) 283.10 196.00 179.80 133.06 110.41 96.30
Plant Capacity,
P(MW) 11.68 9.81 8.99 7.44 6.76 6.28
Capital cost
(mBirr) 133.98 121.37 117.89 104.40 95.27 88.39
Capital recovery
cost (mBirr) 10.04 9.09 8.83 7.82 7.14 6.62
Annual operating
cost (mBirr) 6.24 5.39 5.24 5.18 4.99 4.92
Total Annual
Cost (mBirr) 16.27 14.48 14.07 13.00 12.12 11.54
Annual energy
3
out put (10 XKWh) 56853.29 55991.04 54986.43 52095.30 49584.81 47256.80
Annual benefits
(mBirr) 14.84 14.61 14.35 13.60 12.94 12.33
Net benefits (mBirr) -1.43 0.13 0.28 0.60 0.82 0.80
17.00
Total Annual Cost
16.00
Annual Benefits/Cost (mBirr)
15.00
Annual benefits
14.00
Annual benefits
13.00
12.00
Total Annual Cost
11.00
10.00
6.00 7.00 8.00 9.00 10.00 11.00 12.00
Capacity of Hydroplant (MW)
Exceedence (%)
0 10 20 30 40 50
River Discharge (m3/s) 452960 328396 254790 223649 220818 209494
Estimated Head (m) 25.6 27.4 28.7 29.0 29.3 29.4
Plant Discharge (m3/s)
Efficiency (%) 86 88 89.5 91 89.5 89
Power Output (KW)
Percent Time (%)
Energy (KWh)
Exceedence (%)
60 70 80 90 100
River Discharge (m3/s) 206663 201001 195339 193923.5 192791.1
Estimated Head (m) 29.6 29.6 29.7 29.7 29.7
Plant Discharge (m3/s)
Efficiency (%) 88.5 88 87.5 87.2 87
Power Output (KW)
Percent Time (%)
Energy (KWh)
Total Energy (KWh)
70
65
60
Annual Cost (MBirr)
55
50
45
40
35
50 55 60 65 70 75 80
Plant Size (MW)
1000
900
800
700
Power (KW)
600
500
400
300
200
100
0
0 6 12 18 24
Time (Hr)
Month 3 4 5 6 7 8 9 10 11 12 1 2
Natural 7.50 6.50 5.00 12.00 5.50 3.90 2.35 0.85 1.20 1.00 1.65 2.50
flow (m3/s)
• A water intake must be able to divert the required amount of water into
the power canal or into the penstock without producing a negative
impact on the local environment and with the minimum possible head
loss.
• The intake serves as a transition between a stream that can vary from
a trickle to a raging torrent, and a controlled flow of water both in quality
and quantity. Its design, based on geological, hydraulic, structural and
economic considerations, requires special care to avoid unnecessary
maintenance and operational problems that cannot be easily remedied
and would have to be tolerated for the life of the project.
A
Spiral flow
Ground/bottom flow
B en d
C an al
G ate
a ) B o tto m G u id e va n e s
b ) S u rfa ce G u id e V a n e s
Figure 4.13: Unsuitable position for intake because of surface level reduction
due to seasonal variations of flow or scouring or river-bed over time
Trash racks can be installed by sliding them into grooves in the concrete walls
of the intake, canal, or forebay structure. They should be removable and not
permanently set in concrete.
Bars on a trash rack before the inlet to the penstock should be spaced no
closer than is necessary to remove debris which might be detrimental to the
turbine’s operation. Otherwise, head losses may be high and the rack may fill
up quickly with debris. With a Pelton turbine, the space between bars
usually is not more than half the nozzle diameter (or a quarter, if spear
valve is used) to prevent the nozzle from choking. For Francis turbines, the
space between bars should not exceed the distance between the runner
vanes.
The approach velocity of flow should be kept within such limits that it will not
cause damage to the rack structure. A design approach velocity of 0.5 m/s is
usually used. If a trash rack is located immediately in front of the inlet to a
penstock and the penstock velocities are significantly higher than 0.5 m/s, the
trash rack can be built in a circular area to increase the area of the trash rack
and correspondingly decreases velocity through it.
