HAMMER-SHAPE PULVERIZER

SFSP66 Series

Instruction manual

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 This series of micro pulverizers can crush all kinds of granular feed materials, such as corn, sorghum,
wheat, crushed cakes, and other materials. Widely used in a variety of large and medium-sized livestock
and poultry aquatic feed plant, alcohol plant, lemon plant, food plants, oil plants granular raw materials
crushed. Please read this instruction manual carefully before use, familiar with this hammer micro
pulverizer safety matters, various performance, installation, operation requirements, etc., over to enable
you to skillfully operate the use of this machine, to create greater benefits for you.

Important Notes
Documents
These operating instructions have been written specifically for the personnel in your company who
are responsible for operating and managing the machinery and equipment. It is therefore very important
that you communicate these documents to this personnel.
The contents of this instruction manual and product specifications are subject to change without
notice. We reserve the right to make changes to the specifications and contents of the products included in
this instruction manual.

Receiving measures
As soon as the machine arrives, an external inspection is carried out and if shipping damage is
confirmed, the necessary claim steps are taken by the supply contract. The repair costs shall be paid by the
risk bearer concerned.

Storage
Machines and equipment that cannot be installed immediately at the intended location must be stored
in their original packaging in a place protected from the weather and other external aggressions. Losses in
storage can only be dealt with according to the principles agreed upon in the supply contract.

Installation
Machines and machine parts are only permitted to be installed by specially trained technicians following
the various installation specifications supplied with the machine.

Structure form
If several construction forms are described in the documentation provided, only the relevant
information for the construction form specified in the supply contract is valid. We reserve the right to
make improvements before delivery.

Power on and commissioning

Start-up and commissioning should only be carried out by trained and specialized personnel. Before
starting up the machine for the first time, the operator must be familiar with all instructions and operating
procedures in the documentation provided. Always fill the machine with the required oil, e.g. transmission
oil, before the first start-up.

Accident Prevention
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 The accident prevention provisions of the documents we provide must be carefully studied and
strictly observed. We strive to manufacture our equipment following the latest national safety standards.
The user must inform us of the local safety regulations before we do the work. Any additional costs
incurred for this purpose shall be borne by the user.

Important Notes

Maintenance, cleaning work

Maintenance work should only be carried out by the professionals concerned, who should be familiar
in advance with the regulations contained in the documentation we provide. These regulations help to keep
the machines and equipment in good condition, reduce wear and tear and prolong their service life!
Cleaning work shall be carried out following the legal regulations and the instructions in the
documentation provided by us.

Copyright
The copyright of this material and the contents introduced in the material are reserved. The recipient of
this book acknowledges this copyright and may not provide this material, in whole or in part, to third
parties or use it for purposes other than those originally specified without our prior written authorization.

Warranty
We are only responsible for the warranty within the scope of the contract, provided that: we must use
our spare parts. If you use spare parts from other manufacturers, we will not be responsible for any loss
caused by this. We are not responsible for damages caused by improper operation or non-compliance with
our operating procedures, or by incorrect operation by people who do not understand the profession.

Education Obligations
The leaders of the companies that own our machines and equipment are obliged to make the personnel
who operate these machines and equipment familiar with these operating instructions and should highlight
to them which areas are particularly dangerous when operating these machines and equipment.

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Catalog

Personal protection: Precautions for accidents ..................................... 5

Explosion prevention: Dust explosion and fire precautions ................. 6
Security .................................................................................................. 7
pulverizer Introduction ........................................................................ 10
Production process ...............................................................................14
Transportation and Installation ............................................................15
Run .......................................................................................................21
Failure Analysis and Troubleshooting .................................................22
Maintenance, upkeep ........................................................................... 24
Spare parts ............................................................................................30
Annexes ............................................................................错误！未定义书签。

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Personal protection: Precautions for accidents

