You are on page 1of 45

PARTS LIST

For

PNEUMATIC DRILL

Model: VL140

Read this instruction manual before operating this equipment.

CPN: 51730521 July, 1997 PL6027


Revision 2

 1997 Ingersoll-- Rand Company Printed in U.S.A.


PARTS LIST INDEX PL6027
For Index
June 13, 1995 Pneumatic Drill VL140 Page 1 of 2

ORDERING INSTRUCTIONS
When ordering service parts, please specify:

1. The NAME of each part as listed.


2. The PART NUMBER as listed or stamped on the part.
3. The SERIAL NUMBER of the equipment.

DO NOT use illustration numbers when ordering service parts. To save time, send all orders for
parts to the nearest branch office or agent. IF IT IS NECESSARY TO SEND ANY PART OF THIS
EQUIPMENT TO THE FACTORY, INQUIRE AT OUR NEAREST BRANCH OFFICE OR AGENT
FOR SPECIAL INSTRUCTIONS.

SERIAL NUMBER STAMPED IN THIS AREA

SAVE THESE INSTRUCTIONS. DO NOT DESTROY.


All information, illustrations, and specifications in this parts list are based on the latest
information available at the time of publication. Product improvement is a continuing goal at
Ingersoll- Rand. Design and specifications are subject to change without notice or
obligation.
When the life of the tool has expired, it is recommended that the tool be disassembled, de-
greased and parts be separated by material so that they can be recycled.

 1995 Ingersoll-- Rand Company Printed in U.S.A.


Each column includes the Parts List
Section Numbers applicable to the assembly.
NAME OF ASSEMBLY
Components of an assembly
are indented.
Manual Section
No. No.

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6027 1

Pneumatic Drill VL140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6027 2

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6027 3

Page 2, Index, PL6027


PARTS LIST INTRODUCTION PL6027
Revision 1 PNEUMATIC DRILL VL140 Section 1
June 13, 1995 Page 1 of 1

NOTE: THE VERTICAL BAR SHOWN TO THE LEFT OF TEXT DESIGNATES A REVISION HAS BEEN MADE
SINCE THE PREVIOUS PRINTING.
Alphabetical Index
Title Page No.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 INTRODUCTION. protection when near drill in operation.


Failure to wear approved safety equipment
This parts list contains spare part num- could result in bodily injury.
bers, general model information and a list-
ing of assemblies for the Pneumatic Drill 2. Use only Ingersoll--Rand replace--
VL140. ment parts.

2 SAFETY FIRST. 3. When using any solvent to clean parts,


make sure that it is nonflammable, that it
SAFETY FIRST is the primary concern for will not harm the skin, that it meets current
the protection of both, personnel and the O.S.H.A. standards, and that it is used in
pneumatic drill during any phase of opera- an area that is adequately ventilated.
tion. All personnel must thoroughly under-
stand all safety precautions before operat- 4. Keep all pneumatic drill components
ing or doing any maintenance work on the properly lubricated and maintained.
pneumatic drill. Failure to do so could cause damage to the
pneumatic drill, bodily injury or both.

3 SAFETY PRECAUTIONS. 5. Keep clear of rotating drill steel and


associated parts during the drilling
The Safety Precautions listed are intended operation
to make all personnel aware of the hazards
while working on or near a pneumatic drill.
All personnel must use common sense and 6. The drill, striking bar, couplings, drill
a good working practice while operating steels and bit are hot during the drilling
and maintaining this pneumatic drill. operation. Do Not touch these parts with
These safety precautions listed are of a your bare hands. Wear gloves to protect
general nature and cannot cover every your hands when you are changing bits or
possible situation: steels.

1. Always wear approved hard hat, safety 7. The drill must be placed in a hortizontal
shoes, safety glasses, nose mask, and ear position to be disassembled.

 1995 Ingersoll-- Rand Company Printed in U.S.A.


PARTS LIST PNEUMATIC DRILL PL6027
Revision 2 VL140 Section 2
July 7, 1997 Page 1 of 5

66

57
66
58
77F
63
59

77A
55 77B
62

61 77c
6
60 77

8 77F 37

14A
77N

14D 77K
77M
14C
37
6A
14B
77j
14 18

19 77A

77H 77D

17
77E

16 77D

77I
17a
53

36

38 37
1

2A 50 46

4
42
2B
51
43
41
54B 40
56
39

47
2
48
54A
41A
45
54
44
54D
52
54C

49

Pneumatic Drill VL140 -- Exploded Illustration


(For Parts List, refer to Pages 3 & 4)
PNEUMATIC DRILL VL140 (CON’T.)

66

57
59 14B 14C 14D 14A
58
62

8
61

6
14
60

6A 19

18 16

17
77O

17A 2A
77O
2B
1 77O

77E
53
77N
77F 4

77
77A
54B 77C
77B 2
54 54A
77D 77I

54D
77K 77J
77C 77G
36
77H 77F
77L
54C
37 55
38
63
81A 46
77M
50
42 56
39
51
40

44 43 41
41A

52

47
45 48

49

81

PNEUMATIC DRILL VL140 -- Sectional Illustration


(For Parts List, refer to Pages 3 and 4)

Page 2, Section 2, PL6027


PNEUMATIC DRILL VL140 (CON’T.)
(For Illustration of parts, refer to Pages 1 & 2)

NAME OF PART
REF PART Parts indented under an item QTY. REMARKS
NO. NO. are included with that item.

50491935 PNEUMATIC DRILL VL140


(CONSISTS OF THE FOLLOWING)

1 50539618 CYLINDER 1
50914787 SWIVEL, EXHAUST 1
2 50914795 .CONNECTION, EXHAUST 1
2A 50942143 .RING, RETAINING 1
2B 50494822 .RETAINER, SWIVEL EXHAUST 1
4 50473818 RETAINER, TAB WASHER 1
50976927 ASSEMBLY, BACKHEAD 1
6 50976943 .BACKHEAD 1
6A 50202704 .ADAPTER 1
8 95086526 O--RING 1
50914761 ASSEMBLY, MAIN AIR CONNECTION 1
14 50914779 .CONNECTION, AIR 1
14A 50942143 .RING, RETAINING 1
14B 95018461 .O--RING 1
14C 50494475 .CAP, AIR CONNECTION 1
14D 95018719 .O--RING 1
16 50023886 STEM, HOSE 1
51296184 ASSEMBLY, AIR DISTRIBUTOR 1
17 ++ .BODY, AIR DISTRIBUTOR 1
17A 50509249 .LINER, AIR DISTRIBUTOR 1
18 51004752 KEY, AIR DISTRIBUTOR 1
19 95097648 O--RING 2
36 50985761 COVER, DRIVE GEAR ASSEMBLY 1
37 50214873 BEARING, ROLLER 1
38 50210483 PIN, LOCATING 1
39 50711084 BOLT, DRIVE GEAR COVER 3
40 95210415 LOCKWASHER 4
41 50985795 FRONTHEAD 1
41A 95033593 .PLUG, PIPE 2
42 50295633 BEARING, ROLLER 1
43 50214873 BEARING, ROLLER 1
44 50019447 BUSHING, FRONTHEAD 1
45 50780337 SEAT, RETAINER 1
46 50406867 GEAR, CHUCK DRIVE INTERMEDIATE 1
47 50368786 BOLT, CHUCK JAW 1
48 50208644 LUG, LOCKING 1
49 50219963 RETAINER, JAW 1
50 50406875 CHUCK 1
51 50202993 ALIGNER, SHANK 1
52 50207877 JAW, CHUCK 1
53 51243129 PISTON 1
50780311 ASSEMBLY, PISTON STEM BEARING 1
54 ++ .BEARING, PISTON STEM 1
54A 95034062 .PIN, ROLL 1
54B 50532860 .SLEEVE, PISTON STEM BEARING 1
54C 52123254 .WEARSLEEVE, CHUCK 1
(CONTINUED)

Page 3, Section 2, PL6027


PNEUMATIC DRILL VL140 (CON’T.)
(For Illustration of parts, refer to Pages 1 & 2)

NAME OF PART
Parts indented under an item
REF PART
are included with that item. QTY. REMARKS
NO. NO.