Cleaning of the trash racks can be performed either manually (for small
schemes) using manual rake or mechanically (for large schemes) using
automatic cleaning machines. The trash rack is usually placed vertical or near
vertical (< 25o from the vertical). Placing the trash racks in an inclined position
makes the cleaning easy apart from giving less resistance to flow.
Vf
α
V
If the grill is not perpendicular but makes an angle b with the water flow (b will
have a maximum value of 90º for a grill located in the sidewall of a canal),
there will be an extra head loss, as by the equation.
Va 2
∆h = sin (4.4)
2g
d) Gate Losses:
Head loss due to gates (at part gate opening) is given by:
2
1 Q
∆h g = (4.5)
C A
2g d
Where, Q is flow in the canal or conduit, A is area of gate opening, and Cd is
discharge coefficient which varies between 0.62 and 0.83.
e) Velocity Through Trash Racks
Velocity should be sufficiently low to avoid high head loss and should be
sufficiently high to avoid large intake and trash rack cross section. The
following are suggested limiting entrance velocities:
i) Justin and Creager formula:
V ≤ 0.12 2 gh (4.6)
h =head from center line of gate to normal water surface
ii) Mossonyi’s formula to eliminate eddies and vortices:
V ≤ 0.075 2 gh (4.7)
iii) U.S.B.R's criterion: permissible velocity in the range of 0.6 to 1.5 m/s
The trashrack is designed so the approach velocity (Va) remains between
0.60 m/s and 1.50 m/s. The total surface of the screen will be given by the
equation:
1 t +b Q
S= (4.8)
K 1 b V a sin
A vortex which forms at the inlet to power conduit occasionally can cause
troubles by itself. It can induce loss of turbine efficiency, possible cavitations,
surging caused by the formation and dissipation of vortices, and flow
reduction as air replaces part of the water through the inlet. It can also draw
floating debris into the conduit. Thus, it is necessary to prevent formation of
vortices at intakes and air entrainment.
Vortices are formed due to the following factors:
i) Hydraulic jump formation
ii) Velocities at intakes
iii) Submergence at intakes
HE-432: Hydropower Engineering-I Lecture Note/2008/2009/Fikadu & Abdela 78
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iv) Geometry of approaching flow at intakes
Designing for a low velocity into the conduit and increasing submergence of
the inlet can help prevent the formation of vortices. Flow approaching the
intake asymmetrically is more prone to vortex formation than symmetrical
flow. It is therefore important that flows upstream of the inlet area be as
straight and uniform as possible.
For the condition of no vortices at intakes, the following empirical relations
may be used:
Ys > 0.30 V D for symmetrical approach
Ys > 0.40 V D for asymmetrical approach Ys
Where, Ys is necessary submergence depth,
V is velocity at inlet to the canal, V D
D is diameter of the conduit.
Qa
Air vent
Control gate
Figure 4.18: Air
Bulk head Vent Arrangement
Flushing flume
A A
Power canal
W
Flushing sluice
Power canal
Flushing flume
Section A-A
W W
Collection tank
Flushing flume
a) For continuous flushing b) For intermittent flushing
Section B-B
Figure 4.19: Settling basin SectionB-B
Inlet Zone:
The main function of the inlet is to gradually decrease the turbulence and
avoid all secondary currents in the basin. This is achieved by decreasing the
flow velocity through gradually increasing the flow cross-section, i.e., by
providing gradual expansion of the width and depth.
To achieve optimum hydraulic efficiency and effective use of the settling zone,
the inlet needs to distribute the flow uniformly over the cross-section of the
basin. To achieve uniform flow distribution, the following techniques, in
addition to the provision of gradual expansion, may be adopted at the inlet
zone:
• Use of submerged weir
• Use of baffles
• Use of slotted walls
For the limit particle sizes mentioned above, the lower limits should be
used if the sediment fractions contain sharp-edged quartzite grains.