1. The machines are equipped with safety devices that comply with modern technology and generally effective safety
regulations before leaving the factory so that users can use the machines following the rules.
2. Using the enterprise is responsible for the implementation of the following provisions to protect the personal safety of
machine operators.
3. The coupling guard must be fitted and kept closed at all times. Opening or removing the guard is very dangerous and can
easily cause personal injury or death, which also applies to the guarding of the robot.
4. The safety limit switch should always be kept in good working order. Safety limit switches are not allowed to be overlapped
or discarded.
5. Cover grates, grate bars, or safety grates are generally supplied with the installation. They can only be removed with the use
of tools. Machines with such devices are only allowed to work when fitted with the above guards.
6. During maintenance, commissioning, inspection, and servicing the drive motor must be completely disconnected from the
power supply and all stop running. This can be achieved through a fully phase-separated, lockable switch on the control panel,
mounted next to the machine or in the workshop. It is not enough to simply screw down the fuse!
7. If the machine requires other energy sources, they must also be disconnected from the energy supply and the pressure
removed from the machine's internal piping system.
8. Special care must be taken when handling heated or cooled machine parts, as there is still a risk of combustion.
9. The emergency stop switch was pressed to stop a machine. If this switch is reset, it will not be allowed to restart the machine
by pressing this button, but only restart the machine by closing the main switch.
10. If some machines have a partial stop system, special care must be taken. Read the supplied manual especially carefully.
Machines with partial shutdown systems may generate pressure or vacuum after a while, and the temperature may rise.
11. If the hired operators can neither read nor write, the owner should explain clearly to them where the hazards exist and remind
them that special attention should be paid.
12. Cleaning, lubrication and oiling of the machine or machine parts are only allowed to be done with the machine stopped. If it
is necessary to climb on or drill into the machine to do the above, it is mandatory, without exception: the power to the motor
must be completely cut off and this switch locked!
13. It should be noted that the sample should be taken inside the machine only if there is no danger. Generally, you can go to the
pipe under the machine to take samples, rather than directly to the machine to take them.
14. Dust, dirt and materials deposited should be wiped away frequently. Keeping machines and equipment clean improves the
safety of production and the cleanliness of the workshop, and also helps prevent dust explosions.
15. If the machine leaks oil (grease), the leaking oil must be removed immediately and the leak sealed. Oil or grease that leaks
onto the floor is particularly likely to present an accident hazard to the operator.
16. In the production process, the machine must be equipped with a protective device, which must not be removed, abandoned, or
weakened its role. Otherwise, our company will not be responsible for any accident and we reserve the right to pursue
responsibility.

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17. Please carefully implement the special provisions on accident prevention in our operating instructions.
18. Only trained professionals are allowed to operate our machines and equipment.
19. Environmental measures
If it is decided that the machine will no longer be used, then environmental and reuse measures should be considered: the
fluids in the machine (such as motor oil, gearbox oil, brake fluid and coolant) are discharged into special containers and sent
to the preparation plant. Sorting out plastic parts to be sent for reuse. Metal parts must be sorted first so that they can be
broken or scrapped.

Explosion prevention: Dust explosion and fire prevention measures

General work tidy work
1) Keeping the workplace clean of combustible dust is an important condition for safe production, avoid stacking bags or
bulk materials between machines.
2) To reduce dust dispersion to the surrounding area, all conveyors, cyclones and dust collectors must be kept in good
condition, especially to avoid unsealing of ducts and top covers.
3) To reduce the risk of dust explosion, dust must be removed frequently and effectively from all areas. No dust should be
deposited on the motor.

Frequent inspection and maintenance work

1) The speed monitor and similar safety devices should be checked regularly, at least once a week.
2) To avoid the heat, all magnetic separators should be inspected and cleaned regularly, at least once a day.
3) Periodically check the function of all spindles and bearings, at least once a week, and regularly refill them with
lubricant.

Electrical equipment and supplies are subject to periodic inspection and special

attention should be paid to them.

1) Flashlights and other lamps without shielding or explosion-proof glass are not allowed to be used.
2) No extension cables and electric furnaces are allowed.
3) Electrical devices and equipment must be repaired or replaced as soon as they fail.
4) Cables without sheathing are not allowed to be installed on the floor.
5) The power supply of the machine should be cut off after work.
6) An electrician should be assigned to inspect the insulation of the entire grid line at least once a year by the relevant
regulations for strong power.

Smoking and welding

1) Smoking is prohibited. This rule applies not only to the employees of the company, but also to the guests, users, and outsiders
who come to the factory.

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2) If tools such as welding machines must be used for repair and installation, such work should be arranged in a special
workshop or workshop as far as possible.

3) If occasionally welding or similar operations have to be carried out directly in the production area or the warehouse, a written
request must be made in advance to the plant manager and written permission must be obtained. Such work may be carried

out only if special safety measures are taken, wet or specially covered canvas is placed in the vicinity, and fire extinguishers

are available at the workplace. The welding site and its surroundings must be monitored for at least 10 hours after the work is

completed. Metal spatter from gas cutting is very dangerous because one cannot see exactly where it is going. They can fall

through slit walls and similar gaps downstairs or into the next room, and can even fly more than 10 meters away. If the beads

fall into the dust, there is always the possibility of a fire.

4) Welding work is never allowed on the working conveying system. If you must carry out this work, you have to shut down the
machine first, make a thorough cleaning, seal the sides of the welding ground, such as with mineral wool tightly blocked, so

as not to connect with other conveying devices, silos, storage tanks, etc., such as when working on the skid and conveying

pipes, they must be removed, or their lower end turned and sealed, to avoid welding beads into the conveying channel or silo.

Electrostatic effect
To safeguard the circuit and prevent spark discharge explosion, the paint coating must be removed from the electrical
connection.