50491935 PNEUMATIC DRILL VL140 (con’t)


(CONSISTS OF THE FOLLOWING)

54D 50780329 .SEAT, CHUCK WEAR 1


55 50966076 ROD, ASSEMBLY 2
56 50019330 NUT, ASSEMBLY ROD 2
57 50364413 RETAINER, TUBE 1
58 95018172 O--RING 1
59 50942325 RUBBER, BLOWER TUBE 1
60 50977065 SUPPORT, TUBE 1
61 50202936 RUBBER, TUBE SUPPORT 1
62 50202985 WASHER, TUBE SUPPORT 1
63 50646967 TUBE (INNER) 1
66 50057215 STEM, HOSE
51298610 MOTOR, ROTATION 1
77 50985829 .MANIFOLD, MOTOR 1
77A 95214953 .CAPSCREW 5
77B 95096962 .BEARING, ROLLER 5
77C 50210491 .PIN, LOCATING 2
77D 50985779 .HOUSING, MOTOR 1
77E 50537406 .PLUG, METERING 1
77F 50214873 .BEARING, ROLLER 1
77G 50297035 .BEARING, THRUST 1
77H 50104611 .BEARING, ROLLER 1
77L 50210509 .SHAFT 1
77J 50210517 .GEAR, MOTOR IDLER 1
50365253 .ASSEMBLY, MOTOR DRIVE GEAR 1
77K ++ ..GEAR, MOTOR DRIVE 1
77L 50251594 .BUSHING, DRIVE GEAR 1
77M 50966084 .SHAFT, GEAR 1
77N 50365766 .RING, RETAINING 1
77O 50057215 .STEM, HOSE 1
* 95321766 ELBOW 1
* 03167780 PLUG 1
81 51781169 BAR, STRIKING 1
81B 50066182 .SEAL 1

(continued)

* NOTICE: THESE PARTS ARE NOT ILLUSTRATED.


++ NOTICE: THESE PARTS ARE NOT SOLD SEPARATELY.

Page 4, Section 2, PL6027


PNEUMATIC DRILL VL140 (CON’T.)
(For Illustration of Parts, refer to Pages 1 & 2 )

NAME OF PART
Parts indented under an item
REF PART
are included with that item. QTY. REMARKS
NO. NO.

50491935 PNEUMATIC DRILL VL140 (con’t.)


(CONSISTS OF THE FOLLOWING)

Lubrication

51857407 LUBRICANT, DRILL PIPE 1 GAL


51857415 LUBRICANT, DRILL PIPE 21/2GAL
51857423 LUBRICANT, DRILL PIPE 5 GAL
51389930 LUBRICANT, THREAD (LEAD FREE) 14 OZ
51389948 LUBRICANT, THREAD (LEAD FREE) 1 GAL
51378701 ROCK DRILL OIL (LIGHT) 1 GAL
51378727 ROCK DRILL OIL (LIGHT) 5 GAL
51378743 ROCK DRILL OIL (LIGHT) 55 GAL
51378693 ROCK DRILL OIL (MEDIUM) 1 GAL
51378719 ROCK DRILL OIL (MEDIUM) 5 GAL
51378735 ROCK DRILL OIL (MEDIUM) 55 GAL
51378784 ROCK DRILL OIL (HEAVY) 1 GAL
51378792 ROCK DRILL OIL (HEAVY) 5 GAL
51378800 ROCK DRILL OIL (HEAVY) 55 GAL

Page 5, Section 2, PL6027


PARTS LIST GENERAL INFORMATION PL6027
PNEUMATIC DRILL VL140 Section 3
June 13, 1995 Page 1 of 2

GENERAL INFORMATION: O.D. x 23x23--1/2 in. (597mm) overall


The Pneumatic Drill VL140 (drill) is a 5--1/2 length].
in. (140mm) bore, valveless, remote
controlled, pneumatic powered, percus- CHUCK PARTS:
sion drill equipped with a independent
The drill is equipped with chuck parts to
pneumatic rotation motor to rotate the drill
accommodate a 4--spline striking bar with
steel and bit. It is designed for use on
1--3/4 in. [44 mm] shank and stem
crawler type drilling machines, and can be
diameters.
used effectively for surface applications
with chain feed drill mountings on any type
of fixed or mobile drilling machine. STRIKING BARS:
Table 1 lists the striking bars available for
ROTATION MOTOR: use with the drill.
The drill includes a built--in, remotely
controlled pneumatic rotation motor that is AIR LINE LUBRICATION:
a integral part of the drill. The motor is An air line lubricator must be used with the
independently controlled and is designed drill; all moving parts of the drill are
to provide continuous drill steel rotation-- lubricated by the oil laden operating air
forward or reverse. which is directed to all critical points.
When using the drill, it is recommended
BLOWER/WATER TUBE: that the central lubricating oil reservoir of
the drill machine be connected to the drill.
STANDARD: Double Tube Construction
The standard drill has a Plastic Blower/Wa-
ter Tube (50646967) [9/16 in. (14mm) O.D.
x 27--3/4 in. (705mm)] overall length within
a Plastic Tube Support (50977065) [3/4 in. Refer to IM6027 “Instruction Manual
(19mm) O.D. x 23--1/2 in. (597mm) overall For Pneumatic Drill Model VL140” for
length]. maintenance instructions.

OPTIONAL: Double Tube Construction STRIKING BARS:


An optional Steel Blower/Water Tube The drifter is furnished with a striking bar.
(50446434) [9/16 in. (14mm) O.D. x 27--1/2 Table 1 lists optional striking bars available
in. (698mm) overall length within a Plastic for different applications.
Tube Support (50977065) [3/4 in. (19mm)
Table 1. Striking Bars
Striking Bar Striking Bar Specifications
♦ 50400506 4--Splined Drive
(SB15S3B) 1--3/4 in. (45mm) Shank and Stem Diameters
1--1/2 in. (38 mm) Rope SPI--RALr Thread
♦ 50491265 Same as above except with 1--1/4 in. SPI--RALr Thread
(SB12S9B)
♦ 51781169 Same as above except IR38, SPI--RALr Thread
(SB38S3B)
♦ 51781144 Same as above except IR45, SPI--RALr Thread
(SB45S3B)

♦ NOTICE: Use 8--digit part number (50400506, 50491265, 51781169, 51781144)


when ordering the required striking bar.

Page 3, Section 3, PL6027


INSTRUCTION MANUAL
For
Pneumatic Drifter

Model: VL140

Read this instruction manual before operating this equipment.

CPN 52083797 January 1996 IM6099ENG

E 1996 INGERSOLL-RAND COMPANY PRINTED IN U.S.A.