90
80
70
% Sieve passing 60% removal ratio
60
50
40
30
dl
20
10
0
0.001 0.01 0.1 1 10 100
Particle size (mm) (Log scale)
Instead of using the limit particle size, the degree of removal is frequently
defined by the removal ratio, which is the ratio of concentrations after and
before settling, expressed in percentages. If the concentration of the raw
water is C, and that of clarified water is specified as the permissible value Cp,
the required removal ratio is obtained as:
Cp
R= × 100 (%)
C
In the above figure the removal ratio is 60%
3. Having determined the basic data as suggested above, one can proceed
to establish settling velocity of the smallest fraction, i.e., of the limit
particle size to be removed. This can be established theoretically (Stoke's
law) or by experiments (Sudry graph).
Figure 4.21: Settling velocity in stagnant water plotted against the density
of silt loaded water and the particle diameter (After L.Sudry)
HE-432: Hydropower Engineering-I Lecture Note/2008/2009/Fikadu & Abdela 82
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• The silt particles begin to collect, fall and the lightest ones will fall at the
end of the basin:
• After a period of time the collection tank will be full. The lightest particles
still fall at the end of the basin:
Denoting the depth of the basin by D and its width by W, the discharge
passing through the basin is:
Q = W DV (4.9)
Where, V is the flow-through velocity.
The second equation expressing the relation between the settling velocity,
the depth of the basin D, and the settling time t is:
HE-432: Hydropower Engineering-I Lecture Note/2008/2009/Fikadu & Abdela 83
Arbaminch University, Department of Hydraulic Eng’g
D
t= (4.10)
Finally, the length of the basin will be governed by the consideration that
water particles entering the basin and sediment particles conveyed by them
with equal horizontal velocity should only reach the end of the basin after a
period longer than the settling time. Thus, even the smallest settling particle
may reach the bottom of the basin within the settling zone. In other words, the
retention period should not be shorter than the settling time. The required
length of the basin is thus:
L =V t (4.11)
Eliminating t from the last two equations two relations can be established
between the six parameters governing the hydraulic design:
Q =W DV
(4.12)
DV
L=
Obviously a solution of the problem is not possible unless four of the six
quantities are known. The discharge Q is usually known. The settling velocity
ω is defined by the initially specified degree of removal and, as mentioned
previously, can be established by calculation or experimentally. The highest
permissible flow-through velocity V should also be specified, considering that
particles once settled should not picked up again. According to Camp, the
critical flow-through velocity is estimated from:
V = a dl [m / s ] (4.13)
Where, d is the equivalent diameter of the smallest sediment particle to be
settled in mm and a is a constant given as:
a = 0.36 , for d l > 1 mm
a = 0.44 , for 0.1 mm < d l < 1 mm
a = 0.51, for d l < 0.1 mm
[Modern tendency is to use V =0.4 to 0.6 m/s]
Depth of basin should be specified considering that long and/or wide basins
are economical than deep ones. The depth of settling basins in waterpower
projects is generally between 1.5 and 4 m with flow-through velocities not
higher than 0.5 m/s. Hence W and L can be computed.
Check
From Q=DWV gives V=Q/WD
and from L=V*t gives V=L/t
Therefore, Q/WD = L/t gives Q*t = WDL (Water conveyed to tank =
Volume of tank)
Almost without exception the power intake will incorporate some type of
control gate or valve as a guard system located upstream of the turbine and
which can be closed to allow the dewatering of the water conduit. This gate
must be designed so it can be closed against the maximum turbine flow in
case of power failure, and it should be able to open partially, under maximum
head, to allow the conduit to be filled.
4.13.1 Canals
Canals are appropriate choice when the general topography of the terrain is
moderate with gentle slopes. However, when the ground is very steep and
rugged, it becomes uneconomical to construct canals as it follows longer
distances and/or needs provision of cross-drainage works and deep cuts and
fills at a number of appropriate locations. In such cases, it is advisable to go
for tunnels or pipes. The choice, in fact, has to be made based on economic
analysis. Where the topography of the region presents special formations, the
alternating use of open-canal and open-surface tunnel sections may ensure
the most economical development.