Security
Security matters

1) It is strictly forbidden to open the operation door before the equipment is completely stopped.

2) The main switch must be disconnected and locked during any maintenance and inspection work.

3) Electrical installation and handling of conductive parts should only be carried out by professionals in compliance with

relevant electrical safety standards.

4) The pulverizer must be operated in compliance with all accident prevention regulations. Whoever removes or disables

the protective device will be responsible for the consequences.

5) If welding machines or other sparking tools must be used for maintenance and inspection work, safety must be strictly

observed to prevent dust explosion and combustion. (See Explosion Protection)

6) Absolute care must be taken in the shutdown state to prevent the shredder from being started in any way that could

accidentally start.

7) Couplings and sprocket guards are not allowed to be removed.

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8) The operating door safety mechanism is equipped with an anti-door lock cylinder and an anti-start proximity switch

after opening the door (Figure 1), which must be strictly connected to the circuit and air circuit as required to ensure

that the cylinder locks the operating door when the equipment is running, and the equipment can only be opened after it

has completely stopped, and the equipment cannot be started after the operating door is opened. This protection device

involves life safety and is not allowed to be removed or discarded! These devices should be repaired or replaced with

new ones immediately when they fail.

Figure 1

9) Machine operation is strictly prohibited fingers and others close to the running parts, inspection, maintenance, cleaning,

etc. must be completely stopped after the pulverizer rotor can be carried out.

10) Electrical system safety

It is strictly forbidden to open the junction box of the motor before the circuit is disconnected to prevent injury by

electric shock.

Security
The control system of the pulverizer must be provided by our company or inspected by our staff before commissioning,

otherwise, the technical safety responsibility of the supplier will be canceled.

Before commissioning the equipment, the control system must be tested by our mechanical experts according to the

inspection list. If the control system of the equipment is not performed by the above-mentioned conditions, we refuse to

assume responsibility for the related consequences. If we are asked to take responsibility, we reserve the right to hold the

operator responsible.

Safety sign description

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 "Beware of electric shock" safety sign, when the motor is not disconnected, it is prohibited to open the
motor junction box to prevent endangering human life.

Ask to repair according to the instructions.

The safety sign "Beware of mechanical injury" prohibits the hand from approaching the running parts
when the machine is running, and the machine must be shut down for maintenance and disassembly.

It is forbidden to remove the shield before the equipment runs and stops completely.

Cautions
1) The operation, inspection and maintenance of machines or equipment are only allowed to be carried out by qualified
professionals trained by our company.
2) Any maintenance, overhaul and other work must cut off the main power switch to prevent the motor from starting
accidentally.
3) Safety education should be provided to relevant workers, and business leaders should be responsible for this work and
should comply with other safety regulations within the user's country, local area and enterprise.
4) This machine is not allowed to be used for work outside the scope of use.

Security
5) Be sure to keep the safety signage tidy, and do not allow it to be removed or covered.
6) Do not remove, cover or lap the safety protection devices at will. They are only allowed to be opened after the machine
has come to a complete stop. Starting the machine is only allowed when these safety protection devices are in a fully
functional state.
7) Damaged parts should be repaired immediately or replaced with new ones.
8) When transporting equipment, do not allow strapping to damage the equipment. If there is damage or missing parts in
the transport work, report it immediately.
9) Be sure to keep the machine parts in their original packaging before installation. Properly cover machine parts and
boxes, and they should be stored in a place protected from the weather, sun and humidity. The allowable load of the
lifting tools should be greater than the total weight of the equipment. When lifting, only the lifting points specified on
the equipment are allowed, the slings must be fixed correctly and reliably, and people are not allowed to be under the
lifted equipment.
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10) When installing, there should be enough space for the equipment to facilitate future maintenance and replacement the
equipment.

Noise data
1) Due to the high linear speed of the rotor end of the shredder, the noise will exceed 90 dB (A), in which case it is
recommended that the machine be housed in a dedicated plant or basement. Hearing protection must be worn when
entering this plant.
2) The machine should not be left in the plant for too long when it is running.
3) The door of the plant should be marked with the appropriate instructions.
4) Noise test
Test conditions and methods.

Sound-pressure level L P ≦ dB(A)

Sound - power level L W = 115 dB(A)
Test surface noise - pressure level L P = 96 dB(A)
Test surface specifications L S = 16 dB(A)
Equivalent noise-power level Lweq = dB(A)

Vibration data
The vibration allowed at the bearing seat of the pulverizer does not exceed 16mm/s.