CONSTRUCTION AND DRILLING EQUIPMENT
SOLD BY DISTRIBUTORS

Warranty
Ingersoll--Rand, through its distributor, warrants that issue full or partial credit toward the purchase of a
each item of equipment manufactured by it and delivered new part. The extent of credit issued will be deter-
hereunder to the initial user to be free of defects in mate- mined by pro rating against the normal service life
rial and workmanship for a period of three (3) months of the part in question.
from initial operation or six (6) months from the date of G. Spare Parts (excluding downhole drills) -- Three (3)
shipment to the initial user, whichever first occurs. months from date of shipment.
With respect to the following types of equipment, the Ingersoll--Rand will provide a new part or repaired
warranty period enumerated will apply in lieu of the fore- part, at its election, in place of any part which is found
going warranty period. upon its inspection to be defective in material and work-
A. Aftercoolers, Drill Mountings and Klemm Rotary manship during the period prescribed above. Such part
Heads -- The earlier of six (6) months from initial op- will be repaired or replaced without charge to the initial
eration or nine (9) months from date of shipment to user during normal working hours at the place of busi-
the initial user. ness of an Ingersoll--Rand distributor authorized to sell
B. Portable Compressors, Portable Generator Sets the type equipment involved or other establishment
(GENSET), Portable Light Towers and Abrasive authorized by Ingersoll--Rand. User must present proof
Blasting Equipment. The earlier of twelve (12) of purchase and date at the time of exercising warranty.
months from shipment to, or the accumulation of This warranty does not apply to failures occurring as
2,000 hours of service by, the initial user.
a result of abuse, misuse, negligent repairs, corrosion,
C. All Compressor Air Ends, GENSET Generators and
erosion and normal wear and tear, alterations or modifi-
Paving Breakers -- The earlier of twenty--four (24)
cation made to the product without express written con-
months from shipment to, or the accumulation of
sent of Ingersoll--Rand; or failure to follow the recom-
4,000 hours of service by, the initial user. For Air
Ends, the warranty against defects will include re- mended operating practices and maintenance proce-
placement of the complete Air End, provided the dures as provided in the product’s operating and mainte-
original Air End is returned assembled and un- nance publications.
opened. Accessories or equipment furnished by Ingersoll--
D. Pavers, Milling Machines, Pedestrain Compactors Rand, but manufactured by others, including, but not lim-
(including baseplates, upright and walk behinds) ited to, engines, tires, batteries, engine electrical equip-
and Rotary Drills -- The earlier of (6) months from ment, hydraulic transmissions, carriers, shall carry what-
shipment to, or the accumulation of 1,000 hours of ever warranty the manufacturers have conveyed to Inger-
service by, the initial user. soll--Rand and which can be passed on to the initial user.
E. Jackhammers, Forklifts and Self--Propelled Com-
pactors -- The earlier of twelve (12) months from THIS WARRANTY IS IN LIEU OF ALL OTHER WAR-
shipment to, or the accumulation of 1,000 hours of RANTIES (EXCEPT OF TITLE), EXPRESSED OR IMPLIED,
service by, the initial user. AND THERE ARE NO WARRANTIES OF MERCHAN-
F. Downhole Drills -- In lieu of the repair or replace- TABILITY OR OF FITNESS FOR A PARTICULAR PUR-
ment of defective parts Ingersoll--Rand may elect to POSE.

Limitation of Liability
THE REMEDIES OF THE USER SET FORTH UNDER FICIARY OR ASSIGNEE RELATING TO THIS SALE FOR
PROVISIONS OF WARRANTY OUTLINED ABOVE ARE ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPE-
EXCLUSIVE AND THE TOTAL LIABILITY OF INGER- CIAL OR PUNITIVE DAMAGES ARISING OUT OF THIS
SOLL--RAND OR ITS DISTRIBUTORS WITH RESPECT TO SALE OR ANY BREACH THEREOF, OR ANY DEFECTS IN,
THIS SALE OR THE EQUIPMENT AND SERVICE FUR- OR FAILURE OF, OR MALFUNCTION OF THE EQUIP-
NISHED HEREUNDER, IN CONNECTION WITH THE PER- MENT UNDER THIS SALE WHETHER BASED UPON
FORMANCE OR BREACH THEREOF, OR FROM THE LOSS OF USE, LOST PROFITS OR REVENUE, INTEREST,
SALE, DELIVERY, INSTALLATION, REPAIR OR TECHNI-
LOST GOODWILL, WORK STOPPAGE, IMPAIRMENT OF
CAL DIRECTION COVERED BY OR FURNISHED UNDER
OTHER GOODS, LOSS BY REASON OF SHUTDOWN OR
THIS SALE. WHETHER BASED ON CONTRACT, WAR-
NON--OPERATION, INCREASED EXPENSES OF OPERA-
RANTY, NEGLIGENCE, INDEMNITY, STRICT LIABILITY
OR OTHERWISE SHALL NOT EXCEED THE PURCHASE TION OF THE EQUIPMENT, COST OF PURCHASE OF RE-
PRICE OF THE UNIT OF EQUIPMENT UPON WHICH PLACEMENT POWER OR CLAIMS OF USERS OR CUS-
SUCH LIABILITY IS BASED. TOMERS OF THE USER FOR SERVICE INTERRUPTION
INGERSOLL--RAND, ITS SUPPLIER(S) AND ITS DIS- WHETHER OR NOT SUCH LOSS OR DAMAGE IS BASED
TRIBUTORS SHALL IN NO EVENT BE LIABLE TO THE ON CONTRACT, WARRANTY, NEGLIGENCE, INDEMNITY,
USER, ANY SUCCESSORS IN INTEREST OR ANY BENE- STRICT LIABILITY OR OTHERWISE.

INGERSOLL--RAND COMPANY (LD--132)


INSTRUCTION MANUAL PL6099ENG
TABLE OF CONTENTS Section TC-- 1
January 19, 1996 Page 1 of 2

Title Section

Read this instruction manual before operating this equipment.

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Abbreviation List
Introduction
Reference Material
Support Equipment Required

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction
Safety Alert Symbol and Signal Words
Safety First
Safety Precautions

DESCRIPTION & SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


Description
Introduction
Lubrication
Air Line Lubricator
Drill Steel Thread Lubricant
Specifications

OPERATION AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4


Air Requirements
Blow
Drill
Basic Operating Principles
Drill Piston Reciprocation
Drill Steel Rotation
Connecting the Striking Bar to the Drifter
Drilling Procedures

(CONTINUED)
Table of Contents (cont.)

TITLE SECTION

OPERATION AND INSTALLATION (cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4


Drilling Tips
Bit Care
Drill Steel Care
Suggestions for Drillers
Hoses and Fittings
Introduction
Operating Controls
Receiving The New Drifter
Remote Air Control Manifold
Striking Bar
Instruction Manual IM6099ENG
INTRODUCTION Section 1
January 19, 1996 Page 1 of 2

Alphabetical Index

Title Page No.

Abbreviation List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Reference Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Support Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1. INTRODUCTION. 3. REFERENCE MATERIAL.

This instruction manual contains informa- The reference material required to operate
tion on safety, description & specifications, and/or maintain the drifter is listed in Table
installation and operation for the Pneumat- 2.
ic Drifter Model VL140 (hereafter referred
to as drifter).
4. ABBREVIATION LIST.
2. SUPPORT EQUIPMENT REQUIRED.
Abbreviations listed in this manual that are
The support equipment required to operate not common are listed in Table 3 with the
and/or maintain the drifter is listed in Table proper definition.
1.

Table 1. Support Equipment Required

Item Requirements or Specification

Air Requirements For normal drilling conditions, a compressor having


a capacity of 750 scfm (21.2 m3/min).

Lubrication Requirements Air/Gear oil mist controlled from oil reservoir (on
drill machine).

Table 2. Reference Material

Manual No. Title of Manual

PL6027 Parts List for VL140 Pneumatic Drifter.


Table 3. Abbreviation List

Abbreviation, Symbol, or Term Meaning

bpm Blow Per Minute


c Celsius
F Fahrenheit
ft3/min. Cubic Feet Per Minute
Hex. Hexagon
in. Inch
I.D. Inside Diameter
IR Ingersoll--Rand
kg Kilogram
lbs. Pounds
lb--ft Foot Pound
ml Milliliters
mm Millimeter
m Meter
Nm Newton Meter
NPT National Pipe Tap
oz. Ounce
psi Pounds Per Square Inch
Safety Alert Symbol

SAVE THESE INSTRUCTIONS. DO NOT DESTROY.

All information, illustrations, and specifications in this manual are based on the latest
information available at the time of publication. Product improvement is a continuing
goal at Ingersoll- Rand. Design and specifications are subject to change without notice
or obligation.
When the life of the tool has expired, it is recommended that the tool be disassembled,
degreased and parts be separated by material so that they can be recycled.

Page 2, Section 1, IM6099ENG


Instruction Manual IM6099ENG
SAFETY Section 2
January 19, 1996 Page 1 of 2

Alphabetical Index
Title Page No.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Alert Symbol and Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

5. INTRODUCTION.

This section contains important safety in- DANGER IS USED TO INDICATE


formation for the Pneumatic Drifter Model THE PRESENCE OF A HAZARD
VL140 (hereafter referred to as drifter). WHICH WILL CAUSE SEVERE
PERSONAL INJURY OR DEATH IF
THE WARNING IS IGNORED.
6. SAFETY FIRST.
WARNING IS USED TO INDICATE
SAFETY FIRST is the primary concern for
THE PRESENCE OF A HAZARD
the protection of both, personnel and the
WHICH CAN CAUSE SEVERE
machine during any phase of operation. All
INJURY OR DEATH IF THE
personnel must thoroughly understand all
WARNING IS IGNORED.
safety precautions before operating or
doing any maintenance work on the equip-
ment.
CAUTION IS USED TO INDICATE THE
PRESENCE OF A HAZARD WHICH
7. SAFETY ALERT SYMBOL AND SIGNAL WILL OR CAN CAUSE PERSONAL
WORDS. INJURY, OR PROPERTY DAMAGE IF
THE WARNING IS IGNORED.