The tracing of a power canal should closely follow the contour lines of the
terrain. Based on the topographic conditions, a canal may be constructed
through cuts, over fills, and in cuts-and-fills as shown in Figure below.
Concrete sections of a lining can be hand-formed at the site. If the side slopes
exceed 1 in 1, form works may be necessary to hold the concrete in place
until it sets. The thickness of the concrete lining may range from 10 to 20 cm,
depending on the quality of the concrete and the soil conditions.
Brick and masonry are another most frequently used type of power canal
lining materials. Use of stone masonry permits savings by reducing the
quantity of cement required as compared to concrete lining. Masonry lining
consumes only about 25 – 30 % of the amount of cement required for poured
concrete. Whether brick or stone is used depends on their relative availability
and cost.
With masonry linings, a rectangular canal section is often used. In this case,
the sides of the canals are constructed as retaining walls to counteract the
lateral forces of either the earth backfill or the water within the canal.
The following table defines for the most common canal sections the optimum
profile as a function of the water depth y, together with the parameters
identifying the profile.
Wetted Hydraulic Top Water
Channel Section Area
Perimeter Radius Width Depth
A
P R T d
Trapezoidal: half hexagon 1.73 y2 3.46y 0.500y 2.31y 0.75y
Rectangle: half square 2 y2 4y 0.500y 2y y
Triangle: half square Y2 2.83y 0.354y 2y 0.500 y
Semicircle 0.5 πy2 πy 0.500y 2y 0.250 πy
Once the canal profile has been selected it is easy to compute its maximum
discharge.
Apart from the hydraulic computations, the flow velocities in the canal or other
water conduits in general are determined according to economic point of
views (investments, head losses, wear and tear of material, danger of erosion
and silting). The velocity must be high enough to prevent sedimentation. It has
to be low enough to prevent bed erosion for unlined and wear by abrasion for
lined-canals.
Lowering the velocity keeps the head loss over the length of the canal to a
minimum; however, it increases the cost necessary to construct the canal as
the cross-sectional area increases when the velocity lowers. The Table below
provides permissible velocity ranges.
As stated above, in unlined canals flow velocities are limited by the resistance
of the bed material to erosion. In unlined canals flow velocities are limited by
resistance against wear.
Maximum Velocities:
Critical bottom velocity (with respect to erosion) is given by:
Strenberg: Vb = 2d for d is particle size in meters, =4.43
Maximum permissible mean velocity according to Bogardi and Yen is given
by:
V = 22.9d m4 / 9 S s − 1
Freeboard Allowance:
Freeboard is provided above the design water level for safety purposes. For
earth canal the lower limit is 35 cm and the upper limit is 140 cm. Generally
the free board = [0.35+1/4h] m. Where h is depth of flow. Allowances should
be made for bank settlements. For lined canals, the top of the lining is not
usually extended for the full height of the free board. Usually it is extended to
15cm to 70cm above the design water level.
Water Loss in Power Canals
Water losses are due to
a) seepage
b) evaporation
c) leakage at gates
Generally b) and c) are generally of minor importance. Seepage losses from
earth canal may be described according to the following procedures:
4.13.4 Tunnels
Tunnels are underground conveyance structures constructed by special
tunneling methods without disturbing the natural surface of the ground. In
many modern high head plants, tunnels form an important engineering
feature.
The Water carrying tunnels include head race or power tunnels, tail race
tunnels and diversion tunnels. Flows in water tunnels are usually under
pressure (pipe flow), but sometimes free-flow (open channel flow) can be
experienced, especially, in tailrace tunnels. The design of free-flow tunnels
follows the same principles as used in the design of open canals.
Lining of tunnel can be done with plain concrete, fiber reinforced concrete,
R.C. or steel in the case of pressure shafts.