Pulverizer Introduction
Overview
1) Use and scope of use
66 Series Hammer Blade Micro pulverizer can crush various granular feed materials, such as corn, sorghum, wheat,
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crushed cakes and other materials. Widely used in a variety of large and medium-sized livestock and poultry aquatic feed
plant, alcohol plant, lemon plant, food plants, oil plants granular raw materials crushed.
2) Product Features
Advanced teardrop-type crushing chamber design, adjustable pressure screen blocking device with the use of tuning
technology to improve production.
The fully optimized hammer blade arrangement makes the pulverizer vibrate and noise lower, run more smoothly
and be more efficient.
The use of an adjustable stopper device at the top of the crushing chamber improves the crushing efficiency.
The axial complementary air design is conducive to the crushing and sieving of materials, and also to the cooling of
bearings.
Various precision tests, including high-precision dynamic balancing, ensure smoother operation, lower noise and
better performance.
Rotor that can work in forward and reverse directions, greatly extending the service life of worn parts.
Removable full-opening operator door and safety interlocking device to ensure easy and safe opening of the door.
The linkage-type pressure sieve mechanism makes the operation of sieve sheet replacement more convenient and
reliable.
It can be equipped with advanced technology variable frequency impeller type debris feeder or magnetic belt feeder
to make the work more reliable.
The hammer and sieve gap is adjustable, which can adapt to the high efficiency of crushing different materials.
3) Working conditions
Material Characteristics
To maximize the efficiency of the pulverizer, it is recommended that the feed size be no larger than 8 mm and
the moisture no greater than 15﹪.
Physical Environment
Temperature: -15～40℃
Relative humidity: not more than 90﹪
Altitude: not more than 1000m
The working voltage should be stable, with a deviation of not more than ±5%
Note: When the altitude of sea level exceeds 1000m, the motor temperature will rise due to thin air, and the
temperature should be replaced with suitable grease when it is lower than -15℃.
4) Model composition and its representative meaning
FSWP X

Specification code: Nominal diameter of rotor (unit cm) X

Width of crushing chamber (in cm)

Form code: micro powder, hammer blade type

Category code: pulverizer

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pulverizer Introduction

Main technical parameters

The main technical parameters are shown in Table 1.

Table 1: Main technical parameters

Number of
Spindle speed Matching power
Model hammer blades Weight (kg)
(r/min) (kw)
(pieces)

FSWP66*80 2970 90/110 96 2500~3000

FSWP66*100 2970 132/160 128 3400～3500

Working principle and structural features

1) Working Principle
The material to be crushed is fed from the top feeding port through the feeding mechanism matched with the

machine and enters the crushing chamber from the left or right side through the feeding guide plate, and the material is

gradually crushed under the action of the high-speed rotating hammer blade and the friction of the screen plate and is

discharged from the discharge port of the base through the screen hole under the action of centrifugal force and airflow.

2) Overall structure (see Figure 2)

The pulverizer adopts a steel plate welded structure, mainly composed of base, top cover, rotor, operation door,

pressure sieve mechanism, guide mechanism and so on. The inlet and outlet are respectively in the upper and lower center

of the crushing chamber. The rotor and motor are mounted on the same base and driven by elastic column pin coupling.

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pulverizer Introduction

1.base 2.rotor 3.top cover 4.guide mechanism 5.press sieve mechanism 6.operation door
7.motor
Figure 2 Schematic diagram of the structure of the pulverizer

3) Main components structure

Rotor: composed of the main shaft, hammer frame plate, pin, hammer blade, bearings and other parts, is the main moving

part of the pulverizer. Each replacement hammer blade must be installed in strict accordance with the hammer blade

arrangement schematic, at the same time, the total mass difference between the weighing of the symmetrical two groups

of hammer blades should not exceed 2g.

Sieves

The sieves are placed in the press sieve mechanism and can be easily replaced.

Feed guide mechanism

Make the material enter the crushing chamber from the left or right side. The commutation of the feeding guide plate

is controlled by the cylinder, which automatically changes the direction of the motor to match the feeding direction.
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Protection devices

To prevent accidents while the machine is working, the operating door has a safety interlock device to ensure that the

motor cannot be started when the operating door is open. (Figure 1)

Production Process

1) Production process (see Figure 3)

Figure 3 Auxiliary suction air crushing method

2) Feed
The best and most reliable feeding can be achieved by using SWLY series debris feeder, and the automatic control of

the feeder can be realized with the help of a frequency converter.

3) Output material
The powder output from the pulverizer can be collected in a settling chamber with auxiliary suction air. There should

be a seal at the discharge connection.

4) Structure with settling chamber Figure 3

Figure 3 shows the process with a closed-air winch and dust collector. All these devices need to be ordered separately.

The settling chamber must be large enough to allow as little powder as possible to be carried away by the suction

unit.