-- This is the Safety Alert Symbol.


When you see this symbol on the equip-
ment or in this instruction manual, be alert Notice is used to notify people of in-
to the presence of a hazard. stallation, operation, or maintenance
All personnel must understand the information which is important but
DANGER, WARNING, CAUTION, and not hazard related.
NOTICE used throughout the text of this in-
struction manual, and on the Safety Labels By understanding what DANGER,
located on the equipment. The DANGER, WARNING, CAUTION, and NOTICE
WARNING, CAUTION, and NOTICE are mean; and using good judgment and com-
defined as follows: mon sense; all personnel can avoid injuring
themselves and/or damaging the equip- Failure to wear approved safety equipment
ment. could result in bodily injury.
The Safety Labels shown in this manual i. Do not attempt to operate the drifter unless
and on the equipment are for operator pro- you are thoroughly familiar with all the
tection. Replacement Safety Labels can drilling machine gauges, controls, and
be obtained at no cost from your local functions. Refer to the section of the
Ingersoll--Rand dealer or representative or drilling machine instruction book for
by contacting the factory at: detailed instructions. Failure to comply
could result in bodily injury.
Ingersoll--Rand Company
Rock Drill Division j. Keep hands, arms, legs and clothing away
7500 Shadwell Drive from all moving parts. Failure to comply
Roanoke, Virginia 24019 could result in bodily injury.
U.S.A.
k. The drifter, striking bar, couplings, drill
(540) 362--3321
steels and bit are hot during the drilling
operation. Do not touch these parts with
your bare hands. Wear gloves to protect
your hands when you are changing bits or
8. SAFETY PRECAUTIONS.
steels. A severe burn will result if rotating
The Safety Precautions listed are intended parts are touched with bare hands.
to make all personnel aware of the hazards l. Keep all hose connections tight. A loose
while working on or near this equipment. hose connection not only causes leaks and
All personnel must use common sense and poor performance, but may also allow the
a good working practice while operating hose to come off the drifter, whip around,
and maintaining this equipment. These and injure the operator or other people in
safety precautions listed are of a general the area.
nature and cannot cover every possible sit-
uation: m. Make sure that the parts--cleaning solvent
is non--flammable, and will not harm the
h. Always wear approved hard hat, safety skin, meets current safety and health
shoes, safety glasses, nose mask, and ear standards, and is used in a well ventilated
protection when near a drifter in operation. area.

Page 2, Section 2, IM6099ENG


Instruction Manual IM6099ENG
DESCRIPTION & SPECIFICATIONS Section 3
January 19, 1996 Page 1 of 6

Alphabetical Index
Title Page No.
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lubrication Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Air Line Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Drill Steel Thread Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

14. INTRODUCTION. The drifter is equipped with an indepen-


dently controlled, gear--type, air--powered
This section provides a description and rotation motor. This heavy--duty 3 h. p. mo-
specifications for the Pneumatic Drifter tor is mounted on top of the drive gear cov-
Model VL140 (hereafter referred to as er at the lower end of the drifter. The rota-
drifter). tion motor is independently controlled and
is designed to provide continuous drill steel
rotation. The operator controls the speed
15. DESCRIPTION. and direction of rotation (conventional for-
ward L. H., neutral No Rotation, or reverse
The drifter is a 5--1/2 in. (140mm) bore, R. H. from a remote control manifold.
valveless, hammer drill that incorporates
an independently controlled, gear--type, 16. SPECIFICATIONS.
air--powered rotation motor to rotate the
drill steel and bit. Tables 1 through 5 list the specifications for
the drifter.
The drifter is designed for use on
CRAWLAIR Drilling Machines and for 17. LUBRICATION REQUIREMENTS.
surface applications with a chain--feed
mounting on any type of fixed or mobile The following paragraphs outline the
drilling machine. It is capable of drilling lubrication requirements for the drifter.
2--1/2 in. (64mm) to 4 in. (102 mm) diame- Tables 6 through 8 list the specification for
ter holes in all types of rock formations. the lubricant.

An air distributor is used in place of the con- 18. AIR LINE LUBRICATOR.
ventional valve chest assembly, and is con-
trolled by an extension on the piston head.
KEEP THE ROCK DRILL LUBRI-
A double blower tube construction is stan-
dard on the drifter. It includes a plastic CANT CLEAN AND FREE FROM
blower tube within a plastic tube support. ALL FOREIGN MATTER TO
The standard chuck parts (jaw, aligner, and PREVENT DAMAGE TO THE
retainer) accommodate a 4--splined shank INTERNAL PARTS.
piece with 1--3/4 in. (45mm) shank and
stem diameters. An optional 12--splined Ingersoll-Rand offers a complete line of
chuck jaw is available. rock drill oil formulated to provide maxi-

Page 1, Section 3, IM6099ENG


mum performance in all types of rock drill 7 for selecting the correct viscosity grade to
equipment. These oils exceed the oil speci- meet your requirements and Table 8 for
fications listed in Table 6. selecting the correct rock drill oil part num-
ber.
The rock drill oil used in the air line lubrica-
tor must be a well refined petroleum lubri- 19. DRILL STEEL THREAD LUBRICANT.
cating oil. It must be suitable compounded
to provide the specified consistency and It is very important that the threads of all
film strength, and be further compounded striking bars , drill rods, couplings and bits
to provide the specified steam emulsion be properly lubricated and cared for at all
number, which is required to provide satis- times. Proper lubrication will result in lon-
factory lubricant. Though the composition ger life and will simplify threading and un-
of the “film strength” additive is not speci- threading drill rod joints.
fied, it must be non-corrosive to both steel
and bronze, and contain little or no sulphur. Use a good molybdenum di-sulphide type
thread grease such as (Ingersoll-Rand Drill
Ingersoll-Rand Rock Drill Oils are formu- Steel Lubricant) or equivalent. (Refer to
lated to provide maximum performance in PL6024 “Parts List for Pneumatic Drifter
all types of rock drill equipment. Use Table Model VL140” for part numbers.)

Table 1. Drifter Specifications


English Metric
Net Weight (less Striking Bar) . . . . . . . . . . . . . 421 lbs 191 kg
Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . . 44 in. 1118 mm
Bore of Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 5--1/2 in. 140 mm
Blow Frequency [@100 psi (690 kPa)] 2000 bpm 2000 bpm
Working stroke . . . . . . . . . . . . . . . . . . . . . . . . . . 3--5/8 in. 92 mm
Size of Main Air Inlet Hose Required . . . . . . . 1--1/2 in. 38 mm
Size of Blower Hose Required . . . . . . . . . . . . 1 in. 25 mm

Page 2, Section 3, IM6099ENG


Table 2. Striking Bar Specifications (Furnished only when specially ordered):
Striking Bar Striking Bar Specifications
♦ 50400506 4--Splined Drive
(SB15S3B) 1--3/4 in. (44mm) Shank and Stem Diameters
1--1/2 in. (38mm) Rope Thread
For 9/16 in. (14.3mm) Diameter Blower Tube.
♦ 50491265 Same as above except with 1--1/4 Rope
(SB12S9B) Thread
v 51781169 Same as above except with T38
(SB38S3B) Thread
♦ 51781144 Same as above except with T45
(SB45S3B) Thread
# 51390276 12--Splined Drive
(SB38S12) IR38 Thread (Male)
For 9/16 in. (14.3mm) Diameter Blower Tube.
# 51390292 Same as above except with IR45
(SB45S12) Thread (Male)

v NOTICE: This striking bar is shipped standard with each new drifter.
♦ NOTICE: Use 8--digit part number (50400506, 50491265, 51781169, 51781144,
51390276, or 51390292) when ordering the required striking bar.
# NOTICE: When using a 12--spline striking bar, chuck jaw 51390316 must be used in
place of the standard 4--spline chuck jaw.