Lining of tunnels is required:
i) For structural reasons to resist external forces particularly when the
tunnel is empty and when the strata is of very low strength.
ii) When the internal pressure is high
iii) When reduction in frictional resistance and therefore the head loss is
required for increasing capacity
iv) For prevention or reduction of seepage losses
v) For protection of rock against aggressive water
In the case of low-pressure tunnels the tunnel surface may frequently be left
unlined except for visible fissures. A watertight lining is usually required for
tunnels operating under medium and high heads. Seepage is more likely to
occur as the head increases, water may leak through the smallest fissures
and cracks. Moreover, under high-pressure it may penetrate the otherwise
watertight rock and render it permeable.
Let hr = depth of overburden rock
γr = specific weight of the rock
γw = specific weight of water.
H = Internal pressure head of water.
Then for equilibrium: w H r hr
With w = 1 ton/m , we have
3
H r hr
r hr
Using a factor of safety of, H = (m )
Recommended factor of safety = 4 to 6.
Alignment:
In aligning water tunnels, the following points should be taken in to account:
• Length of the tunnel: as much as possible short route should be followed
• Location of surge tanks & adits: the alignment should provide convenient
points for surge tanks & adits.
• Rock cover (overburden): sufficient rock cover should be available along
the alignment
• Discontinuities: the alignment should, if possible, avoid crossing of
weakness zones, joint planes, etc. If crossing of these features is
unavoidable, suitable direction of crossing should be considered.
• Rock quality: good quality of rock mass should be sought in aligning the
tunnel
Geometrical Shape:
• The choice of the cross-sectional profile of a tunnel depends on:
• Hydraulic considerations: Circular is preferable
• Stability considerations: Circular is preferable
• Convenience for construction: Horseshoe is preferable
• Available tunneling equipment :
Longitudinal Slope:
The minimum slope for a pressure tunnel is limited on the basis of dewatering
requirements. And also the longitudinal profile of the tunnel should be such
that the roof remains below the hydraulic pressure line by 1 to 2 m. Likewise,
the tunneling method and the equipment employed for transportation of the
excavated material (rail or wheel transport) can limit the maximum slope
possible to provide. The usual practice is to keep the slope of power tunnel
gentle till the surge tank and then steeper (even vertical) for the pressure
shaft.
Flow Velocity:
The allowable velocities in tunnels depend upon whether it is lined or unlined.
In unlined tunnels, a velocity of 2 to 2.5 m/s is the upper limit, while in
concrete lined tunnels 4 to 5 m/s is often in use. The velocities for the
pressure shafts, which are generally steel lined, are usually higher than that in
the power tunnel. The normal range of velocities is between 5 to 8 m/s.
1 r
hw = L cos (4.21)
w
Where L is the shortest distance between the ground surface and the studied
point of the tunnel (or shaft) and is the average inclination of the valley side
with the horizontal (see figure below).
r L cos > w h w
hw
hr
In the case of concrete or steel lined tunnels, the linings are usually designed
to carry part or full load of the internal water pressure, and the above
equations, given for unlined tunnels, are modified accordingly in determining
the required overburden depth.
Head Loss:
Head losses in tunnels can be computed using Manning’s, Darcy-Weisbach,
or Hazen-Williams formulas.
2
Manning formula: h f = n 2 lv4 / 3
R
2
Darcy-Weisbach formula: h f = l v
2 g D eq
Optimum X-section:
The optimum x-section of a tunnel or a shaft is one for which the sum of tunnel
construction cost and the economic loss due to head loss is minimum.
Total cost
X-section
For a quick initial estimate of the diameter of pressure tunnels, the empirical formula
suggested by Fahlbusch can be used:
4.14 Forebays
A forebay, also called a head pond, is a basin located at the end of a power canal
just before the entrance to the penstock or pressure shaft. It acts as a transition
section between the power canal and the penstock. It is formed simply by widening
the power canal at the end as shown in Figure 4.27.
It is located between the almost horizontal or slightly inclined pressure conduit and
the steeply sloping penstock/pressure shaft. It is designed either as a chamber
excavated in the mountain or as a tower raising high above the surrounding terrain
4.16 PENSTOCK
The penstock is high pressure pipeline between forebay (surge tank or reservoirs)
and the turbine. The design principle of penstocks is the same as that of pressure
vessels & tanks but water hammer effect has to be considered. For short length, a
separate penstock for each turbine is preferable. For a moderate heads & long
distances a single penstock is used to find two or more turbines through a special
branching pipe called Manifold.