5) Air-absorbing device
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 As shown in Figure 3, the settling chamber must be equipped with auxiliary suction air, and the required air volume is

shown in Table 2

Table 2: Main technical parameters

Model Specification Required air volume (m³/h)

FSWP66X80 5500

FSWP66X100 8000

Shipping and Installation

Shipping
1) Lifting

Figure 4
It is clear from Figure 4 how to

hoist on the traveling crane. The rope

should be able to bear the weight of

the equipment to be lifted (see 1 for

the weight of the equipment) and

should not be allowed to be too short.

2) Shipping
When the equipment leaves the factory, it can be decided whether to use the packing box according to the actual

situation. If the box is not used, there should be rainproof measures during transportation, and the equipment should be

prevented from collision and overturning.

When using the packaging box, the whole machine and accessories in the box should be fixed firmly, and with the

packaging box wall plate distance, has prevented collision damage in transport, if the height of ultra-high should be

divided into parts packaging.

The normal temperature of the equipment for transportation is -25 to 55℃.

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3) Storage
When the equipment is stored for a long time, it should be placed in a ventilated, dry and cool place, and should be

equipped with rain and moisture-proof facilities, and the exposed surfaces that are not painted should be coated with

anti-rust paint.

Shipping and Installation

Open box inspection
After the equipment arrives at the destination, the unpacking should be carefully checked whether the equipment has

collision and wear phenomenon in transportation, compared with the packing list, carefully count the random documents

and random accessories, and make a good unpacking record.

Mechanical installation
1) The machine is generally shipped as a whole, and the first thing to do out of the box is to carefully check if the

equipment is damaged in transit.

2) The spindle of this machine and the motor are driven by elastic column pin coupling, and the motor is mounted

directly on the base of the machine, with screw holes under the base.

3) This machine is installed using the ground bolts fixed in the rack support points should be installed on the randomly

equipped shock-absorbing rubber plate; the pulverizer discharge port and the settlement chamber should be

connected by soft connection; the equipment should be adjusted to the level when installed.

4) Due to the high noise level of the shredder, it is recommended that the machine be installed in the basement or

separate space, requiring sufficient make-up air openings to be left. The installation site should be solid and spacious.

Take care to make the machine leaves enough space for maintenance and replacement of accessories.

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 Figure 5 Installation small sample drawing

Shipping and Installation

Electrical installation
1) The pulverizer wiring to the general control room must be placed in the alignment slot, while the general

control room should be kept clean and free of dust. As shown in Figure 6

2) The electrical control part of the pulverizer is shown in the Figure 7 electrical control schematic.

3) This machine should be equipped with corresponding power starting device, protection device and electrical

instrument. The rotating direction of the main shaft of the pulverizer is determined by the feeding direction. The

feeding direction is controlled by the feeding guide mechanism and the rotation direction of the motor is

automatically controlled by the built-in magnetic ring of the cylinder. Figure 8 shows the schematic diagram of

matching the feed guide plate with the spindle rotation direction.

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4) The safety device of the operating door on both sides of this machine is realized by the safety switch.

5) Each motor and electrical control cabinet must be well grounded.

6) The installation and use of electrical components should be subject to their instructions, and their operation is

required to be safe and reliable.

7) This machine needs to be equipped with an emergency stop switch (tight stop switch or latching maintenance

switch) nearby for stopping in case of emergency.

8) The use of power should be equipped with overvoltage protection devices.

9) This diagram is only used as a reference circuit for the operation of the pulverizer alone, and the interconnection

between the front and rear process equipment should be considered when designing the plant system.

10) KT1 for the pulverizer forward and reverse switching delay, its specific time can be determined according to the

actual situation on site.

control room

Figure 6

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Shipping and Installation

Figure 7(a) Electrical control schematic

Figure 7(b) Electrical wiring diagram

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Shipping and Installation
Table 3: Cable configuration table
Equipment Model Rated power/KW Rated current/A Cable specifications

90 167 2*(VV3*50+1*25)
FSWP66*80
110 197
2*(VV3*70+1*35)
132 235
FSWP66*100
160 280 2*(VV3*95+1*50)

Description.
1) Users should provide overvoltage protection devices for the power supply of this product.

2) To ensure the safety of the working environment, please install an emergency button in the vicinity of this equipment

where it is convenient for workers to operate.

3) The above schematic diagram is only the schematic diagram of the single-machine operation of this product. The

linkage and interlocking between the front and rear process equipment should be considered when designing the

control process.

Figure 8

In addition to the wiring of the cylinder according to the circuit diagram, you also need to connect the air source, the

air source is filtered compressed air, with a pressure of up to 1.0Mpa, and the direction of the drip plate and the direction

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of the outside of the body of the rotating rod, adjust the direction of the guide plate through the control room control knob

to the cylinder solenoid valve a signal, so that the cylinder retracted (or extended).

Run

Function check before the first test run

The machine has been thoroughly testing run in our factory before leaving the factory. The first test run can be

started only after the following checks are performed.

1) The crushing chamber and all equipment accessories must be free of abnormal lifting.