Table 3. Shipping Information


English Metric
Net Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421 lbs 191 kg
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . 451 lbs 205 kg

Table 4. Rotation Motor Specifications


English Metric
Sizes of Hoses Required (2) . . . . . . . . . . . . . . . . . . . . . 1 in. 25.4 mm
Brake Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 @ 90 psi 3 @ 620 kPa
Torque at Chuck (at stall & 90 psi [620 kPa] . . . . . . . 185 lb--ft 250 Nm
Rotation Speed at Chuck (normal operating speed) . 100--150 rpm 100--150 rpm
Maximum Chuck Rotation Speed (Free Speed) . . . . 250 rpm 250 rpm

NOTICE: This data based on hydraulic supply at 10 gpm (27.8 liters/min.) at 2500 psi (17238 kPa).

Page 3, Section 3, IM6099ENG


Table 5. Air Consumption
scfm m3/min
Controlled Wide Open Controlled Wide Open

Drill . . . . . . . . . . . . . . . . . 425 425 11.9 11.9


Rotation . . . . . . . . . . . . . 105 190 3.0 5.4
Blow . . . . . . . . . . . . . . . . 75 150 2.1 4.2
Total . . . . . . . . . . . . . . . . 605 765 17.1 21.7

Table 6. Rock Drill Oil Specifications

Characteristic Test Below 20°F 20°F to 90°F Above 90°F


Procedure (--7°C) (--7°C to 32°C) (32°C)
Viscosity:
SUS at 100°F (38°C) 175 min.
ASTM--D2161 450 min. 750 min.
SUS at 210°F (99°C) 46 min.
ASTM--D2161 65 min. 85 min.
cST at 104°F (40°C) 37 min.
ASTM--D445 105 min. 160 min.
cST at 212°F (100°C) 6 min.
ASTM--D445 11 min. 16 min.
Pour Point, °F (°C) max. --10°F
ASTM--D97 --10°F 0°F
(--23°C) (--23°C) (--18°C)
Flash Point,°F (°C) min. ASTM--D92 370°F 400°F 450°F
(188°C) (204°C) (232°C)
Viscosity Index, min. ASTM--D2270 90 90 90
Steam Emulsion No. min. ASTM--1935--65 1200 1200 1200
Consistency ............ Stringy Stringy Stringy
Falex Load Test lbs (kg) [min] ASTM--D2670 2000 lbs 2000 lbs 2000 lbs
(907 kg) (907 kg) (907 kg)
Timken E.P. Test lbs (kg) [min] ASTM--D2782 30 lbs 30 lbs 30 lbs
(14 kg) (14 kg) (14 kg)

Table 7. Selection Chart

Typical Operating Below 20°F 20°F to 90°F Above 90°F


Conditions (--7°C) (--7°C to 32°C) (32°C)

100--150 psi (7.03 -- 10.5 kg/cm2) Light Medium Heavy

Table 8. Ingersoll-Rand Rock Drill Oil Part Numbers


Grade 1 Gallon 5 Gallon 55 Gallon

Light 51378701 51378727 51378743

Medium 51378693 51378719 51378735


Heavy 51378784 51378792 51378800

Page 4, Section 3, IM6099ENG


Figure 1. Drifter VL140 -- Sectional Illustration
(Refer to Page 6, for Parts Legend)

Page 5, Section 3, IM6099ENG


Parts Legend for Drifter VL140
(Refer to Page 5, for Illustration)

1. TUBE RETAINER 51. MOTOR IDLER GEAR


2. O--RING 52. ROLLER BEARING
3. HOSE STEM 53. SHAFT
4. TUBE SUPPORT 54. DRIVE GEAR ASSEMBLY COVER
5. TUBE (INNER) 55. ROLLER BEARING
6. BLOWER TUBE RUBBER 56. LOCATING PIN
7. TUBE SUPPORT WASHER 57. DRIVE GEAR COVER BOLT
8. TUBE SUPPORT RUBBER 58. LOCKWASHER
9. ASSEMBLY ROD 59. HOSE STEM
10. ASSEMBLY ROD NUT 60. METERING PLUG
11. BACKHEAD 62. FRONTHEAD
12. ADAPTER 63. PIPE PLUG
13. O--RING 65. ROLLER BEARING
15. AIR CONNECTION 66 CHUCK DRIVE INTERMEDIATE GEAR
16. RETAINING RING 67. ROLLER BEARING
17. O--RING 68. FRONTHEAD BUSHING
18. AIR CONNECTION CAP 69. RETAINER SEAT
19. O--RING 70. CHUCK JAW BOLT
20. HOSE STEM 71. LOCKING LUG
22. AIR DISTRIBUTOR BODY 72. CHUCK
23. AIR DISTRIBUTOR LINER 73. SHANK ALIGNER
24. AIR DISTRIBUTOR KEY 74. CHUCK JAW
25. O--RING 75. JAW RETAINER
26. CYLINDER
27. EXHAUST CONNECTION
28. RETAINING RING
29. SWIVEL EXHAUST RETAINER
30. TAB WASHER RETAINER
32. PISTON
33. PISTON STEM BEARING
34. ROLL PIN
35. PISTON STEM BEARING SLEEVE
36. CHUCK WEARSLEEVE
37. CHUCK WEAR SEAT
38. MOTOR MANIFOLD
40. CAPSCREW
41. WASHER
42. LOCATING PIN
43. MOTOR HOUSING
44. MOTOR DRIVE GEAR
45. DRIVE GEAR BUSHING
46. ROLLER BEARING
47. ROLLER BEARING
48. THRUST BEARING
49. MOTOR DRIVE GEAR SHAFT
50. RETAINING RING

Page 6, Section 3, IM6099ENG


Instruction Manual IM6099ENG
OPERATION & INSTALLATION Section 4
January 19, 1996 Page 1 of 4

Alphabetical Index
Title Page No.
Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Blow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Basic Operating Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Drill Piston Reciprocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Drill Steel Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Connecting The Striking Bar To The Drifter . . . . . . . . . . . . . . . . . . . . . . . 3
Drilling Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Drilling Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Bit Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Drill Steel Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Suggestions For Drillers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hoses and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lubrication Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operating Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Receiving The New Drifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Remote Air Control Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Striking Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1. INTRODUCTION. 3. AIR REQUIREMENTS.

This section provides installation and op- An air compressor having a minimum ca-
erational requirements for the Pneumatic pacity of 750 scfm (21.2 m3/min) is re-
Drifter Model VL140 (hereafter referred to quired to provide the necessary volume of
as drifter.) air at the most efficient operating pressure
for the drifter.

2. RECEIVING THE NEW DRIFTER. The total air consumption of the drifter con-
sists of two parts:
Upon receipt of a new drifter, check the
drifter model number to see that it agrees a. DRILL.
with the parts catalog. Attention in this area
This is the air required to reciprocate the
will assure that the correct repair parts are
piston. It depends only on the air pressure
ordered when needed.
at the drifter main air inlet.
Before releasing a new drifter for service, b. BLOW.
remove all the shipping plugs from the
ports. These plugs are used to keep dirt This is the air passed through the drill steel
out of the equipment during handling and to blow the chips out of the hole. The
shipping. amount consumed depends on the pres-
sure at the blow inlet in the backhead and Hoses and hose fittings must be in good
the number of steels in the string. condition, and the fittings must be kept
tight.
In some instances, when drilling in hard
uniform rock, the operator uses more blow
8. BASIC OPERATING PRINCIPLES.
air than necessary. In such cases,
improved drill performance can be ob- The operation of the drifter is based on two
tained by throttling back the blow air to di- independent basic operating principles: (1)
vert additional air to the hammer, so that the principle that causes the piston to recip-
the drifter runs at higher pressure. rocate (i.e., hammer action) and (2) the
principle governing the drill steel rotation.
4. LUBRICATION REQUIREMENTS.
9. DRILL PISTON RECIPROCATION.
An air line lubricator must be use with the
The drifter is a valveless drill. An air distrib-
drifter. Most drilling machines are
utor controlled by an extension on the pis-
equipped with a central lubricating oil res-
ton head is used in place of the convention-
ervoir attached to the frame. Before operat-
al double kicker port valve and parts. When
ing the drifter for the first time, make sure it
main operating air is directed into the drill,
receives the proper kind and amount of
ports in the air distributor body direct the
lubrication as outlined in Section 3, Para-
operating air through front and rear piston
graph 4.
supply ports. The intermittent flow of air
through the front and rear main air supply
5. REMOTE AIR CONTROL MANIFOLD. ports is controlled by the piston extension
that extends into the distributor body and
All operating controls for the drifter are opens and closes the air supply ports as
located on the remote control manifold. the piston reciprocates, Piston travel alone
The manifold is a standard component of performs all valve functions.
the drilling machine.
10. DRILL STEEL ROTATION.
6. STRIKING BAR. The drifter is designed with an independ-
ently--controlled, air-powered, gear type
The drifter is furnished with a striking bar.
rotation motor. The motor is controlled by a
Refer to Section 3, Table 2 for the furnished
remote control manifold, and is designed to
striking bar and a complete listing of strik-
provide the standard drifter with continu-
ing bars available for the drifter.
ous conventional forward or reverse
rotation.
7. HOSES AND FITTINGS.
11. OPERATING CONTROLS.
Only quality hose designed especially for
rock drill service should be used. It should Hammer action, drill steel rotation and feed
be constructed with an outer covering are controlled separately and each must be
which resists abrasive wear and have a regulated for optimum results in the drilling
working pressure safety factor of at least 4 conditions encountered. All operating con-
to 1 in relation to burst. trols for the drifter are located on the drilling