Material of construction:
Factors for the choice of material are: head, topography & discharge. Various
materials used are steel, R.C., asbestos cement, PVC, wood stave pipes, banded
steel, etc. The following factors have to be considered when deciding which material
to use for a particular project: Required operating pressure, Diameter and friction
loss, Weight and ease of installation, Accessibility of site, Cost of the
penstock, Design life, Availability, Weather conditions.
Method of support:
A penstock may be either buried or embodied underground (or inside dams) or
exposed above ground surface & supported on piers.
Buried penstocks: are supported on the soil in a trench at a depth of 1 to 1.5m and
back filled. The general topography of the land should be gentle sloping and of loose
material.
Advantages Disadvantages
• Continuity of support given by the soil provides • Difficulty in inspection
better structural storability.
• Pipe is protected from high temperature • Possibility of sliding on step
fluctuations • slopes
• Conservation of natural land escape • Difficulty in maintenance
• Protection from slides, storms & sabotage. • Expensive for loge diameter in
rocky soils.
Number of Penstocks:
The number of penstocks used at any particular installation can be single or multiple.
The general trend at older power stations was to use as many penstocks between
the forebay/surge tank and the powerhouse as the number of units installed. The
recent trend is to use a single penstock, unless the size or thickness of the penstock
involves manufacturing difficulties.
The advantages of using a single penstock over the use of multiple penstocks are:
♦ The amount of material required to manufacture is less, making it economical.
♦ The cost of civil engineering components such as penstock supports and anchors
is less.
On the other hand, the use of a single penstock means reduced safety of operation
and complete shutdown will become necessary in case of repair. Further more,
significant losses are usually experienced at the manifolds.
In general, the use of multiple penstocks is preferably employed for low-head plants
with short penstocks; whereas for high-head plants requiring long penstocks,
provision of a single penstock with manifold at the end usually proves economical.
Total cost
Cost
Economic Construction
loss cost
X-section
Figure 4.30: Economical Diameter of Penstock
1) SARKARIA’S Formula
The pressure wave speed C (m/s) depends on the elasticity of the water and pipe
material according to the formula:
Em 1 1 D
C= Where = +
ρ Em K TE
For instant closure, the time taken for the pressure wave to reach on the valve on its
return, after sudden closure is tc = 2 L
C
The value of water hammer pressure rise as computed above may be taken at the
turbine gate, reducing to zero at intake or surge tank level. Values at intermediate
location may be calculated assuming a straight line variation
In case where the negative water column gradient falls below the penstock center
line, there is danger of collapse of the penstock due to external atmospheric
pressure. The external pressure pe likely to result in collapse may be computed from
the formula by Mayer
3 EI 24 EI
pe = = kg / cm 2
r3 D3
3
I =moment of inertia of cross section of the pipe ring t m3
12
E =modulus of elasticity of steel
3
Introducing a safety factor,η Pe = 1 t n=2 for buried pipes; n=4 for exposed
2
D
Pe
t = D3
2E
pipes
HE-432: Hydropower Engineering-I Lecture Note/2008/2009/Fikadu & Abdela 100
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For example for complete vacuum, t = D 3 4 ×1
= 0.01D
2 × 2 × 10 6
Flanged Joints:
Flanges are fitted to each end of individual pipes during manufacture, and each
flange is then bolted to the next during installation as shown in Figure 4.31. A gasket
or other packing material is necessary between each flange of a pair. Flange jointed
pipes are easy to install, but flanges can add to the cost of the pipe. Flanged joints do
not allow any flexibility. They are generally used to join steel pipes, and occasionally
ductile iron pipes.
A good seal is required between each pipe section, and this is achieved by either
providing a rubber seal or special glue called solvent cement, depending up on the
material of which the pipes are made.