2) Must carefully check each linkage part, there must be no loose phenomenon.

3) Check whether the rotor rotation is flexible, there must be no card, touch, friction and other sounds.

4) Check whether the position of the feed inlet guide plate and the rotor's steering match. For this purpose it is

necessary to start the motor for a short time. Also, because the direction of the guide plate determines the running

direction of the motor, check whether the running direction of the motor changes when the guide plate changes

direction.

5) Emergency stop switch: Check if the emergency stop switch is working properly.

6) Operating door safety switch: The safety switch at the operating door is part of the safety control, whether it works

properly is directly related to the safety of the shredder, therefore, it is necessary to check whether the safety switch

at the operating door works properly.

Debugging
1) Before each commissioning, the crushing chamber must be emptied of residual material and cleaned after each

interruption without scheduled operation.

2) Before commissioning, you should check whether the screen plate put in is correct.

3) Only when the operating door is closed and other auxiliary equipment is running is it allowed to start the mainframe

of the shredder, and only after it has reached working condition can the feeding device be started.

Operation
1) The operator should understand the structure of the machine, be familiar with the machine's performance and

operation methods, and be trained by Liyang Yuepin Machinery.

2) Production should be evenly fed, not suddenly more and less, to ensure that the motor in the rated load work.

3) After the work is finished, the machine should be idle for 1~2 minute, and the machine should be stopped only after

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 all the internal materials are discharged.

4) If strong vibration occurs during the operation of the pulverizer, it should be stopped immediately for inspection to

find out the cause and eliminate the fault before starting the work.

5) Spindle bearing temperature rise (temperature rise refers to the temperature increase based on the ambient

temperature) is not more than 35℃, and the maximum temperature does not exceed 70℃ (ambient temperature is

not more than 40℃).

6) Cleaning work and necessary inspection should be done after each shift.

Change of operation direction

To ensure uniform wear of the sieve and hammer blades, the running direction of the pulverizer rotor must be

changed daily. Changing the direction of operation must be done in a stopped state.

We recommend that the total difference in working time between the two directions is not allowed to exceed 12

hours.

Failure Analysis and Troubleshooting

Common failures and troubleshooting methods of hammer mill (see Table 4)

Failure
Cause of failure Exclusion method
phenomenon
1. Problems with the line
1. The motor 1. Check wiring and repair
2. The operating door safety switch does
won't start 2. Inspection or replacement of safety switches
not work properly
1. Voltage too low 1. Avoid peak electricity consumption before starting
2. Motor 2. The cross-sectional area of the 2. Change the appropriate wire
starting conductor is too small 3. Change large start compensator
difficulties 3. Starting compensator is too small 4. Replace the fuse with one that matches the capacity
4. Fuse easy to burn out of the motor
3. Motor
1. Motor two-phase operation 1. Turn on and off phase, three-phase operation
powerlessn
2. Motor winding short circuit 2. Inspection and repair of motors
ess
3. Long-term overload 3. Working under-rated load
overheating
4. The strong 1. Wrong arrangement of hammer blade 1. Reinstallation according to the hammer blade
vibration of installation arrangement diagram
the 2. Corresponding to the two groups of 2. Re-shift the hammer blades so that the weight of
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 pulverizer hammer blade weight difference is too each group does not exceed 2 grams
large 3. Make the hammer blade rotate flexibly
3. Individual hammer pieces stuck, not 4. Balanced rotor
thrown away 5. Straighten or replace with a new shaft
4. Unbalance of other parts on the rotor 6. Bearing replacement
5. Spindle bending 7. Replacement of complete set of pins
6. Bearing damage 8. Readjust so that the gap is 3 to 5 mm
7. Severe wear on hammer pins 9. Readjustment to make the height deviation <0.2mm,
8. No clearance between couplings and the degree of non-centricity <1°
9. Couplings with different centers 10. Reinforced footing
10. Insufficient strength for footing
installation
1. Iron, stone and other hard objects into
5. There is an the machine
1. Stopping the machine to remove hard objects
abnormal 2. Dislodged or damaged parts in the
2. Stop and inspect, replace parts
sound in the machine
3. Make the clearance conform to the specified size
crushing 3. The hammer and screen gap are too
4. Inspection and adjustment
room small
4. Rotor offset