Page 2, Section 4, IM6099ENG


machine console. Refer to the operation 13. DRILLING PROCEDURES.
section of the drilling machine instruction
Detailed operating and drilling instructions
book for detailed descriptions and instruc-
are covered in the operation section of the
tions covering all operating controls and
drilling machine instruction book.
gauges.
14. DRILLING TIPS.

12. CONNECTING THE STRIKING BAR To ensure maximum operating efficiency,


TO THE DRIFTER. the following suggestions should be ob-
served.
a. Make sure all striking bars and
15. SUGGESTIONS FOR DRILLERS.
threaded accessories are properly
greased. a. Never pound on stuck steel. Nothing is
accomplished thereby and the drifter and
b. Unscrew the chuck jaw bolt (70) and re- bit may be permanently damaged in the
move the locking lug (71) from the fron- process.
thead (62). b. Never strike the drifter with tools.

c. Remove the jaw retainer (75) from the c. Every effort must be made to keep dust
fronthead (62). and dirt from entering the drifter. Prevent-
ing impurities from entering the drifter pays
off in improved operation and reduced
down--time for repairs.
d. Always be sure the drifter front end
parts are well lubricated. Oil must be de-
It is very important that all threaded acces-
tected on the striking bar for proper rotation
sories be properly lubricated and cared for
component lubrication. Adjust the oil res-
at all times. Proper lubrication will result in
ervoir so that the striking bar always shows
longer part life and will simplify threading
an oil film. Refer to drilling machine instruc-
and unthreading of all connections. Make
tion manual for time intervals for checking
sure that all threads are clean and free of
oil reservoir. Keep the lubricator well sup-
dirt and coated with a high pressure grease
plied with oil at all times.
(Ingersoll--Rand Drill Steel Lubricant) or
equivalent each time they are coupled or e. Always keep the drifter aligned with the
stored. drill steel and hole. This assures straight
and true holes that go in fast. Most impor-
tantly, this prevents unnecessary wear and
d. Coat the striking bar with clean oil and damage to the drill.
insert the shank end of the striking bar in
the fronthead (62), meshing the striking bar f. Always use the centralizer to guide the
splines with the splines in the chuck (72). drill steel during the drilling operation.

16. DRILL STEEL CARE.


e. Re-install the locking lug (71) and jaw
retainer (75) to secure the striking bar in the a. It is very important that the threads of
fronthead. the drill steel be properly lubricated and

Page 3, Section 4, IM6099ENG


cared for at all times. Steels having feed pressure will cause joints to loosen
stripped threads, cracks, or severe galling and threads will be damaged.
must not be used. Also, care should be
taken while drilling not to bend steel or gall 6. Always maintain alignment be-
tween the drifter and the hole.
threads due to misuse.

b. Bent steel produces unnecessary


17. BIT CARE.
stresses and accelerates wear on all fron-
thead components. Bent steel and severe For long bit life, the instructions as listed in
thread galling can be avoided if the follow- Paragraph 16 covering “Drill Steel Care”
ing steps are taken: must also be applied to the bit. In addition,
1. Be sure that the steel is bottomed in the following steps must also be taken:
the striking bar, couplings, and bit.
a. Never allow the bit to become plugged
2. All threads must be in good condi- with loose cuttings. Blow the hole continu-
tion and well greased. ously.
3. Always drill with a sharp bit (no more b. Never force or broach the bit into a hole.
than 1/8 in. [3.175mm] flat on carbides).
Dull bits cause excessive pounding and
c. “Rattle” bits from drill steel using the
unnecessary stresses on all threads
and drifter fronthead parts. drifter hammer action with light feed pres-
sure and no rotation. Use a Stillson or bit
4. Approach the rock at reduced feed wrench to remove the bit. Never strike the
pressure, position carefully, and collar bit with a hammer.
hole. Once the bit is collared in rock, full
feed pressure may be applied.
d. Bit carbides should never be allowed to
5. Always keep sufficient feed pres- flatten any greater than 1/8 in. (3.175 mm)
sure on the steel system. Insufficient between regrinding intervals.

Page 4, Section 4, IM6099ENG


DELKOM GRUP
PARTS LIST YD90 PS-5400.23
INDEPENDENT ROTATION DRILL Sheet 1
(FOR DESCRIPTION OF PARTS November 1, 1987
REFER TO PAGES 3 AND 4) Cancels PS-5400.23, Sh. 1,
Dated March 10, 1980

ELB0W(j6) ( f ^ ^ g ) NUT
STEM(2)(5Cj
<48)"0" RING12) "O" RING(Î5
"@STEM
ELB0W(2)@
S ) " 0 " RING
CAP(2)@ ^44)PLUG
[T\.^ ^ t § ) HOLDER
CONNECTION ( 2 ) @ - ¿ÍB) GASKET CONNECTION© ^
2JJRUBBER
,27) PIN (4) Q
|Ô)TUBE
3I)B0LT(2)
B0LT(2)(7j)
33)WASHER(2) Í?)GL AND
43)C0VER
¡9)"0" RING
{35)BUSHING
S)GASKET
(Í2)BACKHEAD
55 ROTOR
DOWEL(ÏÏ)

BEARING® - Q (ê)CHEST
— ( 2 6 ) HOUSING
ÍO) VALVE
SHAFT@ S|)BUSHING

|7)PIN(3) LIQUIDE

CONNECTIONS- Í9)"0" RING


ê5)RUBBER

ROTOR
PLATE

WASHER (4)(33j (?)PISTON

NUT(4)(§>

PL ATE (^4}
C0VER(¿
BUSHING @
B O L T (4) (|)

GEAR@ I (CYLINDER

BUSHINGlf!)— -

PLATE@ WASHER
BUSHING@
6JLINER
BEARING^

PLATE (37
(5)SLEEVE
FITTING(74;

WASHER ( 4 ) @ ^ ^ ^
,. , jj- @PIN

|68)LINER

BOLT(2)(5S

SPRI

INGERSOLL-RANP Rock Drill Division


DRILLING EQUIPMENT Roanoke, VA 24019
SECTION A - A

Page 2, PS-5400.23, Sh. 1


When ordering spares, please give (1) the NAME o f the part as l i s t e d , (2) the PART NO. as l i s t e d and
starred on the part, and (3) the SERIAL NUMBER of the machine.
DO NOT use i l l u s t r a t i o n numbers when ordering spare parts. To save time send a l l orders f o r parts t o
the nearest branch o f f i c e or agent.
WHEN NECESSARY TO SEND ANY PART OF THIS MACHINE TO THE FACTORY, INQUIRE AT OUR NEAREST BRANCH OFFICE
FOR SPECIAL INSTRUCTIONS.