Spigot and socket joints are generally used to join ductile iron, PVC, concrete and
asbestos cement pipes.
Welded Joints:
Welded joints are used on penstocks made of steel. Steel pipes are brought to the
site in standard lengths, and then welded together on site. One advantage of welding
on site is that changes in the direction of the pipe can be accommodated without
preparation of a special bend section. It is relatively cheap method, but has the
drawback of needing skilled site personnel.
Expansion Joints:
A penstock, specially exposed ones, will change in length depending on temperature
fluctuations. If it is fixed the thermal expansion forces are substantial. It is possible to
relieve these forces by incorporating special joints called expansion joints, which
allow the pipe to expand and contract freely. For short penstocks, provision of a
single expansion joint may be sufficient, but for long penstocks with a multiple anchor
blocks expansion joints should be placed below each anchor block. Another
alternative to take care of thermal expansion is to take in to account the forces that
result from it in designing anchors.
Slide Blocks:
A slide block, also called supporting pier, carries the weight of pipe and water, and
restrains the pipe from upward and sideway movements, but allows it to move
longitudinally. In most cases the spacing between slide blocks are assumed equal to
the length of each pipe.
If the penstock is buried, slide blocks are unnecessary; rather instead the pipe is laid
in a trench on a bed of sand or gravel of consistent quality, with no big stones which
could cut into the pipe or cause stress concentrations on the pipe wall.
Anchor Blocks:
An anchor block consists of a mass of reinforced concrete keyed to the penstock so
that the penstock cannot move in any way relative to the block. It is designed to
withstand any load the penstock may exert on it.
Anchors are often used at bends (horizontal and vertical) and before entrance to the
powerhouse. They can also be used along long straight sections of penstock, each
one next to expansion joint.
Because an anchor is keyed to the penstock pipe and is also frequently located at a
bend in the pipe, more forces act on an anchor than on a slide block. The major
forces which act on anchor blocks are the following:
♦ Weight of the pipe and enclosed water
♦ Hydrostatic force on a bend
♦ Friction forces on slide blocks located between the anchor and expansion joint
♦ Thermally induced stresses, when expansion joints are not incorporated
♦ The weight of the anchor block itself
Thrust Blocks:
These are a special form of anchor whose sole purpose is to transmit forces primarily
caused by hydrostatic pressures at horizontal bends along a buried penstock to
undisturbed soil which provides the reaction force. However, if the bend is vertical, an
anchor block is still used if the back filled soil is not able to resist this force.
The structure should be safe against sliding. For sliding not to occur:
∑ H < ∑V
Where, H and V, respectively, are the sum of all horizontal and vertical forces,
and is the coefficient of friction between the structure and the ground often
assumed as 0.5.
The structure should be safe against overturning. For this condition to be fulfilled,
the resultant force should act within the middle third of the base. In other words,
Lbase
e <
6
Where, e is eccentricity of loading and Lbase is length of the structure base.
The pressure transmitted to the foundation must be within the safe bearing capacity
of the foundation material. This can be expressed as:
Maximum pressure ∑V 6 e Bearing capacity of
= 1 + <
by the structure Abase Lbase the foundation soil
The main purpose of penstock inlet valve is for dewatering of the penstock in case
maintenance of the penstock is required. But, it can be omitted for short penstocks
where the closure of the power canal or power tunnel is possible from the intake.
The main purpose of turbine inlet valve is to close the penstock while the turbine is
inoperative. It can also act as an emergency shut-off device. This valve cannot be
omitted except under especial case where the penstock supplies a single unit having
installed the penstock inlet valve. The number of turbine inlet valves required at a
power station is governed by the number of turbine units installed, but not by the
number of penstocks, as a single penstock can serve a number of units through a
manifold at the end. There are varies types of valves for use in hydropower
installations. The most frequently applied include:
♦ Gate valves
♦ Butterfly valves
♦ Spherical valves
♦ Needle valves
The type to be applied should be determined individually for each case after
considering the various factors involved. For details on valves, reference can be
made to hydropower and hydraulic structures textbooks.