Table 4: General faults and troubleshooting methods

1. Insufficient motor power

1. Inspection and repair of motors
2. Severe hammer blade wear
2. Turn around and use or replace the hammer blade
3. Uneven feeding of raw materials
with a new one
6. Significant 4. The high water content of raw
3. Uniform feeding
decrease in materials
4. Drying raw materials
productivit 5. The size of the sieve hole does not
5. Replace the screen plate with the corresponding
y meet the requirements
screen hole
6. Auxiliary suction dust collector bag
6. Clean or replace the cloth bag
blockage
7. Select sieves with a high aperture rate
7. Low sieve opening rate
1. Unclogging
1. Clogged conveying pipes
2. Unclogging the screen hole or replacing the screen
7. Inlet back 2. Clogged sieve holes
wrench
spray 3. The guide plate and motor rotation
3. Adjust the direction of the guide plate or adjust the
direction do not match
motor wiring to change the phase
8. The 1. The sieve plate is badly worn or has 1. Fill the hole or replace the sieve wrench
finished holes 2. Stop for maintenance, so that the screen plate and
product is 2. The sieve plate and screen frame are screen frame fit tightly
23
 too coarse not tightly fitted or the side gap is too 3. Reinstallation
large
3. The bottom of the sieve sheet is not in
place
1. The spindle is not centered on the 1. Adjust the motor center so that it is concentric with
motor the spindle
9. Bearing 2. Too much, too little, or bad grease 2. Change grease and add oil as required
overheatin 3. Bearing damage 3. Renewal of bearings
g 4. Bent spindle or unbalanced rotor 4. Straightening the spindle, balancing the rotor
5. Long-term overload 5. Reduced feeding volume
6. The wrong type of grease selected 6. Re-selection of lithium-based molybdenum disulfide

Maintenance, upkeep

The machine should be operated in strict accordance with the operating requirements, and the necessary inspection and

cleaning work should be done every shift.

Machine shutdown
All machines associated with the shredder must be stopped before all maintenance and repair work is carried out on

it. To this end, care must also be taken to prevent the shredder from being started by other means that may exist.

Disassembly and replacement of the screen plate

1) After the rotor has completely stopped, release the tension handle, open the operating door, move to one side and pull

the press sieve puller with force. As in Figure 9, the sieve plate can be replaced at this time.

2) Replace the screen plate with a new one, press the press screen mechanism, close the operation door and press it

tightly.

3) Sieve plate compression force adjustment

To ensure that the different thicknesses of the screen plates are correctly tensioned, the press brake uses a spring

assembly to achieve pre-tensioning. By adjusting the preload of the spring, the pressing force of the screen press

mechanism can be adjusted. The preload of the spring is controlled by the nut underneath it. The preload is increased by

turning right and decreased by turning left. As in Figure 9

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 Figure 9

Maintenance, upkeep
Lining plate replacement
The liner plate is subject to a lot of wear and tear when the pulverizer is crushing products with high friction, so it

must be checked regularly and replaced when necessary.

Replacement method.

1) Open the operation door, loosen the pressure screen mechanism and remove the screen plate

2) Loosen the upper and lower fastening bolts of the liner.

3) Replace the liner through the door (see Figure 10).

4) Installation in reverse order

Lining plate

Figure 10

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Hammer Blade Replacement
It is important to keep the hammer blades evenly worn during the crushing process. For better use of the hammer

blades and screen plates, it is recommended to change the direction of the pulverizer rotor every other shift (or 10 hours of

work) to extend the life of the hammer blades and screen plates. Both edges of the hammer blade can be used for crushing.

When both edges of the hammer blade are worn (as in Figure 11), then a new hammer blade is required.

Figure 11

The hammer blades in the rotor are symmetrically arranged. Figure 12 shows the schematic diagram of the hammer

blade installation arrangement. The hammer blades must be installed in strict accordance with the requirements of the

arrangement, radial symmetry of the two groups of hammer blade total mass difference shall not exceed 2g.

Note: Hammer pins 1, 3, 5, 7 on the same arrangement of hammer pieces, hammer pins 2, 4, 6,
8 on the same arrangement of hammer pieces
26
 Figure 12 Schematic diagram of hammer blade arrangement

For the strong vibration and bore diameter offset hammer blade must be replaced. Replace not only a hammered

blade but a group of replacements.

The rotor part (excluding the hammer pin, hammer piece, and small spacer) must be dynamically balanced and

calibrated after reassembly if the parts are disassembled and replaced. Dynamic balance quality according to the national

standard GB/T9239-1988 for rigid rotor balance grade G6.3 for calibration.

Hammer blade replacement method.

1) Opening the suction hood of the upper cover with a wrench.

2) Open the operating door and move to one side, release the press sieve handle, lower the press sieve frame and

remove the sieve plate.

3) Remove the cotter pin on the pin with pliers and replace the hammer blade, as in Figure 13.

4) After the change, then install the cotter pin on the pin, install the suction hood, press the screen plate and close the

operation door.

Cotter pin

Figure 13

Cleaning and replacement of bearings

Bearings are important parts of the shredder and should be checked frequently for phenomena such as strange noises
or temperatures outside the range of use. If there is, it should be immediately shut down and checked.
1. Cleaning of bearings
After 1000 hours of machine operation, the bearings should be thoroughly cleaned once with clean kerosene. If
gasoline is used, care must be taken to prevent the risk of explosion caused by oil mist.