RECOMMENDED
SPARES
REF. Q
PART NAME OF PART T
CLASS
NO. NO.
Parts indented under an item Y. 1 2 3
are included with that item Min. Av. Max.

YD90 DRILL
(50765502) (CONSISTS OF FOLLOWING)
1 50788876 CYLINDER 1
2 50788926 COVER,EXHAUST 1
3 50788967 BOLT,COVER
4 50788579 WASHER,SPRING

-1 -21
5 50781012 SLEEVE.CYLINDER 1 1
6 50781020 LINER,CYLINDER 1 3

--1
7 50781038 PISTON 1 1

-11
8 50951235 CHEST,VALVE 1 1
9 50951243 GUIDE,VALVE 1 1
10 50951250 VALVE 1 1 2
11 50781046 DOWEL,VALVE CHEST 1 1 1 2
12 50788884 BACKHEAD 1 1 1 2
13 50726769 CONNECTION 1
14 50788892 CAP,CONNECTION 1

- -
15 50781566 0-RING 1 1
16 50788645 ELBOW 1

-1 -
17 50788900 GLAND,BACKHEAD 1 1
18 50781087 5ASKET,GLAND 1 2 3

-2
19 50787183 0-RING 2 3
20 50726793 TUBE,BLOWER 1 2 4
21 50781095 RUBBER,BLOWER TUBE 1
22 50789064 HOLDER,BLOWER TUBE 1

- -
23 50726785 NUT,HOSE STEM 1 1
24 50781103 STEM,HOSE 1
25 50787084 3-RING 1
26 50762483 HOUSING,ROTOR 1

-- -
27 50762491 PIN,DOWEL 7 8
28 50762509 PIN,DOWEL - 1 _ 1

-11 -11
29 50762517 PIN,DOWEL 2 1
30 50788934 30LT,COVER 4 2
31 50788942 30LT,COVER 2 1
32 50788561 4
33 50788587 nlASHER, SPRING 6

- -
34 50726801 ROTOR,DRIVE 1 1
35 50726819 BUSHING,ROTOR 2 2 2 2
36 50726835 3EARING 1 1 1 1
37 50726850 PLATE,BEARING 1
38 50726843 BUSHING,BEARING 1 1 1 1

-2-
39 50788959 ROTOR,DRIVEN 1
--2
1
40 50788975 SHAFT,ROTOR 1 1
41 50786128 BEARING 2
42 50788983 SPACER,BEARING 1
43 50762525 COVER,HOUSING 1
44 50726827 LUG,COVER
3
1
45 50726934 3ASKET.PLUG 1
46 50726777 CONNECTION 2
47 50788991 CAP,CONNECT ION 2

- -
48 50787209 D-RING,CONNECTION 2 1
49 50788595 ELBOW 2
50 50789007 STEM,HOSE 2
51 50781152 CONNECTION 1
52 50762533 LATE,ROTOR
3
1
53
54
50789015
50762541
^IN,KNOCK
END,CHUCK
1
1 - _ 1

Page 3, PS-5400.23, Sh. 1


RECOMMENDED
SPARES
Q CLASS
REF. PART N A M E OF PART
T
NO. NO.
Parts indented under an item Y. 1 2 3
are included with that item Min. Av. Max.

55 50789023 CAP,CHUCK 1
56 50780964 SPACER,CAP 1 1 1 1
57 50726942 SPRING,CAP 1 1 2 2
58 50789031 BOLT 2 2 2 2
59 50789049 BOLT 2 2 2 2
60 50788579 WASHER,SPRING 4
61 50726884 GEAR,DRIVE 1 1 1 2
62 50726868 BUSHING,GEAR 2 2 2 2
63 50726876 'LATE 1
64 50726918 PLATE 1
65 50726892 RUBBER,DUST 1 1 1 1
66 50726900 3RIVE,CHUCK 1 1 1 1
67 50780980 LINER,CHUCK DRIVE 1 1 1 2
68 50781004 LINER,CHUCK DRIVE 1 1 1 2
69 50780972 BUSHING 1 1 1 2
70 50726959 3AW,CHUCK 1 1 2 3
71 50781129 ASSEMBLY ROD 2 2 2 4
72 50781111 WT 2 2 2 4
73 50788603 «IASHER, SPRING 2 2 4 6
74 50726926 FITTING 4
OPTIONAL EQUIPMENT
(FURNISHED ONLY
WHEN SPECIALLY ORDERED)
50792092 CHUCK AND BLOWER TUBE KIT
(REFER TO PAGE 6 FOR
ILLUSTRATION AND PARTS LIST)
50895754 CHUCK AND BLOWER TUBE KIT
(REFER TO PAGE 6 FOR
ILLUSTRATION AND PARTS LIST)
50895077 HÜFFLER ASSEMBLY (REFER TO
'AGE 5 FOR ILLUSTRATION AND
'ARTS LIST)

The YD90 D r i f t e r i s a 90 mm (3-1/2 i n . ) bore Blower Tube:


hammer d r i l l that incorporates an independently
c o n t r o l l e d , gear type, a i r powered r o t a t i o n motor The YD90 D r i f t e r uses a i r as the hole cleaning
to rotate the d r i l l steel i n place o f the conven- medium. A 13.0 mm (1/2 i n . ) O.D. x 11.0 mm (7/16
t i o n a l r i f l e bar, r i f l e nut r o t a t i o n . i n . ) 1.0. blower tube swaged down t o 10.2 mm
The d r i f t e r i s designed f o r surface d r i l l i n g (13/32 i n . ) O.D. x 8.2 mm (21/64 i n . ) I.D. carries
applications on our pneumatic operated Crawlair hole cleaning a i r from the i n l e t connection i n the
D r i l l i n g Rigs, and i s capable o f d r i l l i n g 44 mm backhead, through the center o f the d r i l l , s t r i k -
(1-3/4 i n . ) t o 64 mm (2-1/2 i n . ) diameter holes i n ing bar, steel and b i t , t o the bottom o f the hole
a l l types o f rock formations. without contacting any o f internal parts of the
drifter.
Pneumatic Rotation Motor:
Chuck Parts:
The YD90 D r i f t e r i s designed with an independ-
e n t l y - c o n t r o l l e d , pneumatic-powered, gear rotor The YD90 D r i f t e r i s designed with chuck parts to
type r o t a t i o n motor that provides continuous d r i l l accomodate a 4-splined s t r i k i n g bar w i t h 38 mm
steel r o t a t i o n - forward or reverse. (1-1/2 i n . ) shank and stem diameters.

Page 4, PS-5400.23, Sh. 1


S t r i k i n g Bars (Furnished Only When Specially Ordered):

The Y090 D r i f t e r does not include a s t r i k i n g bar as standard equipment. The s t r i k i n g bar must be
specially ordered. The following s t r i k i n g bars are available f o r use i n the YD90 D r i f t e r :

+Striking Bar S t r i k i n g Bar Specifications


*50764778 4-Spline Drive
(SB12S10A) 1-1/2 i n . (38 mm) Shank and Stem Diameters
1-1/4 i n . (32 mm) Spiral Thread
7/16 i n . (11.2 mm) Seal
For 7/16 i n . (11.2 mm) Blower Tube
*N0TE: Use 8 - d i g i t part number (50764778) when ordering the
required s t r i k i n g bar.

RECOMMENDED
SPARES
REF. PART N A M E OF PART Q CLASS
NO. NO. T
Parts indented under an item Y. 1 2 3
are included with that item Min. Av. Max.

50895077 MUFFLER ASSEMBLY


(CONSISTS OF FOLLOWING)
1 50895085 1UFFLER 1
2 50895093 50LT,MUFFLER 4
3 50855907 JASHER, PLAIN 4
4 50788439 (JASHER.SPRING 4
5 50787753 'LUG 4

Page 5, PS-5400.23, Sh. 1


RECOMMENDED
SPARES
Q
REF. PART N A M E O F PART CLASS
T
NO. NO.
Y. 1 2 3
Parts indented under an item
are included with that item Min. Av. Max.