Cleaning method.

1) Prior preparation of the support frame to hold or suspend the rotor.

27
2) Loosen the bolts on the bearing cover, remove the gasket and remove the upper and lower bearing covers.

3) Clean with clean kerosene. Be careful not to spill kerosene while cleaning.

4) Reinstall the upper and lower bearing caps and gaskets, tighten the bolts and remove the bracket.

5) Test run, check whether the work is normal, there is, no abnormal noise and abnormal heat, etc., otherwise, it needs

to be corrected.

2. Lubrication of bearings

After each cleaning, a grease injection is required. The grease used is LITEA EP 6-077 (ASEOL), BEACOM EP2

(ESSO), and ARALUB HLP2 (ARAL). Their properties are shown at www.msdsonline.com . When filling the grease, fill

only 1/2 to 3/4 of the bearing cover gap. if too much grease is added, it will cause the bearing to heat up. If the bearing

heats up severely or grease spills out, stop the machine immediately for treatment.

3. Bearing replacement

When the bearings cannot be used properly due to wear and tear or other conditions, they need to be replaced.

Disassembly of bearings.

a) Disassembly of drive end bearing

1) As in the previous cleaning, use a bracket to hold or lift the rotor and remove the gasket and upper and lower bearing

caps.

2) Remove the coupling guard, loosen the coupling, remove the motor and unload the coupling.

3) Remove the bearing

b) Disassembly of non-drive end bearings

1) As in the previous cleaning, use a bracket to hold or lift the rotor and remove the gasket and upper and lower bearing

caps.

2) Remove the bearing

Mounting of bearings.

Mounting the bearing is the opposite of dismounting.

All parts before installation must not be cleaned with grease-containing cleaners. In particular, bearing surfaces and

rotor shafts must be free of grease.

Adjustment of hammer and sieve gap

Take care that the fixed end is on the drive side during assembly. Install the retaining ring in this bearing. In the

installation shall pay attention to keep the clearance of both sides of the bearing should be kept approximately the same.

The rotor hammer cleat is designed with two sets of hammer pin holes, eight sets each. The two sets of hammer pin

holes are distributed on the hammer clamp plate with different diameters so that with one set respectively, there will be

two different hammer screen clearances that can accommodate different crushing requirements. The pulverizer is shipped

28
from the factory with a small clearance by default. See Figure 14.

Big gap Small gap

Figure 14

Recrushing chamber replacement

The re-crushing chamber also serves as the lower part of the screen pressing and secondary crushing. After a period
of use will be worn, affecting the crushing efficiency. In this case, it is necessary to replace the re-pulverizer chamber.
Re-crushing chamber is fixed by four bolts on the lower wall plate of the machine base, disassembly simply loosening the
four bolts, opening the operating door in the crushing chamber for a new re-crushing chamber, tighten the four bolts on
the lower wall plate. See Figure 15

Fixing bolt

Figure 15

Long downtime
If the downtime is long, the machine should be cleaned inside and outside and the dust and dirt should be removed to
avoid rusting and clogging the machine and sieve holes.

Coupling Installation
This machine is driven by direct coupling with a flexible pin coupling, which must be installed very carefully when

installing the coupling after maintenance. In order not to cause accuracy errors in the machine operation (see Table 4).

After the coupling is installed, it should be checked to ensure that the deviation of the center of the two couplings is less

29
than 0.1mm, the degree of non-centricity is less than 30°, and the clearance between the two couplings is 3~5mm. see

Figure 16

Figure 16

Spare parts

The timely and accurate ordering of spare parts will affect your production. Therefore, when ordering spare parts,
you must provide a timely and accurate description of the serial number, code, name, and quantity of the spare parts as
shown in this section, and fill out the spare parts order form and send it to us by mail or as an electronic form. If possible,
please attach a sketch of the parts.

30
Sieve plate

Sieve plate size

Model Width Length

Hammer piece

Model QTY

31
List of perishable parts.

No. Name FSWP66×80 FSWP66×100

Hammer
1 8pcs/set 8pcs/set
pin

Hammer
2 96 tablets/set 128 tablets/set
piece

3 Sieves 2 sheets/table 2 sheets/table

32
Annexes

User Feedback Form

Product Model Factory number

Factory date Use Date

User Units Department

Address Contact person

Zip code Phone

Usage and (Please write details of the process or situation)

Problems

Handled by
Year Month Day

Suggestions and
improvements

Handled by
Year Month Day

Overall evaluation
of the equipment
Stamp of the user unit.
Year Month Day

Remarks

33
 Certificate of Conformity

This product has been inspected and approved to leave the factory

Product Name.

Model specifications.

Product Number ：

Quality inspector.

Quality Control Department

Date of shipment.

34