** 50895754 CHUCK & BLOWER TUBE KIT


(CONSISTS OF FOLLOWING)
1 50792100 TUBE,BLOWER 1 2 2 4
3 50895762 SPACER,CAP 1
4 50895770 DRIVE,CHUCK 1
6 50895788 BUSHING 1 1 2

** For 25 mil (1 i n . ) hex. x 108 mm (4-1/4 i n . ) integral-steel s t r i k i n g bar.

RECOMMENDED
SPARES
Q
REF. PART NAME O F PART CLASS
T
NO. NO.
Parts indented under an item Y. 1 2 3
are included w i t h that item Min. Av. Max.

i
* 50792092 CHUCK 4 BLOWER TUBE KIT
(CONSISTS OF FOLLOWING)
1 50792100 TUBE,BLOWER 2 2 4
2 50792118 CAP,CHUCK
3 50792126 SPACER,CAP
4 50792134 DRIVE,CHUCK
5 50792142 LINER,CHUCK DRIVE
6 50792159 BUSHING 1 2

* For 25 mm (1 i n . ) hex. x 159 mm (6-1/4 i n . ) integral-steel s t r i k i n g bar.

Page 6, PS-5400.23, Sh. 1


PARTS LIST
PS-5400.23
; 1
.__ . YD90M DRIFTER \^ sheet!
— - Febru*iyi7 1977
r

— " _ _ _ _ _ _ _ _ . Cancels PS-5S0G 23 Sn 1,


:
— — . dated Feb. 12, 197s!
17^09/2606 12:49 90-312-3102640 BEZCİ TİCARET PAGE 01/01

WOSPENDENT ft OTA

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•• (t£)Mxm\, "...

Y. nrici:
REF. PART NO. NAME OF PART QTY CLASS
NO. Parts indented under an item 1 2 3
are included with that item Min. Av. Max. •
D R I F TER 1
( C Q N S I STS OF FOLLOW! NG)
. 1 5 0 7 8 8 8 7 6 ' CYLINDER — 1
2 5C78 89 2 6 / COVER,EXHUST 1
3' 5C788967v 80LT,COVER. ^ 4
4 5 0 7 8 8 5 7 9 - / WA S H E R » SPRNG • 4
;5 50781012 / SL£EVE,CYL 1 — _ 1
j e 5 0 7 8 1 0 2 0 y L I N E R ,C YL '• - 1 1 2 3

--
i 7 5 0 7 8 1 0 3 9 y Pt STON 1 1 1
' 8 5 0 7 8 1 0 5 3 V CHE ST, V A L V E 1" — 1
9 5 0 7 8 1 0 7 9 / GUIDE , VALVE . 1 - - 1
10 5 0 7 3 1 0 6 1 ^ VALVE • 1 1 1 2
n 5 C 7 8 1 0 4 6 V DOWEL,CHEST 1 1 X 2
u 5 0 7 8 8 3 8 4 V BACK HEAD 1 1 1 2
13 5 0 7 2 6 7 6 9 - / CONNECTION 1
-14 5 0 7 8 8 8 9 2 V CAP,CONNECT • 1
.5 5 0 7 8 L 5 6 6 V 0-R1NG 1 - - 1
16 5 0 7 8 8 6 4 5 v ELBOW •- 1
17 5 C 7 8 8 9 0 C y GLAND t S A C K H D — — 1 - - 1
18 5 0 7 8 1 0 8 7 7 GASKET,GLANO 1 1 2 3
19 5 0 7 8 7 1 8 3 V O-RING 3 - 2 3
20 * 5 0 7 2 6 7 9 3 V TUBE ,SLOW 1 2 2 4
21 5 0 7 3 1 0 9 5 / R U83ER ,TU8E 1
22 5 0 7 8 9 0 6 4 / HOLDER,TU6E 1
23 . 5 3 7 2 6 7 8 5 V NUT,HOSE 1 - - 1
24 5 0 7 8 1 1 0 3 V STEM ,H0SE 1
25 5 C7S70S4V Q-RING — - 1
26 50762483V HOUSING 1
27 50762491V 7 - -- 8
28 5 0 7 5 2 5 0 9 V P I N , DOWEL 1 - 1
29 5 0 7 6 2 5 1 7 / PIN,DOWEL 2 - - 1
30 50788Q34V BOLT — R 4
31 5C733942V BOLT 2
32 - 5 0 7 8 8 5 6 1 , / NUT 4
1
5 0 7 3 8 5 8 7 / WA SHER , SPR NG 6
)
-
J4 50 7 2 6 8 0 1 V ROTOR,DRI VE 1 - 1
35 5 0 7 2 6 8 1 9 ^ B USH I NG ,RO TR 2
36 5 0 7 2 6 8 3 5 V SEARING 1
37 5 0 7 2 6 8 5 0 V PLATE,8RG I
38 5 0 7 2 6 8 4 3 V 8 USH [NG ,RRG 1
39 5 0 7 8 8 9 5 9 ^ ROTOR — I - - 1
40 5 C 7 8 8 9 7 5 V SKAi= T , RQ-TQR 1 - - 1
41- 5 0 7 8 6 1 2 3 V BEAR INC — 2 1 1 4
42 5 C 7 8 3 9 8 3 V SPACER ,BRG — 1
• 43 5 0 7 6 2 5 2 5 V COVER,HQUSNG 1
44 5 0 7 2 6 8 2 7 v PLUG » C O V E R 1
1

CONTINUED
REF. PART NO. NAME OF PART QTY CLASS
NO. Parts indented under an item 1 2
are included w i t h that item Min. Av.

45 50726934- GA SK E T , PL UG 1
46 50726777^ CONNECTION 2
47 5 078 8 9 9 1 / CAP,C0NNECT 2
48 50787209V 0 - R I NG ,C0NN - — - — 2 - -
49 50788595/ ELBOW — — — 2
50 50789007/ STEM,HOSE — — . 2
51 50781152/ CONNECTION i- —"— — 1
52 507i2533v PLATE,ROTOR — - - — - — 1
P I N , KNOCK — — 1 •-
53
54
5 078 9 0 1 5 /
50762541 1 END,CHUCK • 1 -
55 5 0 7 8 9 0 2 3 V CAP, CHUCK 1
56 5 078 09 6 4 -- SPACER,CAP 1
57 5 0 7 2 6 9 4 2 / SPACER ,C AP • 1
58 50789031 BOLT — 2
59 5 0 7 8 9 0 4 9 / 30LT „____ 2
60 5 0 7 8 8 5 7 9 / WA SHER , SPRNG — ' • 4 - •
61 5 0 7 2 6 8 8 4 - - GEAR , 0 R I VE • — 1 1 1
62 5 0 7 2 6 8 6 8 / BUSHING,GEAR 2
63 5 0 7 2 6 8 7 6 / PLATE 1
64 5 0 7 2 6 9 1 8 / PLATE 1
65 5 0 7 2 6 8 9 2 -/ RUBBER ,DUST 1
66 5 0 7 2 6 9 C 0 / OR I VE , CHUC K 1
67 5 C78 09 80 v L I N E R , D R I V E R 1
68 5 C 7 8 1 0 0 4 / L I N ? R,SMALL — 1
69 5 C 7 8 0 9 7 2 / BUSHING 1
70 5 0 7 2 6 9 5 9 / JAW,CHUCK 1 1 2
71 5 0 7 8 1 1 29,/ 80LT,THROUGH 2 1 4
72 50781111V NUT 2 1 1
73 50 78 8 6 0 3 V WASHER, SPRNG 2
74 50726926/ FITTING — 4
-

*N0TE: - T h e YD90M Drifter is designed with a 1/2 i n . (12.7 m m ) O . D . a n d 7 / U


(11.1 m m ) I . D . Blower Tube ( 5 0 7 2 6 7 9 3 ) swaged down to 11/32 i n . (8.7
O.D. and 5/16 i n . (7.9 m m ) I . D . An optional Blower Tube (50853265)
a 1/2 i n . (12.7 m m ) O . D . and 7/16 i n . (11.1 m m ) I . D . is a v a i l a b l e bi
will be furnished only when s p e c i a l l y o r d e r e d .
NOTE: - An optional Muffler Assembly ( 5 0 7 5 7 3 0 1 ) is available for use w i t h t\
drifter,, b u t will be furnished only when specially o r d e r e d . Refer t
back o f sheet for parts list a n d illustration of the Muffler Assembi

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